Impurity-removing shaping device for copper wire production
By using magnets and scraper rings in the copper wire production and shaping device to adsorb and collect impurities on the surface of the copper wire, the problem of impurities residue on the surface of the copper wire is solved, the purity and conductive properties of the copper wire are improved, and efficient impurity removal and compound collection are achieved.
Patent Information
- Application Number
- CN202411773661.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the copper wire production process, impurities such as iron, zinc, lead, nickel, etc. in copper ore remain on the surface of the copper wire, resulting in rough surface and uneven color, increasing resistance and affecting conductive properties.
A shaping device including components such as magnets, scraper rings, and collectors are designed. By adsorbing metal compounds on the surface of copper wires, the scraper rings and scraper parts are used to realize the automatic adsorption, movement and collection of compounds, and the wiper parts are combined to remove surface impurities and dust.
Effectively remove impurities and compounds on the surface of copper wire, improve the purity and conductivity of copper wire, reduce resistance, improve transmission efficiency, and realize automatic collection and processing of compounds.
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Figure CN119565964A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of shaping devices for copper wire production, in particular to a shaping device for copper wire production for removing impurities. Background Art
[0002] As a key component of conductive, heat transfer and structural materials, the quality and purity of copper wire directly affect the performance and reliability of electronic products, power equipment, communication cables and many other fields. In the copper wire processing industry, the quality of copper wire is directly related to the performance and service life of the final product. Especially in the hot-dip tinned copper wire production line, the surface quality and purity of copper wire have a vital impact on the tinning effect and subsequent processing. However, copper wire still has the following defects during production:
[0003] Since copper ore itself contains a variety of impurity elements, such as iron, zinc, lead, nickel, etc., when making copper wire, these tiny particles and compounds will remain on the surface of the copper wire, making the surface of the copper wire rough. Some compounds will appear in different colors, resulting in uneven color on the surface of the copper wire, reducing the appearance quality of the product, and these compounds will form a thin film with poor conductivity, which increases the resistance of the copper wire and affects the transmission efficiency of current.
[0004] Therefore, the present invention provides a copper wire production shaping device for removing impurities to make up for and improve the shortcomings of the prior art. Summary of the invention
[0005] In view of the defects existing in the prior art, the present invention provides a shaping device for copper wire production for removing impurities, which can effectively solve the above-mentioned technical problems.
[0006] The technical implementation scheme of the present invention is as follows: a shaping device for copper wire production for removing impurities comprises a base, the left and right sides of the base are fixedly connected with slide rails, the upper surface of the slide rails is slidably connected with a first sliding block, the inner side of the upper surface of the first sliding block is rotatably connected with an electric roller, the outer surface of the inner side of the electric roller is detachably wound with copper wire, the upper surface of the base is fixedly connected with a motor, the outer surface of the motor output shaft is meshed with a first spur gear, the left side of the first spur gear is fixedly connected with a heating shaping device, the outer surface of the heating shaping device is rotatably connected to the upper surface of the base, the front side of the base is fixedly connected with a first fixing member, and the left side of the heating shaping device A second spur gear is fixedly connected to the outer surface, a third spur gear is meshed with the outer surface of the front side of the second spur gear, a rotating rod is fixedly connected to the left side of the third spur gear, the outer surface of the rotating rod is rotatably connected to the inner side of the top of the first fixed member, a missing gear is fixedly connected to the left side of the rotating rod, a fourth spur gear is meshed with the outer surface of the missing gear, a first torsion spring is fixedly connected to the right side of the fourth spur gear, one end of the first torsion spring away from the fourth spur gear is fixedly connected to the left side of the top of the first fixed member, a one-way screw is fixedly connected to the side of the fourth spur gear away from the first torsion spring, and a sliding frame is threadedly connected to the outer surface of the one-way screw close to the fourth spur gear.
[0007] More preferably, a scraper ring is fixedly connected to the rear side of the right end of the sliding frame, a magnet is slidably connected to the outer surface of the scraper ring, a magnet is slidably connected to the outer surface of the scraper ring, a fixing ring is fixedly connected to the outer surface of the magnet, the bottom of the outer surface of the fixing ring is fixedly connected to the upper surface of the base, and collecting pieces are fixedly connected to the outer surfaces of both ends of the fixing ring.
[0008] More preferably, the upper surface of the base on the side away from the heating and shaping device is fixedly connected to a water tank, and circular holes are symmetrically opened on the left and right sides of the water tank, and the outer surfaces of the circular holes on the left and right sides of the water tank are detachably connected to rubber plugs, and the inner sides of the rubber plugs are slidably connected to the outer surface of the copper wire, and the inner side of the water tank is detachably connected to a filter screen, and the outer surface of the copper wire is symmetrically slidably connected to a wiping piece, and the top of the right side of the wiping piece is fixedly connected, and the bottom on the side away from the copper wire is fixedly connected to a two-way electric telescopic rod, and the upper surface of the middle part of the two-way electric telescopic rod is fixedly connected to the lower surface of the water tank.
[0009] More preferably, a sliding member is slidably connected to the middle part of the upper surface of the collecting member, a telescopic spring is sleeved on the outer surface of the top of the sliding member, the lower surface of the telescopic spring is fixedly connected to the middle part of the upper surface of the collecting member, the lower surface of the sliding member is fixedly connected to a fixing frame, the front and rear sides of the fixing frame are rotatably connected to elastic cloth, a plurality of wedge blocks are fixedly connected to the lower surface of the fixing frame in a straight line, the outer surfaces at both ends of the fixing frame are rotatably connected to a first rotating rod, the top of the first rotating rod is rotatably connected to a guide member, the outer surface of the fixing frame away from the first rotating rod is rotatably connected to a second rotating rod, and the second rotating rod is rotatably connected to the outer surface of the fixing frame. Another guide member is rotatably connected to the top of the two rotating rods, a second torsion spring is fixedly connected to the side of the first rotating rod away from the center of the fixed frame, and the other end of the second torsion spring is fixedly connected to the outer surface of the fixed frame, the guide member and the side of the top of the other guide member close to the sliding member are rotatably connected to the two ends of the magnet, the guide member and the upper surface of the inner side of the other guide member are rotatably connected to a scraper member, the second rotating rod is fixedly connected to another second torsion spring on one side close to the center of the fixed frame, and the other second torsion spring is fixedly connected to the outer surface of the second torsion spring at one end away from the second rotating rod.
[0010] More preferably, the left side is fixedly connected with a second fixing part, the outer surface of the second fixing part away from one end is slidably connected to the inner side of the water tank, the right side of the second fixing part close to one end of the water tank is rotatably connected with a stirring part, both ends of the stirring part are fixedly connected with a fifth spur gear, the outer surface of the fifth spur gear is meshed with a rack, and the lower surface of the rack is fixedly connected to the upper surface of the filter.
[0011] More preferably, the outer surfaces on the left and right sides of the copper wire are symmetrically slidably connected to limit members, the bottom of the limit member is threadedly connected to a bidirectional screw, and a reference mark is fixedly connected to one side of the limit member close to the end of the copper wire.
[0012] More preferably, a sponge block is fixedly connected to one side of the water tank close to the heating and shaping device, and the inner side of the sponge block is slidably connected to the outer surface of the copper wire.
[0013] More preferably, an extrusion rod is fixedly connected to the inner side of the top of the scraper ring, and the outer surface of the extrusion rod away from the scraper ring is slidably matched with the inclined surface of the bottom of the wedge block.
[0014] More preferably, the front and rear sides of the limit member are slidably connected to the upper surface of the base, and the front and rear ends of the bidirectional screw are rotatably connected to the inner side of the base.
[0015] Compared with the prior art, the present invention has the following advantages:
[0016] 1. The present invention can effectively adsorb metal compounds on the surface of the copper wire by sleeve-connecting the magnet to the outer surface of the copper wire, significantly reducing the residue of these compounds on the surface of the copper wire, thereby improving the purity of the copper wire, increasing the conductivity of the copper wire and reducing the resistance. In power transmission and signal transmission, low resistance can reduce energy loss and improve transmission efficiency. The compounds adsorbed inside the magnet can be moved to the inner side of the collecting part by the reciprocating sliding of the scraping part, so that the compounds can be automatically adsorbed, moved and collected, greatly improving the efficiency of removing the compounds.
[0017] 2. The present invention connects the inner side of the wiping piece to the outer surface of the copper wire through sliding, thereby being able to effectively remove impurities and dust remaining on the surface of the copper wire and maintain the cleanliness of the surface of the copper wire. The wiping piece can further smooth the surface of the copper wire when sliding, remove tiny protrusions or uneven parts caused by solution immersion, and improve the smoothness and appearance quality of the copper wire. The wiping piece can be driven to shake inside the water tank when the bidirectional electric telescopic rod is indirectly extended and retracted, and impurities attached to the wiping piece can be shaken off, thereby maintaining the cleanliness of the wiping piece and avoiding secondary contamination of the copper wire.
[0018] 3. The present invention realizes the centralized collection of compounds by scraping the top of the inner side of the magnet to both sides through the scraper and then taking them out uniformly through the scraper ring. This not only facilitates the subsequent compound processing work and reduces the scattering and flying of compounds, but also avoids the accumulation of compounds on the inner side of the top of the magnet and causing them to fall. The concentrated compounds can be more easily classified, recycled or processed, thereby improving the overall processing efficiency.
[0019] 4. The present invention can ensure that the solute and solvent in the solution in the water tank are fully mixed by stirring the inside of the water tank through the stirring element, so that the solute is more evenly distributed in the solution, which helps to increase the dissolution rate of the solute on the impurities on the surface of the copper wire, and can also make each part of the copper wire in the solution receive the same degree of treatment, thereby improving the consistency of the treatment effect.
[0020] 5. The present invention limits the copper wire by slidingly connecting to the outer surface of the copper wire when the limiter moves inward, thereby preventing the copper wire from deflecting when the wire is being drawn out and collected, accurately controlling the direction and shape of the copper wire, reducing processing errors caused by deviation, and improving the processing accuracy of the product. It can also prevent excessive pulling when the wire is being drawn out and collected, and prevent the outer surface of the copper wire from touching the edge of the heating orienting device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0022] Figure 2 It is a three-dimensional structural schematic diagram of the first spur gear, the motor and the heating and shaping device and other components of the present invention.
[0023] Figure 3 It is a schematic diagram of the three-dimensional structure of the missing gear, the first torsion spring, the sliding frame and other components of the present invention.
[0024] Figure 4 It is a sectional view of the three-dimensional structure of the fixing ring, magnet, scraper ring and other components of the present invention.
[0025] Figure 5 This is a sectional view of the three-dimensional structure of the wiping piece, sponge block and other components of the present invention.
[0026] Figure 6 It is a sectional view of the three-dimensional structure of the fixing ring, the sliding member and the wedge block of the present invention.
[0027] Figure 7 It is a sectional view of the three-dimensional structure of the telescopic spring, wedge block, extrusion rod and other components of the present invention.
[0028] Figure 8 This is a sectional view of the three-dimensional structure of the sliding member, the fixing frame and the elastic cloth of the present invention.
[0029] Fig. 9 It is a three-dimensional structural schematic diagram of the wedge block, the fixing frame and the scraping member of the present invention.
[0030] Fig.10 It is a schematic diagram of the three-dimensional structure of the guide member, the fixing frame and the scraper member of the present invention.
[0031] Fig.11 This is a sectional view of the three-dimensional structure of the fifth spur gear, the second fixing member, the stirring member and other components of the present invention.
[0032] Fig.12 This is a sectional view of the three-dimensional structure of the filter screen, stirring element, rack and other components of the present invention
[0033] Fig.13 It is a schematic diagram of the three-dimensional structure of the limiter, the bidirectional screw and the reference mark of the present invention.
[0034] The markings of the components in the accompanying drawings are as follows: 1-base, 11-slide rail, 12-first sliding block, 13-copper wire, 131-electric roller, 14-first spur gear, 15-motor, 16-heating and shaping device, 17-first fixing member, 2-second spur gear, 21-third spur gear, 22-rotating rod, 23-missing gear, 231-fourth spur gear, 24-first torsion spring, 25-sliding frame, 26-fixing ring, 27-one-way screw, 28-collecting member, 29-magnet, 291-scraper ring, 3-water tank, 3 1-rubber plug, 32-wiping member, 33-sliding member, 34-filter screen, 35-bidirectional electric telescopic rod, 36-sponge block, 4-sliding member, 41-telescopic spring, 42-wedge block, 43-extrusion rod, 44-guide member, 441-first rotating rod, 442-second rotating rod, 45-fixed frame, 46-scraping member, 47-second torsion spring, 48-elastic cloth, 5-rack, 51-fifth spur gear, 52-second fixing member, 53-stirring member, 6-limiting member, 61-bidirectional screw, 62-reference mark. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] The present invention will be further described below in conjunction with the embodiments.
[0037] Embodiments of the present invention
[0038] refer to Figures 1 to 4As shown, a shaping device for copper wire production for removing impurities comprises a base 1, and the left and right sides of the base 1 are fixedly connected with slide rails 11, and the upper surface of the slide rail 11 is slidably connected with a first sliding block 12, and the slide rail 11 is used to drive the first sliding block 12 to slide on the inner side of the slide rail 11, and the inner side of the upper surface of the first sliding block 12 is rotatably connected with an electric roller 131, and the outer surface of the inner side of the electric roller 131 is detachably wound with a copper wire 13, and the copper wire 13 can be driven to unwind and rewind by rotating the electric roller 131, and the upper surface of the base 1 is fixedly connected with a motor 15, and the outer surface of the output shaft of the motor 15 is meshed with a first spur gear 14, and the left side of the first spur gear 14 is fixedly connected with a heating shaping device 16, through When the output shaft of the motor 15 rotates, it can drive the heating and shaping device 16 to rotate at the same time. The outer surface of the heating and shaping device 16 is rotatably connected to the upper surface of the base 1. The front side of the base 1 is fixedly connected to the first fixing member 17. The outer surface of the left side of the heating and shaping device 16 is fixedly connected to the second spur gear 2. The outer surface of the front side of the second spur gear 2 is meshed with the third spur gear 21. When the second spur gear 2 rotates, it is used to drive the third spur gear 21 to rotate at the same time. The left side of the third spur gear 21 is fixedly connected to the rotating rod 22. The outer surface of the rotating rod 22 is rotatably connected to the inner side of the top of the first fixing member 17. The left side of the rotating rod 22 is fixedly connected to the missing gear 23. The outer surface of the missing gear 23 is meshed with the fourth spur gear 231 The right side of the fourth spur gear 231 is fixedly connected with a first torsion spring 24, and the first torsion spring 24 is used to drive the fourth spur gear 231 to reset. One end of the first torsion spring 24 away from the fourth spur gear 231 is fixedly connected to the left side of the top of the first fixing member 17, and the side of the fourth spur gear 231 away from the first torsion spring 24 is fixedly connected with a one-way screw 27, and the outer surface of the one-way screw 27 close to the fourth spur gear 231 is threadedly connected with a sliding frame 25, and when the one-way screw 27 rotates, the sliding frame 25 can be driven to slide on the outer surface of the one-way screw 27, and the rear side of the right end of the sliding frame 25 is fixedly connected with a scraper ring 291, and the outer surface of the scraper ring 291 is slidably connected with a magnet 29, through When the scraper ring 291 slides, the metal compounds adsorbed on the inner wall of the magnet 29 can be discharged. The outer surface of the magnet 29 is fixedly connected to a fixing ring 26. The outer surfaces of both ends of the fixing ring 26 are fixedly connected to collecting pieces 28. The collecting pieces 28 are used to collect the metal compounds discharged from the inner wall of the magnet 29. The bottom of the outer surface of the fixing ring 26 is fixedly connected to the upper surface of the base 1. The magnet 29 is sleeved on the outer surface of the copper wire 13, which can effectively adsorb the metal compounds on the surface of the copper wire 13 and significantly reduce the residues of these compounds on the surface of the copper wire 13, thereby improving the purity of the copper wire 13, increasing the conductivity of the copper wire 13 and reducing the resistance. In power transmission and signal transmission, low resistance can reduce energy loss and improve transmission efficiency.
[0039] refer to Figure 5As shown, a shaping device for copper wire production for removing impurities is provided, wherein a water tank 3 is fixedly connected to the upper surface of a base 1 on a side away from a heating shaping device 16, and the water tank 3 is used to immerse the copper wire 13 in the inner side of the water tank 3, and round holes are symmetrically provided on the left and right sides of the water tank 3, and rubber plugs 31 are detachably connected to the outer surfaces of the round holes on the left and right sides of the water tank 3, and the rubber plugs 31 are used to prevent the liquid inside the water tank 3 from leaking, and the inner side of the rubber plugs 31 is slidably connected to the outer surface of the copper wire 13, and a filter screen 34 is detachably connected to the inner side of the water tank 3, and the filter screen 34 is used to filter the impurities inside the water tank 3, and a wiper 32 is symmetrically slidably connected to the outer surface of the copper wire 13, and the top of the right side of the wiper 32 is fixedly connected to 3 3, a two-way electric telescopic rod 35 is fixedly connected to the bottom of the side of 33 away from the copper wire 13, and the two-way electric telescopic rod 35 is used to drive 33 to merge and separate. The upper surface of the middle part of the two-way electric telescopic rod 35 is fixedly connected to the lower surface of the water tank 3, and a sponge block 36 is fixedly connected to the side of the water tank 3 close to the heating and shaping device 16. The sponge block 36 is used to wipe the moisture on the outer surface of the copper wire 13. The inner side of the sponge block 36 is slidably connected to the outer surface of the copper wire 13, and is slidably connected to the outer surface of the copper wire 13 through the inner side of the wiping member 32, so that the impurities and dust remaining on the surface of the copper wire 13 can be effectively removed to maintain the cleanliness of the surface of the copper wire 13. When the wiping member 32 slides, the surface of the copper wire 13 can be further smoothed to remove the tiny protrusions or uneven parts caused by the solution immersion.
[0040] refer to Figures 6 to 10As shown, a shaping device for copper wire production for removing impurities is shown, wherein a sliding member 4 is slidably connected to the middle of the upper surface of the collecting member 28, a telescopic spring 41 is sleeved on the outer surface of the top of the sliding member 4, the telescopic spring 41 is used to reset the sliding member 4, the lower surface of the telescopic spring 41 is fixedly connected to the middle of the upper surface of the collecting member 28, a fixing frame 45 is fixedly connected to the lower surface of the sliding member 4, the front and rear sides of the fixing frame 45 are rotatably connected to elastic cloth 48, a plurality of wedge blocks 42 are fixedly connected to the lower surface of the fixing frame 45 in a straight line, an extrusion rod 43 is fixedly connected to the inner side of the top of the scraper ring 291, and the extrusion rod 43 is away from the scraper. The outer surface of the material ring 291 is slidably matched with the inclined surface at the bottom of the wedge block 42. The outer surfaces of both ends of the fixing frame 45 are rotatably connected with the first rotating rod 441. When the fixing frame 45 slides upward, the first rotating rod 441 is driven to swing forward. The top of the first rotating rod 441 is rotatably connected with the guide member 44. The outer surface of the fixing frame 45 away from the first rotating rod 441 is rotatably connected with the second rotating rod 442. When the fixing frame 45 moves upward, the second rotating rod 442 is driven to swing backward. The top of the second rotating rod 442 is rotatably connected with another guide member 44. The first rotating rod 441 is away from the fixing frame 4 A second torsion spring 47 is fixedly connected to one side of the center of the first rotating rod 441, and the second torsion spring 47 is used to drive the first rotating rod 441 to reset. The other end of the second torsion spring 47 is fixedly connected to the outer surface of the fixing frame 45. The guide member 44 and the other guide member 44 are rotatably connected to the two ends of the magnet 29 on the top surface of the other guide member 44. The scraper 46 is rotatably connected to the upper surface of the inner side of the guide member 44 and the other guide member 44. The scraper 46 is used to remove the compound stuck on the inner top of the magnet 29. The second rotating rod 442 is fixedly connected to another second torsion spring 47 on one side near the center of the fixing frame 45. Spring 47, another second torsion spring 47 is used to reset the second rotating rod 442, and one end of the other second torsion spring 47 away from the second rotating rod 442 is fixedly connected to the outer surface of the second torsion spring 47, and when the scraper 46 is scraped toward the inner side away from the top of the magnet 29, the compounds can be collected in a concentrated manner, which not only facilitates the subsequent compound processing work, but also reduces the scattering and flying of compounds, and can also avoid the accumulation of compounds on the inner side of the top of the magnet 29 and causing them to fall, and the concentrated compounds can be more easily classified, recycled or processed, thereby improving the overall processing efficiency.
[0041] refer to Fig.11 and 12As shown, a shaping device for copper wire production for removing impurities is provided, wherein a second fixing member 52 is fixedly connected to the left side of 33, and the outer surface of the second fixing member 52 away from one end of 33 is slidably connected to the inner side of the water tank 3, and the right side of the second fixing member 52 close to one end of the water tank 3 is rotatably connected to a stirring member 53, and the stirring member 53 is used to rotate and stir the liquid inside the water tank 3 on the inner side of the water tank 3, and the two ends of the stirring member 53 are fixedly connected to a fifth spur gear 51, and the outer surface of the fifth spur gear 51 is meshed with a rack 5, and the lower surface of the rack 5 is fixedly connected to the upper surface of the filter screen 34. The stirring member 53 stirs inside the water tank 3, which can ensure that the solute and the solvent of the solution in the water tank 3 are fully mixed, so that the solute is more evenly distributed in the solution, which helps to accelerate the dissolution rate of the solute to the impurities on the surface of the copper wire 13, and can also ensure that each part of the copper wire 13 in the solution is treated to the same extent, thereby improving the consistency of the treatment effect.
[0042] refer to Fig.13 As shown, a shaping device for copper wire production for removing impurities is provided. The outer surfaces on the left and right sides of the copper wire 13 are symmetrically slidably connected to the limiting member 6. The limiting member 6 is used to limit the moving position of the copper wire 13. The bottom of the limiting member 6 is threadedly connected with a bidirectional screw 61. The front and rear ends of the bidirectional screw 61 are rotatably connected to the inner side of the base 1. The limiting member 6 can be merged and separated by rotating the bidirectional screw 61. The front and rear sides of the limiting member 6 are slidably connected to the upper surface of the base 1. The side of the limiting member 6 close to the end of the copper wire 13 is fixedly connected with a reference mark 62. The reference mark 62 is used to facilitate observation of whether there is a deviation when the copper wire 13 is unwinding and rewinding. When the limiting member 6 moves inward, it can be slidably connected to the outer surface of the copper wire 13 to limit the copper wire 13, thereby preventing the copper wire 13 from deflecting during unwinding and rewinding, accurately controlling the direction and shape of the copper wire 13, and reducing the processing error caused by the deviation.
[0043] The complete working principle and steps of the above embodiment are as follows:
[0044] refer to Figures 1 to 4 As shown, when the copper wire production shaping device is in the initial state, the motor 15 is in the off state, the outer surface of the missing gear 23 is meshed with the outer surface of the fourth spur gear 231, the first torsion spring 24 is in a naturally relaxed state, the front side of the sliding frame 25 is slidably connected to the outer surface of the right end of the one-way screw 27, and the scraper ring 291 is slidably connected to the inner wall of the right end of the magnet 29;
[0045] When the shaping device for copper wire production is used, the copper wire 13 is wound between the two electric rollers 131, and then the motor 15 fixedly connected to the upper surface of the base 1 is started. As the output end of the motor 15 rotates, the first spur gear 14 meshed with the outer surface of the output end of the motor 15 is driven to rotate simultaneously. Since the left end of the first spur gear 14 is fixedly connected to the right end of the heating shaping device 16, the first spur gear 14 rotates and drives the heating shaping device 16 to rotate simultaneously on the upper surface of the base 1, and the outer surface of the left side of the heating shaping device 16 is fixedly connected with the second spur gear 2. As the heating shaping device 16 rotates, the second spur gear 2 is driven to rotate simultaneously. As the second spur gear 2 rotates, it drives the second spur gear meshed with the second spur gear 16 to rotate. The third spur gear 21 on the outer surface of the front side of the gear 2 rotates at the same time, and the left side of the third spur gear 21 is fixedly connected to the right end of the rotating rod 22. As the third spur gear 21 rotates, the rotating rod 22 is driven to rotate at the same time on the inner side of the top of the first fixing member 17, and the rotating rod 22 rotates, and the missing gear 23 fixedly connected to the left end of the rotating rod 22 is driven to rotate at the same time. As the missing gear 23 rotates, the fourth spur gear 231 meshed with the outer surface of the missing gear 23 is driven to rotate at the same time. Since the right side of the fourth spur gear 231 is fixedly connected to the left side of the first torsion spring 24, and the left side of the first torsion spring 24 is fixedly connected to the left side of the first fixing member 17, as the fourth spur gear 231 rotates, it will be in the first torsion spring 24 position. The spring 24 rotates into a power storage state, and when the fourth spur gear 231 rotates, it drives the one-way screw 27 fixedly connected to the left side of the fourth spur gear 231 to rotate simultaneously, and when the one-way screw 27 rotates, it causes the sliding frame 25 threadedly connected to the outer surface of the one-way screw 27 to slide to the left. As the one-way screw 27 slides to the left, it drives the scraper ring 291 fixedly connected to the right side of the rear end of the sliding frame 25 to slide simultaneously, causing the outer surface of the scraper ring 291 to slide on the inner side of the magnet 29, and when the scraper ring 291 slides to the right, it scrapes the compound adsorbed on the inner side of the magnet 29 into the collecting member 28 on the left side of the magnet 29. As the missing gear 23 rotates 180 degrees, the outer surface of the missing gear 23 and the fourth spur gear 23 rotate 180 degrees. The outer surface of the gear 231 is disengaged, and the first torsion spring 24 in the power storage state will drive the fourth spur gear 231 to rotate in the opposite direction. As the fourth spur gear 231 rotates in the opposite direction, it will drive the one-way screw 27 to rotate at the same time. When the one-way screw 27 rotates in the opposite direction, it will prompt the sliding frame 25 slidably connected to the outer surface of the one-way screw 27 to slide to the right. When the sliding frame 25 slides to the right, it will drive the scraper ring 291 to slide to the right at the same time. As the scraper ring 291 slides to the right on the inner wall of the magnet 29, it can scrape the compounds adsorbed on the inner wall of the magnet 29 into the collecting piece 28 on the right side of the magnet 29, thereby realizing automatic adsorption, movement and collection of the compounds, thereby greatly improving the efficiency of removing the compounds.
[0046] refer to Figure 5As shown, when the copper wire production shaping device is in the initial state, the inner side of the wiping member 32 is in contact with the outer surface of the copper wire 13;
[0047] When the copper wire 13 is being processed, the outer surface of the copper wire 13 will be slidably connected to the inside of the water tank 3 and the inner side of the wiping member 32, and the impurities on the outer surface of the copper wire 13 will be scraped, which can effectively remove the impurities and dust remaining on the surface of the copper wire 13 and maintain the cleanliness of the surface of the copper wire 13. When the copper wire 13 is processed, the two-way electric telescopic rod 35 can be started to make the output shafts at the front and rear ends of the two-way electric telescopic rod 35 indirectly extend and retract, and the output end of the two-way electric telescopic rod 35 will drive 33 to move simultaneously when extending and retracting, and the bottom of 33 close to the copper wire 13 side is fixedly connected to the right side of the wiping member 32, and as 33 moves indirectly forward and backward, it will drive the wiping member 32 to move simultaneously, prompting the wiping member 32 to move back and forth inside the water tank 3, so that the impurities attached to the wiping member 32 can be shaken off, the cleanliness of the wiping member 32 is maintained, and the secondary contamination of the copper wire is avoided when the wiping member 32 is used again.
[0048] refer to Figures 6 to 10 As shown, when the copper wire production shaping device is in the initial state, the telescopic spring 41 and the second torsion spring 47 are in a naturally relaxed state, and the elastic cloth 48 is rotatably connected to the front and rear sides of the fixing frame 45 and is in an inclined state;
[0049] As the scraper ring 291 moves to the left, the extrusion rod 43 fixedly connected to the rear side of the scraper ring 291 is driven to move simultaneously. As the extrusion rod 43 slides to the left, it touches the inclined surface at the bottom of the wedge block 42 and causes the wedge block 42 to move upward. Since the upper surface of the wedge block 42 is fixedly connected to the bottom of the fixing frame 45, as the wedge block 42 moves upward, the fixing frame 45 is driven to move upward at the same time. When the fixing frame 45 moves upward, the sliding member 4 fixedly connected to the upper surface of the fixing frame 45 is driven to move upward at the same time. The lower surface of the top of the sliding member 4 The top of the telescopic spring 41 is fixedly sleeved, and the lower surface of the telescopic spring 41 is fixedly connected to the outer surface of the top of the fixing ring 26. As the sliding member 4 moves upward, the telescopic spring 41 is prompted to move to a stretched state, and the upward movement of the fixing frame 45 drives the first rotating rod 441 and the second rotating rod 442 connected to the two ends of the fixing frame 45 to slide upward at the same time. Since the top of the first rotating rod 441 is rotatably connected to the bottom of the front guide member 44, the top of the second rotating rod 442 is rotatably connected to the bottom of the rear guide member 44, and the guide member 4 The inner side of the top of the first rotating rod 441 is rotatably connected to the left side of the magnet 29. As the first rotating rod 441 moves upward, it will cause the first rotating rod 441 to drive the front guide member 44 to rotate forward. At this time, the second torsion spring 47 fixedly connected to the right side of the first rotating rod 441 rotates to a power storage state. When the second rotating rod 442 moves upward, it will cause the second rotating rod 442 to drive the rear guide member 44 to rotate backward. At this time, the second torsion spring 47 fixedly connected to the right side of the second rotating rod 442 rotates to a power storage state, and the guide member 44 rotates forward and backward. When the guide member 44 moves, the scraper 46 will be driven to expand to the front and rear sides. As the scraper 46 expands to the sides, the elastic cloth 48 with the bottom inclined surface will be expanded to the front and rear sides at the same time. As the guide member 44 moves, the scraper 46 will push the compound on the top of the inner side of the magnet 29, pushing the compound to the inner side away from the top of the magnet 29, which can avoid the accumulation of the compound on the inner side of the top of the magnet 29 and prevent the compound from falling again on the upper surface of the copper wire 13, and the concentrated compound can be more easily classified, recycled or processed, thereby improving the overall processing efficiency.
[0050] When the outer surface of the extrusion rod 43 is out of contact with the inclined surface of the wedge block 42, the telescopic spring 41 in the stretched state will drive the sliding member 4 to slide downward, and as the sliding member 4 slides downward, it will drive the fixing frame 45 and the wedge block 42 to move downward at the same time. When the fixing frame 45 moves downward, the top of the first rotating rod 441 and the top of the second rotating rod 442 are out of contact with the guide member 44, and the second torsion spring 47 in the force storage state will drive the first rotating rod 441 to rotate backward, so that the first rotating rod 441 drives the front guide member 44 to swing backward for reset, and the other second torsion spring 47 in the force storage state will drive the second rotating rod 442 to rotate forward, so that the second rotating rod 442 drives the rear guide member 44 to swing forward for reset, and when the guide member 44 is reset, it will drive the scraper 46 connected to the inner side of the bottom of the guide member 44 to reset at the same time.
[0051] Reference 11 and Fig.12 As shown, when the copper wire 13 is processed, it will slide on the inner side of the water tank 3, and when 33 slides forward and backward indirectly, it will drive the second fixing member 52 fixedly connected to the left side of 33 to move forward and backward at the same time, and when the second fixing member 52 moves forward and backward, it will drive the stirring member 53 to move simultaneously, and the left and right sides of the stirring member 53 are fixedly connected between the two sides of the two fifth spur gears 51, and the outer edge surface of the fifth spur gear 51 will engage with the upper surface of the rack 5, as the stirring member 53 moves forward and backward, it will drive the fifth spur gear 51 to move simultaneously, as the fifth spur gear 51 moves on the upper surface of the rack 5, it will cause the fifth spur gear 51 to drive the stirring member 53 to rotate simultaneously, causing the stirring member 53 to stir on the inner side of the water tank 3, which can ensure that the solute and solvent in the solution in the water tank 3 are fully mixed, so that the solute is more evenly distributed in the solution, which helps to increase the solute dissolving rate of impurities on the surface of the copper wire 13.
[0052] As shown in reference 13, by rotating the bidirectional screw 61, the limit member 6 threadedly connected to the outer surface of the bidirectional screw 61 can be moved toward the outer surface of the copper wire 13. As the limit member 6 moves toward the outer surface of the copper wire 13, the reference mark 62 will be driven to move at the same time, so that the upper surface of the reference mark 62 is vertically overlapped with the outer surface of the copper wire 13, and when the limit member 6 moves, it will also cause the inner side of the top of the limit member 6 to slide and fit against the outer surface of the copper wire 13, so as to limit the outer surface of the copper wire 13, and avoid the operator from failing to adjust the position of the electric roller 131 in time due to negligence. By observing whether the outer surface of the copper wire 13 is vertically overlapped with the reference mark 62, it is possible to timely detect whether the copper wire 13 is offset, thereby reducing the processing error caused by the offset, improving the processing accuracy of the product, and preventing excessive pulling during wire drawing and wire collection, so as to avoid the outer surface of the copper wire 13 touching the edge of the heating and shaping device 16.
[0053] Although the present disclosure has been shown and described with reference to specific exemplary embodiments of the present disclosure, it should be understood by those skilled in the art that various changes in form and details may be made to the present disclosure without departing from the spirit and scope of the present disclosure as defined by the appended claims and their equivalents. Therefore, the scope of the present disclosure should not be limited to the above-mentioned embodiments, but should be determined not only by the appended claims, but also by the equivalents of the appended claims.
Claims
1. A shaping device for copper wire production for removing impurities, comprising a base (1), wherein the left and right sides of the base (1) are fixedly connected to slide rails (11), the upper surface of the slide rail (11) is slidably connected to a first sliding block (12), the inner side of the upper surface of the first sliding block (12) is rotatably connected to an electric roller (131), the outer surface of the inner side of the electric roller (131) is detachably wound with a copper wire (13), the upper surface of the base (1) is fixedly connected to a motor (15), the outer surface of the output shaft of the motor (15) is meshed with a first spur gear (14), the left side of the first spur gear (14) is fixedly connected to a heating shaping device (16), the outer surface of the heating shaping device (16) is rotatably connected to the upper surface of the base (1), and the front side of the base (1) is fixedly connected to a first fixing member (17), characterized in that: The outer surface of the left side of the heating and shaping device (16) is fixedly connected with a second spur gear (2), the outer surface of the front side of the second spur gear (2) is meshed with a third spur gear (21), the left side of the third spur gear (21) is fixedly connected with a rotating rod (22), the outer surface of the rotating rod (22) is rotatably connected to the inner side of the top of the first fixing member (17), the left side of the rotating rod (22) is fixedly connected with a missing gear (23), the outer surface of the missing gear (23) is meshed with a fourth spur gear (231), the right side of the fourth spur gear (231) is fixedly connected with a first torsion spring (24), one end of the first torsion spring (24) away from the fourth spur gear (231) is fixedly connected to the left side of the top of the first fixing member (17), the side of the fourth spur gear (231) away from the first torsion spring (24) is fixedly connected with a one-way screw (27), and the outer surface of the one-way screw (27) close to the fourth spur gear (231) is threadedly connected with a sliding frame (25).
2. A shaping device for copper wire production for removing impurities according to claim 1, characterized in that: A scraper ring (291) is fixedly connected to the rear side of the right end of the sliding frame (25); a magnet (29) is slidably connected to the outer surface of the scraper ring (291); a magnet (29) is slidably connected to the outer surface of the scraper ring (291); a fixing ring (26) is fixedly connected to the outer surface of the magnet (29); the bottom of the outer surface of the fixing ring (26) is fixedly connected to the upper surface of the base (1); and collecting pieces (28) are fixedly connected to the outer surfaces of both ends of the fixing ring (26).
3. A shaping device for copper wire production for removing impurities according to claim 2, characterized in that: A water tank (3) is fixedly connected to the upper surface of the base (1) on the side away from the heating and shaping device (16); circular holes are symmetrically formed on the left and right sides of the water tank (3); rubber plugs (31) are detachably connected to the outer surfaces of the circular holes on the left and right sides of the water tank (3); the inner side of the rubber plug (31) is slidably connected to the outer surface of the copper wire (13); a filter screen (34) is detachably connected to the inner side of the water tank (3); a wiping member (32) is symmetrically slidably connected to the outer surface of the copper wire (13); the top of the right side of the wiping member (32) is fixedly connected to (33); a bidirectional electric telescopic rod (35) is fixedly connected to the bottom of the (33) on the side away from the copper wire (13); and the upper surface of the middle part of the bidirectional electric telescopic rod (35) is fixedly connected to the lower surface of the water tank (3).
4. A shaping device for copper wire production for removing impurities according to claim 3, characterized in that: The middle part of the upper surface of the collecting member (28) is slidably connected to a sliding member (4), the outer surface of the top of the sliding member (4) is sleeved with a telescopic spring (41), the lower surface of the telescopic spring (41) is fixedly connected to the middle part of the upper surface of the collecting member (28), the lower surface of the sliding member (4) is fixedly connected to a fixing frame (45), the front and rear sides of the fixing frame (45) are both rotatably connected to elastic cloth (48), the lower surface of the fixing frame (45) is linearly fixedly connected to a plurality of wedge blocks (42), the outer surfaces of both ends of the fixing frame (45) are rotatably connected to a first rotating rod (441), the top of the first rotating rod (441) is rotatably connected to a guide member (44), the outer surface of the fixing frame (45) away from the first rotating rod (441) is rotatably connected to a second rotating rod (442), the second rotating rod (442) is rotatably connected to the outer surface of the fixing frame (45) The top of the first rotating rod (44) is rotatably connected to another guide member (44), the side of the first rotating rod (441) away from the center of the fixed frame (45) is fixedly connected to a second torsion spring (47), the other end of the second torsion spring (47) is fixedly connected to the outer surface of the fixed frame (45), the guide member (44) and the other guide member (44) are rotatably connected to the two ends of the magnet (29) on the side of the top close to the sliding member (4), the guide member (44) and the other guide member (44) are rotatably connected to the upper surface of the inner side thereof with a scraper member (46), the second rotating rod (442) is fixedly connected to another second torsion spring (47) on one side close to the center of the fixed frame (45), and the other second torsion spring (47) is fixedly connected to the outer surface of the second torsion spring (47) on one end away from the second rotating rod (442).
5. A shaping device for copper wire production for removing impurities according to claim 4, characterized in that: The left side of the (33) is fixedly connected to a second fixing member (52); the outer surface of the second fixing member (52) away from the end of the (33) is slidably connected to the inner side of the water tank (3); the right side of the second fixing member (52) close to the end of the water tank (3) is rotatably connected to a stirring member (53); the two ends of the stirring member (53) are fixedly connected to a fifth spur gear (51); the outer surface of the fifth spur gear (51) is meshed with a rack (5); the lower surface of the rack (5) is fixedly connected to the upper surface of the filter screen (34).
6. A shaping device for copper wire production for removing impurities according to claim 5, characterized in that: The outer surfaces of the left and right sides of the copper wire (13) are symmetrically slidably connected to the limiter (6), the bottom of the limiter (6) is threadedly connected to a bidirectional screw (61), and a reference mark (62) is fixedly connected to one side of the limiter (6) close to the end of the copper wire (13).
7. A shaping device for copper wire production for removing impurities according to claim 6, characterized in that: A sponge block (36) is fixedly connected to one side of the water tank (3) close to the heating and shaping device (16), and the inner side of the sponge block (36) is slidably connected to the outer surface of the copper wire (13).
8. A shaping device for copper wire production to remove impurities according to claim 7, characterized in that: The inner side of the top of the scraper ring (291) is fixedly connected with an extrusion rod (43), and the outer surface of the extrusion rod (43) away from the scraper ring (291) is slidably matched with the inclined surface at the bottom of the wedge block (42).
9. A shaping device for copper wire production for removing impurities according to claim 8, characterized in that: The front and rear ends of the stopper (6) are slidably connected to the upper surface of the base (1), and the front and rear ends of the bidirectional screw (61) are rotatably connected to the inner side of the base (1).