Industrial emission carbon and emission reduction real-time monitoring device and use method thereof

Abstract

The invention discloses an industrial emission carbon and emission reduction real-time monitoring device and a use method thereof, and belongs to the technical field of industrial emission monitoring. An industrial emission carbon reduction and emission reduction real-time monitoring device comprises a detection device shell, a detection plate is installed outside the detection device shell, and a second fan is installed at the lower end of the detection device shell; and three upper-layer filter plates and three lower-layer filter plates are mounted in the detection device shell. The problems that an existing emission monitoring device cannot treat monitored carbon emission gas, and long-term work of the monitoring device is affected are solved, a servo motor is adjusted through a PLC module, an upper-layer filter plate and a lower-layer filter plate are driven to move, the upper-layer filter plate and the lower-layer filter plate are arranged in a targeted mode, and under the condition that the carbon emission reaches the standard, the carbon emission can be effectively controlled. The upper-layer filter plate and the lower-layer filter plate can be rotated to a vertical position, so that filter elements in the filter plates are prevented from being consumed, and the service life of equipment is prolonged.

Description

Technical Field

[0001] The present invention relates to the technical field of industrial emission monitoring, and in particular to a real-time monitoring device for industrial emission carbon reduction and emission reduction and a method for using the same. Background Art

[0002] Carbon emissions mainly come from factories and cars. In order to grasp the carbon emissions of factories in real time, carbon emissions will cause the greenhouse effect and cause global temperatures to rise. In order to avoid reducing industrial carbon emissions, real-time monitoring of carbon emissions is generally carried out by setting up carbon emission real-time monitoring devices.

[0003] The Chinese patent with the announcement number CN 220016830 U discloses a real-time monitoring device for industrial emission reduction and carbon reduction, including a real-time monitor, an antenna, a support and an intake pipe. When the gas enters through the balanced intake mechanism, the two gases will mix and reach a balanced state. The patent adjusts the position of the limiting telescopic tube and the intake hood through the adjustment mechanism, and the upper gas and the lower gas are mixed through the balanced intake mechanism to achieve a balanced state. After that, the gas enters the real-time monitor through the intake pipe for real-time monitoring, and the gas will be obtained as an average value of the area, so that the real-time monitor can obtain more accurate data.

[0004] During actual use, the emission monitoring device of the above patent cannot process the monitored carbon emission gas, which affects the long-term operation of the monitoring device; therefore, it does not meet the existing needs. In this regard, we propose a real-time monitoring device for industrial emission reduction and carbon reduction and a method for using it. Summary of the invention

[0005] The purpose of the present invention is to provide a real-time monitoring device for industrial emission reduction and carbon reduction and a method of using the same, which solves the problem that the emission monitoring device proposed in the above background technology cannot process the monitored carbon emission gas during actual use, affecting the long-term operation of the monitoring device.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a real-time monitoring device for industrial emission reduction and carbon reduction, comprising a detection device housing, a detection plate is installed on the outside of the detection device housing, and an exhaust box is installed above the detection device housing, a second fan is installed at the lower end of the detection device housing, and an adaptive connection component is installed at the lower end of the second fan;

[0007] Three upper filter plates and three lower filter plates are installed inside the detection device shell, the interiors of the lower filter plates and the upper filter plates are connected to the detection device shell through a rotating shaft, and servo motors for controlling the angles of the lower filter plates and the upper filter plates are arranged on both sides of the outside of the detection device shell.

[0008] Preferably, protective covers are installed on both sides of the exterior of the detection device housing, the protective covers are connected to the detection device housing via fixing screws, and the servo motor is fixedly connected via the protective covers.

[0009] Preferably, positioning frames are installed on both sides of the outside of the detection device shell, the detection plate is embedded in the positioning frames and extends to the inside of the detection device shell and is sealed with the detection device shell, an air detection module is installed inside the detection plate, and an inspection plate is installed outside the detection plate, a heat insulation plate is installed between the inspection plate and the detection plate, and the heat insulation plate is used to block the heat inside the detection device shell.

[0010] Preferably, the rotating shafts of the lower filter plate and the upper filter plate extend to the outside of the detection device housing and are rotatably connected to the detection device housing through bearings, and an upper pulley and a lower pulley are respectively installed above and below the servo motor, and the motor shaft of the servo motor is connected to a driving pulley, and the driving pulley, the upper pulley and the lower pulley are all fixedly connected to the rotating shaft, and the servo motor is used to adjust the rotation of the lower filter plate and the upper filter plate, and the driving pulley is respectively connected to the upper pulley and the lower pulley through belt transmission.

[0011] Preferably, a digital display screen and an alarm light are respectively installed on the outside of the vacuum box, and the digital display screen and the alarm light are electrically connected to the air detection module. A first fan is installed inside the vacuum box, and the first fan is respectively connected to the vacuum box and the detection device casing by fixing screws, and a discharge pipe is welded to the upper end of the vacuum box.

[0012] Preferably, a connecting cover is welded to the lower end of the second fan, a mounting frame is installed inside the connecting cover, a detection sensor frame is installed outside the mounting frame, a sensor unit for detecting industrial exhaust air is installed inside the detection sensor frame, a rotating shaft is installed inside the detection sensor frame, the rotating shaft is used to rotate the sensor unit inside the detection sensor frame, the detection sensor frame is embedded in the outside of the mounting frame and is fixedly connected to the mounting frame, and fan blades are installed on the upper end of the mounting frame, and the fan blades are used to draw in industrial exhaust gas.

[0013] Preferably, a PLC module is provided in the housing of the detection device, and the input end of the PLC module is connected to the output end of the sensor unit and the air sensor;

[0014] The PLC module is used to receive industrial exhaust gas collected by the sensor unit and the air sensor, and to make data judgment on the carbon emission of the gas;

[0015] The output end of the PLC module is respectively connected to the input ends of the first fan, the second fan, the servo motor, the digital display screen and the alarm light;

[0016] The PLC module is also used to adjust the wind speed of the first fan and the second fan according to the detected data information, and adjust the servo motor to drive the upper filter plate and the lower filter plate to move, and adaptively adjust the number of filter layers.

[0017] Preferably, the adaptive connection assembly comprises: a mounting collar, the mounting collar is fixedly sleeved on the outer wall of the connection cover, an annular connector is installed at the bottom center of the mounting collar, an upper clamping block is fixedly connected to the bottom of the mounting collar, a lower clamping block is connected to the upper clamping block by bolts, a heating element is installed between the upper clamping block and the lower clamping block, a circle of wire grooves is provided on the outer wall of the annular connector, a heat induction wire is provided in the wire groove of the annular connector, and both ends of the heat induction wire are wound around the heating element, a plurality of groups of support blocks are provided around the mounting collar, and the support blocks are fixedly connected to the bottom of the mounting collar, the annular connector is composed of a plurality of groups of arc-shaped rings, and two groups of adaptive protection units are symmetrically installed between each group of support blocks and the arc-shaped rings;

[0018] The adaptive protection unit includes: a guide positioning cylinder, which is fixedly connected to the bottom of the mounting collar, two groups of piston blocks are movably arranged in the guide positioning cylinder, and the two groups of piston blocks are connected by a center spring, one end of the push rod is movably arranged in the guide positioning cylinder, and the other end of the push rod extends out of the guide positioning cylinder, a guide groove and a first accommodating groove are provided in the push rod, a second accommodating groove is provided in the piston block, a connecting rod is provided in the first accommodating groove and the second accommodating groove, a buffer spring is sleeved on the outer wall of the connecting rod, and the two ends of the buffer spring are respectively fixedly connected to the piston block and the inner wall of the push rod.

[0019] Preferably, it also includes: a laser particle counter 1, arranged at the exhaust end of the exhaust pipe, for detecting the number of particles in the smoke discharged through the exhaust pipe;

[0020] Laser particle counter 2, arranged in the pipe at the connection between the exhaust pipe of the factory and the housing of the detection device, for detecting the number of particles passing through the smoke in the housing of the detection device;

[0021] A pressure difference sensor is arranged between the inlet and outlet of the lower filter plate and the upper filter plate, and is used to detect the difference of smoke after being filtered by the lower filter plate and the upper filter plate;

[0022] A flow meter 1, arranged at the exhaust end of the exhaust pipe, for detecting the flow rate of smoke discharged through the exhaust pipe;

[0023] A second flow meter is arranged in a pipe at a connection between an exhaust pipe of a factory and the housing of the detection device, and is used to detect the smoke flow passing through the housing of the detection device;

[0024] An alarm is arranged on the outer wall of the detection device housing, and the PLC module is connected with the laser particle counter 1, the laser particle counter 2, the differential pressure sensor, the flow meter 1, the flow meter 2 and the alarm;

[0025] The PLC module controls the alarm to work based on the laser particle counter 1, the laser particle counter 2, the differential pressure sensor, the flow meter 1, and the flow meter 2, including the following steps:

[0026] Step 1: Calculate the clogging index of the lower filter plate and the upper filter plate according to formula (I) and the detection values ​​of the laser particle counter 1, the laser particle counter 2, the differential pressure sensor, the flow meter 1, and the flow meter 2:

[0027]

[0028] Wherein, X is the clogging index of the lower filter plate and the upper filter plate, P1 is the pressure difference between the inlet and outlet of the lower filter plate and the upper filter plate detected by the pressure difference sensor, P0 is the pressure difference reference value under normal working conditions, A1 is the detection value of the laser particle counter 1, A2 is the detection value of the laser particle counter 2, Q1 is the detection value of the flow meter 1, Q2 is the detection value of the flow meter 2, C1 is the adsorption rate constant of the filter screen to particulate matter, K is the material coefficient of the lower filter plate and the upper filter plate, and b is the particulate matter concentration weight coefficient;

[0029] Step 2: The PLC module compares the blockage index of the lower filter plate and the upper filter plate with a preset blockage index. When the blockage index of the lower filter plate and the upper filter plate is greater than the preset blockage index, the PLC module controls the alarm to issue an alarm prompt.

[0030] A method for using a real-time monitoring device for industrial emission reduction and carbon reduction comprises the following steps:

[0031] Step 1: Connect and install the detection device housing on one side of the factory's exhaust pipe, and monitor the industrial exhaust gas through the detection sensor frame inside the detection device housing;

[0032] Step 2: driving the exhaust gas into the connection cover by driving the second fan and the first fan, and performing monitoring work through the sensor unit;

[0033] Step 3: According to the carbon emission data monitored by the sensor unit, the servo motor is adjusted through the PLC module to drive the upper filter plate and the lower filter plate to move, and the upper filter plate and the lower filter plate are arranged in a targeted manner;

[0034] Step 4: The gas enters the detection device housing and is filtered through the upper filter plate and the lower filter plate. During the filtering process, secondary monitoring is performed through the air detection module, and the monitoring data is displayed on a digital display screen for real-time monitoring.

[0035] Compared with the prior art, the present invention has the following beneficial effects:

[0036] 1. The monitoring device of the present invention drives the exhaust gas into the connecting cover by driving the second fan and the first fan, performs monitoring through the sensor unit, and adjusts the servo motor through the PLC module according to the carbon emission data monitored by the sensor unit. The servo motor drives the driving pulley to rotate, so that the upper pulley and the lower pulley rotate, drive the upper filter plate and the lower filter plate to move, and arrange the upper filter plate and the lower filter plate in a targeted manner. When the carbon emission meets the standard, the upper filter plate and the lower filter plate can be rotated to a vertical position to avoid the consumption of the filter element inside the filter plate and extend the service life of the equipment.

[0037] 2. During long-term operation of the monitoring device of the present invention, the gas enters the inner shell of the detection device and is filtered through the upper filter plate and the lower filter plate. During the filtering process, secondary monitoring is performed through the air detection module, and the monitoring data is displayed on a digital display screen to perform real-time monitoring. During the monitoring process, the environmental protection effect can be improved, and carbon emissions can be reduced through the upper filter plate and the lower filter plate, so as to improve the work effect and work quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] Figure 1 is an axonometric view of the present invention from the front;

[0039] Figure 2 An axonometric view of the present invention viewed from above;

[0040] Figure 3 For the present invention Figure 2 A partial enlarged view of area A in the middle;

[0041] Figure 4 An axonometric view of the present invention in section;

[0042] Figure 5 The isometric view of the upper filter plate of the present invention after adjustment;

[0043] Figure 6 An axonometric view of the detection plate of the present invention from the side;

[0044] Figure 7It is a principle block diagram of the present invention;

[0045] Figure 8 It is a schematic diagram of the structure of the adaptive connection component in the present invention;

[0046] Fig. 9 This is a schematic diagram of the arc-shaped ring structure in the present invention;

[0047] Fig.10 It is a schematic diagram of the structure of the adaptive protection unit in the present invention.

[0048] In the figure: 1. detection device housing; 101. protective cover; 102. positioning frame; 103. lower filter plate; 104. upper filter plate; 2. detection plate; 201. repair plate; 202. heat insulation plate; 203. air detection module; 204. air sensor; 3. vacuum box; 301. digital display screen; 302. first fan; 303. discharge pipe; 304. alarm light; 4. second fan; 401. connection cover; 402. detection sensor frame; 403. mounting frame; 404. fan blade; 405. rotating shaft; 406. sensor unit; 5. servo motor; 501. upper skin Pulley; 502, lower pulley; 503, driving pulley; 6, PLC module; 7, adaptive connection assembly; 701, mounting ring; 702, annular connector; 703, support block; 704, adaptive protection unit; 705, upper clamping block; 706, heating element; 707, lower clamping block; 708, heat sensing wire; 709, arc-shaped holding ring; 7010, guide positioning cylinder; 7011, center spring; 7012, piston block; 7013, buffer spring; 7014, push rod; 7015, connecting rod; 7016, guide groove; 7017, receiving groove one; 7018, receiving groove two. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0050] In order to solve the problem that the existing emission monitoring device cannot process the carbon emission gas during actual use, which affects the long-term operation of the monitoring device, please refer to Figure 1 , Figure 4 - Figure 5 , Figure 7 , this embodiment provides the following technical solutions:

[0051] A real-time monitoring device for industrial emission reduction and carbon reduction, comprising a detection device housing 1, a detection plate 2 is installed on the outside of the detection device housing 1, and an exhaust box 3 is installed above the detection device housing 1, a second fan 4 is installed at the lower end of the detection device housing 1, and an adaptive connection component 7 is installed at the lower end of the second fan 4, and the exhaust gas is driven into the connection cover 401 by driving the second fan 4 and the first fan 302;

[0052] Three upper filter plates 104 and three lower filter plates 103 are installed inside the detection device housing 1. The interiors of the lower filter plates 103 and the upper filter plates 104 are connected to the detection device housing 1 through a rotating shaft, and servo motors 5 for controlling the angles of the lower filter plates 103 and the upper filter plates 104 are arranged on both sides of the outside of the detection device housing 1. When the carbon emissions meet the standards, the upper filter plates 104 and the lower filter plates 103 can be rotated to a vertical position to avoid consumption of the filter elements inside the filter plates and extend the service life of the equipment.

[0053] A PLC module 6 is disposed in the detection device housing 1, and an input end of the PLC module 6 is connected to the output end of the sensor unit 406 and the air sensor 204;

[0054] The PLC module 6 is used to receive the industrial exhaust gas collected by the sensor unit 406 and the air sensor 204, and to make data judgment on the carbon emission of the gas;

[0055] The output end of the PLC module 6 is respectively connected to the input ends of the first fan 302, the second fan 4, the servo motor 5, the digital display screen 301 and the alarm light 304;

[0056] The PLC module 6 is also used to adjust the wind speed of the first fan 302 and the second fan 4 according to the detected data information, and adjust the servo motor 5 to drive the upper filter plate 104 and the lower filter plate 103 to move, and adaptively adjust the number of filter layers. The servo motor 5 is adjusted through the PLC module 6, and the servo motor 5 drives the driving pulley 503 to rotate, so that the upper pulley 501 and the lower pulley 502 rotate, drive the upper filter plate 104 and the lower filter plate 103 to move, and arrange the upper filter plate 104 and the lower filter plate 103 in a targeted manner.

[0057] Specifically, the exhaust gas is driven into the connecting cover 401 by driving the second fan 4 and the first fan 302, and the monitoring is performed through the sensor unit 406. According to the carbon emission data monitored by the sensor unit 406, the servo motor 5 is adjusted through the PLC module 6, and the servo motor 5 drives the driving pulley 503 to rotate, so that the upper pulley 501 and the lower pulley 502 rotate, and the upper filter plate 104 and the lower filter plate 103 are driven to move. The upper filter plate 104 and the lower filter plate 103 are arranged in a targeted manner. When the carbon emission meets the standard, the upper filter plate 104 and the lower filter plate 103 can be rotated to a vertical position to avoid the consumption of the filter element inside the filter plate and extend the service life of the equipment.

[0058] In order to solve the problem that the existing emission monitoring device has unstable structure and position in actual use, which affects long-term operation, please refer to Figure 1 - Figure 3 , Figure 6 , this embodiment provides the following technical solutions:

[0059] Protective covers 101 are installed on both sides of the outside of the detection device housing 1. The protective cover 101 is connected to the detection device housing 1 through fixing screws. The servo motor 5 is fixedly connected through the protective cover 101. The servo motor 5 is fixed by the protective cover 101, and the upper pulley 501, the lower pulley 502 and the driving pulley 503 are protected to improve the working effect.

[0060] Positioning frames 102 are installed on both sides of the outside of the detection device housing 1. The detection board 2 is embedded in the positioning frame 102 and extends to the inside of the detection device housing 1 and is sealed with the detection device housing 1. An air detection module 203 is installed inside the detection board 2, and an inspection plate 201 is installed outside the detection board 2. A heat insulation board 202 is installed between the inspection plate 201 and the detection board 2. The heat insulation board 202 is used to block the heat inside the detection device housing 1. The detection board 2 is installed by the positioning frame 102, and the air detection module 203 can be maintained and inspected by disassembling the inspection plate 201 to increase the service life.

[0061] A connecting cover 401 is welded to the lower end of the second fan 4, a mounting frame 403 is installed inside the connecting cover 401, a detection sensor frame 402 is installed outside the mounting frame 403, a sensor unit 406 for detecting industrial exhaust air is installed inside the detection sensor frame 402, a rotating shaft 405 is installed inside the detection sensor frame 402, the rotating shaft 405 is used to rotate the sensor unit 406 inside the detection sensor frame 402, and the sensor unit 406 is continuously rotated by the rotating shaft 405, so that the contact range of the sensor unit 406 and the gas is wider, thereby improving the detection effect, the detection sensor frame 402 is embedded in the outside of the mounting frame 403 and is fixedly connected to the mounting frame 403, and a fan blade 404 is installed on the upper end of the mounting frame 403, and the fan blade 404 is used to draw in industrial exhaust gas. Three surrounding detection sensor frames 402 are embedded in the inner wall of the connecting cover 401 to maintain a stable position while improving the detection effect.

[0062] Specifically, during use, three surrounding detection sensor frames 402 are embedded in the inner wall of the connecting cover 401 to maintain a stable position while improving the detection effect. The sensor unit 406 is continuously rotated by the rotating shaft 405, so that the contact range of the sensor unit 406 and the gas is wider, thereby improving the detection effect. The servo motor 5 is fixed by the protective cover 101, and the upper pulley 501, the lower pulley 502 and the driving pulley 503 are protected to improve the working effect. In addition, the air detection module 203 can be maintained and inspected by disassembling the inspection plate 201 to increase the service life.

[0063] In order to solve the problem that the adjustment mechanism of the existing emission monitoring device is inconvenient to operate and affects the control during actual use, please refer to Figure 1 , Figure 4 - Figure 5 , this embodiment provides the following technical solutions:

[0064] The rotating shafts of the lower filter plate 103 and the upper filter plate 104 extend to the outside of the detection device housing 1 and are rotatably connected to the detection device housing 1 through bearings. An upper pulley 501 and a lower pulley 502 are respectively installed above and below the servo motor 5. The motor shaft of the servo motor 5 is connected to a driving pulley 503. The driving pulley 503, the upper pulley 501 and the lower pulley 502 are all fixedly connected to the rotating shaft. The servo motor 5 is used to adjust the lower filter plate 103 and the upper filter plate 104 to rotate. The driving pulleys 503 are respectively The upper pulley 501 and the lower pulley 502 are connected by belt transmission, and the driving pulley 503 is driven to rotate by the servo motor 5, so that the upper pulley 501 and the lower pulley 502 rotate, driving the upper filter plate 104 and the lower filter plate 103 to move. The upper filter plate 104 and the lower filter plate 103 are arranged in a targeted manner. When the carbon emission meets the standard, the upper filter plate 104 and the lower filter plate 103 can be rotated to a vertical position to avoid the consumption of the filter element inside the filter plate and extend the service life of the equipment.

[0065] A digital display screen 301 and an alarm light 304 are respectively installed on the outside of the vacuum box 3, and the digital display screen 301 and the alarm light 304 are both electrically connected to the air detection module 203. During long-term operation of the monitoring device, the gas enters the detection device housing 1 and is filtered through the upper filter plate 104 and the lower filter plate 103. During the filtering process, secondary monitoring is performed through the air detection module 203, and the monitoring data is displayed on the digital display screen 301. When the carbon emission standard is exceeded, an alarm is given through the alarm light 304 to prompt the staff. A first fan 302 is installed inside the vacuum box 3, and the first fan 302 is respectively connected to the vacuum box 3 and the detection device housing 1 by fixing screws, and an exhaust pipe 303 is welded to the upper end of the vacuum box 3, and the gas after the detection is completed is discharged from the monitoring device through the exhaust pipe 303.

[0066] Specifically, during long-term operation of the monitoring device, the gas enters the detection device housing 1 and is filtered through the upper filter plate 104 and the lower filter plate 103. During the filtering process, secondary monitoring is performed through the air detection module 203, and the monitoring data is displayed on the digital display screen 301 to perform real-time monitoring. During the monitoring process, the environmental protection effect can be improved, and carbon emissions can be reduced through the upper filter plate 104 and the lower filter plate 103 to improve work results and work quality. The gas after the detection is completed is discharged from the monitoring device through the exhaust pipe 303.

[0067] Working principle: The detection device housing 1 is installed on one side of the exhaust pipe of the factory through the adaptive connection component 7, and then the detection sensor frame 402 inside the detection device housing 1 is used to monitor the industrial exhaust gas. Three surrounding detection sensor frames 402 are embedded in the inner wall of the connection cover 401 to maintain a stable position while improving the detection effect. The exhaust gas is driven into the connection cover 401 by driving the second fan 4 and the first fan 302, and the monitoring work is carried out through the sensor unit 406. According to the carbon emission data monitored by the sensor unit 406, the servo motor 5 is adjusted through the PLC module 6 to drive the upper filter plate 104 and the lower filter plate 103 to move, and the upper filter plate 104 and the lower filter plate 103 are arranged in a targeted manner. The filter plate 104 and the lower filter plate 103 can be rotated to a vertical position when the carbon emission meets the standard to avoid consumption of the filter element inside the filter plate. The gas enters the detection device housing 1 and is filtered through the upper filter plate 104 and the lower filter plate 103. During the filtering process, secondary monitoring is performed through the air detection module 203, and the monitoring data is displayed on the digital display screen 301 for real-time monitoring. During the monitoring process, the environmental protection effect can be improved, and the carbon emission can be reduced through the upper filter plate 104 and the lower filter plate 103 to improve the work effect and work quality. The gas after the detection is completed is discharged from the monitoring device through the exhaust pipe 303.

[0068] See also Figure 8 - Fig.10 The adaptive connection assembly 7 includes: a mounting collar 701, the mounting collar 701 is fixedly sleeved on the outer wall of the connection cover 401, an annular connector 702 is installed at the bottom center of the mounting collar 701, an upper clamping block 705 is fixedly connected to the bottom of the mounting collar 701, a lower clamping block 707 is connected to the upper clamping block 705 by bolts, a heating element 706 is installed between the upper clamping block 705 and the lower clamping block 707, and the outer wall of the annular connector 702 is provided with a A wire groove is formed, and a heat-sensing wire 708 is arranged in the wire groove of the annular connector 702, and both ends of the heat-sensing wire 708 are wound around the heating element 706. A plurality of support blocks 703 are arranged around the mounting collar 701, and the support blocks 703 are fixedly connected to the bottom of the mounting collar 701. The annular connector 702 is composed of a plurality of arc-shaped rings 709, and two sets of adaptive protection units 704 are symmetrically installed between each set of support blocks 703 and the arc-shaped ring 709;

[0069] The adaptive protection unit 704 includes: a guide positioning cylinder 7010, which is fixedly connected to the bottom of the mounting collar 701, two groups of piston blocks 7012 are movably arranged in the guide positioning cylinder 7010, and the two groups of piston blocks 7012 are connected by a center spring 7011, one end of a push rod 7014 is movably arranged in the guide positioning cylinder 7010, and the other end of the push rod 7014 extends out of the guide positioning cylinder 7010, a guide groove 7016 and a first receiving groove 7017 are provided in the push rod 7014, a second receiving groove 7018 is provided in the piston block 7012, a connecting rod 7015 is provided in the first receiving groove 7017 and the second receiving groove 7018, a buffer spring 7013 is sleeved on the outer wall of the connecting rod 7015, and the two ends of the buffer spring 7013 are respectively fixedly connected to the piston block 7012 and the inner wall of the push rod 7014.

[0070] Preferably, the heat induction wire 708 will shrink and shorten when heated to a temperature above the phase transition temperature, and will lengthen and return to its original state when the temperature drops below the phase transition temperature.

[0071] Preferably, the interior of the guide positioning cylinder 7010 is stepped, and the piston block 7012 and the push rod 7014 are respectively restricted on the steps.

[0072] Preferably, one end of one set of push rods 7014 extends out of the guide positioning cylinder 7010 and is fixedly connected to the outer wall of the arc-shaped ring 709, while another end of the push rods 7014 extends out of the guide positioning cylinder 7010 and is fixedly connected to the support block 703.

[0073] Working principle: After the detection device housing 1 with the adaptive connection component 7 is inserted into the exhaust pipe end of the factory, the heating element 706 is continuously heated, so that the heat induction wire 708 is continuously heated and shrinks at the same time. The heat induction wire 708 shrinks and shortens, and at the same time, several groups of arc-shaped rings 709 are tightened and close to the outer wall of the exhaust pipe of the factory. In addition, since the adaptive protection unit 704 is in the initial state, the central spring 7011 and the buffer spring 7013 are at natural length. When several groups of arc-shaped rings 709 are gradually tightened, the push rod 7 connected thereto 014 will be pulled out of the guide positioning cylinder 7010, and one group of piston blocks 7012 will be pulled to slide along the inner wall of the guide positioning cylinder 7010 by the buffer spring 7013, and the other group of piston blocks 7012 will be pulled by the center spring 7011. At this time, the push rod 7014 close to the support block 703 is fixed, so the piston block 7012 close to the support block 703 will stretch the buffer spring 7013 on this side, so that the tension generated by the tightening of several groups of arc-shaped rings 709 can be evenly dispersed through the above process, and When the detection device housing 1 needs to be disassembled, the temperature of the heating element 706 is lowered, and the heat induction wire 708 is restored to its original state. At this time, several groups of arc-shaped rings 709 need to be reset. Since the heat induction wire 708 is restored to its original state and no longer binds the annular connector 702, each group of arc-shaped rings 709 will be reset by the contraction of the central spring 7011 and pull the piston block 7012 on one side of the arc-shaped ring 709 close to the piston block 7012 to reset. At this time, the central spring 7011 and the buffer spring 7013 will have an initial reset due to inertia. The buffer spring 7013 starts to accelerate, and when the arc-shaped holding ring 709 is pulled to reset by the push rod 7014, the connecting rod 7015 will enter the guide groove 7016 of the push rod 7014, and push the connecting rod 7015 to abut against the inner wall of the accommodating groove 2 7018 of the piston block 7012, thereby limiting the retraction speed of the buffer spring 7013, so as to achieve the effect of slow reset, so that each group of arc-shaped holding rings 709 can be reset while minimizing the loss of fatigue strength of the arc-shaped holding rings 709, thereby extending the service life of the arc-shaped holding rings 709.

[0074] The contraction and expansion of the heat-sensing wire can enhance the reliability of the connection. The exhaust pipe of the factory will also heat up when exhausting smoke, which can further ensure that the arc-shaped ring is close to the outer wall of the exhaust pipe. In addition, the above method can be adapted to factory exhaust pipes of different sizes, which is simple to use. The design of the adaptive protection unit can effectively disperse the pulling force, reduce local stress concentration, and improve the stability and durability of the structure. When the heat-sensing wire returns to its original state, the synergistic effect of the center spring and the buffer spring allows the arc-shaped ring to be safely and slowly reset, avoiding damage caused by rapid retraction and extending the service life.

[0075] Preferably, it further comprises: a laser particle counter 1, which is arranged at the exhaust end of the exhaust pipe 303 and is used to detect the number of particles discharged from the smoke through the exhaust pipe 303;

[0076] Laser particle counter 2, arranged in the pipe at the connection between the exhaust pipe of the factory and the housing 1 of the detection device, for detecting the number of particles passing through the smoke in the housing 1 of the detection device;

[0077] A pressure difference sensor is disposed between the inlet and outlet of the lower filter plate 103 and the upper filter plate 104, and is used to detect the pressure difference of smoke after being filtered by the lower filter plate 103 and the upper filter plate 104;

[0078] A flow meter 1, arranged at the exhaust end of the exhaust pipe 303, for detecting the flow rate of smoke discharged through the exhaust pipe 303;

[0079] A second flow meter is arranged in a pipe at a connection between the exhaust pipe of the factory and the housing 1 of the detection device, and is used to detect the smoke flow passing through the housing 1 of the detection device;

[0080] An alarm is arranged on the outer wall of the detection device housing 1, and the PLC module 6 is connected with the laser particle counter 1, the laser particle counter 2, the differential pressure sensor, the flow meter 1, the flow meter 2 and the alarm;

[0081] The PLC module 6 controls the alarm to work based on the laser particle counter 1, the laser particle counter 2, the differential pressure sensor, the flow meter 1, and the flow meter 2, including the following steps:

[0082] Step 1: Calculate the blockage index of the lower filter plate 103 and the upper filter plate 104 according to formula (I) and the detection values ​​of the laser particle counter 1, the laser particle counter 2, the differential pressure sensor, the flow meter 1, and the flow meter 2:

[0083]

[0084] Wherein, X is the blockage index of the lower filter plate 103 and the upper filter plate 104, P1 is the pressure difference between the inlet and outlet of the lower filter plate 103 and the upper filter plate 104 detected by the pressure difference sensor, P0 is the pressure difference reference value under normal working conditions, A1 is the detection value of the laser particle counter 1, A2 is the detection value of the laser particle counter 2, Q1 is the detection value of the flow meter 1, Q2 is the detection value of the flow meter 2, C1 is the adsorption rate constant of the filter net on particles (indicating the influence of different types of particles (such as oil smoke, dust, smoke, etc.) on the blockage degree. Some particles are more likely to cause blockage than other types), K is the material coefficient of the lower filter plate 103 and the upper filter plate 104 (indicating the difference in resistance of filters of different materials to the blockage degree. Some materials may be more easily blocked or more durable), and b is the particle concentration weight coefficient (indicating the influence of particle concentration changes on the blockage degree. The larger the value, the greater the contribution of particle concentration changes to the blockage degree);

[0085] Step 2: The PLC module 6 compares the blockage index of the lower filter plate 103 and the upper filter plate 104 with the preset blockage index. When the blockage index of the lower filter plate 103 and the upper filter plate 104 is greater than the preset blockage index, the PLC module 6 controls the alarm to issue an alarm prompt.

[0086] Working principle: After the lower filter plate 103 and the upper filter plate 104 have been filtered for a long time, the smoke flow and concentration passing through the lower filter plate 103 and the upper filter plate 104 are detected by using laser particle counter 1, laser particle counter 2, differential pressure sensor, flow meter 1 and flow meter 2. The PLC module 6 uses formula (1) to obtain the blockage index of the lower filter plate 103 and the upper filter plate 104. When the blockage index of the lower filter plate 103 and the upper filter plate 104 is greater than the preset blockage index (0.9), the PLC module 6 controls the alarm to issue an alarm prompt to remind the operator to check or replace the lower filter plate 103 and the upper filter plate 104 to prevent the lower filter plate 103 and the upper filter plate 104 from failing. This preventive maintenance helps to ensure the normal operation of the equipment and extend its service life.

[0087] See also Figure 1 - Figure 7 , a method for using a real-time monitoring device for industrial emission reduction and carbon reduction, comprising the following steps:

[0088] Step 1: Connect and install the detection device housing 1 on one side of the exhaust pipe of the factory, monitor the industrial exhaust gas through the detection sensor frame 402 inside the detection device housing 1, and use three surrounding detection sensor frames 402 embedded in the inner wall of the connection cover 401 to maintain a stable position and improve the detection effect;

[0089] Step 2: driving the second fan 4 and the first fan 302 to drive the exhaust gas into the connection cover 401, and performing monitoring work through the sensor unit 406;

[0090] Step 3: According to the carbon emission data monitored by the sensor unit 406, the servo motor 5 is adjusted through the PLC module 6 to drive the upper filter plate 104 and the lower filter plate 103 to move, and the upper filter plate 104 and the lower filter plate 103 are arranged in a targeted manner. When the carbon emission meets the standard, the upper filter plate 104 and the lower filter plate 103 can be rotated to a vertical position to avoid the consumption of the filter element inside the filter plate and extend the service life of the equipment;

[0091] Step 4: The gas enters the detection device housing 1 and is filtered through the upper filter plate 104 and the lower filter plate 103. During the filtering process, secondary monitoring is performed through the air detection module 203, and the monitoring data is displayed on the digital display screen 301 for real-time monitoring. During the monitoring process, the environmental protection effect can be improved. The upper filter plate 104 and the lower filter plate 103 can be used to reduce carbon emissions to improve work results and work quality. The gas after the detection is completed is discharged from the monitoring device through the exhaust pipe 303.

[0092] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0093] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention.

Claims

1. A real-time monitoring device for industrial emission reduction and carbon reduction, comprising a detection device housing (1), characterized in that: A detection plate (2) is installed on the outside of the detection device housing (1), and an exhaust box (3) is installed above the detection device housing (1). A second fan (4) is installed at the lower end of the detection device housing (1), and an adaptive connection component (7) is installed at the lower end of the second fan (4). Three upper filter plates (104) and three lower filter plates (103) are installed inside the detection device housing (1), and the interiors of the lower filter plates (103) and the upper filter plates (104) are connected to the detection device housing (1) via rotating shafts, and servo motors (5) for controlling the angles of the lower filter plates (103) and the upper filter plates (104) are arranged on both sides of the outside of the detection device housing (1).

2. The real-time monitoring device for industrial emission reduction and carbon reduction according to claim 1 is characterized by: Protective covers (101) are installed on both sides of the exterior of the detection device housing (1); the protective cover (101) is connected to the detection device housing (1) via fixing screws; and the servo motor (5) is fixedly connected via the protective cover (101).

3. The real-time monitoring device for industrial emission reduction and carbon reduction according to claim 1 is characterized by: Positioning frames (102) are installed on both sides of the exterior of the detection device housing (1); the detection board (2) is embedded in the positioning frames (102) and extends to the interior of the detection device housing (1) and is sealedly connected to the detection device housing (1); an air detection module (203) is installed inside the detection board (2); and an inspection plate (201) is installed outside the detection board (2); a heat insulation plate (202) is installed between the inspection plate (201) and the detection board (2); the heat insulation plate (202) is used to block the heat inside the detection device housing (1).

4. The real-time monitoring device for industrial emission reduction and carbon reduction according to claim 1 is characterized by: The rotating shafts of the lower filter plate (103) and the upper filter plate (104) extend to the outside of the detection device housing (1) and are rotatably connected to the detection device housing (1) through bearings. An upper belt pulley (501) and a lower belt pulley (502) are respectively installed above and below the servo motor (5). The motor shaft of the servo motor (5) is connected to a driving belt pulley (503). The driving belt pulley (503), the upper belt pulley (501) and the lower belt pulley (502) are all fixedly connected to the rotating shaft. The servo motor (5) is used to adjust the lower filter plate (103) and the upper filter plate (104) to rotate. The driving belt pulley (503) is respectively connected to the upper belt pulley (501) and the lower belt pulley (502) through belt transmission.

5. The real-time monitoring device for industrial emission reduction and carbon reduction according to claim 3 is characterized by: The outside of the air extraction box (3) is respectively provided with a digital display screen (301) and an alarm light (304), and both the digital display screen (301) and the alarm light (304) are electrically connected to the air detection module (203). The inside of the air extraction box (3) is provided with a first fan (302), and the first fan (302) is respectively connected to the air extraction box (3) and the detection device housing (1) by fixing screws, and the upper end of the air extraction box (3) is welded with a discharge pipe (303).

6. The real-time monitoring device for industrial emission reduction and carbon reduction according to claim 5 is characterized by: A connection cover (401) is welded to the lower end of the second fan (4), a mounting frame (403) is installed inside the connection cover (401), a detection sensor frame (402) is installed outside the mounting frame (403), a sensor unit (406) for detecting industrial exhaust air is installed inside the detection sensor frame (402), a rotating shaft (405) is installed inside the detection sensor frame (402), and the rotating shaft (405) is used to rotate the sensor unit (406) inside the detection sensor frame (402), the detection sensor frame (402) is embedded in the outside of the mounting frame (403) and is fixedly connected to the mounting frame (403), and a fan blade (404) is installed at the upper end of the mounting frame (403), and the fan blade (404) is used to draw in industrial exhaust gas.

7. The real-time monitoring device for industrial emission reduction and carbon reduction according to claim 6 is characterized by: A PLC module (6) is arranged in the detection device housing (1), and an input end of the PLC module (6) is connected to an output end of a sensor unit (406) and an air sensor (204); The PLC module (6) is used to receive industrial exhaust gas collected by the sensor unit (406) and the air sensor (204), and to perform data judgment on the carbon emission of the gas; The output end of the PLC module (6) is respectively connected to the input ends of the first fan (302), the second fan (4), the servo motor (5), the digital display screen (301) and the alarm light (304); The PLC module (6) is also used to adjust the wind speed of the first fan (302) and the second fan (4) according to the detected data information, and to adjust the servo motor (5) to drive the upper filter plate (104) and the lower filter plate (103) to move, thereby adaptively adjusting the number of filter layers.

8. The real-time monitoring device for industrial emission reduction and carbon reduction according to claim 6 is characterized by: The adaptive connection assembly (7) comprises: a mounting collar (701), the mounting collar (701) being fixedly sleeved on the outer wall of the connection cover (401), an annular connection piece (702) being installed at the bottom center of the mounting collar (701), an upper clamping block (705) being fixedly connected to the bottom of the mounting collar (701), a lower clamping block (707) being connected to the upper clamping block (705) by bolts, a heating element (706) being installed between the upper clamping block (705) and the lower clamping block (707), and an outer wall of the annular connection piece (702) being provided with A circle of wire grooves, a heat-sensing wire (708) is arranged in the wire groove of the annular connecting member (702), and both ends of the heat-sensing wire (708) are wound around the heating element (706), a plurality of groups of support blocks (703) are arranged around the mounting ring (701), and the support blocks (703) are fixedly connected to the bottom of the mounting ring (701), the annular connecting member (702) is composed of a plurality of groups of arc-shaped rings (709), and two groups of adaptive protection units (704) are symmetrically installed between each group of support blocks (703) and the arc-shaped ring (709); The adaptive protection unit (704) comprises: a guide positioning cylinder (7010), the guide positioning cylinder (7010) being fixedly connected to the bottom of the mounting collar (701), two groups of piston blocks (7012) being movably arranged in the guide positioning cylinder (7010), and the two groups of piston blocks (7012) being connected via a central spring (7011), one end of a push rod (7014) being movably arranged in the guide positioning cylinder (7010), and the other end of the push rod (7014) extending out of the guide positioning cylinder (7010). 0), a guide groove (7016) and a receiving groove one (7017) are provided in the push rod (7014), a receiving groove two (7018) is provided in the piston block (7012), a connecting rod (7015) is provided in the receiving groove one (7017) and the receiving groove two (7018), a buffer spring (7013) is sleeved on the outer wall of the connecting rod (7015), and two ends of the buffer spring (7013) are fixedly connected to the inner wall of the piston block (7012) and the push rod (7014) respectively.

9. The real-time monitoring device for industrial emission reduction and carbon reduction according to claim 7 is characterized by: A laser particle counter 1, arranged at the exhaust end of the exhaust pipe (303), and used for detecting the number of particles discharged from the smoke through the exhaust pipe (303); A second laser particle counter is arranged in a pipe at a connection between the exhaust pipe of the factory and the housing (1) of the detection device, and is used to detect the number of particles passing through the smoke in the housing (1) of the detection device; A pressure difference sensor is arranged between the inlet and outlet of the lower filter plate (103) and the upper filter plate (104), and is used to detect the pressure difference of smoke after being filtered by the lower filter plate (103) and the upper filter plate (104); A flow meter 1, arranged at the exhaust end of the exhaust pipe (303), and used for detecting the flow rate of smoke discharged through the exhaust pipe (303); A second flow meter is arranged in a pipe at a connection between the exhaust pipe of the factory and the housing (1) of the detection device, and is used to detect the smoke flow rate passing through the housing (1) of the detection device; An alarm is arranged on the outer wall of the detection device housing (1), and the PLC module (6) is connected to the laser particle counter 1, the laser particle counter 2, the differential pressure sensor, the flow meter 1, the flow meter 2 and the alarm; The PLC module (6) controls the operation of the alarm based on the laser particle counter 1, the laser particle counter 2, the differential pressure sensor, the flow meter 1, and the flow meter 2, and comprises the following steps: Step 1: Calculate the blockage index of the lower filter plate (103) and the upper filter plate (104) according to formula (1) and the detection values ​​of the laser particle counter 1, the laser particle counter 2, the differential pressure sensor, the flow meter 1, and the flow meter 2: Wherein, X is the clogging degree index of the lower filter plate (103) and the upper filter plate (104), P1 is the pressure difference between the inlet and outlet of the lower filter plate (103) and the upper filter plate (104) detected by the pressure difference sensor, P0 is the pressure difference reference value under normal working conditions, A1 is the detection value of the laser particle counter 1, A2 is the detection value of the laser particle counter 2, Q1 is the detection value of the flow meter 1, Q2 is the detection value of the flow meter 2, C1 is the adsorption rate constant of the filter screen to particulate matter, K is the material coefficient of the lower filter plate (103) and the upper filter plate (104), and b is the particulate matter concentration weight coefficient; Step 2: The PLC module (6) compares the blockage index of the lower filter plate (103) and the upper filter plate (104) with a preset blockage index. When the blockage index of the lower filter plate (103) and the upper filter plate (104) is greater than the preset blockage index, the PLC module (6) controls the alarm to issue an alarm prompt.

10. A method for using the real-time monitoring device for industrial emission reduction and carbon reduction according to claim 7, characterized in that: The steps include: Step 1: Connect and install the detection device housing (1) on one side of the exhaust pipe of the factory, and monitor the industrial exhaust gas through the detection sensor frame (402) inside the detection device housing (1); Step 2: driving the second fan (4) and the first fan (302) to drive the exhaust gas into the connection cover (401), and performing monitoring work through the sensor unit (406); Step 3: According to the carbon emission data monitored by the sensor unit (406), the servo motor (5) is adjusted through the PLC module (6) to drive the upper filter plate (104) and the lower filter plate (103) to move, and the upper filter plate (104) and the lower filter plate (103) are arranged in a targeted manner; Step 4: The gas enters the detection device housing (1) and is filtered through the upper filter plate (104) and the lower filter plate (103). During the filtering process, secondary monitoring is performed through the air detection module (203), and the monitoring data is displayed on the digital display screen (301) for real-time monitoring.

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