Cable laying device for power construction
By designing a cable laying device for power construction, combined with excavation, laying and synchronous pooling pre-embedded components, the problem of low silt backfill efficiency during cable laying in the prior art is solved, and efficient cable laying and timely backfill of silt are achieved.
Patent Information
- Application Number
- CN202411729494.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-02-28
AI Technical Summary
In the prior art, during the cable laying process, the excavated silt cannot be backfilled in time, resulting in the problem of decreasing backfill efficiency and untimely pre-burying of cables.
A cable laying device including an excavation assembly, a laying assembly, a foundation pit moving assembly and a synchronous gathering type embedded assembly is designed. The device controls the roller to rotate the conveying cable through a double-headed motor, and realizes real-time backfilling and pre-embedding of mud and sand through a twisted dragon.
It realizes efficient laying of cables and timely backfilling of mud and sand, improves process efficiency, and avoids damage caused by long-term externalization of cables.
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Figure CN119542993A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of power cable laying, and in particular to a cable laying device used for power construction. Background Art
[0002] The cable laying device for power construction is a device specially designed for laying cables efficiently and safely during the construction of power projects. This device can significantly improve the efficiency of cable laying, reduce manual labor intensity, and ensure the correct installation and protection of cables. It is widely used in the construction and maintenance of power lines, including transmission lines, distribution lines, substations and other places.
[0003] The Chinese invention patent with application number CN107147047A discloses a cable laying device in the construction of an electric power tunnel, in which one end of the turntable bearing of the patent is fixedly connected to the upper surface of the carriage of the tractor; the other end of the turntable bearing is fixedly connected to the end face of the supporting disc; the output end of the swing angle motor is provided with a driving gear meshing with the external teeth; the top surface of the supporting disc is evenly distributed with a number of unwinding devices; the unwinding devices are distributed in a circular pattern on the supporting disc. When using the present invention, multiple cable reels are hoisted on each unwinding device by a crane, and after the swing angle motor drives the supporting disc to rotate an angle on the turntable bearing, the cable reel to be unwound is located near the rear end of the vehicle, and the unwinding continues.
[0004] In the prior art, in the process of burying the cable, an excavator is first used to dig out a buried slot, and then the cable is laid inside the foundation pit by pulling the cable on the drum with a tractor. Finally, the foundation pit is buried to achieve the entire laying effect. However, the cable laying process of the prior art has the following technical defects: after the cable is pre-laid, the excavated mud and sand cannot be backfilled in time, but is subsequently backfilled by an excavator, which will lead to a decrease in backfilling efficiency and cannot ensure that the cable is pre-buried in time. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a cable laying device for power construction.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A cable laying device for electric power construction, comprising a frame and a power source inside the frame, and also comprising: The synchronous gathering type embedded component comprises a double-headed motor, a rotating shaft is arranged at both ends of the double-headed motor, a first pulley is arranged at one end of the rotating shaft, a rear plate is arranged at the other side of the frame, a set of tripods is arranged at the bottom of the rear plate, an axial hole is arranged inside the tripod, an axle is rotatably arranged inside the axial hole, a second pulley is arranged on one side of the axle, and a belt is arranged around the surface of the first pulley and the second pulley; Augers are arranged in opposite directions on both sides of the surface of the axle. The two ends of the augers away from the axle are larger, and the parts of the augers close to the center of the axle are smaller. An end cover is arranged at one end of the axle.
[0007] Further technical solutions include: The foundation pit moving component includes a wheel axle connected to both ends of the power source, a transmission wheel is arranged at the end of the wheel axle, and a crawler track is arranged on the surface of the transmission wheel.
[0008] Further technical solutions include: The excavation assembly includes an N-shaped frame fixed on one side of the vehicle frame, rockers are hinged on both sides of the N-shaped frame, a first motor is arranged on one side of the rocker arm for transmission, a shaft rod is arranged on one side of the rocker arm, a bucket is installed on the surface of the shaft rod, a second motor is installed in a docking relationship with one side of the shaft rod, and a locking piece is arranged at one end of the rotating installation part of the rocker arm and the N-shaped frame, and the rocker arm and the bucket.
[0009] Further technical solutions include: The laying component includes side plates installed on both sides of the frame, a double-headed motor is installed on the rotating hole of the side plate, a roller is installed on the surface of the rotating shaft, baffles are arranged on both sides of the roller, and a cable is installed around the surface of the roller.
[0010] A further technical solution is that the laying assembly also includes a bracket mounted on one side of the back plate, a sleeve is provided inside the bracket, the cable is plugged into the sleeve, a bushing is provided on one side of the back plate, a protective cover is provided at the bottom of the bushing, and the cable passes through the bushing and the protective cover respectively.
[0011] According to a further technical solution, a load-reducing hole is provided on one side of the bracket, and a bolt is provided on the bottom of the bracket, and the bolt is screwed into and installed on the rear plate.
[0012] According to a further technical solution, reinforcing ribs are arranged on the surface of the driving wheel, auxiliary wheels are arranged between the driving wheels, and the auxiliary wheels are mounted inside the crawler track.
[0013] According to a further technical solution, a wire core is arranged inside the cable, and the protective cover and the axle are arranged to be staggered with each other.
[0014] Compared with the prior art, the present invention provides a cable laying device for electric power construction, which has the following beneficial effects: By setting up the excavation assembly, the installation angle of the bucket is pre-adjusted before laying, and the angles of the rocker arm and the bucket can be controlled by the first motor and the second motor, so that the excavation depth of the bucket meets the engineering technical requirements. This assembly avoids the power consumption problem of the equipment caused by the additional use of the excavator; Through the integrated laying component, after the foundation pit is excavated at the front end, the double-headed motor will control the drum to rotate and transport the cable to the casing, and the cable will enter the bushing and protective cover along the casing, thereby achieving the point-to-point laying effect of the cable. This component avoids the problem of reduced positioning accuracy caused by subsequent traction laying; By setting up the foundation pit moving assembly, the driving components of the device - the transmission wheel and the crawler are set on both sides of the foundation pit. This design can not only prevent the entire device from sinking into the foundation pit, but also achieve the auxiliary positioning effect of the foundation pit excavation position through the crawlers on both sides, ensuring that the excavated foundation pit is always along the direction of the equipment's running track; The integrated excavation and laying structure enables the equipment to simultaneously achieve the technical effects of excavation, positioning and point-to-point laying, achieving the efficiency of one machine for multiple uses and avoiding the energy waste caused by multiple use of excavators and traction equipment; Through the synchronous gathering pre-buried component, the component synchronously utilizes the rotation effect of the double-headed motor on the drum transmission cable, and transmits the rotation torque to the surface of the auger rod through the belt drive. The auger on the surface of the auger rod is a gathering structure with a large outer circle and a small inner circle, which can continuously transport the newly excavated mud and sand from the outside to the inside of the foundation pit, so that this equipment can achieve the effect of digging and burying at the same time, which greatly improves the process efficiency. At the same time, timely burying the cable can also avoid the damage problem that may be caused by long-term external placement of the cable. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic structural diagram of a cable laying device for electric power construction proposed by the present invention; Figure 2 A schematic diagram of the structure of an adjustable bucket of a cable laying device for electric power construction proposed by the present invention; Figure 3 A schematic diagram of the structure of a laying assembly of a cable laying device for electric power construction proposed by the present invention; Figure 4 A schematic diagram of the side view structure of a cable laying device for electric power construction proposed by the present invention; Figure 5 This is a structural schematic diagram of the AA section of a cable laying device for electric power construction proposed by the present invention; Figure 6 This is a structural schematic diagram of a synchronous gathering type pre-buried component of a cable laying device for electric power construction proposed by the present invention; Figure 7 This is a schematic diagram of the rear side view structure of a cable laying device for electric power construction proposed by the present invention.
[0016] In the figure: 1. frame; 2. excavation component; 201. laying component; 3. foundation pit moving component; 4. synchronous gathering embedded component; 501. N-type frame; 5. rocker arm; 6. first motor; 7. bucket; 8. second motor; 9. locking piece; 10. side plate; 11. rotating shaft; 12. double-headed motor; 13. roller; 14. cable; 15. bracket; 16. sleeve; 17. protective cover; 18. back plate; 19. bushing; 20. axle; 21. transmission wheel; 22. crawler track; 23. first pulley; 24. tripod; 25. shaft hole; 26. auger; 27. second pulley; 28. belt; 29. end cover; 31. load-reducing hole; 32. bolt; 33. auxiliary wheel; 34. reinforcing rib; 35. baffle; 36. shaft rod; 37. wire core. DETAILED DESCRIPTION
[0017] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0018] Example 1: Reference Figure 1 - Figure 7 A cable laying device for electric power construction includes a frame 1 and a power source inside the frame 1. The frame 1 is the main structure of the equipment. The power source is used to drive the device. The device also includes: The synchronous gathering type embedded component 4 realizes the synchronous embedding effect after the cable 14 is embedded. The synchronous gathering type embedded component 4 includes a double-headed motor 12, which is used for bidirectional output torque to control the rotation of the drum 13 and the pulley respectively; the double-headed motor 12 is provided with a rotating shaft 11 at both ends, and the rotating shaft 11 transmits the torque to the second pulley 27 through the first pulley 23 and the belt 28; a first pulley 23 is provided at one end of the rotating shaft 11, and a rear plate 18 is provided on the other side of the frame 1, and a group of tripods 24 are provided at the bottom of the rear plate 18, and the shaft hole 25 on the tripod 24 is the part where the axle is installed. The tripod 24 is provided with a shaft hole 25 inside, and the axle is rotatably provided inside the shaft hole 25, and a second pulley 27 is provided on one side of the axle, and a belt 28 is provided around the surface of the first pulley 23 and the second pulley 27; The axle surface is provided with auger 26 in opposite directions on both sides. The auger 26 in opposite directions on both sides can lower the mud and sand on both sides in a spinning state and collect them inside the foundation pit to achieve real-time backfilling. The auger 26 is larger at the two ends away from the axle, and smaller at the part close to the center of the axle, so that the mud and sand remaining on the periphery can be completely collected inside the foundation pit. An end cap 29 is provided at one end of the axle.
[0019] A cable laying device for electric power construction, further comprising: The foundation pit moving assembly 3 includes a wheel axle 20 docked at both ends of the power source, and a transmission wheel 21 on the wheel axle 20 can realize the rotation effect of the crawler 22 under the control of the power source. The end of the wheel axle 20 is provided with a transmission wheel 21, and the surface of the transmission wheel 21 is provided with a crawler 22.
[0020] A cable laying device for electric power construction, further comprising: The excavation assembly 2 includes an N-shaped frame 501 fixed on one side of the vehicle frame 1, and rocker arms 5 are hinged on both sides of the N-shaped frame 501. The rocker arms 5 can achieve a large angle rotation effect under the adjustment of the first motor 6. The first motor 6 is provided on one side of the rocker arm 5, and the shaft rod 36 is provided on one side of the rocker arm 5. The shaft rod 36 is a support member for the rotation of the bucket 7. The bucket 7 is installed on the surface of the shaft rod 36, and a second motor 8 is installed on one side of the shaft rod 36. The second motor 8 controls the rotation of the bucket 7 through the shaft rod 36, thereby adjusting the excavation angle. A locking member 9 is provided at one end of the rotation installation part of the rocker arm 5 and the N-shaped frame 501, and the rocker arm 5 and the bucket 7. The locking member 9 is used to lock the excavation angle of the bucket 7.
[0021] A cable laying device for electric power construction, further comprising: The laying assembly 201 includes side plates 10 installed on both sides of the frame 1, and a double-headed motor 12 is installed at the rotation hole of the side plate 10. The double-headed motor 12 can control the rotation of the roller 13 to output the cable 14. The roller 13 is installed on the surface of the rotating shaft 11, and baffles 35 are arranged on both sides of the roller 13. The cable 14 is installed around the surface of the roller 13.
[0022] A cable laying device for power construction, the laying assembly 201 also includes a bracket 15 mounted on one side of a rear plate 18, a sleeve 16 is arranged inside the bracket 15, and the sleeve 16 on the bracket 15 is used to support the cable 14 at the positioning output end; the cable 14 is plugged into the sleeve 16, and a bushing 19 is arranged on one side of the rear plate 18, and the bushing 19 and the protective cover 17 are protective structures of the cable 14. The bottom of the bushing 19 is provided with a protective cover 17, and the cable 14 passes through the bushing 19 and the protective cover 17 respectively.
[0023] A cable laying device for power construction, a load reduction hole 31 is provided on one side of a bracket 15 for reducing the load of the bracket 15; a bolt 32 is provided at the bottom of the bracket 15 for tightening the bracket 15. The bolt 32 is screwed into and installed on a rear plate 18.
[0024] A cable laying device for electric power construction, wherein the surface of the transmission wheel 21 is provided with reinforcing ribs 34, and the reinforcing ribs 34 are used to enhance the structural strength of the transmission wheel 21. An auxiliary wheel 33 is provided between the transmission wheels 21, and the auxiliary wheel 33 is used to shape the crawler 22, thereby preventing the chain from falling off. The auxiliary wheel 33 is mounted inside the crawler 22.
[0025] A cable laying device for electric power construction, wherein a wire core 37 is arranged inside a cable 14, and a protective cover 17 and an axle are arranged in a staggered manner to prevent the cable 14 from being broken by an auger 26 during output.
[0026] Working principle: In the actual design process of the present invention, in order to avoid the following defects existing in the prior art: "In the prior art, in the process of burying the cable, an excavator is first used to dig out a buried groove, and then the cable is laid inside the foundation pit by pulling the cable on the drum with a traction machine. Finally, the foundation pit is buried to achieve the effect of the entire laying. However, the cable laying process of the prior art has the following technical defects: after the cable is pre-laid, the excavated mud and sand cannot be backfilled in time, but is subsequently backfilled by an excavator, which will lead to a decrease in the efficiency of backfilling and cannot ensure that the cable is pre-buried in time." The excavation component 2, the laying component 201, the foundation pit moving component 3 and the synchronous gathering pre-buried component 4 are specifically proposed; Mining Component 2: In the actual process of laying cables, it is first necessary to excavate a foundation pit. In the prior art, the actual excavation depth of farmland is ≥1 meter; the excavation depth of ordinary roads is ≥0.7 meters. Therefore, we need to pre-adjust the excavation angle and depth of the bucket 7 to adapt to the above technical requirements. We can control the rocker arm 5 to rotate on the surface of the N-shaped frame 501 through the first motor 6 to achieve large angle and depth adjustment, and then control the bucket 7 to rotate on the surface of the shaft 36 through the second motor 8 to adjust the small angle and small depth. After the adjustment is completed, the locking pieces 9 at both ends need to be tightened respectively to ensure the accuracy of positioning. After the angle adjustment is completed, preparations for excavation are ready. The power source inside the frame 1 controls the movement of the frame 1, and then the bucket 7 is used to achieve the excavation effect.
[0027] Laying component 201: The laying component 201 is synchronously arranged behind the excavation component 2, achieving the effect of immediate laying. The double-headed motor 12 controls the rotation of the drum 13, and the drum 13 can convey the cable 14 to the sleeve 16 of the bracket 15 during the rotation process to achieve limited positioning. The cable is finally conveyed to a specific part of the foundation pit under the protection of the bushing 19 and the protective cover 17. This equipment achieves the effect of synchronous positioning and pre-embedding, avoiding the problem of reduced positioning accuracy caused by pulling and repositioning in the prior art.
[0028] Pit moving component 3: The foundation pit moving component 3 achieves the dual effects of positioning and moving the device above the foundation pit. It can prevent the equipment from falling into the inside of the foundation pit and can also serve as an auxiliary positioning structure for foundation pit excavation. The transmission wheels 21 on both sides drive the crawler tracks 22 to move around the periphery of the foundation pit under the action of the power source. A certain amount of soil passing space needs to be reserved between the foundation pit and the crawler tracks 22 to prevent the turned-up soil from blocking the movement of the equipment. The crawler track 22 structure simulates a tank device to ensure the stability of operation. In addition, the auxiliary wheel 33 can also modulate the crawler track 22 to ensure the stability of operation.
[0029] Synchronous gathering embedded component 4: The advantage of this component is that it synchronously utilizes the power source of the cable output drum as power, and inputs power to the auger shaft through the belt 28 transmission structure, and the auger 26 set in opposite directions on both sides just falls on the excavated mud and sand. Through the rotation of the auger 26, the mud and sand can be synchronously buried on the surface of the cable 14, achieving the effect of real-time backfilling and pre-embedding, which is a creative transformation and utilization of the drum power source. In addition, the auger 26 structure is set as an inner rotation structure with a large outer side and a small inner side. This structure can well rotate the mud and sand accumulated on the periphery into the interior of the foundation pit, avoiding mud and sand residue.
[0030] In summary, this cable laying equipment achieves the integrated effect of foundation pit excavation, cable laying and mud backfilling, greatly improving the efficiency of the process. The synchronous backfilling structure creatively utilizes the power structure of the drum to achieve the effect of power steering and guided backfilling. One machine has multiple uses and significant efficiency.
[0031] The present invention pre-adjusts the installation angle of the bucket 7 by setting the excavation assembly 2 before laying, and can control the angles of the rocker arm 5 and the bucket 7 by the first motor 6 and the second motor 8, so that the excavation depth of the bucket 7 meets the engineering technical requirements. The assembly avoids the problem of equipment power consumption caused by the additional use of an excavator; through the integrated laying assembly, after the foundation pit is excavated at the front end, the double-headed motor 12 will control the roller 13 to rotate and convey the cable 14 to the casing 16, and the cable 14 will follow the casing 16 to enter the bushing 19 and the protective cover 17, thereby achieving the point-to-point laying effect of the cable 14. This component avoids the problem of reduced positioning accuracy caused by subsequent traction and laying; through the provision of the foundation pit moving component 3, the driving components of the device - the transmission wheel 21 and the crawler 22 are set on both sides of the foundation pit. This design can not only prevent the entire device from sinking into the interior of the foundation pit, but also achieve the auxiliary positioning effect of the foundation pit excavation position through the crawler 22 on both sides, ensuring that the excavated foundation pit is always along the direction of the equipment's running track; through the provision of the excavation and laying integrated structure, the equipment simultaneously achieves the technical effects of excavation, positioning and point-to-point laying, achieves the efficiency of one machine for multiple uses, and avoids the problem of energy waste caused by repeated use of excavators and traction equipment; through the provision of the synchronous gathering type pre-buried component 4, the component synchronously utilizes the rotation effect of the double-headed motor 12 on the roller 13 transmission cable 14, and transmits the rotation torque to the surface of the auger rod through the belt 28 transmission method. The auger 26 on the surface of the auger rod is a gathering structure with a large outer circle and a small inner circle, which can continuously transport the mud and sand just excavated from the outside to the inside of the foundation pit, so that the equipment achieves the effect of digging and burying at the same time, and greatly improves the process efficiency. At the same time, timely burying the cable 14 can also avoid the damage problem that may be caused by the long-term external placement of the cable 14.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent replacement or change, which should be covered within the protection scope of the present invention.
Claims
1. A cable laying device for electric power construction, comprising a frame (1) and a power source inside the frame (1), characterized in that: Also includes: A synchronous gathering type embedded component (4), the synchronous gathering type embedded component (4) comprising a double-headed motor (12), a rotating shaft (11) being provided at both ends of the double-headed motor (12), a first pulley (23) being provided at one end of the rotating shaft (11), a rear plate (18) being provided at the other side of the frame (1), a group of tripods (24) being provided at the bottom of the rear plate (18), an axial hole (25) being provided inside the tripod (24), an axle being rotatably provided inside the axial hole (25), a second pulley (27) being provided on one side of the axle, and a belt (28) being provided around the surfaces of the first pulley (23) and the second pulley (27); Augers (26) are arranged in opposite directions on both sides of the surface of the axle, the augers (26) are larger at the two ends away from the axle, and smaller at the part of the augers (26) close to the center of the axle. An end cover (29) is arranged at one end of the axle.
2. A cable laying device for electric power construction according to claim 1, characterized in that: Also includes: A foundation pit moving assembly (3), the foundation pit moving assembly (3) comprising a wheel axle (20) butted at two ends of a power source, a transmission wheel (21) being provided at the end of the wheel axle (20), and a crawler track (22) being provided on the surface of the transmission wheel (21).
3. A cable laying device for electric power construction according to claim 1, characterized in that: Also includes: An excavation assembly (2), the excavation assembly (2) comprising an N-shaped frame (501) fixed to one side of a vehicle frame (1), rocker arms (5) being hingedly connected to both sides of the N-shaped frame (501), a first motor (6) being provided on one side of the rocker arm (5), a shaft rod (36) being provided on one side of the rocker arm (5), a bucket (7) being mounted on the surface of the shaft rod (36), a second motor (8) being mounted in a butt connection with one side of the shaft rod (36), and a locking member (9) being provided at one end of a rotatable mounting portion of the rocker arm (5) and the N-shaped frame (501), and of the rocker arm (5) and the bucket (7).
4. A cable laying device for electric power construction according to claim 1, characterized in that: Also includes: A laying assembly (201), the laying assembly (201) comprising side panels (10) mounted on both sides of a vehicle frame (1), the double-headed motor (12) mounted on the rotating hole of the side panels (10), a roller (13) mounted on the surface of the rotating shaft (11), baffles (35) being arranged on both sides of the roller (13), and a cable (14) being mounted around the surface of the roller (13).
5. A cable laying device for electric power construction according to claim 4, characterized in that: The laying assembly (201) further comprises a bracket (15) mounted on one side of a rear plate (18), a sleeve (16) being arranged inside the bracket (15), the cable (14) being plugged into the sleeve (16), a bushing (19) being arranged on one side of the rear plate (18), a protective cover (17) being arranged at the bottom of the bushing (19), and the cable (14) passing through the bushing (19) and the protective cover (17) respectively.
6. A cable laying device for electric power construction according to claim 5, characterized in that: A load-reducing hole (31) is provided on one side of the bracket (15), and a bolt (32) is provided on the bottom of the bracket (15), wherein the bolt (32) is screwed into and mounted on the rear plate (18).
7. A cable laying device for electric power construction according to claim 2, characterized in that: A reinforcing rib (34) is provided on the surface of the driving wheel (21), an auxiliary wheel (33) is provided between the driving wheels (21), and the auxiliary wheel (33) is mounted inside the crawler track (22).
8. A cable laying device for electric power construction according to claim 5, characterized in that: A wire core (37) is arranged inside the cable (14), and the protective cover (17) and the axle are arranged in a staggered manner.
Citation Information
Patent Citations
Cable laying apparatus used in electric power tunnel construction
CN107147047A