Battery shell core separation equipment
By designing a rotary battery shell core separation equipment, laser cutting technology and separation components are used to achieve efficient and lossless separation of the battery shell core, solving the problem of damage to the battery core and equipment layout during the cutting process, and improving the utilization value of the battery core and the convenience of the equipment.
Patent Information
- Application Number
- CN202510126931.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-27
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-01-27
AI Technical Summary
Existing battery case core separation equipment is prone to damage the battery core during cutting, and the equipment layout takes up a lot of space and is inconvenient to use.
A rotary battery shell core separation device is designed, and laser cutting technology is used to cut the three sides of the battery, and lossless separation is achieved through separation components and auxiliary separators, reducing the space occupation of the equipment.
It realizes efficient and lossless separation of the battery case core, improves the utilization value of the battery core, and has a compact design and convenient use.
Smart Images

Figure CN119550090B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of battery shell-core separation, and in particular to a battery shell-core separation device. Background Art
[0002] Lithium battery recycling requires multiple steps and links, among which battery shell-core separation refers to the disassembly and separation of the battery shell from its core. Usually, the disassembly steps of lithium batteries are to cut the three sides of the lithium battery shell in sequence. After the three sides are cut, the inner core is pushed out by the core pushing mechanism.
[0003] However, most of the cutting mechanisms used in the battery shells on the market now generally use a cutter to perform vertical cutting. Since the battery core and the battery shell are in close contact, the battery core is easily damaged by cutting with a cutter that goes straight up and down, which leads to low utilization of the battery core after recycling. At the same time, the existing battery shell core separation equipment on the market is generally flat-laying, with one cutting, two cutting, and three cutting mechanisms laid flat and connected in sequence, which leads to the overall space occupied by the equipment being large and inconvenient to use. Summary of the invention
[0004] The object of the present invention is to provide a battery shell core separation device to solve the problems raised in the background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a battery shell core separation device, comprising a body, a steering mechanism is arranged at the inner center of the body, a cutting station 1, a cutting station 2, a cutting station 3, and a separation station are arranged on the outer side of the steering mechanism, and the cutting station 1, the cutting station 2, the cutting station 3, and the separation station are arranged in sequence with equal distances around the steering mechanism;
[0006] The cutting station 1, the cutting station 2, the cutting station 3 and the separation station all include a laser cutting mechanism, and the laser cutting mechanism includes a telescopic cylinder 1, a telescopic cylinder 2 and a cutting assembly. The inner side of the machine body is fixedly connected to the telescopic cylinder 1 through a straight plate, the output end of the telescopic cylinder 1 is fixedly connected to the telescopic cylinder 2, and the output end of the telescopic cylinder 2 is fixedly connected to the cutting assembly;
[0007] The side of the battery is pushed close to the cutting station one by the telescopic cylinder nine, so that the side of the battery close to the cutting station one is suspended and separated from the station plate, and then the laser cutting mechanism of the cutting station one is started, and the telescopic cylinder one pushes the telescopic cylinder two, and the telescopic cylinder two pushes the cutting assembly to move to the position corresponding to the suspended side of the cutting station one;
[0008] The separation station comprises a separation component 1 and a separation component 2, and the inner side of the body is fixedly connected with the separation component 1 and the separation component 2 via a bracket;
[0009] The steering mechanism includes a plurality of workstation plates, a transplanting mechanism is arranged on the outer side of the workstation plates, and the workstation plates are used to carry batteries;
[0010] When the battery reaches the second cutting station, the telescopic cylinder 1, the telescopic cylinder 2 and the cutting assembly are started, so that the laser cutting head performs laser cutting on the other side of the battery. While the laser cutting is being performed on the other side, the auxiliary separation component is started, and the mounting plate and the telescopic cylinder 10 drive the suction cup 3 to contact and adsorb the battery shell on this side, and support this side. When the cutting of this side is completed, the suction cup 3 separates the battery shell on this side from the battery.
[0011] The three sides of the battery are laser cut in sequence through the cutting station one, the cutting station two and the cutting station three, and then the battery shell and core are losslessly separated through the separation station.
[0012] Furthermore, the cutting assembly includes a moving part and a cutting part. The output end of the second telescopic cylinder is fixedly connected with the moving part, and the cutting part is arranged on a side of the moving part away from the machine body.
[0013] The battery that has been laser cut on both sides is driven to move to the third cutting station, and then the telescopic cylinder 1, telescopic cylinder 2, and cutting assembly are started, thereby driving the laser cutting head to laser cut the third side of the battery shell, and then the corresponding suction cup 3 is adsorbed to the battery shell on the third side. After the cutting is completed, the suction cup 3 is driven to separate the third side battery shell from the battery body;
[0014] Furthermore, the moving part includes a guide rail, a rack 1, a guide chain 1, a driving motor, and a moving frame. The output end of the telescopic cylinder 2 is fixedly connected to the guide rail, a rack 1 is fixedly installed on the guide rail, a guide chain 1 is fixedly installed on the guide rail, a moving frame is slidably connected to the guide rail, the moving frame is fixedly connected to the driving motor, and the output end of the driving motor is fixedly connected to a transmission gear, which is meshed with the rack 1.
[0015] Furthermore, the cutting member includes a second guide chain, a mobile motor, a mobile plate, a second rack, a gear, a rotating motor, an adjusting motor, and a laser cutting head. A track plate is fixedly connected to the side of the moving frame away from the driving motor, a second rack is fixedly connected to the side of the track plate away from the moving frame, a mobile plate is slidably connected to the track plate, a mobile motor is fixedly connected to the mobile plate, a gear is fixedly connected to the output end of the mobile motor, and the gear is meshed with the second rack;
[0016] The movable plate is fixedly connected to a rotating motor via a connecting frame, an output end of the rotating motor is fixedly connected to an adjusting bracket, an inner side of the adjusting bracket is fixedly connected to the adjusting motor, and an output end of the adjusting motor is fixedly connected to a laser cutting head.
[0017] The mobile motor drives the gear to rotate, and the gear meshes with the rack 2 while rotating, thereby driving the mobile plate to slide on the track plate under the guidance of the guide chain 2, driving the laser cutting head to a position corresponding to the surface of the battery shell to be cut, and starting the laser cutting head to perform laser cutting on the battery shell. At the same time, the drive motor is started, and the drive motor drives the transmission gear to rotate, and the transmission gear meshes with the rack 1, thereby driving the moving frame to slide on the guide rail under the guidance of the guide chain 1, thereby driving the laser cutting head to perform mobile laser cutting on one side of the battery shell;
[0018] Furthermore, the steering mechanism includes a motor 1, a rotating shaft, a connecting block, and a work station plate. The outer wall of the body is fixedly connected to the motor 1, the output end of the motor 1 is fixedly connected to the rotating shaft, the outer side of the rotating shaft is fixedly connected to the connecting block, and the outer side of the connecting block is fixedly connected to multiple groups of work station plates.
[0019] Start the telescopic cylinder 1 and the telescopic cylinder 2 to drive the cutting assembly to move to the corresponding position of the other side, and then control the laser cutting head to laser cut the other side of the battery. When the arc-shaped connecting surface of the battery is laser cut, start the rotating motor and the adjusting motor to drive the laser cutting head to rotate and adjust in two directions, so as to achieve the purpose of all-round adjustment of the angle of the laser cutting head; and then complete the complete laser cutting of one side of the battery;
[0020] Furthermore, the transplanting mechanism includes a telescopic cylinder nine, a fixed shell, a connecting plate, a fixed frame, a second motor, a pulley, a belt, and a roller. The outer side of the connecting block is fixedly connected to multiple groups of connecting plates, the outer side of the connecting plate is fixedly connected to a telescopic cylinder nine, the output end of the telescopic cylinder nine is fixedly connected to a fixed frame, the outer side of the fixed frame is fixedly connected to a fixed shell, the outer side of the fixed shell is fixedly connected to a second motor, the inner side of the fixed frame is rotatably connected to rollers that are evenly distributed, one end of the roller is fixedly connected to a pulley, the output end of the second motor is fixed to one of the pulleys, and adjacent pulleys are connected by belt transmission.
[0021] Start the telescopic cylinder nine, which drives the fixed frame to extend until the rollers on both sides contact and clamp the two side surfaces of the battery;
[0022] Start the second motor, which drives a pulley and a roller to rotate. When one pulley rotates, the other rollers are driven to rotate synchronously through the transmission of the belt, and then the battery is transferred to the center of the workstation board.
[0023] Furthermore, the separation component 1 includes telescopic cylinder 3, telescopic cylinder 4, support plate 1, suction cup 1, telescopic cylinder 5, and telescopic cylinder 6. The inner side of the body is fixedly connected to telescopic cylinder 3 via an L-shaped plate, the output end of telescopic cylinder 3 is fixedly connected to telescopic cylinder 4, the output end of telescopic cylinder 4 is fixedly connected to support plate 1, a side of support plate 1 away from telescopic cylinder 4 is fixedly connected to multiple groups of telescopic cylinder 5, the output end of telescopic cylinder 5 is fixedly connected to telescopic cylinder 6, and the output end of telescopic cylinder 6 is fixedly connected to suction cup 1.
[0024] Start separation component 1 and separation component 2, and drive support plate 1 to move to the position corresponding to the side of the battery through telescopic cylinder 3 and telescopic cylinder 4. Then, according to the external CCD camera, the size of the battery can be known. Start telescopic cylinder 5 and telescopic cylinder 6 to drive suction cup 1 to move to the four corners of the battery and adsorb it;
[0025] Furthermore, the separation component 2 includes a telescopic cylinder 7, a telescopic cylinder 8, a support plate 2, and a suction cup 2. The inner side of the body is fixedly connected to the telescopic cylinder 7 via an L-shaped plate. The output end of the telescopic cylinder 7 is fixedly connected to the telescopic cylinder 8. The output end of the telescopic cylinder 8 is fixedly connected to the support plate 2. The side of the support plate 2 away from the telescopic cylinder 8 is fixedly connected to multiple groups of suction cups 2.
[0026] The telescopic cylinders 7 and 8 drive the support plate 2 and the suction cup 2 to move into the rectangular groove of the station plate, so that the suction cup 2 is adsorbed on the other side of the battery. At this time, the corresponding suction cup 3 is in contact with the bottom battery core and adsorbed. The transplanting mechanisms on both sides are separated from the battery. At the same time, the suction cups 1 and 2 are driven to pull the two sides of the battery. Since the three sides of the battery are cut by laser, the outer shell of the battery is pulled open, and the outer shell of the battery initially cut by laser falls off under the pulling.
[0027] Then the suction cup three drives the battery core to separate, and the core is put onto the conveyor belt two to be transported to the next process. At the same time, the suction cup two is separated from the battery shell, and the suction cup one drives the battery shell to move onto another external conveyor belt, thus completing the battery shell core separation and disassembly operation.
[0028] Furthermore, two groups of auxiliary separation parts are fixedly connected to the outer side of the work station plate, and the auxiliary separation parts include a mounting plate, a telescopic cylinder ten, a telescopic cylinder eleven, a support plate three, and a suction cup three. Two groups of mounting plates are fixedly connected to the outer side of the work station plate, one side of the mounting plate is fixedly connected to the telescopic cylinder ten, the side of the mounting plate away from the telescopic cylinder ten is fixedly connected to the telescopic cylinder eleven, the output end of the telescopic cylinder eleven is fixedly connected to the support plate three, and a plurality of suction cups three are fixedly installed on the support plate three.
[0029] Furthermore, a conveyor belt 1 is provided on the outer side of the machine body, and the conveyor belt 1 corresponds to the work station plate at the cutting station. A conveyor belt 2 is fixedly installed on the inner bottom of the auxiliary separation component, and the conveyor belt 2 corresponds to the separation station. A rectangular groove corresponding to the separation component 2 is opened on the work station plate.
[0030] Telescopic cylinders are composed of a telescopic rod body and a guide rod.
[0031] Compared with the prior art, the present invention provides a battery shell core separation device, which has the following beneficial effects:
[0032] 1. The battery shell core separation equipment realizes the purpose of fully automatic separation and disassembly of the battery by using a rotary station through the cooperation between cutting station one, cutting station two, cutting station three, laser cutting mechanism, transplanting mechanism and steering mechanism. The design of the rotary station changes the existing layout of most flat equipment, greatly reduces the space occupied by the equipment, and makes it more convenient to use. At the same time, the high-speed laser cutting of the outer side of the battery replaces the transmission and knife cutting methods, which ensures the integrity of the battery core, making the subsequent battery core have great utilization value and high utilization rate.
[0033] 2. The battery shell core separation device, through the cooperation between the separation component 1, the separation component 2, and the auxiliary separation component, can pull the battery after three-side cutting from both sides, and then completely tear off the adhesion between the battery core and the battery shell, which changes the existing method of hard pushing by the core pushing mechanism after three-side cutting, avoids the occurrence of scratches on the battery core when pushing the core, and further ensures the integrity of the battery core. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0035] Figure 2 It is a three-dimensional structural schematic diagram of another angle of the present invention;
[0036] Figure 3 It is a schematic diagram of the internal three-dimensional structure of the present invention;
[0037] Figure 4 It is a schematic diagram of the three-dimensional structure of the separation station of the present invention;
[0038] Figure 5 For the present invention Figure 4 The enlarged schematic diagram of point A in the middle;
[0039] Figure 6 It is a schematic diagram of the three-dimensional structure of the separation component 2 of the present invention;
[0040] Figure 7It is a three-dimensional structural schematic diagram of the transplanting mechanism of the present invention;
[0041] Figure 8 It is a schematic diagram of the exploded three-dimensional structure of the transplanting mechanism of the present invention;
[0042] Fig. 9 It is a three-dimensional structural schematic diagram of the laser cutting mechanism of the present invention;
[0043] Fig.10 It is a schematic diagram of the three-dimensional structure of the laser cutting mechanism of the present invention from another angle;
[0044] Fig.11 It is a schematic diagram of the three-dimensional structure of the cutting assembly of the present invention;
[0045] Fig.12 For the present invention Fig.11 The enlarged schematic diagram of point B in the middle;
[0046] Fig.13 It is a three-dimensional structural schematic diagram of the steering mechanism of the present invention;
[0047] Fig.14 It is a schematic diagram of the three-dimensional structure of the auxiliary separation member of the present invention;
[0048] Fig.15 It is a schematic diagram of the exploded three-dimensional structure of the auxiliary separation member of the present invention.
[0049] In the figure: 1, machine body; 2, conveyor belt 1; 3, laser cutting mechanism; 31, telescopic cylinder 1; 32, telescopic cylinder 2; 33, cutting assembly; 331, moving part; 3311, guide rail; 3312, rack 1; 3313, guide chain 1; 3314, drive motor; 3315, moving frame; 332, cutting part; 3321, guide chain 2; 3322, moving motor; 3323, moving plate; 3324, rack 2; 3325, gear; 3326, rotating motor; 3327, adjusting motor; 3328, laser cutting head; 4, cutting station 1; 5, cutting station 2; 6, cutting station 3; 7, separation station; 71, separation assembly 1; 711, telescopic cylinder 3; 712, telescopic Cylinder four; 713, support plate one; 714, suction cup one; 715, telescopic cylinder five; 716, telescopic cylinder six; 72, separation component two; 721, telescopic cylinder seven; 722, telescopic cylinder eight; 723, support plate two; 724, suction cup two; 8, steering mechanism; 81, motor one; 82, rotating shaft; 83, connecting block; 84, work station plate; 9, transplanting mechanism; 91, telescopic cylinder nine; 92, fixed shell; 93, connecting plate; 94, fixed frame; 95, motor two; 96, pulley; 97, belt; 98, roller; 10, conveyor belt two; 11, auxiliary separation component; 1101, mounting plate; 1102, telescopic cylinder ten; 1103, telescopic cylinder eleven; 1104, support plate three; 1105, suction cup three. DETAILED DESCRIPTION
[0050] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0051] Example
[0052] See also Figure 1-Figure 15 A battery shell core separation device comprises a body 1, a steering mechanism 8 is arranged at the inner center of the body 1, a cutting station 1 4, a cutting station 2 5, a cutting station 3 6, and a separation station 7 are arranged on the outer side of the steering mechanism 8, and the cutting station 1 4, the cutting station 2 5, the cutting station 3 6, and the separation station 7 are arranged in sequence in an equidistant manner around the steering mechanism 8;
[0053] Cutting station 1 4, cutting station 2 5, cutting station 3 6, and separation station 7 all include a laser cutting mechanism 3, and the laser cutting mechanism 3 includes a telescopic cylinder 1 31, a telescopic cylinder 2 32, and a cutting assembly 33. The inner side of the machine body 1 is fixedly connected with the telescopic cylinder 1 31 through a straight plate, and the output end of the telescopic cylinder 1 31 is fixedly connected with the telescopic cylinder 2 32, and the output end of the telescopic cylinder 2 32 is fixedly connected with the cutting assembly 33;
[0054] The side of the battery is pushed close to the cutting station 1 4 by the telescopic cylinder 91, so that the side of the battery close to the cutting station 1 4 is suspended and separated from the station plate 84, and then the laser cutting mechanism 3 at the cutting station 1 4 is started, and the telescopic cylinder 1 31 pushes the telescopic cylinder 2 32, and the telescopic cylinder 2 32 pushes the cutting assembly 33 to move to the position corresponding to the suspended side of the cutting station 1 4;
[0055] The separation station 7 includes a separation component 1 71 and a separation component 2 72. The inner side of the body 1 is fixedly connected with the separation component 1 71 and the separation component 2 72 via a bracket.
[0056] The steering mechanism 8 includes a plurality of workstation plates 84, and a transplanting mechanism 9 is arranged outside the workstation plates 84, and the workstation plates 84 are used to carry batteries;
[0057] When the battery reaches the cutting station 2 5, the telescopic cylinder 1 31, the telescopic cylinder 2 32, and the cutting assembly 33 are started, so that the laser cutting head 3328 performs laser cutting on the other side of the battery. While the laser cutting is being performed on the other side, the auxiliary separation member 11 is started, and the mounting plate 1101 and the telescopic cylinder 1102 drive the suction cup 3 1105 to contact and adsorb the battery shell on this side to support this side. After the cutting of this side is completed, the suction cup 3 1105 separates the battery shell on this side from the battery.
[0058] The three sides of the battery are laser cut in sequence through cutting station one 4, cutting station two 5, and cutting station three 6, and then the battery shell and core are separated losslessly through separation station 7.
[0059] Furthermore, the cutting assembly 33 includes a moving part 331 and a cutting part 332 . The output end of the telescopic cylinder 32 is fixedly connected with the moving part 331 , and the cutting part 332 is arranged on a side of the moving part 331 away from the machine body 1 .
[0060] The battery that has been laser cut on both sides is driven to move to the cutting station 3 6, and then the telescopic cylinder 1 31, the telescopic cylinder 2 32, and the cutting assembly 33 are started, thereby driving the laser cutting head 3328 to laser cut the third side of the battery shell, and then the corresponding suction cup 3 1105 adsorbs the battery shell on the third side. After the cutting is completed, the suction cup 3 1105 is driven to separate the battery shell on the third side from the battery body;
[0061] Furthermore, the moving part 331 includes a guide rail 3311, a rack 3312, a guide chain 3313, a drive motor 3314, and a moving frame 3315. The output end of the telescopic cylinder 32 is fixedly connected to the guide rail 3311, the rack 3312 is fixedly installed on the guide rail 3311, the guide chain 3313 is fixedly installed on the guide rail 3311, the moving frame 3315 is slidably connected to the guide rail 3311, the moving frame 3315 is fixedly connected to the drive motor 3314, and the output end of the drive motor 3314 is fixedly connected to a transmission gear, which meshes with the rack 3312.
[0062] Further, the cutting member 332 includes a guide chain 2 3321, a moving motor 3322, a moving plate 3323, a rack 2 3324, a gear 3325, a rotating motor 3326, an adjusting motor 3327, and a laser cutting head 3328. A track plate is fixedly connected to the side of the moving frame 3315 away from the driving motor 3314, a rack 2 3324 is fixedly connected to the side of the track plate away from the moving frame 3315, a moving plate 3323 is slidably connected to the track plate, a moving motor 3322 is fixedly connected to the moving plate 3323, a gear 3325 is fixedly connected to the output end of the moving motor 3322, and the gear 3325 is meshed with the rack 2 3324;
[0063] The movable plate 3323 is fixedly connected to a rotating motor 3326 via a connecting frame, the output end of the rotating motor 3326 is fixedly connected to an adjusting bracket, the inner side of the adjusting bracket is fixedly connected to an adjusting motor 3327, and the output end of the adjusting motor 3327 is fixedly connected to a laser cutting head 3328.
[0064] The mobile motor 3322 drives the gear 3325 to rotate, and the gear 3325 meshes with the rack 3324 while rotating, thereby driving the mobile plate 3323 to slide on the track plate under the guidance of the guide chain 3321, and driving the laser cutting head 3328 to a position corresponding to the surface of the battery shell to be cut, and starting the laser cutting head 3328 to perform laser cutting on the battery shell. At the same time, the driving motor 3314 is started, and the driving motor 3314 drives the transmission gear to rotate, and the transmission gear meshes with the rack 1 3312, thereby driving the moving frame 3315 to slide on the guide rail 3311 under the guidance of the guide chain 1 3313, thereby driving the laser cutting head 3328 to perform mobile laser cutting on one side of the battery shell;
[0065] Furthermore, the steering mechanism 8 includes a motor 81, a rotating shaft 82, a connecting block 83, and a work station plate 84. The outer wall of the body 1 is fixedly connected to the motor 81, the output end of the motor 81 is fixedly connected to the rotating shaft 82, the outer side of the rotating shaft 82 is fixedly connected to the connecting block 83, and the outer side of the connecting block 83 is fixedly connected to multiple groups of work station plates 84.
[0066] Start the telescopic cylinder 1 31 and the telescopic cylinder 2 32 to drive the cutting assembly 33 to move to the corresponding position of the other side, and then control the laser cutting head 3328 to laser cut the other side of the outer side of the battery again. When the arc-shaped connecting surface of the battery is laser cut, start the rotating motor 3326 and the adjusting motor 3327 to drive the laser cutting head 3328 to rotate and adjust in two directions, so as to achieve the purpose of all-round adjustment of the angle of the laser cutting head 3328; and then complete the complete laser cutting of one side of the battery;
[0067] Furthermore, the transplanting mechanism 9 includes a telescopic cylinder 91, a fixed shell 92, a connecting plate 93, a fixed frame 94, a motor 95, a pulley 96, a belt 97, and a roller 98. The outer side of the connecting block 83 is fixedly connected to multiple groups of connecting plates 93, the outer side of the connecting plate 93 is fixedly connected to the telescopic cylinder 91, the output end of the telescopic cylinder 91 is fixedly connected to the fixed frame 94, the outer side of the fixed frame 94 is fixedly connected to the fixed shell 92, the outer side of the fixed shell 92 is fixedly connected to the motor 95, the inner side of the fixed frame 94 is rotatably connected to evenly distributed rollers 98, one end of the roller 98 is fixedly connected to the pulley 96, the output end of the motor 95 is fixed to a pulley 96, and adjacent pulleys 96 are connected by belt 97 transmission.
[0068] Start the telescopic cylinder 91, which drives the fixed frame 94 to extend until the rollers 98 on both sides contact and clamp the two side surfaces of the battery;
[0069] Start the second motor 95, the second motor 95 drives a pulley 96 and a roller 98 to rotate. When one pulley 96 rotates, the other rollers 98 are driven to rotate synchronously through the transmission effect of the belt 97, and then the battery is transferred to the center of the station plate 84;
[0070] Furthermore, the separation component 1 71 includes a telescopic cylinder 3 711, a telescopic cylinder 4 712, a support plate 1 713, a suction cup 1 714, a telescopic cylinder 5 715, and a telescopic cylinder 6 716. The inner side of the body 1 is fixedly connected to the telescopic cylinder 3 711 via an L-shaped plate, the output end of the telescopic cylinder 3 711 is fixedly connected to the telescopic cylinder 4 712, the output end of the telescopic cylinder 4 712 is fixedly connected to the support plate 1 713, a side of the support plate 1 713 away from the telescopic cylinder 4 712 is fixedly connected to multiple groups of telescopic cylinder 5 715, the output end of the telescopic cylinder 5 715 is fixedly connected to the telescopic cylinder 6 716, and the output end of the telescopic cylinder 6 716 is fixedly connected to the suction cup 1 714.
[0071] Start the separation component 1 71 and the separation component 2 72, and drive the support plate 1 713 to move to the position corresponding to the side of the battery through the telescopic cylinder 3 711 and the telescopic cylinder 4 712. Then, according to the external CCD camera, the size of the battery can be known, and the telescopic cylinder 5 715 and the telescopic cylinder 6 716 are started to drive the suction cup 1 714 to move to the four corners of the battery and adsorb thereto;
[0072] Furthermore, the separation component 2 72 includes a telescopic cylinder 721, a telescopic cylinder 722, a support plate 2 723, and a suction cup 2 724. The inner side of the body 1 is fixedly connected to the telescopic cylinder 721 through an L-shaped plate, the output end of the telescopic cylinder 721 is fixedly connected to the telescopic cylinder 8 722, the output end of the telescopic cylinder 8 722 is fixedly connected to the support plate 2 723, and a side of the support plate 2 723 away from the telescopic cylinder 8 722 is fixedly connected to multiple groups of suction cups 2 724.
[0073] The support plate 2 723 and the suction cup 2 724 are driven by the telescopic cylinder 721 and the telescopic cylinder 8 722 to move into the rectangular groove provided in the station plate 84, so that the suction cup 2 724 is adsorbed on the other side of the battery. At this time, the corresponding suction cup 3 1105 is in contact with the bottommost battery core and adsorbed, and the transplanting mechanisms 9 on both sides are separated from the battery. At the same time, the suction cup 1 714 and the suction cup 2 724 are driven to pull the two sides of the battery. Since the three sides of the battery are cut by laser, the outer shell of the battery is pulled open, and the outer shell of the battery initially cut by laser falls off under the pulling;
[0074] Then the suction cup three 1105 drives the battery core to separate, and the core is put onto the conveyor belt two 10 to be transported to the next process. At the same time, the suction cup two 724 is separated from the battery shell, and the suction cup one 714 drives the battery shell to move to another external conveyor belt, thus completing the operation of separating and disassembling the battery shell and core.
[0075] Furthermore, two groups of auxiliary separation parts 11 are fixedly connected to the outer side of the work station plate 84, and the auxiliary separation parts 11 include a mounting plate 1101, a telescopic cylinder ten 1102, a telescopic cylinder eleven 1103, a support plate three 1104, and a suction cup three 1105. Two groups of mounting plates 1101 are fixedly connected to the outer side of the work station plate 84, one side of the mounting plate 1101 is fixedly connected to the telescopic cylinder ten 1102, the side of the mounting plate 1101 away from the telescopic cylinder ten 1102 is fixedly connected to the telescopic cylinder eleven 1103, the output end of the telescopic cylinder eleven 1103 is fixedly connected to the support plate three 1104, and a plurality of suction cups three 1105 are fixedly installed on the support plate three 1104.
[0076] Furthermore, a conveyor belt 2 is provided on the outer side of the machine body 1, and the conveyor belt 2 corresponds to the work station plate 84 at the cutting station 4. A conveyor belt 10 is fixedly installed on the inner bottom of the auxiliary separation member 11, and the conveyor belt 10 corresponds to the separation station 7. A rectangular groove corresponding to the separation component 2 72 is opened on the work station plate 84.
[0077] The specific usage and function of this embodiment are as follows:
[0078] When in use, the batteries to be disassembled and separated are first transported to the conveyor belt 2 in sequence through the external feeding mechanism, and then the conveyor belt 2 is started, and the conveyor belt 2 drives the batteries to the work station plate 84 connected to the conveyor belt 2, and the telescopic cylinder 91 is started, and the telescopic cylinder 91 drives the fixed frame 94 to extend until the rollers 98 on both sides contact and clamp the two sides of the battery;
[0079] Start the second motor 95, the second motor 95 drives a pulley 96 and a roller 98 to rotate. When one pulley 96 rotates, the other rollers 98 are driven to rotate synchronously through the transmission effect of the belt 97, and then the battery is transferred to the center of the station plate 84;
[0080] When the battery moves to the center of the workstation plate 84, the telescopic cylinder 91 pushes the side of the battery close to the cutting station 1 4, so that the side of the battery close to the cutting station 1 4 is suspended and separated from the workstation plate 84, and then the laser cutting mechanism 3 at the cutting station 1 4 is started, and the telescopic cylinder 1 31 pushes the telescopic cylinder 2 32, and the telescopic cylinder 2 32 pushes the cutting assembly 33 to move to the position corresponding to the suspended side of the cutting station 1 4;
[0081] The moving motor 3322 is started, and the moving motor 3322 drives the gear 3325 to rotate. The gear 3325 meshes with the rack 3324 while rotating, thereby driving the moving plate 3323 to slide on the track plate under the guidance of the guide chain 3321, and driving the laser cutting head 3328 to a position corresponding to the surface of the battery shell to be cut, and starting the laser cutting head 3328 to perform laser cutting on the battery shell. At the same time, the driving motor 3314 is started, and the driving motor 3314 drives the transmission gear to rotate. The transmission gear meshes with the rack 1 3312, thereby driving the moving frame 3315 to slide on the guide rail 3311 under the guidance of the guide chain 1 3313, thereby driving the laser cutting head 3328 to perform mobile laser cutting on one side of the battery shell;
[0082] After one side is cut, the telescopic cylinder 1 31 and the telescopic cylinder 2 32 are started again to drive the cutting assembly 33 to move to the corresponding position of the other side, and then the laser cutting head 3328 is controlled again to perform laser cutting on the other side of the outer side of the battery. When the arc-shaped connecting surface of the battery is laser cut, the rotating motor 3326 and the adjusting motor 3327 are started to drive the laser cutting head 3328 to rotate and adjust in two directions, so as to achieve the purpose of all-round adjustment of the angle of the laser cutting head 3328; and then complete the complete laser cutting of one side of the battery;
[0083] When one side of the battery shell is completely laser cut, the motor 81 is started, the motor 81 drives the rotating shaft 82 to rotate, and the rotating shaft 82 drives the connecting block 83 and the station plate 84 fixedly connected thereto to synchronously rotate 90 degrees;
[0084] When the battery reaches the cutting station 2 5, the telescopic cylinder 1 31, the telescopic cylinder 2 32, and the cutting assembly 33 are started, so that the laser cutting head 3328 performs laser cutting on the other side of the battery. While the laser cutting is being performed on the other side, the auxiliary separation member 11 is started, and the mounting plate 1101 and the telescopic cylinder 1102 drive the suction cup 3 1105 to contact and adsorb the battery shell on this side to support this side. After the cutting of this side is completed, the suction cup 3 1105 separates the battery shell on this side from the battery.
[0085] Then, the motor 1 81 is started again, and the battery that has been laser cut on both sides is driven to move to the cutting station 3 6, and then the telescopic cylinder 1 31, the telescopic cylinder 2 32, and the cutting assembly 33 are started, and then the laser cutting head 3328 is driven to laser cut the third side of the battery shell, and then the corresponding suction cup 3 1105 is attracted to the battery shell on the third side, and after the cutting is completed, the suction cup 3 1105 is driven to separate the battery shell on the third side from the battery body;
[0086] The motor 81 is started again to drive the battery cut by three sides by laser to rotate. During this rotation, the battery shells on the two sides cut by laser are put onto the corresponding external conveyor belts through the auxiliary separation members 11 on both sides. When the battery moves to the separation station 7;
[0087] Start the separation component 1 71 and the separation component 2 72, and drive the support plate 1 713 to move to the position corresponding to the side of the battery through the telescopic cylinder 3 711 and the telescopic cylinder 4 712. Then, according to the external CCD camera, the size of the battery can be known, and the telescopic cylinder 5 715 and the telescopic cylinder 6 716 are started to drive the suction cup 1 714 to move to the four corners of the battery and adsorb thereto;
[0088] The support plate 2 723 and the suction cup 2 724 are driven by the telescopic cylinder 721 and the telescopic cylinder 8 722 to move into the rectangular groove provided in the station plate 84, so that the suction cup 2 724 is adsorbed on the other side of the battery. At this time, the corresponding suction cup 3 1105 is in contact with the bottommost battery core and adsorbed, and the transplanting mechanisms 9 on both sides are separated from the battery. At the same time, the suction cup 1 714 and the suction cup 2 724 are driven to pull the two sides of the battery. Since the three sides of the battery are cut by laser, the outer shell of the battery is pulled open, and the outer shell of the battery initially cut by laser falls off under the pulling;
[0089] Then the suction cup three 1105 drives the battery core to separate, and the core is put onto the conveyor belt two 10 to be transported to the next process. At the same time, the suction cup two 724 is separated from the battery shell, and the suction cup one 714 drives the battery shell to move to another external conveyor belt, thus completing the operation of separating and disassembling the battery shell and core.
[0090] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A battery shell-core separation device, comprising a body (1), characterized in that: A steering mechanism (8) is disposed at the inner center of the machine body (1); a cutting station (1) (4), a cutting station (2) (5), a cutting station (3) (6), and a separation station (7) are disposed on the outer side of the steering mechanism (8); the cutting station (1) (4), the cutting station (2) (5), the cutting station (3) (6), and the separation station (7) are arranged in sequence at equal distances and rotated around the steering mechanism (8); The cutting station 1 (4), the cutting station 2 (5), the cutting station 3 (6), and the separation station (7) all comprise a laser cutting mechanism (3), the laser cutting mechanism (3) comprising a telescopic cylinder 1 (31), a telescopic cylinder 2 (32), and a cutting assembly (33), the inner side of the body (1) being fixedly connected to the telescopic cylinder 1 (31) via a straight plate, the output end of the telescopic cylinder 1 (31) being fixedly connected to the telescopic cylinder 2 (32), and the output end of the telescopic cylinder 2 (32) being fixedly connected to the cutting assembly (33); The separation station (7) comprises a separation component 1 (71) and a separation component 2 (72); the inner side of the machine body (1) is fixedly connected with the separation component 1 (71) and the separation component 2 (72) via a bracket; The steering mechanism (8) comprises a plurality of groups of workstation plates (84), a transplanting mechanism (9) being arranged on the outer side of the workstation plates (84), and the workstation plates (84) are used to carry batteries; The steering mechanism (8) comprises a motor 1 (81), a rotating shaft (82), a connecting block (83), and a work station plate (84); the outer wall of the machine body (1) is fixedly connected to the motor 1 (81); the output end of the motor 1 (81) is fixedly connected to the rotating shaft (82); the outer side of the rotating shaft (82) is fixedly connected to the connecting block (83); and the outer side of the connecting block (83) is fixedly connected to a plurality of work station plates (84); The transplanting mechanism (9) comprises a telescopic cylinder nine (91), a fixed shell (92), a connecting plate (93), a fixed frame (94), a motor two (95), a pulley (96), a belt (97), and a roller (98); the outer side of the connecting block (83) is fixedly connected to a plurality of groups of connecting plates (93); the outer side of the connecting plate (93) is fixedly connected to a telescopic cylinder nine (91); the output end of the telescopic cylinder nine (91) is fixedly connected to a fixed frame (94); the outer side of the fixed frame (94) is fixedly connected to a fixed shell (92); the outer side of the fixed shell (92) is fixedly connected to a motor two (95); the inner side of the fixed frame (94) is rotatably connected to rollers (98) that are evenly distributed; one end of the roller (98) is fixedly connected to a pulley (96); the output end of the motor two (95) is fixed to one of the pulleys (96); adjacent pulleys (96) are connected in transmission via a belt (97); The three sides of the battery are laser cut in sequence through the cutting station one (4), the cutting station two (5), and the cutting station three (6), and then the battery shell and core are non-destructively separated through the separation station (7).
2. A battery shell core separation device according to claim 1, characterized in that: The cutting assembly (33) comprises a moving part (331) and a cutting part (332); the output end of the second telescopic cylinder (32) is fixedly connected to the moving part (331); and the cutting part (332) is provided on a side of the moving part (331) away from the machine body (1).
3. A battery shell core separation device according to claim 2, characterized in that: The moving part (331) comprises a guide rail (3311), a rack (3312), a guide chain (3313), a drive motor (3314), and a moving frame (3315); the output end of the telescopic cylinder (32) is fixedly connected to the guide rail (3311); the rack (3312) is fixedly mounted on the guide rail (3311); the guide chain (3313) is fixedly mounted on the guide rail (3311); the moving frame (3315) is slidably connected to the guide rail (3311); the moving frame (3315) is fixedly connected to the drive motor (3314); the output end of the drive motor (3314) is fixedly connected to a transmission gear, and the transmission gear is meshed with the rack (3312).
4. A battery shell core separation device according to claim 3, characterized in that: The cutting member (332) comprises a second guide chain (3321), a moving motor (3322), a moving plate (3323), a second rack (3324), a gear (3325), a rotating motor (3326), an adjusting motor (3327), and a laser cutting head (3328); a track plate is fixedly connected to a side of the moving frame (3315) away from the driving motor (3314); a second rack (3324) is fixedly connected to a side of the track plate away from the moving frame (3315); a moving plate (3323) is slidably connected to the track plate; a moving motor (3322) is fixedly connected to the moving plate (3323); a gear (3325) is fixedly connected to an output end of the moving motor (3322); and the gear (3325) is meshed with the second rack (3324); The movable plate (3323) is fixedly connected to a rotating motor (3326) via a connecting frame, the output end of the rotating motor (3326) is fixedly connected to an adjusting bracket, the inner side of the adjusting bracket is fixedly connected to an adjusting motor (3327), and the output end of the adjusting motor (3327) is fixedly connected to a laser cutting head (3328).
5. The battery shell core separation device according to claim 1, characterized in that: The separation component 1 (71) comprises a telescopic cylinder 3 (711), a telescopic cylinder 4 (712), a support plate 1 (713), a suction cup 1 (714), a telescopic cylinder 5 (715), and a telescopic cylinder 6 (716). The inner side of the body (1) is fixedly connected to the telescopic cylinder 3 (711) via an L-shaped plate. The output end of the telescopic cylinder 3 (711) is fixedly connected to the telescopic cylinder 4 (712). The output end of the telescopic cylinder 4 (712) is fixedly connected to the support plate 1 (713). A side of the support plate 1 (713) away from the telescopic cylinder 4 (712) is fixedly connected to a plurality of groups of telescopic cylinders 5 (715). The output end of the telescopic cylinder 5 (715) is fixedly connected to the telescopic cylinder 6 (716). The output end of the telescopic cylinder 6 (716) is fixedly connected to the suction cup 1 (714).
6. A battery shell core separation device according to claim 1, characterized in that: The separation component 2 (72) comprises a telescopic cylinder 7 (721), a telescopic cylinder 8 (722), a support plate 2 (723), and a suction cup 2 (724); the inner side of the body (1) is fixedly connected to the telescopic cylinder 7 (721) via an L-shaped plate; the output end of the telescopic cylinder 7 (721) is fixedly connected to the telescopic cylinder 8 (722); the output end of the telescopic cylinder 8 (722) is fixedly connected to the support plate 2 (723); and a side of the support plate 2 (723) away from the telescopic cylinder 8 (722) is fixedly connected to a plurality of groups of suction cups 2 (724).
7. A battery shell core separation device according to claim 1, characterized in that: Two groups of auxiliary separation components (11) are fixedly connected to the outside of the work station plate (84), and the auxiliary separation components (11) include a mounting plate (1101), a telescopic cylinder ten (1102), a telescopic cylinder eleven (1103), a support plate three (1104), and a suction cup three (1105). The two groups of mounting plates (1101) are fixedly connected to the outside of the work station plate (84), one side of the mounting plate (1101) is fixedly connected to the telescopic cylinder ten (1102), a side of the mounting plate (1101) away from the telescopic cylinder ten (1102) is fixedly connected to the telescopic cylinder eleven (1103), an output end of the telescopic cylinder eleven (1103) is fixedly connected to the support plate three (1104), and a plurality of suction cups three (1105) are fixedly mounted on the support plate three (1104).
8. A battery shell core separation device according to claim 7, characterized in that: A conveyor belt 1 (2) is arranged on the outer side of the machine body (1), and the conveyor belt 1 (2) corresponds to the work station plate (84) at the cutting station 1 (4). A conveyor belt 2 (10) is fixedly installed on the inner bottom of the auxiliary separation member (11), and the conveyor belt 2 (10) corresponds to the separation station (7). A rectangular groove corresponding to the separation component 2 (72) is opened on the work station plate (84).
Citation Information
Patent Citations
Device for cutting shells of lithium-ion batteries
CN106077948A
Battery cutting-recycling device
CN106785172A