Low-density high-strength steel test block welding device
By designing a multifunctional low-density high-strength steel test block welding device, including track frame, discharge mechanism and welding mechanism, the problem of insufficient single welding function and automatic blanking capacity of the existing equipment is solved, automatic pressing of workpieces, arc weld welding and automatic blanking of finished products is realized, and welding efficiency and quality are improved.
Patent Information
- Application Number
- CN202510112218.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2045-01-24
AI Technical Summary
The existing low-density high-strength steel test block welding device only has a single welding function, and it is not convenient to weld the arc weld, and it is impossible to realize automatic blanking of workpieces, pressing, cleaning of welding torch heads, and automatic blanking of finished products completed by combined welding.
A low-density high-strength steel test block welding device including a base plate, a track frame, a loading mechanism and a welding mechanism is designed. The track frame is equipped with pushing blocks, welding guns and cleaning brushes. The pushing blocks are controlled to move left and right through the cylinder to realize automatic pressing of the workpiece and welding of arc-shaped welds, and automatic blanking of the finished product is achieved through the cutting mechanism.
Multifunctional welding of low-density high-strength steel test blocks, including automatic blanking, pressing and arc welding, improve welding efficiency and quality, and meet the automation needs of workpiece assembly.
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Figure CN119549947A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of welding technology, and more particularly to a low-density high-strength steel test block welding device. Background Art
[0002] High-strength steel test blocks often need to be assembled and welded. The existing low-density high-strength steel test block welding device only has a single welding function, and is not convenient for welding arc welds, and cannot realize automatic blanking, pressing, cleaning of welding gun tips, and automatic blanking of finished products after combined welding. Summary of the invention
[0003] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a low-density high-strength steel test block welding device. The technical problem to be solved by the present invention is that the existing low-density high-strength steel test block welding device only has a single welding function and is not convenient for welding arc welds, and realizes automatic blanking of workpieces, pressing, cleaning of welding gun tips, and automatic blanking of finished products after combined welding.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a low-density high-strength steel test block welding device, comprising a base plate, four groups of first support legs are fixedly connected to the upper end of the base plate, the upper ends of the first support legs are fixedly connected to a track frame, a feeding mechanism is arranged below the track frame, a welding mechanism is arranged in the track frame, the welding mechanism comprises a pushing block, and the pushing block is slidably connected to the track frame, two groups of first rotating seats are fixedly connected to the upper end of the pushing block, two groups of second rotating seats are fixedly connected to the upper end of the track frame, one end of each group of the second rotating seats is rotatably connected to a second rotating rod, each group of the second rotating rod is rotatably connected to the first rotating seat with a first rotating rod, and one side of each group of the second rotating rod is fixedly connected to a welding gun.
[0005] In a preferred embodiment, a cylinder is fixedly connected to one side of the track frame, a telescopic rod is extended from one end of the cylinder, and the telescopic rod is fixedly connected to the pusher block.
[0006] In a preferred embodiment, two groups of first opening slots are provided on the track frame, two groups of second opening slots are provided on the pusher block, and the first opening slots, the second opening slots and the first rotating rod are adapted to each other.
[0007] In a preferred embodiment, the unloading mechanism includes two groups of extension frames, and the two groups of extension frames are fixedly connected to the track frame, one end of the two groups of extension frames is fixedly connected with an end baffle, a platform with an inclined surface is arranged between the two groups of extension frames, a step is arranged on the platform with an inclined surface, the side of the platform with an inclined surface close to the track frame is an inclined surface, the lower end of the platform with an inclined surface is fixedly connected with a fixed connecting rod, the lower end of the fixed connecting rod is fixedly connected with a fixed plate, the upper end of the fixed plate is fixedly connected with a second spring, the upper end of the second spring is fixedly connected with an L-shaped slide plate, and the fixed connecting rod is through-connected with the L-shaped slide plate, a track groove is arranged on the track frame, and the L-shaped slide plate is connected with the track groove by sliding buckle, one side of the L-shaped slide plate is fixedly connected with a first spring, and the first spring is fixedly connected to the inner wall of the track frame.
[0008] In a preferred embodiment, two groups of limit bars are fixedly connected to the upper end of the inner wall of the track frame, a blanking limit groove is provided on one side of the pushing block, and the spacing between the two groups of limit bars is equal to the width of the blanking limit groove, and two groups of second supporting legs are fixedly connected to the upper end of the base plate, a blanking frame is fixedly connected between the two groups of second supporting legs, and the blanking frame is adapted to the blanking limit groove, multiple groups of first workpieces are arranged in the blanking frame, and the sum of the height of the blanking limit groove and the depth of the two groups of limit bars is exactly equal to the height of a group of first workpieces.
[0009] In a preferred embodiment, each group of the extension frames is provided with an arc-shaped notch groove, and the arc-shaped notch groove is located on the movement track of the welding gun, and a cleaning brush is provided on one side of each group of the arc-shaped notch groove.
[0010] In a preferred embodiment, a second workpiece is placed on the upper end of the inclined platform.
[0011] Technical effects and advantages of the present invention: 1. The cylinder can control the extension or shortening of the telescopic rod, driving the push block to move left and right. When the push block moves to the left, the push block can push the first workpiece and the second workpiece in the blanking limit groove to press together. When the push block moves to the right, the welding gun can first weld the arc seam between the first workpiece and the second workpiece, and then the cleaning brush cleans the welding slag at the welding gun muzzle. Figure 1 In the initial state shown, a group of first workpieces passes through the blanking limit groove and falls between the two groups of limit strips, the pushing block pushes the L-shaped slide to the right, and the inclined platform moves downward under the action of its upper inclined surface, the second spring is stretched, and the inclined platform disengages from between the two groups of extension frames, and the inclined platform continues to move right and disengages from directly below the two groups of extension frames, and the two groups of first workpieces and second workpiece assemblies on the inclined platform will fall down, and the automatic blanking of the first workpiece is completed at the same time, the first workpiece and the second workpiece are pressed together, the weld between the first workpiece and the second workpiece is welded, and the first workpiece and the second workpiece assembly are blanked. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a stereogram of the present invention.
[0013] Figure 2 It is a three-dimensional diagram of the track frame of the present invention.
[0014] Figure 3 It is a three-dimensional diagram of the first part of the present invention.
[0015] Figure 4 It is a perspective view of the second part of the present invention.
[0016] Figure 5 It is a first stereoscopic view of the welding mechanism and the blanking mechanism of the present invention.
[0017] Figure 6 It is a second stereoscopic view of the welding mechanism and the blanking mechanism of the present invention.
[0018] Figure 7 It is a three-dimensional schematic diagram of the first workpiece and the second workpiece of the present invention.
[0019] Figure 8 It is a three-dimensional diagram of a workbench of the present invention.
[0020] Fig. 9 It is a three-dimensional diagram of the third part of the present invention.
[0021] The accompanying drawings are marked as follows: 1. Bottom plate; 2. First supporting leg; 3. Track frame; 4. First opening slot; 5. Second supporting leg; 6. Blanking frame; 7. First workpiece; 8. Second workpiece; 9. Extension frame; 10. Welding gun; 11. End baffle; 12. L-shaped slide plate; 13. First spring; 14. Telescopic rod; 15. Cylinder; 16. Pushing block; 17. Arc-shaped notch slot; 18. Platform with inclined surface; 19. Blanking limit slot; 20. First rotating seat; 21. First rotating rod; 22. Second rotating seat; 23. Second rotating rod; 24. Limiting strip; 25. Fixed connecting rod; 26. Second spring; 27. Fixed plate; 28. Track slot; 29. Second opening slot; 30. Welding mechanism; 31. Blanking mechanism; 32. Cleaning brush. DETAILED DESCRIPTION
[0022] Depend on Figure 1-9The present invention provides a low-density high-strength steel test block welding device, comprising a bottom plate 1, four groups of first support legs 2 are fixedly connected to the upper end of the bottom plate 1, a track frame 3 is fixedly connected to the upper end of the first support leg 2, a material unloading mechanism 31 is arranged below the track frame 3, a welding mechanism 30 is arranged in the track frame 3, the welding mechanism 30 comprises a pusher block 16, and the pusher block 16 is slidably connected to the track frame 3, two groups of first rotating seats 20 are fixedly connected to the upper end of the pusher block 16, two groups of second rotating seats 22 are fixedly connected to the upper end of the track frame 3, and one end of each group of second rotating seats 22 rotates A second rotating rod 23 is connected, and a first rotating rod 21 is rotatably connected between each group of second rotating rods 23 and the first rotating seat 20, and a welding gun 10 is fixedly connected to one side of each group of second rotating rods 23; a cylinder 15 is fixedly connected to one side of the track frame 3, and a telescopic rod 14 is extended from one end of the cylinder 15, and the telescopic rod 14 is fixedly connected to the pusher block 16; the cylinder 15 can control the extension or shortening of the telescopic rod 14, and drive the pusher block 16 to move left and right. The left and right movement of the pusher block 16 can drive the second rotating rod 23 to rotate around the second rotating seat 22 through the first rotating seat 20 and the first rotating rod 21.
[0023] The track frame 3 is provided with two sets of first opening slots 4, and the pusher block 16 is provided with two sets of second opening slots 29, and the first opening slots 4, the second opening slots 29, and the first rotating rod 21 are adapted to each other (by Figure 4 and Figure 6 and Fig. 9 The first opening slot 4 and the second opening slot 29 facilitate the rotation of the first rotating rod 21 to avoid interference.
[0024] The unloading mechanism 31 includes two groups of extension frames 9, and the two groups of extension frames 9 are fixedly connected to the track frame 3. One end of the two groups of extension frames 9 is fixedly connected to the end baffle 11. A platform with an inclined surface 18 is provided between the two groups of extension frames 9. A step is provided on the platform with an inclined surface 18. The side of the platform with an inclined surface 18 close to the track frame 3 is an inclined surface. The lower end of the platform with an inclined surface 18 is fixedly connected to a fixed connecting rod 25. The lower end of the fixed connecting rod 25 is fixedly connected to a fixed plate 27. The upper end of the fixed plate 27 is fixedly connected to a second spring 26. The second spring The upper end of 26 is fixedly connected with the L-shaped slide plate 12, and the fixed connecting rod 25 is connected with the L-shaped slide plate 12 through and through, the track frame 3 is provided with a track groove 28, and the L-shaped slide plate 12 is connected with the track groove 28 by sliding buckle, and one side of the L-shaped slide plate 12 is fixedly connected with the first spring 13, and the first spring 13 is fixedly connected with the inner wall of the track frame 3; the push block 16 moves rightward, which will push the L-shaped slide plate 12 to compress the first spring 13, and the L-shaped slide plate 12 drives the fixed connecting rod 25 to move rightward, and the inclined platform 18 moves downward under the action of its upper inclined surface ( Figure 5The right side of the middle inclined surface platform 18 is provided with an inclined surface. As the L-shaped slide plate 12 moves to the right, the inclined surface of the inclined surface platform 18 contacts the lower surface of the track frame 3, causing the inclined surface platform 18 to move downward. The second spring 26 is stretched, and the inclined surface platform 18 is separated from between the two groups of extension frames 9. The inclined surface platform 18 continues to move to the right and separates from the two groups of extension frames 9. The combination of the first workpiece 7 and the second workpiece 8 on the inclined surface platform 18 will fall down ( Figure 5 The right side of the middle inclined surface platform 18 is provided with an inclined surface. When the inclined surface of the inclined surface platform 18 contacts the lower surface of the track frame 3, the inclined surface platform 18 moves downward. As the L-shaped slide plate 12 moves rightward, the inclined surface platform 18 continues to move rightward. The inclined surface platform 18 will completely leave from under the extension frame 9. At this time, the combination of the first workpiece 7 and the second workpiece 8 will fall down.).
[0025] Two groups of limiting strips 24 are fixedly connected to the upper end of the inner wall of the track frame 3, a blanking limiting groove 19 is set on one side of the pushing block 16, and the spacing between the two groups of limiting strips 24 is equal to the width of the blanking limiting groove 19, and two groups of second supporting legs 5 are fixedly connected to the upper end of the base plate 1, and a blanking frame 6 is fixedly connected between the two groups of second supporting legs 5, and the blanking frame 6 is adapted to the blanking limiting groove 19, and multiple groups of first workpieces 7 are arranged in the blanking frame 6, and the sum of the height of the blanking limiting groove 19 and the depth of the two groups of limiting strips 24 is exactly equal to the height of a group of first workpieces 7 (to ensure that each time the pushing block 16 passes under the blanking frame 6, only one group of first workpieces 7 can be pushed), when the blanking limiting groove 19 passes directly under the blanking frame 6, a group of first workpieces 7 will fall between the two groups of limiting strips 24, and the width of the blanking limiting groove 19 is equal to that of the first workpiece 7.
[0026] An arc-shaped notch groove 17 is arranged on each group of extension frames 9, and the arc-shaped notch groove 17 is located on the movement trajectory of the welding gun 10. A cleaning brush 32 is arranged on one side of each group of arc-shaped notch grooves 17; when the welding gun 10 passes through the cleaning brush 32, the cleaning brush 32 can clean the muzzle of the welding gun 10; a second workpiece 8 is placed on the upper end of the inclined platform 18.
[0027] The device is used for welding low-density high-strength steel test blocks. The device is placed on the workbench ( Figure 8 )superior.
[0028] In the specific operation, the robot first places the second workpiece 8 on the inclined platform 18, and adds multiple groups of first workpieces 7 into the blanking frame 6. Figure 1The state shown is the initial state and the basic view. At this time, the blanking limit groove 19 moves just below the blanking frame 6. A group of first workpieces 7 in the blanking frame 6 passes through the blanking limit groove 19 and falls between the two groups of limit strips 24. The cylinder 15 controls the telescopic rod 14 to extend, driving the push block 16 to move left. The push block 16 pushes the first workpiece 7 that falls between the two groups of limit strips 24 to move left and combine with the second workpiece 8. The first workpiece 7 and the second workpiece 8 are interference fit. The push block 16 provides pressure to combine the first workpiece 7 and the second workpiece 8. When the push block 16 moves left, it will also drive the second rotating rod 23 around the second rotating seat through the first rotating rod 21. 22 rotates clockwise, and after the first workpiece 7 and the second workpiece 8 are assembled, the cylinder 15 moves in the opposite direction, and the pusher block 16 moves to the right. During this process, the pusher block 16 drives the second turn bar 23 to rotate counterclockwise through the first turn bar 21, and the welding gun 10 can weld the gaps on the front and back sides of the first workpiece 7 and the second workpiece 8 (the upper and lower sides of the first workpiece 7 and the second workpiece 8 have a matching relationship with other parts, and welding is not performed to prevent the weld from affecting the matching). After the welding is completed, the welding gun 10 stops immediately, and when the welding gun 10 passes through the cleaning brush 32, the cleaning brush 32 can clean the muzzle of the welding gun 10 to clean up the welding slag at the muzzle of the welding gun 10, and then moves to Figure 1 In the state shown, a group of first workpieces 7 passes through the blanking limit groove 19 and falls between the two groups of limit strips 24. At the same time, the pusher block 16 contacts the L-shaped slide plate 12. The pusher block 16 continues to move right, which will push the L-shaped slide plate 12 to compress the first spring 13. The L-shaped slide plate 12 drives the fixed connecting rod 25 to move right. The inclined platform 18 moves downward under the action of its upper inclined surface. The second spring 26 is stretched, and the inclined platform 18 is separated from between the two groups of extension frames 9. The inclined platform 18 continues to move right and separates from the two groups of extension frames 9. The combination of the two groups of first workpieces 7 and the second workpiece 8 on the inclined platform 18 will fall down ( Figure 5 The right side of the middle inclined surface platform 18 is provided with an inclined surface. When the inclined surface of the inclined surface platform 18 contacts the lower surface of the track frame 3, the inclined surface platform 18 moves downward. As the L-shaped slide plate 12 moves rightward, the inclined surface platform 18 continues to move rightward. The inclined surface platform 18 completely leaves from under the extension frame 9. At this time, the first workpiece 7 and the second workpiece 8 combination will leak out. (If the first workpiece 7 and the second workpiece 8 combination does not leak out from directly under the two sets of extension frames 9, it means that the welding deformation does not meet the welding quality requirements, and the welded product is defective, thereby achieving the purpose of welding deformation inspection). Then the cylinder 15 starts forward to control the extension of the telescopic rod 14 and return to Figure 1 In the initial state shown, the inclined platform 18 returns to between the two groups of extension frames 9 again, and the robot places a new second workpiece 8 on the inclined platform 18 .
[0029] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A low-density high-strength steel test block welding device, comprising a base plate (1), characterized in that: The upper end of the base plate (1) is fixedly connected to four groups of first support legs (2), the upper end of the first support legs (2) is fixedly connected to a track frame (3), a material unloading mechanism (31) is arranged below the track frame (3), a welding mechanism (30) is arranged inside the track frame (3), the welding mechanism (30) comprises a material pusher block (16), and the material pusher block (16) is slidably connected to the track frame (3), the upper end of the material pusher block (16) is fixedly connected to two groups of first rotating seats (20), the upper end of the track frame (3) is fixedly connected to two groups of second rotating seats (22), one end of each group of the second rotating seats (22) is rotatably connected to a second rotating rod (23), each group of the second rotating rod (23) is rotatably connected to the first rotating seat (20) with a first rotating rod (21), and one side of each group of the second rotating rod (23) is fixedly connected to a welding gun (10); A cylinder (15) is fixedly connected to one side of the track frame (3), a telescopic rod (14) is extended from one end of the cylinder (15), and the telescopic rod (14) is fixedly connected to a pusher block (16); The unloading mechanism (31) comprises two groups of extension frames (9), and the two groups of extension frames (9) are fixedly connected to the track frame (3), one end of the two groups of extension frames (9) is fixedly connected to an end baffle (11), an inclined platform (18) is provided between the two groups of extension frames (9), a step is provided on the inclined platform (18), a side of the inclined platform (18) close to the track frame (3) is an inclined surface, the lower end of the inclined platform (18) is fixedly connected to a fixed connecting rod (25), and the lower end of the fixed connecting rod (25) is fixed A fixing plate (27) is connected, the upper end of the fixing plate (27) is fixedly connected to a second spring (26), the upper end of the second spring (26) is fixedly connected to an L-shaped slide plate (12), and a fixing connecting rod (25) is connected through the L-shaped slide plate (12), a track groove (28) is provided on the track frame (3), and the L-shaped slide plate (12) is connected to the track groove (28) by a sliding buckle, and a first spring (13) is fixedly connected to one side of the L-shaped slide plate (12), and the first spring (13) is fixedly connected to the inner wall of the track frame (3).
2. A low-density high-strength steel test block welding device according to claim 1, characterized in that: The track frame (3) is provided with two groups of first opening slots (4), the pusher block (16) is provided with two groups of second opening slots (29), and the first opening slots (4), the second opening slots (29) and the first rotating rod (21) are adapted to each other.
3. A low-density high-strength steel test block welding device according to claim 1, characterized in that: Two groups of limiting strips (24) are fixedly connected to the upper end of the inner wall of the track frame (3); a blanking limiting groove (19) is provided on one side of the push block (16); and the spacing between the two groups of limiting strips (24) is equal to the width of the blanking limiting groove (19); two groups of second supporting legs (5) are fixedly connected to the upper end of the bottom plate (1); a blanking frame (6) is fixedly connected between the two groups of second supporting legs (5); and the blanking frame (6) is adapted to the blanking limiting groove (19); a plurality of groups of first workpieces (7) are provided in the blanking frame (6); and the sum of the height of the blanking limiting groove (19) and the depth of the two groups of limiting strips (24) is exactly equal to the height of a group of first workpieces (7).
4. A low-density high-strength steel test block welding device according to claim 1, characterized in that: Each group of the extension frames (9) is provided with an arc-shaped notch groove (17), and the arc-shaped notch groove (17) is located on the movement trajectory of the welding gun (10), and a cleaning brush (32) is provided on one side of each group of the arc-shaped notch groove (17).
5. The low-density high-strength steel test block welding device according to claim 1, characterized in that: A second workpiece (8) is placed on the upper end of the inclined platform (18).
Citation Information
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