Method, device and electronic equipment for processing adhesion on belt conveyor

Through the periodic judgment of the X-ray recognition system and the target time interval, the problem of low recognition accuracy of adhesion particles on the belt conveyor belt in traditional intelligent dry selection machines is solved, and higher recognition accuracy is achieved.

CN119559028BActive Publication Date: 2025-05-16SHANDONG LAIWU COAL MASCH INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202510113879.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-05-16
Estimated Expiration
2045-01-24

AI Technical Summary

Technical Problem

The particle recognition accuracy of the belt conveyors in traditional intelligent drying machine is low, and it is impossible to accurately identify adherents.

Method used

The X-ray image information on the belt conveyor is obtained through the X-ray recognition system, and it is determined whether the particle size size of the particles is less than the preset lower feeding particle size threshold, and the initial adhesive is determined, and the target time interval for the initial adhesive to enter the X-ray recognition system next time based on the total belt length, belt speed and belt speed fluctuations are made, and a second judgment is made to confirm the final adhesive.

Benefits of technology

The identification accuracy of the adhered particles on the belt conveyor belt is improved, the problem of low recognition accuracy is solved, and more accurate identification is achieved through periodic judgment of the target time interval.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a method, device and electronic device for processing adhesions on a belt conveyor, which relates to the field of identification technology and solves the technical problem of low accuracy in identifying particles adhered to the belt of a belt conveyor. Technical problem. The method comprises: obtaining X-ray image information on the belt conveyor during the sorting process through an X-ray identification system, and determining the particle size of each particle on the belt conveyor according to the X-ray image information; if the particle size is smaller than a preset feed lower limit particle size threshold, determining the first particle smaller than the preset feed lower limit particle size threshold as the initial adhesion; determining the target time interval for the initial adhesion to enter the X-ray identification system next time according to the total belt length, belt speed and belt speed fluctuation of the belt conveyor; and within the period of the target time interval, determining again whether there is a second particle similar to the initial adhesion at the corresponding position of the initial adhesion on the belt.
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Description

Technical Field

[0001] The present application relates to the field of identification technology, and in particular to a method, device and electronic equipment for processing adhered matter on a belt conveyor. Background Art

[0002] Traditional intelligent dry sorting machines identify objects and locate their positions through material absorption. They cannot directly identify adhesions like traditional images. When some ore with mud enters the intelligent dry sorting machine, the mud will adhere to the belt conveyor together with small particles. These small particles are difficult to identify accurately, resulting in low accuracy in the identification of adhesions adhered to the belt conveyor of the belt conveyor in the intelligent dry sorting machine. Summary of the invention

[0003] The object of the present invention is to provide a method, device and electronic equipment for processing adhered matter on a belt conveyor, so as to solve the technical problem of low recognition accuracy of particles adhered to the belt of the belt conveyor.

[0004] In a first aspect, the present application provides a method for treating adhesions on a belt conveyor, the method comprising:

[0005] Acquire X-ray image information on the belt conveyor during the sorting process through an X-ray recognition system, and determine the particle size of each particle on the belt conveyor according to the X-ray image information;

[0006] Determine whether the particle size is smaller than a preset lower limit particle size threshold;

[0007] If the particle size is smaller than the preset lower limit particle size threshold of the feed material, the first particle smaller than the preset lower limit particle size threshold of the feed material is determined as an initial adhesion;

[0008] Determining a target time interval for the next entry of the initial adhesion object into the X-ray recognition system according to the total belt length, belt speed, and belt speed fluctuation of the belt conveyor;

[0009] within the target time interval, determining again whether there are second particles similar to the initial adhesion at a corresponding position of the initial adhesion on the belt;

[0010] If there is a second particle similar to the initial adhesion, the second particle is determined as the final adhesion, and the information of the final adhesion is sent to the data processing end; wherein the information of the final adhesion includes the corresponding position of the final adhesion on the belt.

[0011] In a possible implementation, determining the target time interval for the initial adhesion to enter the X-ray recognition system next time according to the total belt length, belt speed, and belt speed fluctuation of the belt conveyor includes:

[0012] According to the total belt length, belt speed and belt speed fluctuation of the belt conveyor, the target time interval for the initial adhesion to enter the X-ray recognition system next time is determined by the following formula:

[0013] [t1*k1,t2*k2], t1=L / (v0+Δv), t2=L / (v0-Δv);

[0014] Among them, L is the total length of the belt, v0 is the belt speed, Δv is the belt speed fluctuation, [t1*k1, t2*k2] is the target time interval, k1 and k2 are preset adjustment coefficients, and the preset adjustment coefficients are used to expand the cleaning range, k1 is less than 1 and k2 is greater than 1.

[0015] In a possible implementation, before acquiring X-ray image information on the belt conveyor during the sorting process through the X-ray recognition system, the method further includes:

[0016] Correcting the belt on the belt conveyor and obtaining the intensity fluctuation range of different points of the belt after correction;

[0017] The parameters are adjusted according to the intensity fluctuation ranges of different points to identify particles smaller than a preset minimum particle size.

[0018] In a possible implementation, after determining the target time interval for the initial adhesion to enter the X-ray recognition system next time, the method further includes:

[0019] Determine the target recognition process entering the target time interval as the first round of judgment process;

[0020] If a third particle identical to the initial adhesion is detected before the initial adhesion enters the time period corresponding to the first round of judgment process, the third particle is determined as a contamination particle on the identification light path, and it is determined that the contamination particle is to be cleared and an alarm of light path contamination is issued.

[0021] In a possible implementation, after determining the target identification process entering the target time interval as the first round of judgment process, the method further includes:

[0022] If non-similar particles that are not similar to the initial adhesions exist at the corresponding positions of the initial adhesions on the belt within the time period corresponding to the first round of judgment process, it is determined to wait for a second round of judgment process after the first round of judgment process, and a judgment round for each of the initial adhesions is set.

[0023] In a possible implementation, after sending the information of the final adhesion to the data processing end, the method further includes:

[0024] The cleaning device is moved to a corresponding position of the final adhered object on the belt through the data processing end;

[0025] The final adhesions are removed by the cleaning device based on a preset blowing time.

[0026] In a possible implementation, the cleaning equipment includes a rubber scraper, a brush, and an intelligent cleaning device;

[0027] The intelligent cleaning device is equipped with a blowing unit and multiple fixed cleaning units, and the fixed cleaning units are used to regularly open the corresponding blowing units according to the particle positions and movement time; alternatively, the intelligent cleaning device uses a slide rail sliding adjustment method to control a single cleaning unit to perform cleaning at a fixed position.

[0028] In a second aspect, the present application provides a device for processing adhesions on a belt conveyor, comprising:

[0029] An acquisition module, used for acquiring X-ray image information on the belt conveyor during the sorting process through an X-ray recognition system, and determining the particle size of each particle on the belt conveyor according to the X-ray image information;

[0030] A first judgment module is used to judge whether the particle size is smaller than a preset lower limit particle size threshold of the feed;

[0031] A first determination module is used to determine the first particle smaller than the preset feed lower limit particle size threshold as an initial adhesion if the particle size is smaller than the preset feed lower limit particle size threshold;

[0032] A second determination module is used to determine a target time interval for the initial adhesion to enter the X-ray recognition system next time according to the total belt length, belt speed and belt speed fluctuation of the belt conveyor;

[0033] A second judgment module is used to judge again whether there are second particles similar to the initial adhesion at the corresponding position of the initial adhesion on the belt within the period of the target time interval;

[0034] The sending module is used for determining the second particle similar to the initial adhesion object as the final adhesion object if the second particle exists, and sending the information of the final adhesion object to the data processing end; wherein the information of the final adhesion object includes the corresponding position of the final adhesion object on the belt.

[0035] In a third aspect, the present application provides an electronic device, comprising a memory and a processor, wherein the memory stores a computer program executable on the processor, and when the processor executes the computer program, the method described in the first aspect is implemented.

[0036] In a fourth aspect, the present application further provides a computer-readable storage medium, which stores computer-executable instructions. When the computer-executable instructions are called and executed by a processor, the computer-executable instructions prompt the processor to execute the method described in the first aspect.

[0037] This application brings the following beneficial effects:

[0038] The present application provides a method, device and electronic device for processing adhesions on a belt conveyor, which can obtain X-ray image information on the belt conveyor during the sorting process through an X-ray recognition system, and determine the particle size of each particle on the belt conveyor according to the X-ray image information; judge whether the particle size is smaller than a preset feed lower limit particle size threshold; if the particle size is smaller than the preset feed lower limit particle size threshold, determine the first particle smaller than the preset feed lower limit particle size threshold as an initial adhesion; determine a target time interval for the initial adhesion to enter the X-ray recognition system next time according to the total belt length, belt speed and belt speed fluctuation of the belt conveyor; within the period of the target time interval, judge again whether there is a second particle similar to the initial adhesion at the corresponding position of the initial adhesion on the belt; if there is a second particle similar to the initial adhesion, determine the second particle as a final adhesion, and send the information of the final adhesion to a data processing end; wherein the information of the final adhesion includes the corresponding position of the final adhesion on the belt. In this solution, the X-ray image information obtained by the X-ray recognition system is used to determine whether the particle size of each particle on the belt conveyor is smaller than the preset lower limit particle size threshold of the feed material. If such suspected initial adhesion exists, then within the period of the target time interval when the initial adhesion next enters the X-ray recognition system determined according to the total belt length, belt speed and belt speed fluctuation of the belt conveyor, it is determined again whether there is a second particle similar to the initial adhesion at the corresponding position of the initial adhesion on the belt. By using the period of the above-mentioned target time interval and through the process of these two judgments, the adhesions attached to the belt of the belt conveyor can be more accurately identified, thereby improving the recognition accuracy of particles attached to the belt of the belt conveyor and solving the technical problem of low recognition accuracy of particles attached to the belt of the belt conveyor.

[0039] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0041] Figure 1 A schematic flow chart of a method for treating adhesions on a belt conveyor provided in an embodiment of the present application;

[0042] Figure 2 Another schematic flow chart of a method for treating adhesions on a belt conveyor provided in an embodiment of the present application;

[0043] Figure 3 A schematic diagram of the structure of a device for processing adhesions on a belt conveyor provided in an embodiment of the present application;

[0044] Figure 4 A schematic structural diagram of an electronic device provided in an embodiment of the present application is shown. DETAILED DESCRIPTION

[0045] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.

[0046] The terms "including" and "having" and any variations thereof mentioned in the embodiments of the present application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device including a series of steps or units is not limited to the listed steps or units, but may optionally include other steps or units that are not listed, or may optionally include other steps or units that are inherent to these processes, methods, products or devices.

[0047] At present, the traditional X-ray intelligent dry sorting machine identifies objects and locates their positions through material absorption. It cannot directly identify adhesions like traditional images. When some ore with mud enters the intelligent dry sorting machine, the mud will adhere to the belt conveyor together with small particles. Traditional belt cleaners such as brushes and rubber have poor mud cleaning effects, which will make some adhesions difficult to clean. The method of adding flushing water to the entire cross-section will cause a large waste of water resources. The flushing water entering the belt will also cause problems such as belt slippage and equipment rust, which will cause equipment shutdown in severe cases. At present, it is not possible to accurately identify and remove stubborn adhesions on X-ray-based intelligent dry sorting machines.

[0048] Based on this, the embodiments of the present application provide a method, device and electronic device for processing adhesions on a belt conveyor. This method can solve the technical problems of low recognition accuracy of particles adhered to the belt of the belt conveyor and inability to remove them at a fixed point.

[0049] The embodiments of the present invention are further described below in conjunction with the accompanying drawings.

[0050] Figure 1The following is a flow chart of a method for treating adhesions on a belt conveyor provided in an embodiment of the present application. Figure 1 As shown, the method includes:

[0051] Step S110, obtaining X-ray image information on the belt conveyor during the sorting process through an X-ray recognition system, and determining the particle size of each particle on the belt conveyor according to the X-ray image information.

[0052] Among them, the X-ray recognition system is the X-ray recognition system built into the dry sorter, that is, the detection and positioning of the adhesions adopts the X-ray recognition system built into the dry sorter. In addition to the analysis required for normal sorting, the screening and positioning functions of adhesions are added during the sorting process.

[0053] Step S120, determining whether the particle size is smaller than a preset lower limit particle size threshold.

[0054] As a possible real-time method, based on experience analysis of common feed particle sizes, the feed lower limit is set, that is, the feed lower limit particle size threshold is preset. For example, a device with a feed particle size of +50mm may have some 50-30mm particles, so the particle size lower limit is set to 30mm. The size of each particle is counted based on the X-ray image information to determine whether the particle size is less than the feed lower limit.

[0055] Step S130: If the particle size is smaller than the preset lower limit particle size threshold of the feed material, the first particle smaller than the preset lower limit particle size threshold of the feed material is determined as an initial adhesion.

[0056] In an optional embodiment, if Figure 2 As shown, if the particle size is smaller than the lower limit of the feed, the object will be included in the database of suspected adhesions.

[0057] Step S140, determining a target time interval for the next entry of the initial adhesion into the X-ray recognition system according to the total belt length, belt speed and belt speed fluctuation of the belt conveyor.

[0058] Exemplarily, this step may specifically include the following steps: according to the total belt length, belt speed and belt speed fluctuation of the belt conveyor, determine the target time interval for the initial adhesion to enter the X-ray recognition system next time by the following formula:

[0059] [t1*k1,t2*k2], t1=L / (v0+Δv), t2=L / (v0-Δv);

[0060] Wherein, L is the total length of the belt, v0 is the belt speed, Δv is the belt speed fluctuation, [t1*k1, t2*k2] is the target time interval, k1 and k2 are preset adjustment coefficients, and the preset adjustment coefficients are used to expand the cleaning range, k1 is less than 1 and k2 is greater than 1.

[0061] It can be seen that according to the total belt length L, belt speed v0 and belt speed fluctuation Δv, the reasonable time interval t1=L / (v0+Δv) and t2=L / (v0-Δv) for the adhesion to enter the identification system next time is calculated, and the setting interval is [t1*k1,t2*k2], where k1 and k2 are adjustment coefficients used to expand the cleaning range. Generally, k1 is less than 1 and k2 is greater than 1.

[0062] Step S150: within the target time interval, it is determined again whether there are second particles similar to the initial adhesion at the corresponding position of the initial adhesion on the belt.

[0063] For subsequent cycle judgment, such as Figure 2 As shown, within the above-mentioned time period, it is determined again whether there are similar particles at this position from many aspects such as particle shape and X-ray absorption capacity. If such particles exist, the following step S160 is executed.

[0064] Step S160: If there is a second particle similar to the initial adhesion, the second particle is determined as the final adhesion, and information of the final adhesion is sent to the data processing end.

[0065] The information of the final adhesion includes the corresponding position of the final adhesion on the belt. For example, if the particle exists, the particle is recorded as an adhesion particle, and its corresponding position is sent to the processing center.

[0066] In the embodiment of the present application, as a method for positioning and identifying adhesions on a belt conveyor, a material distributor with a distribution function can also be used. The X-ray image information obtained by the X-ray recognition system is used to determine whether the particle size of each particle on the belt conveyor is smaller than the preset lower limit particle size threshold of the feed material. If there is such a suspected initial adhesion, then within the period of the target time interval when the initial adhesion next enters the X-ray recognition system determined according to the total length of the belt, the belt speed and the belt speed fluctuation of the belt conveyor, it is determined again whether there is a second particle similar to the initial adhesion at the corresponding position of the initial adhesion on the belt. By using the period of the above-mentioned target time interval and through the process of these two judgments, the adhesions attached to the belt in the belt conveyor can be more accurately identified, thereby improving the recognition accuracy of particles attached to the belt of the belt conveyor.

[0067] The above steps are described in detail below.

[0068] In some embodiments, before step S110, the method may further include the following steps:

[0069] The belt on the belt conveyor is corrected, and the intensity fluctuation range of different points of the belt after correction is obtained; the parameters are adjusted according to the intensity fluctuation range of different points to identify particles smaller than the preset minimum particle size.

[0070] like Figure 2 As shown, the clean belt is corrected, the intensity fluctuation range of different points after correction is recorded, and the parameters are adjusted to increase the sensitivity of object recognition, thereby increasing the recognition system's ability to recognize objects with small particle size and small radiation absorption amplitude.

[0071] In some embodiments, after step S140, the method may further include the following steps:

[0072] The target recognition process entering the target time interval is determined as the first round of judgment process; if a third particle identical to the initial adhesion is detected before the initial adhesion enters the time period corresponding to the first round of judgment process, the third particle is determined as a contaminated particle on the identification light path, and it is determined that the contaminated particle is cleared and an alarm for light path contamination is issued.

[0073] The time interval in the above step S140 is set, and the re-identification after entering this interval is recorded as the first round of judgment process. If the same object is found before the object enters the time period corresponding to the first round of judgment process, the object may be contamination on the identification light path, which is deleted from the suspected adhesions and an alarm of light path contamination is issued, thereby improving the timeliness of processing light path contamination.

[0074] In some embodiments, after determining the target identification process entering the target time interval as the first round of judgment process, the method may further include the following steps:

[0075] If there are non-similar particles that are not similar to the initial adhesion at the corresponding position of the initial adhesion on the belt within the time period corresponding to the first round of judgment process, it is determined to wait for the second round of judgment process after the first round of judgment process, and the judgment round of each initial adhesion is set.

[0076] For example, if there are non-similar particles at this position during the time period corresponding to the first round of judgment process, such as other particles normally fed, then you can wait for the second round of judgment process. To increase accuracy and flexibility, you can set the judgment round for each suspected adhesion. In this way, the accuracy and flexibility of identifying adhesions on the belt conveyor are increased.

[0077] In some embodiments, after step S160, the method may further include the following steps: maneuvering the cleaning device to the corresponding position of the final adhesion on the belt through the data processing end; and clearing the final adhesion through the cleaning device based on a preset blowing time.

[0078] like Figure 2 As shown in the figure, the adhesion is cleaned by the intelligent powerful cleaning device. After receiving the location information of the adhesion, the processing center will mobilize the intelligent powerful cleaning device to the specified position (or selectively open the cleaning point at the corresponding position), and perform the cleaning work according to the set spraying time. In this way, the removal efficiency of the final adhesion is improved.

[0079] In some embodiments, the cleaning equipment includes a rubber scraper, a brush, and an intelligent cleaning device;

[0080] The intelligent cleaning device is equipped with a blowing unit and multiple fixed cleaning units. The fixed cleaning units are used to start the corresponding blowing units according to the particle position and movement time; alternatively, the intelligent cleaning device uses a slide rail sliding adjustment method to control a single cleaning unit to clean a fixed position.

[0081] Exemplarily, the above-mentioned cleaning equipment is composed of a traditional whole cleaner and an intelligent cleaning device. The traditional cleaner is often composed of a rubber scraper, a brush, etc. There are two options for the intelligent cleaning device: one is to install multiple fixed cleaning units, and according to the position and movement time of the object, the corresponding blowing unit is turned on at a fixed time to achieve intelligent cleaning; the other is to adopt a slide rail type, in which a single cleaning unit is responsible for a fixed area, and a sliding adjustment method is used to achieve cleaning of a fixed position. In this way, the utilization rate of the cleaning equipment is improved, thereby improving its effect on removing adhesions on the belt conveyor.

[0082] Figure 3 A schematic diagram of the structure of a device for processing adhesions on a belt conveyor is provided. Figure 3 As shown, the device 300 for processing adhesions on a belt conveyor comprises:

[0083] An acquisition module 301 is used to acquire 3-ray image information on the belt conveyor during the sorting process through a 3-ray recognition system, and determine the particle size of each particle on the belt conveyor according to the 3-ray image information;

[0084] The first judgment module 302 is used to judge whether the particle size is smaller than a preset lower limit particle size threshold of the feed material;

[0085] A first determination module 303 is used to determine the first particle smaller than the preset feed lower limit particle size threshold as an initial adhesion if the particle size is smaller than the preset feed lower limit particle size threshold;

[0086] A second determination module 304 is used to determine a target time interval for the initial adhesion to enter the three-ray recognition system next time according to the total belt length, belt speed and belt speed fluctuation of the belt conveyor;

[0087] A second judgment module 305 is used to judge again whether there are second particles similar to the initial adhesion at the corresponding position of the initial adhesion on the belt within the period of the target time interval;

[0088] The sending module 306 is used to determine the second particle as the final adhesion if there is a second particle similar to the initial adhesion, and send the information of the final adhesion to the data processing end; wherein the information of the final adhesion includes the corresponding position of the final adhesion on the belt.

[0089] The device for processing adhesions on a belt conveyor provided in the embodiment of the present application has the same technical features as the method for processing adhesions on a belt conveyor provided in the above embodiment, so it can also solve the same technical problems and achieve the same technical effects.

[0090] An electronic device provided in an embodiment of the present application is Figure 4 As shown, the electronic device 400 includes a processor 402 and a memory 401, wherein the memory stores a computer program that can be run on the processor, and the processor implements the steps of the method provided in the above embodiment when executing the computer program.

[0091] See also Figure 4 The electronic device further includes: a bus 403 and a communication interface 404, a processor 402, a communication interface 404 and a memory 401 are connected via the bus 403; the processor 402 is used to execute an executable module stored in the memory 401, such as a computer program.

[0092] The memory 401 may include a high-speed random access memory (RAM), and may also include a non-volatile memory, such as at least one disk storage. The communication connection between the system network element and at least one other network element is realized through at least one communication interface 404 (which may be wired or wireless), and the Internet, wide area network, local area network, metropolitan area network, etc. may be used.

[0093] The bus 403 may be an ISA bus, a PCI bus, or an EISA bus, etc. The bus may be divided into an address bus, a data bus, a control bus, etc. For ease of representation, Figure 4 Only one bidirectional arrow is used in the diagram, but this does not mean that there is only one bus or only one type of bus.

[0094] Among them, the memory 401 is used to store programs, and the processor 402 executes the program after receiving the execution instruction. The method executed by the device defined by the process disclosed in any embodiment of the present application can be applied to the processor 402 or implemented by the processor 402.

[0095] The processor 402 may be an integrated circuit chip with signal processing capabilities. In the implementation process, each step of the above method can be completed by the hardware integrated logic circuit or software instructions in the processor 402. The above processor 402 can be a general-purpose processor, including a central processing unit (CPU), a network processor (NP), etc.; it can also be a digital signal processor (DSP), an application-specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic devices, discrete gates or transistor logic devices, discrete hardware components. The methods, steps and logic block diagrams disclosed in the embodiments of the present application can be implemented or executed. The general processor can be a microprocessor or the processor can also be any conventional processor, etc. The steps of the method disclosed in the embodiments of the present application can be directly embodied as a hardware decoding processor to execute, or the hardware and software modules in the decoding processor are combined to execute. The software module may be located in a storage medium mature in the art such as a random access memory, a flash memory, a read-only memory, a programmable read-only memory, or an electrically erasable programmable memory, a register, etc. The storage medium is located in the memory 401, and the processor 402 reads the information in the memory 401 and completes the steps of the above method in combination with its hardware.

[0096] Corresponding to the above-mentioned method for processing adhesions on the belt conveyor, an embodiment of the present application also provides a computer-readable storage medium, which stores computer-executable instructions. When the computer-executable instructions are called and executed by the processor, the computer-executable instructions prompt the processor to execute the steps of the above-mentioned method for processing adhesions on the belt conveyor.

[0097] The device for processing adhesions on the belt conveyor provided in the embodiment of the present application can be specific hardware on the device or software or firmware installed on the device. The device provided in the embodiment of the present application has the same implementation principle and technical effects as the aforementioned method embodiment. For the sake of brief description, the parts not mentioned in the device embodiment can refer to the corresponding contents in the aforementioned method embodiment. Those skilled in the art can clearly understand that for the convenience and simplicity of description, the specific working processes of the systems, devices and units described above can all refer to the corresponding processes in the aforementioned method embodiment, and will not be repeated here.

[0098] In the embodiments provided in the present application, it should be understood that the disclosed devices and methods can be implemented in other ways. The device embodiments described above are merely schematic. For example, the division of the units is only a logical function division. There may be other division methods in actual implementation. For example, multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be through some communication interfaces, and the indirect coupling or communication connection of the devices or units can be electrical, mechanical or other forms.

[0099] For another example, the flowchart and block diagram in the accompanying drawings show the possible architecture, function and operation of the device, method and computer program product according to multiple embodiments of the present application. In this regard, each box in the flowchart or block diagram can represent a module, a program segment or a part of the code, and the module, the program segment or a part of the code contains one or more executable instructions for realizing the specified logical function. It should also be noted that in some alternative implementations, the functions marked in the box can also occur in a different order from the order marked in the accompanying drawings. For example, two consecutive boxes can actually be executed substantially in parallel, and they can sometimes be executed in the opposite order, depending on the functions involved. It should also be noted that each box in the block diagram and / or the flowchart, and the combination of the boxes in the block diagram and / or the flowchart can be implemented with a dedicated hardware-based system that performs a specified function or action, or can be implemented with a combination of dedicated hardware and computer instructions.

[0100] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0101] In addition, each functional unit in the embodiments provided in the present application may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.

[0102] If the function is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present application, or the part that contributes to the prior art or the part of the technical solution, can be embodied in the form of a software product. The computer software product is stored in a storage medium, including a number of instructions to enable a computer device (which can be a personal computer, server, or network device, etc.) to execute all or part of the steps of the method for processing adhesions on the belt conveyor described in each embodiment of the present application. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (Read-Only Memory, referred to as ROM), random access memory (Random Access Memory, referred to as RAM), disk or optical disk and other media that can store program codes.

[0103] It should be noted that similar numbers and letters represent similar items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and are not to be understood as indicating or implying relative importance.

[0104] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the present application, which are used to illustrate the technical solution of the present application, rather than to limit it. The protection scope of the present application is not limited thereto. Although the present application is described in detail with reference to the aforementioned embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solution recorded in the aforementioned embodiments within the technical scope disclosed in the present application, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiment of the present application. They should all be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be based on the protection scope of the claims.

Claims

1. A method for treating adhesions on a belt conveyor, characterized in that: The method comprises: Acquire X-ray image information on the belt conveyor during the sorting process through an X-ray recognition system, and determine the particle size of each particle on the belt conveyor according to the X-ray image information; Determine whether the particle size is smaller than a preset lower limit particle size threshold; If the particle size is smaller than the preset lower limit particle size threshold of the feed material, the first particle smaller than the preset lower limit particle size threshold of the feed material is determined as an initial adhesion; Determining a target time interval for the next entry of the initial adhesion object into the X-ray recognition system according to the total belt length, belt speed, and belt speed fluctuation of the belt conveyor; within the target time interval, determining again whether there are second particles similar to the initial adhesion at a corresponding position of the initial adhesion on the belt; If there is a second particle similar to the initial adhesion, the second particle is determined as the final adhesion, and the information of the final adhesion is sent to the data processing end; wherein the information of the final adhesion includes the corresponding position of the final adhesion on the belt.

2. The method according to claim 1, characterized in that The step of determining a target time interval for the initial adhesion to enter the X-ray recognition system next time according to the total belt length, belt speed, and belt speed fluctuation of the belt conveyor comprises: According to the total belt length, belt speed and belt speed fluctuation of the belt conveyor, the target time interval for the initial adhesion to enter the X-ray recognition system next time is determined by the following formula: [t1*k1,t2*k2], t1=L / (v0+Δv), t2=L / (v0-Δv); Among them, L is the total length of the belt, v0 is the belt speed, Δv is the belt speed fluctuation, [t1*k1, t2*k2] is the target time interval, k1 and k2 are preset adjustment coefficients, and the preset adjustment coefficients are used to expand the cleaning range, k1 is less than 1 and k2 is greater than 1.

3. The method according to claim 1, characterized in that Before obtaining the X-ray image information on the belt conveyor during the sorting process through the X-ray recognition system, the method further includes: Correcting the belt on the belt conveyor and obtaining the intensity fluctuation range of different points of the belt after correction; The parameters are adjusted according to the intensity fluctuation ranges at different points to identify particles smaller than a preset minimum particle size.

4. The method according to claim 3, characterized in that After determining the target time interval for the initial adhesion to enter the X-ray recognition system next time, the method further includes: Determine the target recognition process entering the target time interval as the first round of judgment process; If a third particle identical to the initial adhesion is detected before the initial adhesion enters the time period corresponding to the first round of judgment process, the third particle is determined as a contamination particle on the identification light path, and it is determined that the contamination particle is to be cleared and an alarm of light path contamination is issued.

5. The method according to claim 4, characterized in that After determining the target identification process entering the target time interval as the first round of judgment process, the method further includes: If non-similar particles that are not similar to the initial adhesions exist at the corresponding positions of the initial adhesions on the belt within the time period corresponding to the first round of judgment process, it is determined to wait for a second round of judgment process after the first round of judgment process, and a judgment round for each of the initial adhesions is set.

6. The method according to claim 1, characterized in that After sending the information of the final adhesion to the data processing end, the method further includes: The cleaning device is moved to a corresponding position of the final adhered object on the belt through the data processing end; The final adhesions are removed by the cleaning device based on a preset blowing time.

7. The method according to claim 6, characterized in that The cleaning equipment includes a rubber scraper, a brush, and an intelligent cleaning device; The intelligent cleaning device is equipped with a blowing unit and multiple fixed cleaning units, and the fixed cleaning units are used to regularly open the corresponding blowing units according to the particle positions and movement time; alternatively, the intelligent cleaning device uses a slide rail sliding adjustment method to control a single cleaning unit to perform cleaning at a fixed position.

8. A device for processing adhesions on a belt conveyor, characterized in that: include: An acquisition module, used for acquiring X-ray image information on the belt conveyor during the sorting process through an X-ray recognition system, and determining the particle size of each particle on the belt conveyor according to the X-ray image information; A first judgment module is used to judge whether the particle size is smaller than a preset lower limit particle size threshold of the feed; A first determination module is used to determine the first particle smaller than the preset feed lower limit particle size threshold as an initial adhesion if the particle size is smaller than the preset feed lower limit particle size threshold; A second determination module is used to determine a target time interval for the initial adhesion to enter the X-ray recognition system next time according to the total belt length, belt speed and belt speed fluctuation of the belt conveyor; A second judgment module is used to judge again whether there are second particles similar to the initial adhesion at the corresponding position of the initial adhesion on the belt within the period of the target time interval; The sending module is used for determining the second particle similar to the initial adhesion object as the final adhesion object if the second particle exists, and sending the information of the final adhesion object to the data processing end; wherein the information of the final adhesion object includes the corresponding position of the final adhesion object on the belt.

9. An electronic device comprising a memory and a processor, wherein the memory stores a computer program that can be run on the processor, characterized in that: When the processor executes the computer program, the steps of the method according to any one of claims 1 to 7 are implemented.

10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores computer-executable instructions. When the computer-executable instructions are called and executed by a processor, the computer-executable instructions prompt the processor to execute the method according to any one of claims 1 to 7.

Citation Information

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