Dual gun multi-faceted spray system

Through the dual-gun multi-surface spraying system, the design of dual spray guns and swing arm components solves the problem of low spraying efficiency of a single spray gun, realizes rapid multi-surface spraying of quadrangular steel columns waiting to be sprayed, and improves construction efficiency.

CN119549323BActive Publication Date: 2025-10-17CHINA CONSTRUCTION EIGHTH BUREAU NEW CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202411902886.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-10-17
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

The existing single-gun spraying system is cumbersome to operate and has low efficiency when spraying the four sides of a quadrangular steel column to be sprayed.

Method used

A dual-gun multi-surface spraying system is used, including two spray gun assemblies, a swing arm assembly and a lifting mechanism. By adjusting the swing position of the auxiliary arm and using the locking part, the two spray guns can spray adjacent surfaces of the object to be sprayed simultaneously or sequentially, thereby improving the spraying efficiency.

Benefits of technology

It realizes the multi-surface spraying of the spraying object quickly and efficiently without moving the equipment position, simplifies the operation process and improves the construction efficiency.

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Abstract

The application belongs to the technical field of spraying, and discloses a double-gun multi-surface spraying system, which is connected to a lifting mechanism through a positioning plate and comprises two spraying gun assemblies; the auxiliary arms have at least a first swing position and a second swing position relative to the main arms; when the two main arms swing to a state of a certain included angle and the two auxiliary arms swing to the corresponding first swing positions, the two spraying gun assemblies are respectively directed to a first set of two adjacent surfaces on the object to be sprayed; when the two auxiliary arms swing to the corresponding second swing positions, the two spraying gun assemblies are respectively directed to a second set of two adjacent surfaces on the object to be sprayed. The double-gun design can simultaneously spray paint on two adjacent surfaces of the object to be sprayed, improving the spraying efficiency; the two spraying guns on the two auxiliary arms are respectively directed to the other two surfaces of the object to be sprayed, so that multi-surface spraying of the object to be sprayed can be realized without moving the position of the whole device, and the construction efficiency is high.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the field of spraying technology, and particularly relates to a double-gun multi-surface spraying system. BACKGROUND

[0002] Coating refers to a material coated on the surface of an object to be protected or decorated, which can form a continuous film firmly attached to the object to be coated and has a certain strength; sometimes, four surfaces of the object to be sprayed need to be sprayed with coating, for example, four surfaces of a four-edged steel column are sprayed with fireproof coating in a room to ensure the fireproof performance of the steel column. At present, most of the existing mechanisms for spraying the four-edged steel column adopt a single-spray-gun spraying system, which uses a lifting mechanism to drive the spraying system to spray the four surfaces to be sprayed of the object to be sprayed. Since a single spray gun is used, the position of the entire device needs to be adjusted every time the spraying of a surface to be sprayed is completed, which is troublesome and low in spraying efficiency. Therefore, the present application provides a double-gun multi-surface spraying system to solve the above problems. SUMMARY

[0003] To solve the above problems, the present application provides a double-gun multi-surface spraying system, which solves the problem of low spraying efficiency of a single spray gun.

[0004] The present application is realized by the following scheme: a double-gun multi-surface spraying system connected to a lifting mechanism, comprising:

[0005] two spray gun assemblies;

[0006] two swing arm assemblies for respectively realizing the swing positioning of the two spray gun assemblies in a horizontal plane, the two swing arm assemblies being symmetrically arranged on the same side of the lifting mechanism; the swing arm assembly comprises a main arm and a sub-arm, one end of the main arm is pivotally connected to one end of the sub-arm, the other end of the main arm is pivotally connected to the lifting mechanism, the two spray gun assemblies are respectively arranged on the opposite inner sides of the two sub-arms, the pivot axis between the main arm and the sub-arm is parallel to the pivot axis between the main arm and the lifting mechanism; the sub-arm has at least a first swing position and a second swing position relative to the main arm, when the two main arms are swung to a certain angle and the two sub-arms are both swung to the corresponding first swing position, the two spray gun assemblies are respectively directed to a first set of two adjacent surfaces on the object to be sprayed, when the two sub-arms are both swung to the corresponding second swing position, the two spray gun assemblies are respectively directed to a second set of two adjacent surfaces on the object to be sprayed;

[0007] two first locking members for respectively locking the two main arms to the lifting mechanism when the two main arms are swung to a certain angle, the two first locking members being respectively arranged between the two main arms and the lifting mechanism;

[0008] Two first fasteners for locking the two auxiliary arms to the respective first swing position or second swing position, respectively, are arranged between the corresponding main arm and auxiliary arm.

[0009] The further improvement of the double-gun multi-surface spraying system lies in that the included angle is 90°, the main arm and the corresponding auxiliary arm are arranged one above the other, the first swing position of the auxiliary arm is that the auxiliary arm is swung to overlap the corresponding main arm, and the second swing position of the auxiliary arm is that the auxiliary arm is swung to be perpendicular to the main arm on the opposite inner side.

[0010] The further improvement of the double-gun multi-surface spraying system lies in that the double-gun multi-surface spraying system further comprises two moving assemblies respectively arranged on the two auxiliary arms, and the two moving assemblies are used for driving the two spraying gun assemblies to move along the axial direction of the corresponding two auxiliary arms.

[0011] The further improvement of the double-gun multi-surface spraying system lies in that the spraying gun assembly comprises a spraying gun and an adjusting assembly used for adjusting the angle of the spraying gun on the vertical plane, and the adjusting assembly is connected between the spraying gun and the moving assembly.

[0012] The further improvement of the double-gun multi-surface spraying system lies in that the adjusting assembly comprises a first motor connected to the moving assembly and a connecting piece connected between the output shaft of the first motor and the spraying gun, and the first motor drives the connecting piece to deflect on the vertical plane so as to drive the spraying gun to adjust the angle.

[0013] The further improvement of the double-gun multi-surface spraying system lies in that the first fastener comprises a right-angle block fixed to the inner side of one end of the main arm close to the auxiliary arm, a first locking piece used for locking the auxiliary arm swung to the first swing position and one right-angle side of the block, and a second locking piece used for locking the auxiliary arm swung to the second swing position and the other right-angle side of the block.

[0014] The further improvement of the double-gun multi-surface spraying system lies in that the lifting mechanism is pivoted to the two main arms through a positioning plate, the first locking piece comprises a second fixing pin, a first locking hole arranged on the corresponding main arm, and a plurality of second locking holes arranged on the top of the positioning plate, the second fixing pin passes through the first locking hole and is selectively inserted into the second locking hole, so as to fix the main arm and the positioning plate.

[0015] Compared with the prior art, the double-gun multi-surface spraying system has the following beneficial effects:

[0016] The present application adopts the design of double spray guns, can spray paint on two adjacent surfaces of the object to be sprayed at the same time, improves the spraying efficiency; by adjusting the rotation of the two auxiliary arms, the two spray guns on the two auxiliary arms are respectively directed to the other two surfaces of the object to be sprayed, the multi-surface spraying of the object to be sprayed can be realized without moving the position of the whole device, the operation is simple, and the construction efficiency is high. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The installation position of the double-gun multi-surface spraying system is shown.

[0018] Figure 2 The top view of the present application is shown.

[0019] Figure 3 The schematic diagram of the double-gun multi-surface spraying system when unfolded is shown.

[0020] Figure 4 The schematic diagram of the main arm and the auxiliary arm in a vertical state is shown.

[0021] Figure 5 The schematic diagram of the back structure of the spray gun assembly is shown.

[0022] Figure 6 The schematic diagram of the front structure of the spray gun assembly is shown.

[0023] In the figure: 1, mobile device; 2, lifting mechanism; 3, positioning plate; 4, double-gun multi-surface spraying system; 401, main arm; 402, auxiliary arm; 403, spray gun assembly; 4031, base plate; 4032, second motor; 4033, first rotating arm; 4034, third motor; 4035, second rotating arm; 4036, locking device; 4037, spray gun; 404, first fastener; 4041, stop block; 4042, fourth locking hole; 405, first locking piece; 4051, connecting piece; 4052, first locking hole. DETAILED DESCRIPTION

[0024] In order to solve the problem of low spraying efficiency of single spray gun, the present application provides a double-gun multi-surface spraying system. The double-gun multi-surface spraying system will be further described below in combination with the drawings.

[0025] Referring to Figures 1-6 The double-gun multi-surface spraying system 4 is connected to the lifting mechanism 2 and comprises:

[0026] two spray gun assemblies 403;

[0027] Two swing arm assemblies for respectively realizing the swing positioning of the two spray gun assemblies 403 in a horizontal plane, the two swing arm assemblies are symmetrically arranged on the same side of the lifting mechanism 2; the swing arm assembly comprises a main arm 401 and a sub-arm 402, one end of the main arm 401 is pivotally connected with one end of the sub-arm 402, the other end of the main arm 401 is pivotally connected with the lifting mechanism 2, the two spray gun assemblies 403 are respectively arranged on the opposite inner sides of the two sub-arms 402, the pivot axis between the main arm 401 and the sub-arm 402 is parallel to the pivot axis between the main arm 401 and the lifting mechanism 2; the sub-arm 402 has at least a first swing position and a second swing position relative to the main arm 401, when the two main arms 401 are swung to a state of a certain angle, and the two sub-arms 402 are both swung to the corresponding first swing position, the two spray gun assemblies 403 are respectively directed to a first set of two adjacent surfaces on the object to be sprayed, when the two sub-arms 402 are both swung to the corresponding second swing position, the two spray gun assemblies 403 are respectively directed to a second set of two adjacent surfaces on the object to be sprayed; wherein the object to be sprayed has a total of four surfaces to be sprayed, the first set of two adjacent surfaces refers to the two adjacent surfaces of the object to be sprayed, and the second set of two adjacent surfaces refers to the remaining two adjacent surfaces of the object to be sprayed.

[0028] Two first locking members 405 for respectively locking the two main arms 401 to the lifting mechanism 2 when the two main arms 401 are swung to a certain angle, which are respectively arranged between the two main arms 401 and the lifting mechanism 2.

[0029] Two first fastening members 404 for respectively locking the two sub-arms 402 to the corresponding first swing position or second swing position, which are respectively arranged between the corresponding main arm 401 and sub-arm 402.

[0030] Specifically, referring to Figure 1 The lifting mechanism 2 is arranged at the top of the mobile device 1 and used to drive the double-gun multi-surface spraying system 4 to ascend and descend; the double-spray gun design is adopted to simultaneously spray paint on two adjacent surfaces of the object to be sprayed, thereby improving the spraying efficiency; the two sub-arms 402 are further adjusted to make the two spray guns 4037 on the two sub-arms 402 respectively directed to the other two surfaces of the object to be sprayed, so that the multi-surface spraying of the object to be sprayed can be realized without moving the position of the overall device, and the operation is simple and the construction efficiency is high.

[0031] The certain angle is 90°, the main arm 401 and the corresponding sub-arm 402 are arranged one above the other, the first swing position of the sub-arm 402 is that the sub-arm 402 is swung to overlap with the corresponding main arm 401, and the second swing position of the sub-arm 402 is that the sub-arm 402 is swung to be perpendicular to the main arm 401 at the opposite inner side.

[0032] By designing the two main arms 401 at an angle of 90°, the angle of the two secondary arms 402 overlapping the two main arms 401 can also be 90°, which can adapt to the two vertical surfaces of the steel column to be sprayed, and by swinging to 90° between the secondary arm 402 and the corresponding main arm 401, the other two surfaces of the steel column can be adapted, which is beneficial to the spraying construction.

[0033] The double-gun multi-surface spraying system 4 further comprises two moving assemblies (not shown in the figure) respectively arranged on the two secondary arms 402, for driving the two spraying gun assemblies 403 to move along the axial direction of the corresponding secondary arms 402, respectively.

[0034] The moving assembly comprises a first motor fixed on the corresponding secondary arm 402, a first lead screw rotatably connected to the secondary arm 402 and fixedly connected to the output shaft of the first motor, and a sliding block screwed onto the outside of the first lead screw and connected to the corresponding spraying gun assembly 403, the length direction of the first lead screw being consistent with the length direction of the corresponding secondary arm 402; the first motor drives the first lead screw to rotate, so as to drive the sliding block to move along the length direction of the corresponding secondary arm 402, thereby driving the spraying gun assembly 403 to move along the length direction of the corresponding secondary arm 402.

[0035] By starting the first motor to drive the first lead screw to rotate, the sliding block is driven to move along the length direction of the lead screw, and the corresponding spraying gun assembly 403 is driven to move along the length direction of the secondary arm 402, so as to adjust the position of the spraying gun assembly 403, which can realize horizontal reciprocating spraying construction on a certain area of the surface to be sprayed, and the spraying effect is good.

[0036] The spraying gun assembly 403 comprises a spraying gun 4037 and an adjusting assembly for adjusting the angle of the spraying gun 4037 in the vertical plane, the adjusting assembly being connected between the spraying gun 4037 and the moving assembly.

[0037] Specifically, the adjusting assembly comprises a second motor 4032 connected to the sliding block through a base plate 4031, and a connecting piece connected between the output shaft of the second motor 4032 and the spraying gun 4037, the second motor 4032 driving the connecting piece to deflect in the vertical plane, so as to drive the spraying gun 4037 to adjust the angle.

[0038] Further, the connecting piece comprises a first rotating arm 4033 fixedly connected to the output shaft of the second motor 4032 at the first end, a third motor 4034 fixed to the second end of the first rotating arm 4033, a second rotating arm 4035 fixedly connected to the output shaft of the third motor 4034 at the first end, and a locking device 4036 fixed to the second end of the second rotating arm 4035 and used for locking the spraying gun 4037.

[0039] By starting the second motor 4032 to drive the first rotating arm 4033 to rotate, and the third motor 4034 to drive the second rotating arm 4035 to rotate, the deflection of the spray gun 4037 locked by the locking device 4036 can be adjusted, so that the orientation of the spray gun 4037 nozzle can be adjusted downward / upward to adapt to different spraying needs; automatic adjustment is convenient and flexible.

[0040] As shown in the drawings, Figure 4 The first fastener 404 includes a right-angled block 4041 fixed to the inner side of one end of the main arm 401 close to the auxiliary arm 402, a first locking piece for locking the auxiliary arm 402 swung to the first swing position with one right-angled side of the block 4041, and a second locking piece for locking the auxiliary arm 402 swung to the second swing position with another right-angled side of the block 4041,

[0041] Specifically, the first locking piece includes a first positioning pin, a third locking hole opened on the side of the block 4041 toward the auxiliary arm 402 overlapping with the corresponding main arm 401, and a fifth locking hole opened on the auxiliary arm 402, and when the first positioning pin passes through the fifth locking hole and is inserted into the third locking hole, the auxiliary arm 402 and the corresponding main arm 401 are fixed, and the auxiliary arm 402 overlaps with the corresponding main arm 401.

[0042] The second locking piece includes a first positioning pin, a fourth locking hole 4042 and a fifth locking hole opened on the side of the block 4041 toward the auxiliary arm 402 perpendicular to the corresponding main arm 401, and when the first positioning pin passes through the fifth locking hole and is inserted into the fourth locking hole 4042, the auxiliary arm 402 and the corresponding main arm 401 are fixed, and the relative inner side of the auxiliary arm 402 is perpendicular to the corresponding main arm 401.

[0043] By adjusting the position of the auxiliary arm 402 and the corresponding main arm 401, different spraying needs can be met; by adjusting the overlap of the auxiliary arm 402 and the corresponding main arm 401, the two spray gun assemblies 403 on the two auxiliary arms 402 can be directed to the adjacent two surfaces of the object to be sprayed, so that double-sided spraying can be realized during spraying; by rotating the auxiliary arm 402 by 270° to make the relative inner side of the auxiliary arm 402 perpendicular to the corresponding main arm 401, the two spray gun assemblies 403 on the two auxiliary arms 402 can be directed to the other two surfaces of the object to be sprayed, so that the spraying orientation of the spray gun assembly 403 can be adjusted without moving the mobile device, which is convenient and efficient.

[0044] As shown in the drawings, Figure 3As shown, the lifting mechanism 2 is pivoted with the two main arms 401 through the positioning plate 3, the first locking member 405 includes a second fixing bolt, a connecting plate 4051 fixed on the corresponding main arm 401, a first locking hole 4052 penetrating through the thickness direction of the connecting plate 4051, and a plurality of second locking holes opened on the top of the positioning plate 3, the second fixing bolt penetrates through the first locking hole 4052 and selectively inserts into the second locking hole, so as to fix the main arm 401 with the positioning plate 3.

[0045] In this embodiment, after the two main arms 401 are fixed through the first locking member 405, the included angle between the two main arms 401 is 90°;

[0046] By adjusting the two main arms 401 to align the first locking hole 4052 on the connecting plate 4051 on the main arm 401 with the corresponding second locking hole, and then inserting the second fixing bolt for fixation, the relative inner side of the fixed two main arms 401 is perpendicular, which ensures the stability.

[0047] A construction method of a double-gun multi-surface spraying system, comprising the following steps:

[0048] S1, before construction, adjust the relative inner side of the two main arms 401 to be perpendicular, and align the first locking hole 4052 on the connecting plate 4051 with the second locking hole on the top of the positioning plate 3, and then insert the second fixing bolt through the first locking hole 4052 and into the aligned second locking hole to fix the main arm 401 with the positioning plate 3;

[0049] S2, adjust the two auxiliary arms 402 to overlap with the corresponding two main arms 401 respectively, and align the fifth locking hole on the auxiliary arm 402 with the third locking hole on the stop block 4041, and then insert the first fixing bolt through the fifth locking hole and into the third locking hole to fix the auxiliary arm 402 with the main arm 401;

[0050] S3, move the entire double-gun multi-surface spraying system 4 to the object to be sprayed by the moving device 1, and make the inner sides of the two main arms 401 respectively face the adjacent two surfaces of the object to be sprayed; adjust the nozzle of the spray gun 4037 upward by driving the first rotating arm 4033 to rotate by the second motor 4032 and driving the second rotating arm 4035 to rotate by the third motor 4034;

[0051] S4, use the lifting mechanism 2 to lift the entire double-gun multi-surface spraying system 4 to the upper part of the object to be sprayed, start the two spray guns 4037 to spray the adjacent two surfaces of the object to be sprayed, and simultaneously start the two first driving members to drive the two spray guns 4037 to move along the length direction of the corresponding two auxiliary arms 402, so as to perform transverse reciprocating spraying on the adjacent two surfaces to be sprayed, and then start the lifting mechanism 2 in an interval mode to control the spray gun 4037 to move downward to the next area for spraying after completing the spraying on a certain area of the surface to be sprayed, thereby completing the spraying on the entire surface to be sprayed.

[0052] S5, after spraying the two adjacent surfaces of the object to be sprayed, the first fixing pin is removed, one side of the two auxiliary arms 402 is adjusted to be perpendicular to the opposite inner sides of the two corresponding main arms 401 respectively, and the two spray guns 4037 on the auxiliary arms 402 are respectively corresponded to the other two surfaces of the object to be sprayed, at the same time, the fifth locking hole is aligned with the fourth locking hole 4042 on the stop block 4041, and then the first fixing pin is inserted into the fourth locking hole 4042 through the fifth locking hole to fix the auxiliary arm 402 and the corresponding main arm 401;

[0053] S6, continue to operate according to step S4 to complete the spraying work.

[0054] It should be noted that in this document, the terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0055] The above embodiments of the present application are described in detail in combination with the drawings, and those skilled in the art can make various changes to the present application according to the above description. Therefore, some details in the embodiments should not constitute a limitation on the present application, and the scope of protection of the present application will be defined by the appended claims.

Claims

1. A dual-gun multi-surface spraying system connected to a lifting mechanism, characterized in that: include: two spray gun assemblies; 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod is pivotally connected to said linking rod. said linking rod is pivotally connected to said linking rod. Two first locking members for locking the two main arms to the lifting mechanism when the two main arms swing to form a certain angle, and are respectively arranged between the two main arms and the lifting mechanism; Two first fasteners for respectively locking the two auxiliary arms to the corresponding first swing position or second swing position are respectively arranged between the corresponding main arm and the auxiliary arm.

2. The dual-gun multi-surface spraying system according to claim 1, characterized in that: The certain angle is 90°, and the main arm and the corresponding auxiliary arm are arranged one above and one below each other. When the auxiliary arm swings to overlap with the corresponding main arm, it is the first swing position of the auxiliary arm. When the auxiliary arm swings to the relative inner side and is perpendicular to the main arm, it is the second swing position of the auxiliary arm.

3. The dual-gun multi-surface spraying system according to claim 1, characterized in that: The dual-gun multi-surface spraying system further comprises two moving assemblies respectively mounted on the two auxiliary arms, for respectively driving the two spray gun assemblies to move along the axial direction of the corresponding auxiliary arms.

4. The dual-gun multi-surface spraying system according to claim 3, characterized in that: The spray gun assembly includes a spray gun and an adjusting assembly for adjusting the angle of the spray gun on a vertical plane, and the adjusting assembly is connected between the spray gun and the moving assembly.

5. The dual-gun multi-surface spraying system according to claim 4, characterized in that: The adjustment component includes a first motor connected to the moving component and a connecting piece connected between the output shaft of the first motor and the spray gun. The first motor drives the connecting piece to deflect on the vertical plane to drive the spray gun to adjust its angle.

6. The dual-gun multi-surface spraying system according to claim 1, characterized in that: The first fastener includes a right-angled block fixed to the inner side of one end of the main arm close to the auxiliary arm, a first locking member for locking the auxiliary arm swung to a first swing position with a right-angled side of the block, and a second locking member for locking the auxiliary arm swung to a second swing position with another right-angled side of the block.

7. The dual-gun multi-surface spraying system according to claim 1, characterized in that: The lifting mechanism is pivotally connected to the two main arms through a positioning plate. The first locking member includes a second fixing bolt, a first locking hole opened on the corresponding main arm and a plurality of second locking holes opened on the top of the positioning plate. The second fixing bolt passes through the first locking hole and is selectively inserted into the second locking hole to fix the main arm to the positioning plate.

Citation Information

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