A testing mechanism for a sprocket shaft group of a scraper conveyor

Abstract

The present invention discloses a testing mechanism for a sprocket shaft group of a scraper conveyor, and the present invention relates to the technical field of sprocket shaft group testing. The testing mechanism for the sprocket shaft group of the scraper conveyor, through the cooperation of the bearing disc frame and the concave detection frame, when testing the sprocket shaft group body, can convey it to the concave detection frame through the bearing disc frame, and then complete automatic calibration and locking through the locking ends on both sides, and then realize the performance testing operation by driving the sprocket shaft group body to run. It is more convenient than the traditional testing method, and can be used for locking operations on sprocket shaft group bodies of different sizes, improving the operation efficiency and operation convenience of the equipment.

Description

Technical Field

[0001] The present invention relates to the technical field of sprocket shaft group testing, and particularly to a testing mechanism for a sprocket shaft group of a scraper conveyor. Background Art

[0002] A conveyor that uses a scraper chain to tow and transport bulk materials in a trough is called a scraper conveyor; a scraper conveyor with adjacent middle troughs that can be bent to a limited extent in the horizontal and vertical planes is called a flexible scraper conveyor. The scraper conveyor is driven by a sprocket shaft group. During the production process of the sprocket shaft group, its performance needs to be tested to ensure subsequent operation effects and operation safety. Referring to the Chinese patent, "A testing device for a sprocket shaft group" with the publication number "CN213658252U", this patent points out that existing detection devices all require manual adjustment of the relative position between the motor and the sprocket shaft group, and there are many preparatory works before the trial operation of the sprocket shaft group, and the operation is cumbersome; however, the above-mentioned equipment still has the problem that the assembly of the sprocket shaft group is relatively cumbersome, which affects the operation efficiency and operation convenience. For this reason, we propose a testing mechanism for a sprocket shaft group of a scraper conveyor to solve the above problems. Summary of the Invention

[0003] In view of the deficiencies of the prior art, the present invention provides a testing mechanism for a sprocket shaft group of a scraper conveyor, which solves the problems raised in the above background art.

[0004] To achieve the above objectives, the present invention is realized through the following technical solutions: A testing mechanism for a sprocket shaft group of a scraper conveyor includes a machine body. A carrier disc frame is slidably connected to the top surface of the machine body for transporting the sprocket shaft group body.

[0005] A concave detection frame is slidably connected inside the machine body, and locking ends are provided at both ends of the concave detection frame. The locking ends are used to lock both ends of the transported sprocket shaft group body and drive the locked sprocket shaft group body to run to achieve the testing operation.

[0006] A transmission collar is rotatably connected to one end of the concave detection frame. The locking end is slidably connected inside the transmission collar, and the other locking end is rotatably connected to the end of the concave detection frame away from the transmission collar. The two locking ends always remain coaxial.

[0007] A driving end is rotatably connected inside the machine body. A driving belt is rotatably connected between the driving end and the transmission collar for driving the transmission collar to rotate inside the concave detection frame. A driving motor is fixedly installed on the machine body, and the output end of the driving motor is connected to the driving end through a coupling. A driving cylinder body is installed outside the machine body, and a rotating end is installed at the piston end of the driving cylinder body. The rotating end is rotatably connected to the corresponding locking end.

[0008] The locking end head is internally provided with a positioning notch, and a plurality of locking convex shafts are slidably connected inside the positioning notch. A support spring is installed between the locking convex shafts and the locking end head, and an arc surface is provided at one end of the locking convex shaft away from the support spring.

[0009] Preferably, a test chain is provided inside the machine body for connecting to the sprocket shaft group body during the test. A detection rod is rotatably connected inside the machine body, a test sprocket is fixedly sleeved on the outside of the detection rod, and the test chain is connected to the outside of the test sprocket.

[0010] Preferably, a locking nut is provided inside the test sprocket for locking between the test sprocket and the detection rod.

[0011] Preferably, a push cylinder body is fixedly installed inside the machine body, and the piston end of the push cylinder body is fixedly connected to the concave detection frame for driving the concave detection frame to slide inside the machine body.

[0012] Preferably, a limiting component is provided at the bottom of the bearing disc frame for adjusting the height of the bearing disc frame.

[0013] Preferably, the limiting component includes a limiting plate frame. There are two limiting plate frames which are respectively rotatably installed inside the machine body. Threaded adjusting sleeve rods are rotatably connected to the ends of the limiting plate frames. The threaded adjusting sleeve rods are rotatably installed inside the machine body. Slide plates are fixedly installed on both sides of the bottom of the bearing disc frame, and the slide plates are slidably connected inside the corresponding limiting plate frames. An adjusting cylinder body is fixedly installed inside the machine body, and a telescopic sleeve plate is rotatably installed at the piston end of the adjusting cylinder body. The telescopic sleeve plate is installed at the bottom of the bearing disc frame.

[0014] Preferably, a limiting shaft is rotatably connected to one end of the limiting plate frame away from the threaded adjusting sleeve rod, and the limiting shaft is rotatably connected to the machine body.

[0015] Preferably, a protection component is provided inside the machine body for stretching during the test of the sprocket shaft group body to perform protection operations.

[0016] Preferably, the protection component includes a protection plate frame. The protection plate frame is fixed inside the machine body. An inner protection plate is slidably connected inside the protection plate frame. A transmission shaft is rotatably connected inside the machine body, a transmission gear is fixedly sleeved on the outside of the transmission shaft, a transmission belt is rotatably connected between the end of the transmission shaft and the driving end head, a transmission tooth plate is fixedly installed at the bottom of the protection plate frame, and the transmission gear meshes with the transmission tooth plate.

[0017] Preferably, the protection plate frame and the inner protection plate always remain parallel, and a plurality of springs for resetting are installed between the end of the inner protection plate and the inside of the protection plate frame.

[0018] The present invention provides a testing mechanism for a sprocket shaft group of a scraper conveyor. Compared with the prior art, it has the following beneficial effects:

[0019] (1) For the testing mechanism of the sprocket shaft group of the scraper conveyor, through the cooperation of the bearing disc frame and the concave detection frame, when testing the sprocket shaft group body, it can transport the sprocket shaft group body to the concave detection frame through the bearing disc frame, and then complete automatic calibration and locking through the locking ends on both sides. Then, by driving the sprocket shaft group body to run, the performance testing operation of the sprocket shaft group body can be realized. Compared with the traditional testing method, it is more convenient, and it can be used for locking operations on sprocket shaft group bodies of different sizes, improving the operation efficiency and operation convenience of the equipment.

[0020] (2) For the testing mechanism of the sprocket shaft group of the scraper conveyor, through the setting of the limit component, the conveying height of the bearing disc frame can be adjusted according to the sprocket shaft group body of different sizes, so that when the sprocket shaft group body reaches the position to be tested, locking operations can be realized through the locking ends on both sides, further improving the locking effect and testing safety of the equipment.

[0021] (3) For the testing mechanism of the sprocket shaft group of the scraper conveyor, through the setting of the protection component, during the testing process, the inner protection plate inside the protection plate frame can automatically extend to complete the protection of the equipment, avoiding accidents caused by the rotation of the sprocket shaft group body during the testing process, and further improving the operation safety of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 is a schematic diagram of the sectional structure of the machine body of the present invention;

[0024] Figure 3 is of the present invention Figure 2 front view;

[0025] Figure 4 is of the present invention Figure 3 magnified schematic diagram of part A in the present invention;

[0026] Figure 5 is a schematic diagram of the structure of the concave detection frame and the protection plate frame of the present invention;

[0027] Figure 6 is a schematic diagram of the structure of the concave detection frame of the present invention;

[0028] Figure 7 is a schematic diagram of the sectional structure of the locking end and the transmission collar of the present invention;

[0029] Figure 8 is of the present invention Figure 7Schematic diagram of the enlarged structure at position B in the [Chinese context].

[0030] In the figure: 1, the body; 2, the drive motor; 201, the drive end; 202, the drive belt; 3, the drive cylinder block; 301, the rotating end; 4, the push cylinder block; 5, the carrier disk frame; 501, the sliding plate; 502, the adjusting cylinder block; 5021, the telescopic sleeve plate; 6, the limit plate frame; 601, the limit shaft; 602, the threaded adjusting sleeve rod; 7, the protection plate frame; 701, the inner protection plate; 702, the transmission toothed plate; 703, the transmission shaft; 704, the transmission gear; 705, the transmission belt; 8, the concave detection frame; 9, the detection rod; 901, the test sprocket; 902, the locking nut; 10, the test chain; 11, the sprocket shaft group body; 12, the locking end; 1201, the positioning notch; 1202, the locking convex shaft; 1203, the support spring; 1204, the arc surface; 13, the transmission sleeve ring. Specific implementation mode

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0032] Please refer to Figures 1 - 8 , the present invention provides two technical solutions, specifically including the following embodiments:

[0033] Embodiment 1: In the embodiment of the present invention, a sprocket shaft group test mechanism for a scraper conveyor includes a body 1. A carrier disk frame 5 is slidably connected to the top surface of the body 1 for conveying the sprocket shaft group body 11. During the test, first, the sprocket shaft group body 11 is placed above the carrier disk frame 5 by means of hoisting or handling, and then the carrier disk frame 5 is operated to convey the sprocket shaft group body 11 to the position to be tested;

[0034] In the embodiment of the present invention, further, a concave detection frame 8 is slidably connected inside the body 1, and locking ends 12 are provided at both ends of the concave detection frame 8. The locking ends 12 are used to lock both ends of the conveyed sprocket shaft group body 11 and drive the locked sprocket shaft group body 11 to run to realize the test operation. When the carrier disk frame 5 conveys the sprocket shaft group body 11 to the position to be tested, by approaching the sprocket shaft group body 11 with the locking end 12 on one side, the clamping operation of both ends of the sprocket shaft group body 11 can be realized through the two locking ends 12, and then the clamped sprocket shaft group body 11 is rotated by the rotation of the locking end 12 to realize the detection operation;

[0035] In an embodiment of the present invention, a detection module is provided inside the concave detection frame 8. The detection module includes a rotational speed detection unit, an eccentric angle detection unit, a temperature detection unit, and a stability detection unit. The detection module is an existing device and is controlled based on a PLC control module, so no further description will be given here;

[0036] In an embodiment of the present invention, specifically, one end of the concave detection frame 8 is rotatably connected to a transmission collar 13. The locking end 12 is slidably connected inside the transmission collar 13, and the other locking end 12 is rotatably connected to the end of the concave detection frame 8 away from the transmission collar 13. The two locking ends 12 always remain coaxial. The transmission collar 13 is used to perform a driving operation. When the locking end 12 located inside the transmission collar 13 slides towards the sprocket shaft group body 11 until the sprocket shaft group body 11 is clamped, by rotating the transmission collar 13, it can drive the locking end 12 and the clamped sprocket shaft group body 11 to operate, realizing the detection operation of the parameters during the operation of the sprocket shaft group body 11;

[0037] In an embodiment of the present invention, further, a driving end 201 is rotatably connected inside the machine body 1. A driving belt 202 is rotatably connected between the driving end 201 and the transmission collar 13. The driving belt 202 is an existing device and is used to perform a transmission operation, and can be used to drive the transmission collar 13 to rotate inside the concave detection frame 8;

[0038] In an embodiment of the present invention, specifically, when the driving end 201 operates, it can drive the transmission collar 13 to rotate inside the concave detection frame 8 through the cooperation of the driving belt 202, realizing the driving operation;

[0039] In an embodiment of the present invention, specifically, the machine body 1 is fixedly installed with a driving motor 2, and the output end of the driving motor 2 is connected to the driving end 201 through a coupling. A driving cylinder 3 is installed outside the machine body 1. The piston end of the driving cylinder 3 is installed with a rotating end 301, and the rotating end 301 is rotatably connected to the corresponding locking end 12. The rotating end 301 is used to drive the corresponding locking end 12 to slide inside the transmission collar 13, so that the clamping operation is completed during the process of the locking end 12 sliding towards the sprocket shaft group body 11;

[0040] In an embodiment of the present invention, specifically, a positioning notch 1201 is provided inside the locking end 12. A plurality of locking convex shafts 1202 are slidably connected inside the positioning notch 1201. A support spring 1203 is installed between the locking convex shaft 1202 and the locking end 12. An arc surface 1204 is provided at one end of the locking convex shaft 1202 away from the support spring 1203. When the locking end 12 slides towards the sprocket shaft group body 11, as both ends of the sprocket shaft group body 11 enter the positioning notch 1201 provided inside the locking end 12 until the end of the sprocket shaft group body 11 contacts the inner wall of the positioning notch 1201, through the cooperation of the plurality of locking convex shafts 1202, the locking operation of the sprocket shaft group body 11 can be completed. At the same time, by shaping the positioning notch 1201 into a conical shape, it can be applicable to clamping operations on sprocket shaft group bodies 11 of different sizes. At the same time, during the clamping and locking process, the calibration of the sprocket shaft group body 11 can be automatically completed, so that the sprocket shaft group body 11 can be coaxial with the locking ends 12 on both sides;

[0041] In an embodiment of the present invention, specifically, a test chain 10 is provided inside the machine body 1 for connecting to the sprocket shaft group body 11 during the test. A detection rod 9 is rotatably connected inside the machine body 1. A test sprocket 901 is fixedly sleeved on the outer side of the detection rod 9. The test chain 10 is connected to the outer side of the test sprocket 901. Refer to Figure 6 、 Figure 7 for the position of the test chain 10 at this time, which is in an unconnected state. The test chain 10 is hung at the end of the locking end 12. After the locking end 12 locks the sprocket shaft group body 11, by connecting the test chain 10 to the sprocket shaft group body 11, the test effect can be further improved;

[0042] In an embodiment of the present invention, specifically, to facilitate connecting the test chain 10 to the sprocket shaft group body 11, during operation, the concave detection frame 8 can be slid inside the machine body 1 to adjust the tension of the test chain 10, improving the operation convenience of the device;

[0043] In an embodiment of the present invention, specifically, a locking nut 902 is provided inside the test sprocket 901 for locking between the test sprocket 901 and the detection rod 9. Through the setting of the locking nut 902, the installation position of the test sprocket 901 can be adjusted to ensure the applicable range of the device;

[0044] In an embodiment of the present invention, specifically, a push cylinder 4 is fixedly installed inside the machine body 1. The piston end of the push cylinder 4 is fixedly connected to the concave detection frame 8 for driving the concave detection frame 8 to slide inside the machine body 1. The push cylinder 4 is a conventional device;

[0045] In an embodiment of the present invention, further, a limiting component is provided at the bottom of the carrier tray rack 5 for adjusting the height of the carrier tray rack 5. By adjusting the height of the carrier tray rack 5, it can be made suitable for transporting sprocket shaft group bodies 11 of different sizes, so that after the sprocket shaft group body 11 reaches the position to be measured, it can be coaxial with the locking ends 12 on both sides, further improving the clamping stability;

[0046] In an embodiment of the present invention, specifically, the limiting component includes a limiting plate rack 6. There are two limiting plate racks 6, which are respectively rotatably installed inside the machine body 1. Thread adjusting sleeve rods 602 are rotatably connected to the ends of the limiting plate racks 6. The thread adjusting sleeve rods 602 are rotatably installed inside the machine body 1. Slide plates 501 are fixedly installed on both sides of the bottom of the carrier tray rack 5. The slide plates 501 are slidably connected inside the corresponding limiting plate racks 6. An adjusting cylinder body 502 is fixedly installed inside the machine body 1, and a telescopic sleeve plate 5021 is rotatably installed at the piston end of the adjusting cylinder body 502. The telescopic sleeve plate 5021 is installed at the bottom of the carrier tray rack 5;

[0047] In an embodiment of the present invention, the thread adjusting sleeve rod 602 is a conventional device, that is, adjusting rods are threadedly connected to both ends of a hollow sleeve. The ends of the two adjusting rods are respectively rotationally connected to the machine body 1 and the limiting plate rack 6. When the hollow sleeve is rotated forward or backward, the adjusting rods at both ends can be stretched or retracted under force, realizing the adjustment of the installation inclination of the limiting plate rack 6, so that the height of the carrier tray rack 5 is convenient to adjust when sliding to the position to be measured, and thus it can be suitable for transporting sprocket shaft group bodies 11 of different sizes;

[0048] In an embodiment of the present invention, specifically, a limiting shaft 601 is rotatably connected to one end of the limiting plate rack 6 away from the thread adjusting sleeve rod 602. The limiting shaft 601 is rotatably connected to the machine body 1.

[0049] Embodiment 2: Based on Embodiment 1, on the basis of Embodiment 1; a protection component is provided inside the machine body 1 for stretching during the test of the sprocket shaft group body 11 to achieve protection operations; the protection component includes a protection plate rack 7. The protection plate rack 7 is fixed inside the machine body 1. An inner protection plate 701 is slidably connected inside the protection plate rack 7. A transmission shaft 703 is rotatably connected inside the machine body 1. A transmission gear 704 is fixedly sleeved on the outer side of the transmission shaft 703. A transmission belt 705 is rotatably connected between the end of the transmission shaft 703 and the driving end 201. A transmission tooth plate 702 is fixedly installed at the bottom of the protection plate rack 7. The transmission gear 704 meshes with the transmission tooth plate 702;

[0050] In the embodiment of the present invention, specifically, the length of the transmission gear 704 is two-thirds of that of the inner protection plate 701, that is, when the transmission gear 704 operates, it can drive the protection plate frame 7 to slide outwards through the transmission tooth plate 702 to achieve protection until the transmission gear 704 moves to the end of the transmission tooth plate 702 and idles. At this time, the inner protection plate 701 is stationary, and the operation safety of the equipment can be effectively improved by the extension of the inner protection plate 701;

[0051] In the embodiment of the present invention, the protection plate frame 7 and the inner protection plate 701 always remain parallel, and a plurality of springs for resetting are installed between the end of the inner protection plate 701 and the inside of the protection plate frame 7. After the operation is completed, by reversing the transmission shaft 703, the inner protection plate 701 can be retracted into the protection plate frame 7 through the cooperation of the springs.

[0052] Meanwhile, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0053] The above has described in detail an embodiment of the present invention, but the content described is only the preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the present invention.

Claims

1. A sprocket shaft assembly testing mechanism for a scraper conveyor, comprising a body (1), characterized in that: The top surface of the machine body (1) is slidably connected to a bearing disc frame (5) for conveying the sprocket shaft assembly body (11); The body (1) is internally slidably connected to a concave detection frame (8), and both ends of the concave detection frame (8) are provided with locking ends (12), the locking ends (12) being used to lock both ends of the conveyed sprocket shaft assembly body (11) and drive the locked sprocket shaft assembly body (11) to run, thereby realizing a test operation; One end of the concave detection frame (8) is rotatably connected to a transmission collar (13), the locking end (12) is slidably connected inside the transmission collar (13), and the other locking end (12) is rotatably connected to an end of the concave detection frame (8) away from the transmission collar (13), and the two locking ends (12) always remain coaxial; A driving end (201) is rotatably connected inside the machine body (1), and a driving belt (202) is rotatably connected between the driving end (201) and the transmission ring (13) for driving the transmission ring (13) to rotate inside the concave detection frame (8). A driving motor (2) is fixedly mounted on the machine body (1), and the output end of the driving motor (2) is connected to the driving end (201) via a coupling. A driving cylinder (3) is mounted outside the machine body (1), and a rotating end (301) is mounted on the piston end of the driving cylinder (3), and the rotating end (301) is rotatably connected to the corresponding locking end (12); A positioning notch (1201) is provided inside the locking end (12), a plurality of locking cams (1202) are slidably connected inside the positioning notch (1201), a support spring (1203) is installed between the locking cams (1202) and the locking end (12), and an arcuate surface (1204) is provided at one end of the locking cam (1202) away from the support spring (1203).

2. A sprocket shaft assembly testing mechanism for a scraper conveyor according to claim 1, characterized in that: A test chain (10) is provided inside the machine body (1) for connecting to the sprocket shaft assembly body (11) during the test process; a detection rod (9) is rotatably connected inside the machine body (1); a test sprocket (901) is fixedly sleeved on the outside of the detection rod (9); and the test chain (10) is connected to the outside of the test sprocket (901).

3. A sprocket shaft assembly testing mechanism for a scraper conveyor according to claim 2, characterized in that: A locking nut (902) is provided inside the test sprocket (901) for locking the test sprocket (901) and the detection rod (9).

4. The sprocket shaft assembly testing mechanism for a scraper conveyor according to claim 1, characterized in that: A pushing cylinder (4) is fixedly installed inside the machine body (1), and a piston end of the pushing cylinder (4) is fixedly connected to the concave detection frame (8) for driving the concave detection frame (8) to slide inside the machine body (1).

5. The sprocket shaft assembly testing mechanism for a scraper conveyor according to claim 1, characterized in that: A limiting assembly is provided at the bottom of the supporting disc rack (5) for adjusting the height of the supporting disc rack (5).

6. A sprocket shaft assembly testing mechanism for a scraper conveyor according to claim 5, characterized in that: The limiting assembly comprises a limiting plate frame (6), wherein two limiting plate frames (6) are provided and are rotatably mounted inside the machine body (1), and the ends of the limiting plate frames (6) are rotatably connected to threaded adjustment sleeves (602), and the threaded adjustment sleeves (602) are rotatably mounted inside the machine body (1). Slide plates (501) are fixedly mounted on both sides of the bottom of the bearing disc frame (5), and the slide plates (501) are slidably connected inside the corresponding limiting plate frames (6). An adjusting cylinder (502) is fixedly mounted inside the machine body (1), and a telescopic sleeve (5021) is rotatably mounted on the piston end of the adjusting cylinder (502), and the telescopic sleeve (5021) is mounted on the bottom of the bearing disc frame (5).

7. A sprocket shaft assembly testing mechanism for a scraper conveyor according to claim 6, characterized in that: One end of the limit plate frame (6) away from the threaded adjustment sleeve (602) is rotatably connected to the limit shaft (601), and the limit shaft (601) is rotatably connected to the machine body (1).

8. The sprocket shaft assembly testing mechanism for a scraper conveyor according to claim 1, characterized in that: A protective component is provided inside the machine body (1) and is used to be extended when the sprocket shaft assembly body (11) is tested to achieve protective operation.

9. A sprocket shaft assembly testing mechanism for a scraper conveyor according to claim 8, characterized in that: The protection component comprises a protection plate frame (7), the protection plate frame (7) is fixed inside the machine body (1), an inner protection plate (701) is slidably connected inside the protection plate frame (7), a transmission shaft (703) is rotatably connected inside the machine body (1), a transmission gear (704) is fixedly sleeved on the outside of the transmission shaft (703), a transmission belt (705) is rotatably connected between the end of the transmission shaft (703) and the driving end (201), a transmission tooth plate (702) is fixedly installed at the bottom of the protection plate frame (7), and the transmission gear (704) and the transmission tooth plate (702) are meshed with each other.

10. A sprocket shaft assembly testing mechanism for a scraper conveyor according to claim 9, characterized in that: The protection plate frame (7) and the inner protection plate (701) are always kept parallel, and a plurality of springs for resetting are installed between the end of the inner protection plate (701) and the inside of the protection plate frame (7).

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