Stamping device for brake disc production

By designing a brake disc production stamping device including a movable clamping mechanism, a transmission mechanism and a top-down disc mechanism, the problem of waste of manpower and high cost of mechanical arms in the prior art is solved, and automatic loading and unloading and high-efficiency stamping are realized.

CN119549569AActive Publication Date: 2025-03-04LONGKOU YUSHENG BRAKE TECH CO LTD
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Patent Information

Application Number
CN202510098380.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-03-04
Estimated Expiration
2045-01-22

AI Technical Summary

Technical Problem

Existing brake discs waste manpower through manual loading and unloading of stamping, affecting stamping quality, or through robotic arms, resulting in high construction and use costs.

Method used

A stamping device for the production of brake discs is designed, including a base, stamping end, upper die, lower die, movable clamping mechanism, transmission mechanism and upper and lower disc mechanism. Through the coordinated work of these components, the automatic loading and unloading of the brake discs and positioning and loosening during the stamping process are realized.

Benefits of technology

The automatic loading and unloading of brake discs is realized, manual operation is reduced, stamping quality and work efficiency is improved, and equipment construction and use costs are reduced.

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Abstract

The invention discloses a stamping device for brake disc production, which relates to the technical field of stamping devices and comprises a base, a stamping end is mounted on the base, an upper die is mounted at the stamping end, a lower die is mounted on the base, and the lower die is positioned on the bottom side of the upper die. A movable clamping mechanism used for clamping a brake disc during feeding and discharging and positioning the brake disc during stamping is mounted on the base, the movable clamping mechanism is located on one side of the lower die, and a mounting frame is mounted on the base. The stamping end moves to drive the rotating plate and the arc end clamping block to move, the brake disc is automatically clamped for feeding and discharging before and after stamping, clamping is automatically released in the stamping process, positioning of the brake disc and the lower die is facilitated, stamping deformation is prevented, the continuous stamping process is achieved in cooperation with rotation of the hinge rotating plate, and the stamping efficiency is improved. And meanwhile, compared with a mechanical arm, the structure is simple, and the construction cost is low.
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Description

Technical Field

[0001] The present invention relates to the technical field of stamping devices, and in particular to a stamping device for producing brake discs. Background Art

[0002] A brake disc refers to a brake force generated by clamping the brake disc with a brake caliper when the vehicle is braking. The material of the brake disc is mainly gray cast iron. In order to meet the needs of production and use, it is often necessary to emboss the brake disc by stamping during production. The Chinese patent announcement number CN112025962B discloses a stamping device for forming automobile brake discs, which includes a base displacement assembly, a mold fixing mechanism, a blanking assembly and a punching machine body. The displacement assembly is fixedly mounted on the top of the base, and a groove is provided on the upper surface of the displacement assembly. The mold fixing mechanism includes a mold fixing block, a mold lifting assembly, a mold assembly, a third slider, two groups of anti-slip plates and several groups of fixing pins. The third slider is slidably connected in the first slide groove of the displacement assembly, has automatic unloading, and reduces labor intensity. The present invention can automatically clean the surface of the brake disc in batches, thereby improving work efficiency.

[0003] In the above-mentioned prior art, brake discs are often stamped using a stamping machine, the principle of which is to use hydraulic or mechanical force to drive the upper die on the stamping end close to the lower die to stamp the workpiece placed on the lower die. When used in the stamping process of brake discs, the brake disc needs to be placed on the lower die before stamping and taken out after stamping. There are mainly two methods. One is to load and unload materials manually, which wastes manpower and is limited by the experience of the staff. There is a possibility that the brake disc is not aligned with the lower die, affecting the stamping quality. The other is to use a robotic arm to replace manual loading and unloading, which has high construction and use costs. For this reason, a stamping device for brake disc production is proposed. Summary of the invention

[0004] In order to solve the problems of waste of manpower affecting stamping quality and high construction and use costs of mechanical arms during stamping loading and unloading of existing brake discs, the present invention provides a stamping device for brake disc production.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0006] A stamping device for producing brake discs comprises a base, a stamping end is mounted on the base, an upper die is mounted on the stamping end, a lower die is mounted on the base, the lower die is located at the bottom side of the upper die, a movable clamping mechanism for clamping the brake disc during loading and unloading and positioning the brake disc during stamping is mounted on the base, the movable clamping mechanism is located at one side of the lower die, a mounting frame is mounted on the base, a transmission mechanism for driving the movable clamping mechanism to move when the stamping end moves is mounted on the mounting frame, an upper and lower disc mechanism for loading the brake disc is mounted on the mounting frame, the upper and lower disc mechanism is located at the top side of the movable clamping mechanism, a rotating mechanism for loading and unloading the brake disc is mounted on the upper and lower disc mechanism, when stamping the brake disc, multiple brake discs are placed on the upper and lower disc mechanisms, the rotating mechanism is started, and the rotating mechanism pushes the brake disc to the movable clamping mechanism for fixing, and as the stamping process proceeds, the stamping end drives the upper die to approach the lower die, and drives the transmission mechanism in the process The mechanism moves, and the transmission mechanism moves to drive the brake disc on the movable clamping mechanism to slide to the top side of the lower die and stop, thereby realizing the positioning of the brake disc and the die to prevent stamping deformation. At this time, when the stamping end continues to slide, it contacts the top side of the movable clamping mechanism to make the movable clamping mechanism release the clamping of the brake disc, and stamping is performed through the upper and lower dies. After the stamping is completed, the upper die is reset away from the lower die as the stamping end resets, and the lower die ejects the stamped brake disc. At this time, the movable clamping mechanism automatically clamps the brake disc again, and as the stamping end resets, the stamped brake disc is clamped to the bottom side of the upper and lower disc mechanism, and the movement of the upper and lower disc mechanism is triggered. The movement of the upper and lower disc mechanism pushes the next brake disc to be stamped onto the movable clamping mechanism and extrude the stamped brake disc. The stamped brake disc is transmitted to the next process along the conveyor belt, eliminating the frequent manual loading and unloading process. Compared with traditional robotic arms, it has a simple structure and low construction cost.

[0007] Furthermore, the movable clamping mechanism includes a T-shaped slide, which is slidably mounted on the base, a T-shaped slide groove is provided on the base, the T-shaped slide is slidably mounted in the T-shaped slide groove, a fixed ring is installed on the T-shaped slide, a sliding rod is slidably mounted on the fixed ring, an arc end clamp is installed on the sliding rod, an arc end pressure block is installed on the arc end clamp, the arc end pressure block is located on the bottom side of the stamping end, a clamping spring is movably sleeved on the sliding rod, one end of the clamping spring is installed on the fixed ring, and the other end of the clamping spring is installed on the arc end clamp. The T-shaped slide is mounted on the T-shaped slide When sliding on the groove, it drives the fixed ring to slide. When the brake disc falls between the two arc end clamps, the brake disc is clamped under the action of the reset elastic force of the clamping spring, and when the arc end pressure block is squeezed at the stamping end, the sliding rod is driven to slide away from each other on the fixed ring, thereby releasing the clamping of the brake disc, and resets and re-clamps the brake disc after stamping. When the brake disc moves to the bottom side of the upper and lower disc mechanism after stamping, the upper and lower disc mechanism moves to squeeze out the stamped brake disc and clamp the next brake disc to be stamped between the two arc end clamps for continuous stamping process.

[0008] Further, the transmission mechanism includes a connecting plate, which is installed on the stamping end, a driven slide rod is installed on the connecting plate, a transmission plate is slidably installed on the driven slide rod, the transmission plate is installed on the mounting frame, a through hole is opened on the transmission plate, the driven slide rod is slidably installed in the through hole, a limited slide groove is opened on the transmission plate, a limited slider is slidably installed in the limited slide groove, a wedge-shaped slider is slidably installed on the limited slider, a wedge-shaped slide groove is opened on the transmission plate, the wedge-shaped slide groove is connected with the limited slide groove, the wedge-shaped slider is slidably installed in the limited slide groove, a hollow rotating shaft is installed on the limited slider, a rotating plate is rotatably installed on the hollow rotating shaft, a rotating shaft block is rotatably installed on the rotating plate, and the rotating shaft block is installed on the T-shaped slide seat When the punching end slides close to the lower die, it drives the connecting plate to slide. The sliding of the connecting plate drives the driven sliding rod to slide on the transmission plate. The sliding of the driven sliding rod drives the wedge-shaped slider to slide in the wedge-shaped slide groove, and at the same time drives the limiting slider to slide in the limiting slide groove, so that the rotating plate rotates on the hollow rotating shaft and the rotating shaft block, and then drives the T-shaped slide and the brake disc to slide. When the wedge-shaped slider slides to the bottom side of the wedge-shaped slide groove, the driven sliding rod continues to slide, causing the wedge-shaped slider to slide along the inner wall of the wedge-shaped slide groove into the limiting slider. At this time, the clamped brake disc just slides to the top side of the lower die. When the driven sliding rod continues to slide in the through hole, the brake disc no longer moves, thereby facilitating the positioning of the brake disc and preventing stamping deformation.

[0009] Furthermore, the limit slide block is provided with a sliding cavity, a sliding block is slidably installed in the sliding cavity, the wedge-shaped slide block is installed on the sliding block, a sliding locking shaft is installed on the sliding block, the sliding locking shaft is slidably installed on the hollow rotating shaft, a compression spring is movably sleeved on the sliding locking shaft, one end of the compression spring is installed on the limit slide block, and the other end of the compression spring is installed on the sliding block, and a locking hole block is installed on the transmission plate, which is adapted to the sliding locking shaft. When the wedge slide block slides along the inner wall of the wedge-shaped slide groove, it drives the sliding block to slide in the sliding cavity, thereby facilitating the wedge slide to slide into the limit slide, and in this process, the sliding block slides and drives the sliding locking shaft to slide out on the hollow rotating shaft and slide into the locking hole block, thereby completing the fixation of the structure and preventing the limit slide from resetting and driving the brake disc to reset when the driven slide rod slides, thereby improving the scientificity and practicality of the structure.

[0010] Furthermore, a connecting slide shaft is installed in the T-shaped slide groove, a sliding hole is opened on the T-shaped slide seat, the connecting slide shaft is slidably installed in the sliding hole, a return spring is slidably installed on the connecting slide shaft, one end of the return spring is installed on the base, and the other end of the return spring is installed on the T-shaped slide seat. Through the setting of the return spring, after the stamping is completed, the wedge-shaped slide block is driven to reset during the reset process of the driven slide rod, thereby driving the T-shaped slide seat to reset under the action of the reset elastic force of the return spring, thereby moving the stamped brake disc to the bottom side of the upper and lower disc mechanism.

[0011] Furthermore, a spherical end is provided on the driven slide rod, and the spherical end contacts the wedge-shaped slide block. The setting of the spherical end reduces the contact area between the driven slide rod and the wedge-shaped slide block, facilitates the sliding of the wedge-shaped slide block, and further improves the scientificity and practicality of the structure.

[0012] Furthermore, the upper and lower disc mechanism includes a U-shaped frame, which is installed on the mounting frame. The U-shaped frame is located on one side of the transmission plate, and the U-shaped frame is located on the top side of the fixed ring. A limit rotating rod is rotatably installed on the U-shaped frame, and a turning plate is installed on the limit rotating rod. A friction block is installed on the turning plate, and the friction block is made of rubber material. When the brake disc is placed, the brake disc is fixed by the spacing between adjacent turning plates. When the limit rotating rod rotates, the turning plate is driven to rotate, and the rotation of the turning plate pushes the brake disc to move on the U-shaped frame.

[0013] Furthermore, the rotating mechanism includes a swivel seat, which is installed on a U-shaped frame. A worm is rotatably installed on the swivel seat, a rotating gear is rotatably installed on the U-shaped frame, a worm wheel is installed on the rotating gear, the worm wheel is meshed with the worm, and a driven gear is installed on the limiting rotating rod. The driven gear and the rotating gear are meshed with the same chain. When the worm rotates, it drives the worm wheels on both sides to rotate in opposite directions. When the worm wheels on both sides rotate, the rotating gear drives the chain to move, thereby driving the driven gears on both sides to rotate in opposite directions, thereby facilitating the pushing of the brake disc.

[0014] Furthermore, a stepper motor is installed on the rotating seat, the main shaft of the stepper motor is installed on the worm, and an infrared sensing switch is installed on the base. The infrared sensing switch is located on the bottom side of the T-shaped slide. The infrared sensing switch is electrically connected to the stepper motor. Through the setting of the stepper motor, the worm can be rotated to a certain angle, so that the driven gears on both sides can be rotated 90 degrees each time the worm wheel rotates, thereby realizing the ejection of a brake disc. It should be noted that when the fixed ring is located on the bottom side of the U-shaped frame, the infrared sensing switch just senses the T-shaped slide to realize a single triggering of the stepper motor.

[0015] Furthermore, a conveyor belt is installed on the base, and the conveyor belt is located on the bottom side of the U-shaped frame. Through the setting of the conveyor belt, the brake disc that is separated from the movable clamping mechanism after stamping can fall on the conveyor belt and be transmitted to the next process, which is conducive to the continuous stamping process and improves the convenience of use of the structure.

[0016] The beneficial effects of the present invention are as follows:

[0017] The present invention, through the arrangement of the driven sliding rod, the rotating plate, the arc end clamping block, the turning plate and the like, realizes that when the brake disc is stamped, the movement of the stamping end drives the movement of the rotating plate and the arc end clamping block, thereby automatically clamping the brake disc for loading and unloading before and after stamping, and automatically releasing the clamping during the stamping process, thereby facilitating the positioning of the brake disc and the lower die and preventing stamping deformation, and realizing a continuous stamping process in conjunction with the rotation of the turning plate, thereby eliminating frequent manual loading and unloading and having a simple structure and low construction cost compared to a robotic arm.

[0018] The present invention reduces the contact area between the driven slide rod and the wedge-shaped slide block by setting the spherical end, facilitates the sliding of the wedge-shaped slide block, and further improves the scientificity and practicality of the structure.

[0019] The present invention facilitates the sliding of the wedge-shaped slider into the limit slider by arranging the lock hole block, the sliding block, the sliding lock shaft, etc., and can prevent the limit slider from resetting when the driven slide rod slides, thereby driving the brake disc to reset, thereby improving the scientificity and practicality of the structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0021] Figure 2 It is a structural schematic diagram of the connecting sliding shaft of the present invention;

[0022] Figure 3 It is a structural schematic diagram of the fixed ring of the present invention;

[0023] Figure 4 It is a structural schematic diagram of the mounting frame of the present invention;

[0024] Figure 5 It is a partial cross-sectional structural schematic diagram of the transmission plate of the present invention;

[0025] Figure 6 The present invention Figure 5 A schematic diagram of the enlarged structure of part A;

[0026] Figure 7 It is a schematic diagram of the structure of the present invention in which the worm gear on one side is hidden;

[0027] Figure 8 It is a structural schematic diagram of the turning plate of the present invention.

[0028] Figure numerals: 1, base; 2, punch end; 3, upper die; 4, lower die; 5, mounting frame; 6, movable clamping mechanism; 601, T-type slide; 602, T-type slide; 603, fixed ring; 604, sliding rod; 605, arc end clamping block; 606, arc end pressure block; 607, clamping spring; 7, transmission mechanism; 701, connecting plate; 702, driven slide; 703, transmission plate; 704, limiting slide; 705, limiting slider; 706, wedge slider; 707, wedge slide; 708, through hole; 709, hollow shaft; 710, rotating plate; 711, Rotating shaft block; 712, sliding cavity; 713, sliding block; 714, compression spring; 715, sliding lock shaft; 716, lock hole block; 717, connecting sliding shaft; 718, sliding hole; 719, reset spring; 720, spherical end; 8, upper and lower plate mechanism; 801, U-shaped frame; 802, limit rotating rod; 803, turning plate; 804, friction block; 9, rotating mechanism; 901, rotating seat; 902, worm; 903, rotating gear; 904, worm wheel; 905, driven gear; 906, chain; 907, stepping motor; 908, infrared sensor switch; 10, transmission belt. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0032] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0033] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] Reference Figure 1-Figure 8 A stamping device for producing brake discs comprises a base 1, a stamping end 2 is mounted on the base 1, an upper die 3 is mounted on the stamping end 2, a lower die 4 is mounted on the base 1, the lower die 4 is located at the bottom side of the upper die 3, a movable clamping mechanism 6 for clamping the brake disc during loading and unloading and positioning the brake disc during stamping is mounted on the base 1, the movable clamping mechanism 6 is located at one side of the lower die 4, a mounting frame 5 is mounted on the base 1, a transmission mechanism 7 for driving the movable clamping mechanism 6 to move when the stamping end 2 moves is mounted on the mounting frame 5, an upper and lower disc mechanism 8 for loading the brake disc is mounted on the mounting frame 5, the upper and lower disc mechanism 8 is located on the top side of the movable clamping mechanism 6, and a rotating mechanism 9 for loading and unloading the brake disc is mounted on the upper and lower disc mechanism 8. When stamping the brake disc, multiple brake discs are placed on the upper and lower disc mechanisms 8, and the rotating mechanism 9 is started. The rotating mechanism 9 pushes the brake disc to the movable clamping mechanism 6 for fixing. As the stamping process proceeds, the stamping end 2 drives the upper die 3 to approach the lower die 4. During the stamping process, the transmission mechanism 7 is driven to move. The movement of the transmission mechanism 7 drives the brake disc on the movable clamping mechanism 6 to slide to the top side of the lower die 4 and stop, thereby realizing the positioning of the brake disc and the die to prevent stamping deformation. At this time, when the stamping end 2 continues to slide, it contacts the top side of the movable clamping mechanism 6 so that the movable clamping mechanism 6 releases the clamping of the brake disc, and stamping is performed through the upper die 3 and the lower die 4. After the stamping is completed, the upper die 3 is reset away from the lower die 4 as the stamping end 2 is reset, and the lower die 4 ejects the stamped brake disc. At this time, the movable clamping mechanism 6 automatically clamps the brake disc again, and as the stamping end 2 is reset, the stamped brake disc is clamped to the bottom side of the upper and lower disc mechanisms 8, and the upper and lower disc mechanisms 8 are triggered to move. The upper and lower disc mechanisms 8 move to push the next brake disc to be stamped onto the movable clamping mechanism 6 and extrude the stamped brake disc. The stamped brake disc is transmitted to the next process along the conveyor belt 10, eliminating the frequent manual loading and unloading process. Compared with the traditional mechanical arm, the structure is simple and the construction cost is low.

[0035] Reference Figure 1-Figure 3In the embodiment of the present invention, the movable clamping mechanism 6 includes a T-shaped slide 601, which is slidably mounted on the base 1, and a T-shaped slide groove 602 is provided on the base 1. The T-shaped slide 601 is slidably mounted in the T-shaped slide groove 602. A fixed ring 603 is installed on the T-shaped slide 601, and a sliding rod 604 is slidably mounted on the fixed ring 603. An arc end clamping block 605 is installed on the sliding rod 604, and an arc end pressing block 606 is installed on the arc end clamping block 605. The arc end pressing block 606 is located on the bottom side of the stamping end 2. A clamping spring 607 is movably sleeved on the sliding rod 604, and one end of the clamping spring 607 is installed on the fixed ring 603, and the other end of the clamping spring 607 is installed On the arc end clamp 605, when the T-shaped slide 601 slides on the T-shaped slide groove 602, it drives the fixed ring 603 to slide. When the brake disc falls between the two arc end clamps 605, the brake disc is clamped under the action of the reset elastic force of the clamping spring 607, and when the stamping end 2 squeezes the arc end pressure block 606, it drives the sliding rod 604 to slide away from each other on the fixed ring 603, thereby releasing the clamping of the brake disc, and resets and re-clamps the brake disc after the stamping is completed. When the brake disc moves to the bottom side of the upper and lower disc mechanism 8 after the stamping is completed, the upper and lower disc mechanism 8 moves to squeeze out the stamped brake disc and clamp the next brake disc to be stamped between the two arc end clamps 605 for a continuous stamping process.

[0036] Reference Figure 1-Figure 6In the embodiment of the present invention, the transmission mechanism 7 includes a connecting plate 701, the connecting plate 701 is mounted on the punching end 2, a driven slide bar 702 is mounted on the connecting plate 701, a transmission plate 703 is slidably mounted on the driven slide bar 702, the transmission plate 703 is mounted on the mounting frame 5, a through hole 708 is opened on the transmission plate 703, the driven slide bar 702 is slidably mounted in the through hole 708, a limited slide groove 704 is opened on the transmission plate 703, and the limited slide groove 704 is 4, a limited slider 705 is slidably installed in the limited slider 705, a wedge-shaped slider 706 is slidably installed on the limited slider 705, a wedge-shaped slide groove 707 is opened on the transmission plate 703, the wedge-shaped slide groove 707 is connected with the limited slide groove 704, the wedge-shaped slide groove 706 is slidably installed in the limited slide groove 704, a hollow rotating shaft 709 is installed on the limited slider 705, a rotating plate 710 is rotatably installed on the hollow rotating shaft 709, and a rotating shaft block 711 is rotatably installed on the rotating plate 710. The rotating shaft block 711 is installed on the T-shaped slide 601. When the punch end 2 slides close to the lower die 4, it drives the connecting plate 701 to slide. The sliding of the connecting plate 701 drives the driven slide bar 702 to slide on the transmission plate 703. The sliding of the driven slide bar 702 drives the wedge-shaped slider 706 to slide in the wedge-shaped slide groove 707, and at the same time drives the limit slider 705 to slide in the limit slide groove 704, so that the rotating plate 710 rotates on the hollow rotating shaft 709 and the rotating shaft block 711, and the rotating plate 710 rotates on the hollow rotating shaft 709 and the rotating shaft block 711. This drives the T-shaped slide 601 and the brake disc to slide. When the wedge-shaped slider 706 slides to the bottom side of the wedge-shaped slot 707, the driven slide bar 702 continues to slide, causing the wedge-shaped slider 706 to slide along the inner wall of the wedge-shaped slot 707 to slide into the limit slider 705. At this time, the clamped brake disc just slides to the top side of the lower mold 4. When the driven slide bar 702 continues to slide in the through hole 708, the brake disc no longer moves, thereby facilitating the positioning of the brake disc and preventing stamping deformation.

[0037] Reference Figure 1-Figure 6In the embodiment of the present invention, a sliding cavity 712 is provided on the limit slider 705, a sliding block 713 is slidably installed in the sliding cavity 712, the wedge slider 706 is installed on the sliding block 713, a sliding lock shaft 715 is installed on the sliding block 713, the sliding lock shaft 715 is slidably installed on the hollow rotating shaft 709, a compression spring 714 is movably sleeved on the sliding lock shaft 715, one end of the compression spring 714 is installed on the limit slider 705, and the other end of the compression spring 714 is installed on the sliding block 713, and a lock hole block 716 is installed on the transmission plate 703. The locking block 716 is adapted to the sliding lock shaft 715. When the wedge-shaped slider 706 slides along the inner wall of the wedge-shaped slide groove 707, it drives the sliding block 713 to slide in the sliding cavity 712, thereby facilitating the sliding of the wedge-shaped slider 706 into the limiting slider 705. In this process, the sliding block 713 slides and drives the sliding lock shaft 715 to slide out on the hollow rotating shaft 709 and slide into the locking block 716, thereby completing the fixation of the structure and preventing the limiting slider 705 from resetting when the driven slide rod 702 slides, driving the brake disc to reset, thereby improving the scientificity and practicality of the structure.

[0038] Reference Figure 1-Figure 6 In the embodiment of the present invention, a connecting slide shaft 717 is installed in the T-shaped slide groove 602, a sliding hole 718 is opened on the T-shaped slide seat 601, the connecting slide shaft 717 is slidably installed in the sliding hole 718, and a return spring 719 is slidably installed on the connecting slide shaft 717. One end of the return spring 719 is installed on the base 1, and the other end of the return spring 719 is installed on the T-shaped slide seat 601. Through the setting of the return spring 719, after the stamping is completed, the wedge-shaped slider 706 is driven to reset during the reset process of the driven slide rod 702, thereby driving the T-shaped slide seat 601 to reset under the reset elastic force of the return spring 719, thereby moving the stamped brake disc to the bottom side of the upper and lower disc mechanism 8.

[0039] Reference Figure 1-Figure 6 In the embodiment of the present invention, a spherical end 720 is provided on the driven slide rod 702, and the spherical end 720 is in contact with the wedge-shaped slider 706. Through the setting of the spherical end 720, the contact area between the driven slide rod 702 and the wedge-shaped slider 706 is reduced, the sliding of the wedge-shaped slider 706 is facilitated, and the scientificity and practicality of the structure are further improved.

[0040] Reference Figure 1-Figure 8In the embodiment of the present invention, the upper and lower disc mechanism 8 includes a U-shaped frame 801, which is installed on the mounting frame 5. The U-shaped frame 801 is located on one side of the transmission plate 703, and the U-shaped frame 801 is located on the top side of the fixed ring 603. A limit rotating rod 802 is rotatably installed on the U-shaped frame 801, and a turning plate 803 is installed on the limit rotating rod 802. A friction block 804 is installed on the turning plate 803, and the friction block 804 is made of rubber material. When the brake disc is placed, the brake disc is fixed by the spacing between adjacent turning plates 803. When the limit rotating rod 802 rotates, the turning plate 803 is driven to rotate, and the turning plate 803 rotates to push the brake disc to move on the U-shaped frame 801.

[0041] Reference Figure 1-Figure 8 In the embodiment of the present invention, the rotating mechanism 9 includes a rotating seat 901, which is installed on the U-shaped frame 801. A worm 902 is rotatably installed on the rotating seat 901. A rotating gear 903 is rotatably installed on the U-shaped frame 801. A worm wheel 904 is installed on the rotating gear 903. The worm wheel 904 is meshed with the worm 902. A driven gear 905 is installed on the limiting rotating rod 802. The driven gear 905 and the rotating gear 903 are meshed with the same chain 906. When the worm 902 rotates, it drives the worm wheels 904 on both sides to rotate in opposite directions. When the worm wheels 904 on both sides rotate, the rotating gear 903 drives the chain 906 to move, thereby driving the driven gears 905 on both sides to rotate in opposite directions, thereby facilitating the pushing of the brake disc.

[0042] Reference Figure 1-Figure 8 In the embodiment of the present invention, a stepper motor 907 is installed on the rotating seat 901, and the main shaft of the stepper motor 907 is installed on the worm 902. An infrared sensor switch 908 is installed on the base 1, and the infrared sensor switch 908 is located on the bottom side of the T-shaped slide 601. The infrared sensor switch 908 is electrically connected to the stepper motor 907. Through the setting of the stepper motor 907, it is convenient for the worm 902 to rotate a certain angle, so that each time the worm wheel 904 rotates, the driven gears 905 on both sides are driven to rotate 90 degrees, thereby realizing the ejection of a brake disc. It should be noted that when the fixed ring 603 is located on the bottom side of the U-shaped frame 801, the infrared sensor switch 908 just senses the T-shaped slide 601 to realize a single triggering of the stepper motor 907.

[0043] Reference Figure 1-Figure 2 In the embodiment of the present invention, a conveyor belt 10 is installed on the base 1, and the conveyor belt 10 is located on the bottom side of the U-shaped frame 801. Through the setting of the conveyor belt 10, the brake disc that is separated from the movable clamping mechanism 6 after stamping can fall on the conveyor belt 10 and be transmitted to the next process, which is conducive to the continuous stamping process and improves the convenience of use of the structure.

[0044] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.

Claims

1. A stamping device for producing brake discs, comprising a base (1), a stamping end (2) mounted on the base (1), an upper die (3) mounted on the stamping end (2), a lower die (4) mounted on the base (1), the lower die (4) being located at the bottom side of the upper die (3), characterized in that: The base (1) is provided with a movable clamping mechanism (6) for clamping the brake disc during loading and unloading and for positioning the brake disc during stamping. The movable clamping mechanism (6) is located on one side of the lower die (4). The base (1) is provided with a mounting frame (5). The mounting frame (5) is provided with a transmission mechanism (7) for driving the movable clamping mechanism (6) to move when the stamping end (2) moves. The mounting frame (5) is provided with an upper and lower disc mechanism (8) for loading the brake disc. The upper and lower disc mechanism (8) is located on the top side of the movable clamping mechanism (6). The upper and lower disc mechanism (8) is provided with a rotating mechanism (9) for loading and unloading the brake disc.

2. A stamping device for producing brake discs according to claim 1, characterized in that: The movable clamping mechanism (6) comprises a T-shaped slide (601), the T-shaped slide (601) is slidably mounted on the base (1), the base (1) is provided with a T-shaped slide groove (602), the T-shaped slide (601) is slidably mounted in the T-shaped slide groove (602), a fixed ring (603) is mounted on the T-shaped slide (601), a sliding rod (604) is slidably mounted on the fixed ring (603), an arc end clamping block (605) is mounted on the sliding rod (604), an arc end pressure block (606) is mounted on the arc end clamping block (605), the arc end pressure block (606) is located on the bottom side of the punching end (2), a clamping spring (607) is movably sleeved on the sliding rod (604), one end of the clamping spring (607) is mounted on the fixed ring (603), and the other end of the clamping spring (607) is mounted on the arc end clamping block (605).

3. A stamping device for producing brake discs according to claim 2, characterized in that: The transmission mechanism (7) comprises a connecting plate (701), the connecting plate (701) being mounted on the punching end (2), a driven slide bar (702) being mounted on the connecting plate (701), a transmission plate (703) being slidably mounted on the driven slide bar (702), the transmission plate (703) being mounted on the mounting frame (5), a through hole (708) being formed on the transmission plate (703), the driven slide bar (702) being slidably mounted in the through hole (708), a limiting slide groove (704) being formed on the transmission plate (703), a limiting slide block (703) being slidably mounted in the limiting slide groove (704) 705), a wedge-shaped slider (706) is slidably mounted on the limit slider (705), a wedge-shaped slide groove (707) is provided on the transmission plate (703), the wedge-shaped slide groove (707) is connected with the limit slide groove (704), the wedge-shaped slider (706) is slidably mounted in the limit slide groove (704), a hollow rotating shaft (709) is mounted on the limit slider (705), a rotating plate (710) is rotatably mounted on the hollow rotating shaft (709), a rotating shaft block (711) is rotatably mounted on the rotating plate (710), and the rotating shaft block (711) is mounted on the T-shaped slide seat (601).

4. A stamping device for producing brake discs according to claim 3, characterized in that: The limit slider (705) is provided with a sliding cavity (712), a sliding block (713) is slidably installed in the sliding cavity (712), a wedge-shaped slider (706) is installed on the sliding block (713), a sliding lock shaft (715) is installed on the sliding block (713), the sliding lock shaft (715) is slidably installed on the hollow rotating shaft (709), a compression spring (714) is movably sleeved on the sliding lock shaft (715), one end of the compression spring (714) is installed on the limit slider (705), and the other end of the compression spring (714) is installed on the sliding block (713), and a locking hole block (716) is installed on the transmission plate (703), and the locking hole block (716) is adapted to the sliding lock shaft (715).

5. A stamping device for producing brake discs according to claim 3, characterized in that: A connecting slide shaft (717) is installed in the T-shaped slide groove (602), a sliding hole (718) is opened on the T-shaped slide seat (601), the connecting slide shaft (717) is slidably installed in the sliding hole (718), a return spring (719) is slidably installed on the connecting slide shaft (717), one end of the return spring (719) is installed on the base (1), and the other end of the return spring (719) is installed on the T-shaped slide seat (601).

6. A stamping device for producing brake discs according to claim 3, characterized in that: The driven sliding rod (702) is provided with a spherical end (720), and the spherical end (720) is in contact with the wedge-shaped sliding block (706).

7. A stamping device for producing brake discs according to claim 3, characterized in that: The upper and lower disk mechanism (8) comprises a U-shaped frame (801), the U-shaped frame (801) being mounted on the mounting frame (5), the U-shaped frame (801) being located on one side of the transmission plate (703), the U-shaped frame (801) being located on the top side of the fixed ring (603), a limit rotating rod (802) being rotatably mounted on the U-shaped frame (801), a page turning plate (803) being mounted on the limit rotating rod (802), a friction block (804) being mounted on the page turning plate (803), and the friction block (804) being made of a rubber material.

8. A stamping device for producing brake discs according to claim 7, characterized in that: The rotating mechanism (9) comprises a rotating seat (901), the rotating seat (901) being mounted on a U-shaped frame (801), a worm (902) being rotatably mounted on the rotating seat (901), a rotating gear (903) being rotatably mounted on the U-shaped frame (801), a worm wheel (904) being mounted on the rotating gear (903), the worm wheel (904) being meshed with the worm (902), a driven gear (905) being mounted on the limit rotating rod (802), and the driven gear (905) and the rotating gear (903) being meshed with the same chain (906).

9. A stamping device for producing brake discs according to claim 8, characterized in that: A stepper motor (907) is mounted on the rotating seat (901), the main shaft of the stepper motor (907) is mounted on the worm (902), an infrared sensor switch (908) is mounted on the base (1), the infrared sensor switch (908) is located on the bottom side of the T-shaped slide seat (601), and the infrared sensor switch (908) is electrically connected to the stepper motor (907).

10. A stamping device for producing brake discs according to claim 7, characterized in that: A conveyor belt (10) is installed on the base (1), and the conveyor belt (10) is located on the bottom side of the U-shaped frame (801).

Citation Information

Patent Citations

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