Moisture-absorbing and quick-drying wool composite fabric as well as preparation method and application thereof
Through the combination of wool composite fabrics and specific process processing, the problem of long drying time of wool fabrics is solved, and the functions of moisture absorption, quick drying and breathable are realized, improving the user experience.
Patent Information
- Application Number
- CN202411728597.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-03-04
AI Technical Summary
The existing wool fabrics have a long drying time after absorbing water, which lacks the characteristics of quick drying, which affects the user experience.
By combining anti-shrink wool, moisture-absorbent breathable polyester fiber and nylon into a wool composite fabric, and using the steps of oil removal, first moisture-absorbent quick-drying additives to treat, dry, dip and heat-set, a moisture-absorbent quick-drying wool composite fabric with moisture-absorbent, quick-drying and breathable functions is produced.
It realizes rapid moisture absorption and drying of wool fabrics, improves the breathability and user experience of the fabrics, and meets the performance indicators of drip diffusion time ≤6s, water absorption rate ≥80%, wicking height ≥80mm and drying rate ≥0.20g/h.
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Figure BDA0005159775460000151
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of fabrics, and in particular relates to a moisture-absorbing quick-drying wool composite fabric and a preparation method and application thereof. Background Art
[0002] Wool fabrics are soft, have good moisture absorption and air permeability. In the prior art, knitted fabrics with a high wool content generally only have basic moisture absorption properties and do not have the characteristic of quick drying. This is because wool fibers contain many hydrophilic groups that will tightly bind to water molecules, and wool fibers have a scale layer, and the movement speed of water molecules inside and on the surface of the fibers is slow. When the wool fabric absorbs water, the water is not easy to quickly escape from the fabric, and it takes longer to dry. In the same humid environment, the moisture-absorbing and quick-drying fabrics of polyester, cotton and other fabrics may dry in a few hours, while wool fabrics may take a day or more to completely dry. And because the drying process takes too long, wool fabric clothes are easily deformed due to the influence of the hangers when they are hung on hangers.
[0003] Therefore, it is necessary to develop a moisture-absorbing and quick-drying wool composite fabric to enhance the user experience. Summary of the invention
[0004] In view of the deficiencies in the prior art, the object of the present invention is to provide a moisture-absorbing and quick-drying wool composite fabric and a preparation method and application thereof. The moisture-absorbing and quick-drying wool composite fabric has the functions of moisture absorption, quick drying and breathability.
[0005] To achieve this object, the present invention adopts the following technical solutions:
[0006] In a first aspect, the present invention provides a method for preparing a moisture-absorbing and quick-drying wool composite fabric, the preparation method comprising the following steps: degreasing the wool composite fabric, treating it with a first moisture-absorbing and quick-drying auxiliary agent, drying, padding and heat-setting the wool composite fabric to obtain the moisture-absorbing and quick-drying wool composite fabric;
[0007] The padding liquid in the padding process includes a second moisture absorbing and quick-drying auxiliary agent, a penetrant and water;
[0008] The wool composite fabric comprises wool composite fibers, and the wool composite fibers comprise shrink-proof wool, moisture-absorbing and breathable polyester fibers and nylon.
[0009] In the present invention, a wool composite fabric is prepared by compounding shrink-proof wool, moisture-absorbing and breathable polyester fiber and nylon, wherein the shrink-proof wool can provide good moisture absorption and quick-drying properties, but has poor moisture conductivity, the moisture-absorbing and breathable polyester fiber has moisture absorption, breathability and moisture conductivity, and the nylon has wear resistance and hydrophilic properties, which can improve the drip diffusion performance of the wool composite fabric; the three are compounded so that the wool composite fabric has the characteristics of shrink-proof wool, moisture-absorbing and breathable polyester fiber and nylon, and can complement each other; then the wool composite fabric is degreased, treated with a first moisture-absorbing and quick-drying auxiliary agent, dried, impregnated and heat-set to obtain the moisture-absorbing and quick-drying wool composite fabric, wherein the first moisture-absorbing and quick-drying auxiliary agent mainly plays a role in increasing the moisture absorption and air permeability of the moisture-absorbing and breathable polyester fiber, and the second moisture-absorbing and quick-drying auxiliary agent mainly plays a role in increasing the moisture conductivity of the shrink-proof wool and improving the drip diffusion rate, and the combination of the two makes the obtained moisture-absorbing and quick-drying wool composite fabric have excellent moisture absorption and quick-drying effect.
[0010] Preferably, the wool composite fiber includes the following components by mass percentage: 50% to 60% (for example, 51%, 52%, 53%, 54%, 55%, 56%, 57%, 58% or 59%) of shrinkage-resistant wool, 25% to 35% (for example, 26%, 27%, 28%, 29%, 30%, 31%, 32%, 33% or 34%) of moisture-absorbing and breathable polyester fiber and 10% to 15% (for example, 10.5%, 11%, 11.5%, 12%, 12.5%, 13%, 13.5%, 14% or 14.5%) of nylon.
[0011] In the present invention, the mass percentage of the moisture-absorbing and breathable polyester fiber in the wool composite fiber is preferably 25% to 35%, and the mass percentage of nylon is preferably 10% to 15%. If the mass percentage of nylon is too low, the water absorption rate is reduced, and the drip diffusion performance of the obtained wool composite fabric is poor; if the mass percentage of nylon is too high, the drying rate is reduced.
[0012] Preferably, the moisture-absorbing and breathable polyester fiber comprises recycled Coolmax high-temperature cationic modified polyester.
[0013] Preferably, the fineness of the wool composite fiber is 50-60 counts in metric count, such as 51 count, 52 count, 53 count, 54 count, 55 count, 56 count, 57 count, 58 count or 59 count.
[0014] Preferably, the method for preparing the wool composite fabric comprises the following steps:
[0015] (a) Shrink-resistant wool, moisture-absorbing and breathable polyester fiber and nylon are spun to obtain wool composite fiber.
[0016] (b) Weaving the wool composite fiber obtained in step (a) to obtain the wool composite fabric.
[0017] Preferably, the shrink-proof wool is a short fiber with a length of 70 to 80 mm (for example, 71 mm, 72 mm, 73 mm, 74 mm, 75 mm, 76 mm, 77 mm, 78 mm or 79 mm, etc.) and a fineness of 10 to 20 microns (for example, 11 microns, 12 microns, 13 microns, 14 microns, 15 microns, 16 microns, 17 microns, 18 microns or 19 microns, etc.).
[0018] Preferably, the moisture-absorbing and breathable polyester fiber is a staple fiber with a length of 70 to 80 mm (for example, 71 mm, 72 mm, 73 mm, 74 mm, 75 mm, 76 mm, 77 mm, 78 mm or 79 mm, etc.) and a fineness of 1.5 to 2.5D (for example, 1.6D, 1.7D, 1.8D, 1.9D, 2.0D, 2.1D, 2.2D, 2.3D or 2.4D, etc.).
[0019] Preferably, the nylon is a filament with a specification of 15-25D / 6-8F, such as 16D / 7F, 18D / 7F, 20D / 7F, 22D / 7F or 24D / 7F.
[0020] Preferably, the spinning method is a spinning method in which filaments and staple fibers are entangled with each other (BetaSpun).
[0021] Preferably, the wool composite fabric is a weft knitted fabric.
[0022] Preferably, the degreasing temperature is 80-90°C (for example, 81°C, 82°C, 83°C, 84°C, 85°C, 86°C, 87°C, 88°C or 89°C, etc.), and the time is 20-30min (for example, 21min, 22min, 23min, 24min, 25min, 26min, 27min, 28min or 29min, etc.).
[0023] Preferably, the degreasing working fluid in the degreasing process comprises the following components: a smoothing agent, a chelating dispersant, a scouring degreasing agent and water.
[0024] Preferably, the concentration of the smoothing agent in the degreasing working fluid is 1 to 2 g / L, for example, 1.1 g / L, 1.2 g / L, 1.3 g / L, 1.4 g / L, 1.5 g / L, 1.6 g / L, 1.7 g / L, 1.8 g / L or 1.9 g / L, etc.
[0025] Preferably, the concentration of the chelating dispersant in the degreasing working fluid is 0.5-2 g / L, for example, 0.7 g / L, 0.9 g / L, 1.1 g / L, 1.3 g / L, 1.5 g / L, 1.7 g / L or 1.9 g / L.
[0026] Preferably, the concentration of the scouring deoiling agent in the deoiling working solution is 2-3 g / L, for example, 2.1 g / L, 2.2 g / L, 2.3 g / L, 2.4 g / L, 2.5 g / L, 2.6 g / L, 2.7 g / L, 2.8 g / L or 2.9 g / L.
[0027] Preferably, the method further comprises the steps of dyeing in one bath and soaping before the treatment with the first moisture absorbing and quick-drying auxiliary agent.
[0028] Preferably, the temperature of the same-bath dyeing is 105-115°C (for example, 106°C, 107°C, 108°C, 109°C, 110°C, 111°C, 112°C, 113°C or 114°C, etc.), and the time is 30-45min (for example, 32min, 34min, 36min, 38min, 40min, 42min or 44min, etc.).
[0029] Preferably, the dye liquor for one-bath dyeing comprises the following components: a chelating dispersant, an acid leveling agent, sodium sulfate, a pH buffer, a cationic dye, a reactive dye and water.
[0030] Preferably, the acid leveling agent includes acid leveling agent HT-812bs.
[0031] Preferably, the cationic dye comprises the cationic dye KAYACRYLYELLOW 3RL-ED and / or the cationic dye KAYACRYL RED GL-ED.
[0032] Preferably, the reactive dye comprises reactive dye Unisol Yellow 4GK and / or reactive dye Unisol Blue 3GS.
[0033] Preferably, the concentration of the chelating dispersant in the dye solution is 0.5-2 g / L, for example, 0.7 g / L, 0.9 g / L, 1.1 g / L, 1.3 g / L, 1.5 g / L, 1.7 g / L or 1.9 g / L.
[0034] Preferably, the concentration of the acid leveling agent in the dye solution is 1-2 g / L, for example, 1.1 g / L, 1.2 g / L, 1.3 g / L, 1.4 g / L, 1.5 g / L, 1.6 g / L, 1.7 g / L, 1.8 g / L or 1.9 g / L.
[0035] Preferably, the concentration of Glauber's salt in the dye solution is 2-5 g / L, for example, 2.3 g / L, 2.6 g / L, 2.9 g / L, 3.2 g / L, 3.5 g / L, 3.8 g / L, 4.1 g / L, 4.4 g / L or 4.7 g / L.
[0036] Preferably, the concentration of the pH buffer in the dye solution is 0.5-1 g / L, for example, 0.55 g / L, 0.6 g / L, 0.65 g / L, 0.7 g / L, 0.75 g / L, 0.8 g / L, 0.85 g / L, 0.9 g / L or 0.95 g / L.
[0037] Preferably, the mass percentage concentration of the cationic dye in the dye solution is 0.5% to 3%, for example, 0.7%, 0.9%, 1.1%, 1.3%, 1.5%, 1.7%, 1.9%, 2.1%, 2.3%, 2.5%, 2.7% or 2.9%, etc.
[0038] Preferably, the mass percentage concentration of the reactive dye in the dye solution is 0.5% to 3%, for example, 0.7%, 0.9%, 1.1%, 1.3%, 1.5%, 1.7%, 1.9%, 2.1%, 2.3%, 2.5%, 2.7% or 2.9%, etc.
[0039] Preferably, the method for preparing the dye solution comprises the following steps: heating water to 50-60°C (for example, 51°C, 52°C, 53°C, 54°C, 55°C, 56°C, 57°C, 58°C or 59°C, etc.), and then sequentially adding a chelating dispersant, an acid leveling agent, sodium sulfate, a pH buffer, a cationic dye and a reactive dye to obtain the dye solution.
[0040] Preferably, the soap washing temperature is 70-80°C (for example, 71°C, 72°C, 73°C, 74°C, 75°C, 76°C, 77°C, 78°C or 79°C, etc.), and the time is 20-30 min (for example, 21 min, 22 min, 23 min, 24 min, 25 min, 26 min, 27 min, 28 min or 29 min, etc.).
[0041] Preferably, the soaping working solution for soaping comprises soda ash and water.
[0042] Preferably, the concentration of soda ash in the soaping working solution is 0.2-0.5 g / L, for example, 0.23 g / L, 0.26 g / L, 0.29 g / L, 0.32 g / L, 0.35 g / L, 0.38 g / L, 0.41 g / L, 0.44 g / L or 0.47 g / L.
[0043] Preferably, the temperature of the first moisture-absorbing and quick-drying agent treatment is 40-45°C (40.5°C, 41°C, 41.5°C, 42°C, 42.5°C, 43°C, 43.5°C, 44°C or 44.5°C, etc.), and the time is 20-30min (for example, 21min, 22min, 23min, 24min, 25min, 26min, 27min, 28min or 29min, etc.).
[0044] Preferably, the hygroscopic quick-drying agent treatment working liquid of the first hygroscopic quick-drying agent treatment includes the first hygroscopic quick-drying agent and water, and the concentration of the first hygroscopic quick-drying agent in the hygroscopic quick-drying agent treatment working liquid is 20 to 30 g / L, for example, 21 g / L, 22 g / L, 23 g / L, 24 g / L, 25 g / L, 26 g / L, 27 g / L, 28 g / L or 29 g / L, etc.
[0045] In the present invention, the concentration of the first moisture absorption and quick-drying agent is preferably 20 to 30 g / L. If the concentration of the first moisture absorption and quick-drying agent is too high, the cost increase effect is not significantly improved, and if the concentration of the first moisture absorption and quick-drying agent is too low, the moisture absorption and quick-drying effect is poor and the wicking height is low.
[0046] Preferably, the first moisture absorbing and quick-drying auxiliary agent is a polyester moisture absorbing and quick-drying auxiliary agent.
[0047] Preferably, the polyester moisture absorbing and quick-drying aid includes moisture absorbing and quick-drying aid SR-100T.
[0048] Preferably, the drying temperature is 120-130°C (for example, 121°C, 122°C, 123°C, 124°C, 125°C, 126°C, 127°C, 128°C or 129°C, etc.), and the vehicle speed is 10-15m / min (for example, 10.5m / min, 11m / min, 11.5m / min, 12m / min, 12.5m / min, 13m / min, 13.5m / min, 14m / min or 14.5m / min, etc.).
[0049] Preferably, the concentration of the second moisture absorbing and quick-drying aid in the padding solution is 30-50 g / L, for example, 32 g / L, 34 g / L, 36 g / L, 38 g / L, 40 g / L, 42 g / L, 44 g / L, 46 g / L or 48 g / L.
[0050] In the present invention, the concentration of the second hygroscopic quick-drying agent is preferably 30-50 g / L. If the concentration of the second hygroscopic quick-drying agent is too high, the water absorption rate is high, resulting in a low drying rate; if the concentration of the second hygroscopic quick-drying agent is too low, the drip diffusion time is long and the hygroscopic quick-drying effect is poor.
[0051] Preferably, the second moisture absorbing and quick-drying auxiliary agent is a wool moisture absorbing and quick-drying auxiliary agent.
[0052] Preferably, the wool moisture absorption and quick-drying aid comprises moisture absorption and quick-drying aid RB-845N.
[0053] Preferably, the concentration of the penetrant in the padding solution is 20-40 g / L, for example, 22 g / L, 24 g / L, 26 g / L, 28 g / L, 30 g / L, 32 g / L, 34 g / L, 36 g / L or 38 g / L.
[0054] Preferably, the liquid carrying rate of the padding is 70% to 80%, for example, 71%, 72%, 73%, 74%, 75%, 76%, 77%, 78% or 79%.
[0055] Preferably, the heat setting temperature is 120-130°C (for example, 121°C, 122°C, 123°C, 124°C, 125°C, 126°C, 127°C, 128°C or 129°C, etc.), and the vehicle speed is 20-25m / min (for example, 20.5m / min, 21m / min, 21.5m / min, 22m / min, 22.5m / min, 23m / min, 23.5m / min, 24m / min or 24.5m / min, etc.).
[0056] Preferably, the preparation method specifically comprises the following steps:
[0057] (1) Preparation of wool composite fabric: shrink-resistant wool, moisture-absorbing and breathable polyester fiber and nylon are spun to obtain wool composite fiber, which is then woven to obtain wool composite fabric.
[0058] (2) Degreasing: Use degreasing working fluid to degrease at 80-90°C for 20-30 minutes.
[0059] (3) One-bath dyeing: Use dye solution at 105-115℃ for 30-45min.
[0060] (4) Soap washing: Use soap washing working solution at 70-80℃ for 20-30min.
[0061] (5) First moisture absorption and quick-drying agent treatment: The soap-washed wool composite fabric is treated with a moisture absorption and quick-drying agent treatment working solution at 40 to 45° C. for 20 to 30 minutes.
[0062] (6) Drying: The wool composite fabric treated with the first moisture absorbing and quick-drying auxiliary agent is placed in a drying machine for drying at a drying temperature of 120 to 130° C. and a speed of 10 to 15 m / min.
[0063] (7) Padding: The wool composite fabric after drying is dipped in a padding liquid, and the liquid rate is 70% to 80%.
[0064] (8) Heat setting: heat setting the impregnated wool composite fabric at 120-130° C. at a speed of 20-25 m / min to obtain the moisture-absorbing quick-drying wool composite fabric.
[0065] In a second aspect, the present invention provides a moisture-absorbing and quick-drying wool composite fabric, which is prepared by the preparation method described in the first aspect.
[0066] In a third aspect, the present invention provides a garment comprising the moisture-absorbing and quick-drying wool composite fabric as described in the second aspect.
[0067] Compared with the prior art, the present invention has the following beneficial effects:
[0068] In the present invention, a wool composite fabric is prepared by compounding shrink-proof wool, moisture-absorbing and breathable polyester fiber and nylon, and then the moisture-absorbing and quick-drying wool composite fabric is prepared by degreasing, treating with a first moisture-absorbing and quick-drying auxiliary agent, drying, padding and heat setting steps, wherein a first moisture-absorbing and quick-drying auxiliary agent and a second moisture-absorbing and quick-drying auxiliary agent are used in combination to improve the moisture-absorbing and quick-drying effect. The obtained moisture-absorbing and quick-drying wool composite fabric has excellent moisture-absorbing, quick-drying and breathable functions, which can improve the user experience. The moisture-absorbing and quick-drying properties before washing and the moisture-absorbing and quick-drying properties before washing of the moisture-absorbing and quick-drying wool composite fabric can both meet the requirements of drip diffusion time ≤6s, water absorption rate ≥80%, wicking height ≥80mm and drying rate ≥0.20g / h. Preferably, the drip diffusion time ≤4s, water absorption rate ≥100%, wicking height ≥90mm and drying rate ≥0.30g / h. DETAILED DESCRIPTION
[0069] The technical solution of the present invention is further described below by specific implementation methods. It should be understood by those skilled in the art that the embodiments are only to help understand the present invention and should not be regarded as specific limitations of the present invention.
[0070] The sources of some components in the following examples and comparative examples are as follows:
[0071] Moisture-absorbent and breathable polyester fiber: recycled Coolmax high-temperature cationic modified polyester, manufacturer INVISTA Nylon Chemical Co., Ltd.;
[0072] Smoothing agent: brand X-JET, manufacturer is Shanghai Liyang Chemical Co., Ltd.;
[0073] Chelating dispersant: brand YH-50, manufacturer is Yihua Chemical Co., Ltd.;
[0074] Scouring degreasing agent: brand FS-30, manufacturer is Kunshan Mingjia Additive Co., Ltd.;
[0075] Acid leveling agent: brand HT-812bs, manufacturer: Hetai Chemical Co., Ltd.
[0076] pH buffer: brand HT-315, manufacturer: Hetai Chemical Co., Ltd.
[0077] Cationic dye: brand KAYACRYLYELLOW 3RL-ED, purchased from Shanghai Huayao International Trade Co., Ltd.
[0078] Cationic dye: brand KAYACRYL RED GL-ED, purchased from Shanghai Huayao International Trading Co., Ltd.
[0079] Reactive dyes: Brand: UnisolYellow 4GK, manufacturer: Shanghai Yayun Textile Chemical Co., Ltd.;
[0080] Reactive dye: Brand: Unisol Blue 3GS, manufacturer: Shanghai Yayun Textile Chemical Co., Ltd.;
[0081] The first moisture-absorbing and quick-drying auxiliary agent: brand SR-100T, the manufacturer is Shanghai Zhanhe Industrial Co., Ltd.;
[0082] The second moisture-absorbing quick-drying additive: brand RB-845N, manufactured by Kunshan Mingjia Additive Co., Ltd.
[0083] Penetrant: Brand UD, manufacturer is Kunshan Mingjia Additive Co., Ltd.
[0084] Example 1
[0085] This embodiment provides a moisture-absorbing and quick-drying wool composite fabric and a preparation method thereof, and the preparation method specifically comprises the following steps:
[0086] (1) Preparation of wool composite fabric: shrink-resistant wool (length 78 mm, fineness 17.5 μm), moisture-absorbing and breathable polyester fiber (regenerated Coolmax high-temperature cationic modified polyester, length 78 mm, fineness 2.0D) and nylon (20D / 7F nylon filament) were spun by BetaSpun to form 60-count wool composite fiber, which was woven to obtain a wool composite fabric, which was a weft knitted fabric;
[0087] The wool composite fiber comprises the following components by mass percentage: 60% shrink-proof wool, 30% moisture-absorbent and breathable polyester fiber (regenerated Coolmax high-temperature cationic modified polyester) and 10% nylon.
[0088] (2) Degreasing: Use degreasing working fluid to degrease at 85°C for 25 minutes;
[0089] The degreasing working fluid on the market is composed of a smoothing agent (X-JET), a chelating dispersant (YH-50), a scouring degreasing agent (FS-30) and water, wherein the concentration of the smoothing agent is 1 g / L, the concentration of the chelating dispersant is 2 g / L, and the concentration of the scouring degreasing agent is 2.5 g / L.
[0090] (3) One-bath dyeing: Use dye solution to dye at 105°C for 45 minutes;
[0091] The dye solution is prepared by the following method: heating water to 50° C., then sequentially adding a chelating dispersant (YH-50), an acid leveling agent (HT-812bs), sodium sulfate, a pH buffer (HT-315), a cationic dye (KAYACRYLYELLOW3RL-ED) and a reactive dye (KAYACRYL RED GL-ED) and mixing to obtain the dye solution, wherein the concentration of the chelating dispersant is 2 g / L, the concentration of the acid leveling agent is 1 g / L, the concentration of sodium sulfate is 4 g / L, the concentration of the pH buffer is 1 g / L, the mass percentage concentration of the cationic dye is 2%, and the mass percentage concentration of the reactive dye is 2%.
[0092] (4) Soap washing: Soap washing with soap working solution at 70°C for 30 min;
[0093] The soaping working solution comprises soda ash and water, wherein the concentration of soda ash is 0.2 g / L.
[0094] (5) First moisture absorption and quick-drying agent treatment: the soap-washed wool composite fabric is treated with a moisture absorption and quick-drying agent treatment working solution at 40° C. for 30 min;
[0095] The above-mentioned moisture absorbing quick-drying agent treatment working liquid comprises a first moisture absorbing quick-drying agent (SR-100T) and water, and the concentration of the first moisture absorbing quick-drying agent in the moisture absorbing quick-drying agent treatment working liquid is 30 g / L.
[0096] (6) Drying: The wool composite fabric treated with the first moisture absorbing and quick-drying auxiliary agent is placed in a dryer for drying at a drying temperature of 120° C. and a speed of 10 m / min.
[0097] (7) Padding: The dried wool composite fabric is padded with a padding liquid, and the liquid rate is 80%;
[0098] The padding solution includes a second moisture absorbing and quick-drying aid (RB-845N), a penetrant (UD) and water, wherein the concentration of the second moisture absorbing and quick-drying aid is 50 g / L, and the concentration of the penetrant is 30 g / L.
[0099] (8) Heat setting: heat setting the impregnated wool composite fabric at 120° C. at a speed of 20 m / min to obtain the moisture-absorbing and quick-drying wool composite fabric.
[0100] Example 2
[0101] This embodiment provides a moisture-absorbing and quick-drying wool composite fabric and a preparation method thereof, and the preparation method specifically comprises the following steps:
[0102] (1) Preparation of wool composite fabric: shrink-resistant wool (length 78 mm, fineness 17.5 μm), moisture-absorbing and breathable polyester fiber (regenerated Coolmax high-temperature cationic modified polyester, length 78 mm, fineness 2.0D) and nylon (20D / 7F nylon filament) were spun by BetaSpun to form 60-count wool composite fiber, which was woven to obtain a wool composite fabric, which was a weft knitted fabric;
[0103] The wool composite fiber comprises the following components by mass percentage: 55% shrink-proof wool, 32% moisture-absorbent and breathable polyester fiber (regenerated Coolmax high-temperature cationic modified polyester) and 13% nylon.
[0104] (2) Degreasing: Use degreasing working fluid to degrease at 80℃ for 30min;
[0105] The degreasing working fluid on the market is composed of a smoothing agent (X-JET), a chelating dispersant (YH-50), a scouring degreasing agent (FS-30) and water, wherein the concentration of the smoothing agent is 1.5 g / L, the concentration of the chelating dispersant is 1 g / L, and the concentration of the scouring degreasing agent is 2 g / L.
[0106] (3) One-bath dyeing: Use dye solution at 110℃ for 40min;
[0107] The dye solution is prepared by the following method: heating water to 55° C., then sequentially adding a chelating dispersant (YH-50), an acid leveling agent (HT-812bs), sodium sulfate, a pH buffer (HT-315), a cationic dye (KAYACRYL REDGL-ED) and a reactive dye (Unisol Blue 3GS) to mix to obtain the dye solution, wherein the concentration of the chelating dispersant is 1 g / L, the concentration of the acid leveling agent is 1.5 g / L, the concentration of sodium sulfate is 5 g / L, the concentration of the pH buffer is 0.8 g / L, the mass percentage concentration of the cationic dye is 1%, and the mass percentage concentration of the reactive dye is 1%.
[0108] (4) Soap washing: Soap washing with soap working solution at 75°C for 25 min;
[0109] The soaping working solution comprises soda ash and water, wherein the concentration of soda ash is 0.4 g / L.
[0110] (5) First moisture absorption and quick-drying agent treatment: the wool composite fabric after soaping is treated with a moisture absorption and quick-drying agent treatment working solution at 42° C. for 25 min;
[0111] The above-mentioned moisture absorbing quick-drying agent treatment working liquid comprises a first moisture absorbing quick-drying agent (SR-100T) and water, and the concentration of the first moisture absorbing quick-drying agent in the moisture absorbing quick-drying agent treatment working liquid is 25 g / L.
[0112] (6) Drying: The wool composite fabric treated with the first moisture absorbing and quick-drying auxiliary agent is placed in a dryer for drying at a drying temperature of 125° C. and a speed of 12 m / min.
[0113] (7) Padding: The dried wool composite fabric is padded with a padding liquid, and the liquid rate is 75%;
[0114] The padding solution includes a second moisture absorbing and quick-drying aid (RB-845N), a penetrant (UD) and water, wherein the concentration of the second moisture absorbing and quick-drying aid is 40 g / L, and the concentration of the penetrant is 40 g / L.
[0115] (8) Heat setting: The impregnated wool composite fabric is heat set at 125° C. at a speed of 22 m / min to obtain the moisture-absorbing and quick-drying wool composite fabric.
[0116] Example 3
[0117] This embodiment provides a moisture-absorbing and quick-drying wool composite fabric and a preparation method thereof, and the preparation method specifically comprises the following steps:
[0118] (1) Preparation of wool composite fabric: shrink-resistant wool (length 78 mm, fineness 17.5 μm), moisture-absorbing and breathable polyester fiber (regenerated Coolmax high-temperature cationic modified polyester, length 78 mm, fineness 2.0D) and nylon (20D / 7F nylon filament) were spun by BetaSpun to form 60-count wool composite fiber, which was woven to obtain a wool composite fabric, which was a weft knitted fabric;
[0119] The wool composite fiber comprises the following components by mass percentage: 50% shrink-proof wool, 35% moisture-absorbent and breathable polyester fiber (regenerated Coolmax high-temperature cationic modified polyester) and 15% nylon.
[0120] (2) Degreasing: Use degreasing working fluid to degrease at 90°C for 20 minutes;
[0121] The degreasing working fluid on the market is composed of a smoothing agent (X-JET), a chelating dispersant (YH-50), a scouring degreasing agent (FS-30) and water, wherein the concentration of the smoothing agent is 2 g / L, the concentration of the chelating dispersant is 0.5 g / L, and the concentration of the scouring degreasing agent is 3 g / L.
[0122] (3) One-bath dyeing: Use dye solution to dye at 115°C for 30 min;
[0123] The dye solution is prepared by the following method: heating water to 60° C., and then sequentially adding a chelating dispersant (YH-50), an acid leveling agent (HT-812bs), sodium sulfate, a pH buffer (HT-315), a cationic dye (KAYACRYLYELLOW3RL-ED) and a reactive dye (UnisolYellow4GK) to mix to obtain the dye solution, wherein the concentration of the chelating dispersant is 0.5 g / L, the concentration of the acid leveling agent is 2 g / L, the concentration of sodium sulfate is 2 g / L, the concentration of the pH buffer is 0.5 g / L, the mass percentage concentration of the cationic dye is 3%, and the mass percentage concentration of the reactive dye is 3%.
[0124] (4) Soap washing: Soap washing with soap working solution at 80°C for 20 min;
[0125] The soaping working solution comprises soda ash and water, wherein the concentration of soda ash is 0.5 g / L.
[0126] (5) First moisture absorption and quick-drying agent treatment: the soap-washed wool composite fabric is treated with a moisture absorption and quick-drying agent treatment working solution at 45° C. for 20 min;
[0127] The above-mentioned moisture absorbing quick-drying agent treatment working liquid comprises a first moisture absorbing quick-drying agent (SR-100T) and water, and the concentration of the first moisture absorbing quick-drying agent in the moisture absorbing quick-drying agent treatment working liquid is 20 g / L.
[0128] (6) Drying: The wool composite fabric treated with the first moisture absorbing and quick-drying auxiliary agent is placed in a dryer for drying at a drying temperature of 130° C. and a speed of 15 m / min.
[0129] (7) Padding: The dried wool composite fabric is padded with a padding liquid, and the liquid rate is 70%;
[0130] The padding solution includes a second moisture absorbing and quick-drying aid (RB-845N), a penetrant (UD) and water, wherein the concentration of the second moisture absorbing and quick-drying aid is 30 g / L, and the concentration of the penetrant is 20 g / L.
[0131] (8) Heat setting: heat setting the impregnated wool composite fabric at 130° C. at a speed of 25 m / min to obtain the moisture-absorbing quick-drying wool composite fabric.
[0132] Example 4
[0133] This embodiment provides a moisture-absorbing and quick-drying wool composite fabric and a preparation method thereof. The only difference between this embodiment and Embodiment 1 is that the concentration of the first moisture-absorbing and quick-drying agent in the moisture-absorbing and quick-drying agent treatment working solution is adjusted to 15 g / L, and other conditions are the same as those in Embodiment 1.
[0134] Example 5
[0135] This embodiment provides a moisture-absorbing and quick-drying wool composite fabric and a preparation method thereof. The only difference between this embodiment and Embodiment 1 is that the concentration of the first moisture-absorbing and quick-drying agent in the moisture-absorbing and quick-drying agent treatment working solution is adjusted to 35 g / L, and other conditions are the same as those in Embodiment 1.
[0136] Example 6
[0137] This embodiment provides a moisture-absorbing and quick-drying wool composite fabric and a preparation method thereof. The only difference between this embodiment and embodiment 1 is that the concentration of the second moisture-absorbing and quick-drying auxiliary agent in the padding liquid is adjusted to 25 g / L, and other conditions are the same as those in embodiment 1.
[0138] Example 7
[0139] This embodiment provides a moisture-absorbing and quick-drying wool composite fabric and a preparation method thereof. The only difference between this embodiment and embodiment 1 is that the concentration of the second moisture-absorbing and quick-drying auxiliary agent in the padding liquid is adjusted to 55 g / L, and other conditions are the same as those in embodiment 1.
[0140] Example 8
[0141] This embodiment provides a moisture-absorbing and quick-drying wool composite fabric and a preparation method thereof. The only difference between this embodiment and Embodiment 1 is that the mass percentage of the moisture-absorbing and breathable polyester fiber (regenerated Coolmax high-temperature cationic modified polyester) is adjusted to 20%, and the mass percentage of nylon is adjusted to 20%. Other conditions are the same as those in Embodiment 1.
[0142] Example 9
[0143] This embodiment provides a moisture-absorbing and quick-drying wool composite fabric and a preparation method thereof. The only difference between this embodiment and Embodiment 1 is that the mass percentage of the moisture-absorbing and breathable polyester fiber (regenerated Coolmax high-temperature cationic modified polyester) is adjusted to 37%, and the mass percentage of nylon is adjusted to 3%. Other conditions are the same as those in Embodiment 1.
[0144] Comparative Example 1
[0145] This comparative example provides a moisture-absorbing and quick-drying wool composite fabric and a preparation method thereof, which differs from Example 1 only in that moisture-absorbing and breathable polyester fiber is not added in the preparation of the wool composite fabric, the mass percentage of nylon is adjusted to 40%, and other conditions are the same as those in Example 1.
[0146] Comparative Example 2
[0147] This comparative example provides a moisture-absorbing and quick-drying wool composite fabric and a preparation method thereof, which is different from Example 1 only in that a degreasing step is not included, and other conditions are the same as those of Example 1.
[0148] Comparative Example 3
[0149] This comparative example provides a moisture-absorbing and quick-drying wool composite fabric and a preparation method thereof, which is different from Example 1 only in that the padding liquid does not include a second moisture-absorbing and quick-drying auxiliary agent, and other conditions are the same as those of Example 1.
[0150] The moisture absorption and quick-drying wool composite fabrics provided in the above-mentioned Examples 1-9 and Comparative Examples 1-3 were tested for moisture absorption and quick-drying before washing in accordance with GB / T21655.1-2023, and then washed 5 times using the 4N program in accordance with GB / T 8629-2017, hung to dry, and then tested for moisture absorption and quick-drying after washing; if the moisture absorption and quick-drying before washing and the moisture absorption and quick-drying before washing can both meet the conditions of drip diffusion time ≤6s, water absorption rate ≥80%, wicking height ≥80mm and drying rate ≥0.20g / h, it is considered that the moisture absorption and quick-drying properties are good; if the moisture absorption and quick-drying before washing and the moisture absorption and quick-drying before washing can both meet the conditions of drip diffusion time ≤4s, water absorption rate ≥100%, wicking height ≥90mm and drying rate ≥0.30g / h, it is considered that the moisture absorption and quick-drying properties are good.
[0151] The test results are shown in Table 1 below:
[0152] Table 1
[0153]
[0154] It can be seen from the contents of Table 1 that the moisture-absorbing and quick-drying wool composite fabrics provided by Examples 1 to 9 have good moisture-absorbing and quick-drying properties both before and after washing.
[0155] Compared with Example 1, if the concentration of the first moisture absorbing and quick-drying auxiliary agent is too low (Example 4), the drying rate of the prepared moisture absorbing and quick-drying wool composite fabric is low, and can only barely reach 0.2 g / h; if the concentration of the first moisture absorbing and quick-drying auxiliary agent is too high (Example 5), the moisture absorbing and quick-drying effect of the prepared moisture absorbing and quick-drying wool composite fabric is not improved, but the cost is increased. It can be seen that the moisture absorbing and quick-drying wool composite fabric prepared by controlling the concentration of the first moisture absorbing and quick-drying auxiliary agent within a specific range has better performance.
[0156] Compared with Example 1, if the concentration of the second moisture absorbing and quick-drying auxiliary agent is too low (Example 6), the water drip diffusion time of the prepared moisture absorbing and quick-drying wool composite fabric after washing can barely reach 6s, and the water drip diffusion speed is slow; if the concentration of the second moisture absorbing and quick-drying auxiliary agent is too high (Example 7), the water absorption rate of the prepared moisture absorbing and quick-drying wool composite fabric is too high, resulting in a low drying rate. It can be seen that the moisture absorbing and quick-drying wool composite fabric prepared by controlling the concentration of the second moisture absorbing and quick-drying auxiliary agent within a specific range has better performance.
[0157] Compared with Example 1, if the mass percentage of the hygroscopic and breathable polyester fiber is too low and the mass percentage of nylon is too high (Example 8), the water absorption rate of the prepared hygroscopic and quick-drying wool composite fabric is relatively high, resulting in a low drying rate; if the mass percentage of the hygroscopic and breathable polyester fiber is too high and the mass percentage of nylon is too low (Example 9), the wicking height of the prepared hygroscopic and quick-drying wool composite fabric is relatively low.
[0158] Compared with Example 1, if the hygroscopic and breathable polyester fiber is not added (Comparative Example 1), the drying rate of the obtained hygroscopic and quick-drying wool composite fabric before and after washing is less than 0.2 g / h, and the hygroscopic and quick-drying property is poor.
[0159] Compared with Example 1, if the degreasing step is not included (Comparative Example 2), the oil stains during the weaving process will adhere to the fiber surface to form a water-repellent film, resulting in a long drip diffusion time of more than 6s, a low wicking height, and poor moisture absorption and quick-drying properties.
[0160] Compared with Example 1, if the second moisture absorption and quick-drying auxiliary agent is not included in the padding liquid (Comparative Example 3), the water diffusion time of the obtained moisture absorption and quick-drying wool composite fabric before and after washing is greater than 6s, and the moisture absorption and quick-drying property is poor.
[0161] The applicant declares that the present invention uses the above-mentioned embodiments to illustrate a moisture-absorbing and quick-drying wool composite fabric and its preparation method and application, but the present invention is not limited to the above-mentioned embodiments, that is, it does not mean that the present invention must rely on the above-mentioned embodiments to be implemented. Those skilled in the art should understand that any improvement of the present invention, equivalent replacement of various raw materials of the product of the present invention, addition of auxiliary components, selection of specific methods, etc., all fall within the protection scope and disclosure scope of the present invention.
Claims
1. A method for preparing a moisture-absorbing and quick-drying wool composite fabric, characterized in that: The preparation method comprises the following steps: degreasing the wool composite fabric, treating it with a first moisture-absorbing and quick-drying auxiliary agent, drying it, padding it and heat-setting it to obtain the moisture-absorbing and quick-drying wool composite fabric; The padding liquid in the padding process includes a second moisture absorbing and quick-drying auxiliary agent, a penetrant and water; The wool composite fabric comprises wool composite fibers, and the wool composite fibers comprise shrink-proof wool, moisture-absorbing and breathable polyester fibers and nylon.
2. The preparation method according to claim 1, characterized in that: The wool composite fiber comprises the following components by mass percentage: 50% to 60% of shrink-proof wool, 25% to 35% of moisture-absorbing and breathable polyester fiber, and 10% to 15% of nylon; Preferably, the moisture-absorbing and breathable polyester fiber comprises recycled cool high-temperature cationic modified polyester; Preferably, the fineness of the wool composite fiber is 50 to 60 in metric count; Preferably, the method for preparing the wool composite fabric comprises the following steps: (a) spinning shrink-resistant wool, moisture-absorbing and breathable polyester fiber and nylon to obtain wool composite fiber; (b) weaving the wool composite fiber obtained in step (a) to obtain the wool composite fabric; Preferably, the spinning method is a spinning method in which the filaments and the staple fibers are entangled with each other; Preferably, the wool composite fabric is a weft knitted fabric.
3. The preparation method according to claim 1 or 2, characterized in that: The degreasing temperature is 80-90°C and the time is 20-30 minutes; Preferably, the degreasing working fluid in the degreasing process comprises the following components: a smoothing agent, a chelating dispersant, a scouring degreasing agent and water; Preferably, the concentration of the lubricant in the degreasing working fluid is 1 to 2 g / L; Preferably, the concentration of the chelating dispersant in the degreasing working fluid is 0.5 to 2 g / L; Preferably, the concentration of the scouring deoiling agent in the deoiling working solution is 2-3 g / L.
4. The preparation method according to any one of claims 1 to 3, characterized in that: The first moisture absorbing quick-drying auxiliary agent treatment also includes the steps of dyeing and soaping in the same bath; Preferably, the temperature of the one-bath dyeing is 105-115°C and the time is 30-45 minutes; Preferably, the dye liquor for one-bath dyeing comprises the following components: a chelating dispersant, an acid leveling agent, sodium sulfate, a pH buffer, a cationic dye, a reactive dye and water; Preferably, the concentration of the chelating dispersant in the dye liquor is 0.5 to 2 g / L; Preferably, the concentration of the acid leveling agent in the dye liquor is 1 to 2 g / L; Preferably, the concentration of mirabilite in the dye solution is 2 to 5 g / L; Preferably, the concentration of the pH buffer in the dye solution is 0.5 to 1 g / L; Preferably, the mass percentage concentration of the cationic dye in the dye solution is 0.5% to 3%; Preferably, the mass percentage concentration of the reactive dye in the dye solution is 0.5% to 3%; Preferably, the method for preparing the dye liquor comprises the following steps: heating water to 50-60° C., and then sequentially adding a chelating dispersant, an acid leveling agent, sodium sulfate, a pH buffer, a cationic dye and a reactive dye to obtain the dye liquor.
5. The preparation method according to claim 4, characterized in that: The soap washing temperature is 70-80°C and the time is 20-30min; Preferably, the soaping working solution of the soaping comprises soda ash and water; Preferably, the concentration of soda ash in the soaping working solution is 0.2-0.5 g / L.
6. The preparation method according to any one of claims 1 to 5, characterized in that: The temperature of the first moisture absorbing and quick-drying auxiliary agent treatment is 40-45°C and the time is 20-30 minutes; Preferably, the working liquid of the first hygroscopic quick-drying agent treatment comprises the first hygroscopic quick-drying agent and water, and the concentration of the first hygroscopic quick-drying agent in the working liquid of the hygroscopic quick-drying agent treatment is 20 to 30 g / L; Preferably, the first moisture absorbing and quick-drying auxiliary agent is a polyester moisture absorbing and quick-drying auxiliary agent.
7. The preparation method according to any one of claims 1 to 6, characterized in that: The drying temperature is 120-130°C and the vehicle speed is 10-15m / min; Preferably, the concentration of the second moisture absorbing and quick-drying auxiliary agent in the padding solution is 30 to 50 g / L; Preferably, the second moisture absorbing and quick-drying auxiliary agent is a wool moisture absorbing and quick-drying auxiliary agent; Preferably, the concentration of the penetrant in the padding solution is 20 to 40 g / L; Preferably, the liquid carrying rate of the padding is 70% to 80%; Preferably, the heat setting temperature is 120-130° C., and the vehicle speed is 20-25 m / min.
8. The preparation method according to any one of claims 1 to 7, characterized in that: The preparation method specifically comprises the following steps: (1) Preparation of wool composite fabric: shrink-resistant wool, moisture-absorbing and breathable polyester fiber and nylon are spun to obtain wool composite fiber, and then woven to obtain wool composite fabric; (2) Degreasing: Use degreasing working fluid to degrease at 80-90°C for 20-30 minutes; (3) One-bath dyeing: Use dye solution at 105-115°C for 30-45 minutes; (4) Soap washing: Soap washing with soap washing working solution at 70-80°C for 20-30 minutes; (5) First moisture absorption and quick-drying agent treatment: the soap-washed wool composite fabric is treated with a moisture absorption and quick-drying agent treatment working solution at 40 to 45° C. for 20 to 30 minutes; (6) Drying: placing the wool composite fabric treated with the first moisture absorbing and quick-drying auxiliary agent in a drying machine for drying at a drying temperature of 120 to 130° C. and a speed of 10 to 15 m / min; (7) Padding: The dried wool composite fabric is padded with a padding liquid, with a liquid rate of 70% to 80%; (8) Heat setting: heat setting the impregnated wool composite fabric at 120-130° C. at a speed of 20-25 m / min to obtain the moisture-absorbing quick-drying wool composite fabric.
9. A moisture-absorbing and quick-drying wool composite fabric, characterized in that: The moisture-absorbing and quick-drying wool composite fabric is prepared by the preparation method according to any one of claims 1 to 8.
10. A garment, characterized in that: The garment comprises the moisture-absorbing and quick-drying wool composite fabric as claimed in claim 9.