Automatic filling equipment for forming concrete test blocks

By designing automatic loading equipment and using vibration base and scraper technology, the problems of low loading efficiency, uneven quality and high cost of concrete test block production are solved, and efficient and uniform test block molding and reduced production costs are achieved.

CN119567388BActive Publication Date: 2025-04-22河北水利电力学院
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Patent Information

Application Number
CN202510139350.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-08
Publication Date
2025-04-22
Estimated Expiration
2045-02-08

AI Technical Summary

Technical Problem

The production and filling efficiency of existing concrete test blocks is low, the quality is uneven, and the cost is high, and there are safety hazards and test block defects.

Method used

An automatic filling equipment for forming concrete test blocks is designed, including a vibration base, a lifting filler mechanism and a loading mold. The scraper is used to scrape and compact it multiple times to ensure that the concrete is evenly filled and tightened.

Benefits of technology

It improves the production efficiency and quality of the test block, ensures that the inside of the test block is firm, square in appearance and flat in surface, reduces production costs and reduces safety hazards.

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Abstract

The present invention relates to the technical field of concrete processing, and proposes an automatic filling device for forming concrete test blocks, including a vibrating base, a lifting and filling mechanism and a filling mold, wherein the filling mold is provided with a forming cavity, the filling mold is arranged on the top of the vibrating base, the lifting and filling mechanism includes a lifting unit, a material receiving platform, a driving unit, a first scraper and a second scraper, the material receiving platform has a filling opening, the material receiving platform is arranged on the lifting unit, the lifting unit is lifted to make the filling opening close to or away from the upper port of the forming cavity, the driving unit is arranged on the material receiving platform, the first scraper and the second scraper are movably arranged on the material receiving platform in parallel with the same direction, the first scraper, the second scraper and the material receiving platform enclose a material receiving cavity, and the driving unit drives the first scraper to reciprocate and can selectively drive the second scraper to reciprocate. Through the above technical scheme, the problems of low efficiency, uneven quality and high cost in the production and filling of concrete test blocks in the prior art are solved.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete processing, and in particular to automatic filling equipment for forming concrete test blocks. Background Art

[0002] Concrete test blocks, also known as cubic test blocks, are used to demonstrate the overall construction quality of concrete structures. Concrete test blocks are mainly used to test the compressive strength of concrete. Concrete test blocks produced in my country are generally made of cubic test blocks. Due to the large volume of 20 cubic centimeters of test blocks, it is easy to waste a lot of materials. Usually, 15 cubic centimeters of test blocks are used to make concrete test blocks.

[0003] In the prior art, there are two main forms of making concrete test blocks at home and abroad. One is manual manufacturing. This method is basically manual operation. Use a shovel to take out the concrete from the tanker and put it into a test mold little by little. Each test mold is filled with 1 / 3 of the entire space, and then use an iron rod to properly knock it down to make the material flat. Repeat this cycle until completion. This production method has high labor intensity and low production efficiency. At present, some problems often occur during the construction process. For example, due to the limitations of on-site conditions, it is impossible to transport all test blocks back to the construction site intact and safely. In addition, the production process is not standardized, resulting in concrete test blocks with missing edges and corners, rough surfaces, and serious bulging. In addition, defects such as poor verticality, diamonds, and pores may occur during transportation. In addition, there is no unified test block number, and some are even white test blocks without any identification. These have seriously affected the quality of concrete and reduced the quality of concrete. The other is automatic production and filling of large equipment. This form has huge cost investment and is not suitable for small and medium-sized enterprises. These directly affect the pouring construction and the development of later maintenance work. In addition, safety accidents are prone to occur on site. Based on the above problems, a new concrete test block filling equipment is needed to deal with them. Summary of the invention

[0004] The invention provides an automatic filling device for forming concrete test blocks, which solves the problems of low efficiency, uneven quality and high cost in the production and filling of concrete test blocks in the prior art.

[0005] The technical solution of the present invention is as follows:

[0006] An automatic filling device for forming concrete test blocks, the automatic filling device comprises a vibrating base, a lifting filling mechanism and a filling mold, wherein the filling mold is provided with a plurality of forming cavities, the filling mold is arranged on the top of the vibrating base, the lifting filling mechanism comprises a lifting unit, a material receiving platform, a driving unit, a first scraper and a second scraper, wherein the material receiving platform is provided with a plurality of filling openings, the material receiving platform is arranged on the lifting unit, the lifting unit is lifted and lowered to make the filling opening approach or move away from the upper port of the forming cavity, the driving unit is arranged on the material receiving platform, the first scraper and the second scraper are movably arranged on the material receiving platform in parallel with the same direction, the first scraper, the second scraper and the two side walls of the material receiving platform surround the material receiving cavity, the driving unit drives the first scraper to reciprocate and can selectively drive the second scraper to reciprocate.

[0007] The driving unit includes a rotating driving member, a driving wheel, a driven wheel, a driving chain and a slider rocker assembly. The rotating driving member is arranged on the material receiving platform, the driving wheel is arranged on the output end of the rotating driving member, the driven wheel is rotatably arranged on the material receiving platform, the driving chain is sleeved on the driving wheel and the driven wheel, the slider rocker assembly is arranged on the first scraper, the driving chain drives the first scraper to move with the help of the slider rocker assembly, and the driving chain can selectively drive the second scraper to move with the help of the slider rocker assembly.

[0008] The slider rocker assembly includes a slide, a sliding block, a first connecting rod and a second connecting rod. The slide is detachably arranged on the first scraper. The sliding block is fixedly arranged on the driving chain. The driving chain rotates to make the sliding block move along the slide. One end of the first connecting rod is hinged to the sliding block, and the other end is hinged to the second connecting rod. The second connecting rod is hinged to the slide. A first abutting end and a second abutting end are arranged on the second connecting rod. The sliding block moves along the slide to drive the second connecting rod to swing around its hinge point. The first abutting end and the second abutting end selectively abut against the second scraper.

[0009] The first scraper boss and the second scraper boss are arranged on opposite sides of the first scraper and the second scraper, wherein the first scraper boss is arranged below the second scraper boss and the first scraper boss is located at the bottom side of the first scraper and the second scraper, and the second scraper boss is provided with an inclined surface on the side close to the first scraper boss, and the inclined surface is inclined upward along the forward direction.

[0010] The driving units are arranged on both sides of the material receiving platform and are symmetrically arranged.

[0011] A slide rail is arranged on the top of the side wall of the material receiving platform, and both the first scraper and the second scraper can be slidably arranged on the slide rail.

[0012] The lifting unit is arranged on both sides of the material receiving platform, and the lifting unit comprises a bottom rod, a scissor rod group and a top rod, wherein the scissor rod group is arranged between the bottom rod and the top rod, and the top rod is connected to the material receiving platform.

[0013] The automatic filling equipment also includes a mold seat, which is arranged between the vibration base and the filling mold. The upper surface of the mold seat is provided with a positioning groove, and the positioning groove corresponds to the filling mold. The side of the mold seat is also provided with a through conveying hole.

[0014] The vibration base includes at least four vibration units, and the mold seat is arranged at the output ends of the four vibration units.

[0015] The present invention also provides a method for automatically filling concrete test blocks, the method comprising the following steps:

[0016] S100: Filling, pouring the mixed concrete into the receiving cavity;

[0017] S200: Filling and scraping material, the first scraper moves to perform the first filling and scraping, and then the second scraper and the first scraper simultaneously perform the second filling and scraping;

[0018] S300: exhaust by vibration. The lifting unit is raised to separate the filling mold from the material receiving platform. The vibrating base drives the filling mold to vibrate to exhaust the concrete in the filling mold. After a certain period of vibration, the lifting unit is lowered, and the material receiving platform abuts against the filling mold.

[0019] S400: The receiving chamber is restored, the second scraper and the first scraper move simultaneously, the second scraper moves to the initial position, and then the first scraper moves alone, the first scraper moves to the initial position;

[0020] S500: Adding material, pouring a small amount of mixed concrete into the receiving cavity;

[0021] S600: Refilling and scraping, the first scraper moves to perform the first refilling and scraping, and then the second scraper and the first scraper simultaneously perform the second refilling and scraping;

[0022] S700: Unloading, firstly, the receiving cavity is restored, then the lifting unit is raised to separate the filling mold from the receiving platform, the filling mold is unloaded, and the test block is obtained after the test block in the filling mold is cured.

[0023] The working principle and beneficial effects of the present invention are:

[0024] The present invention discloses an automatic filling device for forming concrete test blocks. When working, firstly, the mixed concrete is prepared, and then the concrete is poured into the receiving cavity. Under the restriction of the first scraper, the second scraper and the side wall of the receiving platform, the concrete is accumulated in the receiving cavity and leaks into each forming cavity of the filling mold from the filling opening of the receiving platform. Since the concrete is poured directly, only part of the concrete material enters the forming cavity. At this time, the driving unit drives the first scraper to move, and scrapes the concrete on the receiving platform that has not fallen into the forming cavity into the forming cavity to fill the scraping material. When the first scraper completes the one-way scraping, the driving unit drives the first scraper to move. The first scraper and the second scraper move in opposite directions to fill and scrape the material again. The first scraper and the second scraper move in the same direction. When the scraping is completed, the lifting unit drives the material receiving platform to rise. At this time, the material receiving platform is separated from the upper end of the filling mold, and the vibration base located below the filling mold starts to vibrate, vibrating the concrete in the filling mold evenly, expelling the air inside it, and compacting the test block. The test block made by the test block forming and filling equipment in the present invention is compact and has no gaps inside, a square shape, a flat surface, and accurate size control. The scraper is used for two times of scraping and auxiliary filling at a low cost, which improves the production efficiency and reduces the cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0026] Figure 1 It is a schematic diagram of the structure of the initial state of the filling device in the present invention;

[0027] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0028] Figure 3 It is a structural schematic diagram of the secondary scraping state of the filling equipment in the present invention;

[0029] Figure 4 for Figure 3 A partial enlarged view of point B in the middle;

[0030] Figure 5 Schematic diagram of the structure of the first scraper in the present invention, which shows the structure of the scraper boss, and the second scraper has the same structure as the first scraper;

[0031] Figure 6 It is a schematic diagram of the structure of the mold base in the present invention;

[0032] In the figure: 1. vibration base, 2. filling mold, 3. molding cavity, 4. lifting unit, 5. material receiving platform, 6. driving unit, 7. first scraper, 8. second scraper, 9. filling opening, 10. material receiving cavity, 11. rotating driving member, 12. driving wheel, 13. driven wheel, 14. driving chain, 15. slider rocker assembly, 16. slideway, 17. sliding block, 18. first connecting rod, 19. second connecting rod, 20. first abutting end, 21. second abutting end, 22. first scraping boss, 23. second scraping boss, 24. inclined surface, 25. slide rail, 26. bottom rod, 27. scissor rod group, 28. top rod, 29. mold base, 30. positioning groove, 31. carrying hole, 32. vibration unit. DETAILED DESCRIPTION

[0033] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] like Figure 1 to Figure 6 As shown, this embodiment proposes an automatic filling device for forming concrete test blocks, the automatic filling device includes a vibrating base 1, a lifting filling mechanism and a filling mold 2, wherein the filling mold 2 is provided with a plurality of forming cavities 3, the filling mold 2 is arranged on the top of the vibrating base 1, the lifting filling mechanism includes a lifting unit 4, a material receiving platform 5, a driving unit 6, a first scraper 7 and a second scraper 8, wherein the material receiving platform 5 is provided with a plurality of filling openings 9, the material receiving platform 5 is arranged on the lifting unit 4, the lifting unit 4 is lifted to make the filling opening 9 approach or move away from the upper port of the forming cavity 3, the driving unit 6 is arranged on the material receiving platform 5, the first scraper 7 and the second scraper 8 are movably arranged on the material receiving platform 5 in parallel with the same direction, the first scraper 7, the second scraper 8 and the two side walls of the material receiving platform 5 surround the material receiving cavity 10, the driving unit 6 drives the first scraper 7 to move back and forth and can selectively drive the second scraper 8 to move back and forth.

[0035] In the present embodiment, an automatic filling device for forming concrete test blocks is disclosed. When working, firstly, the mixed concrete is prepared, and then the concrete is poured into the receiving cavity 10. Under the restriction of the first scraper 7, the second scraper 8 and the side wall of the receiving platform 5, the concrete is accumulated in the receiving cavity 10, and leaks into each forming cavity 3 of the filling mold 2 from the filling opening 9 of the receiving platform 5. Since the concrete is poured directly, only part of the concrete material enters the forming cavity 3. At this time, the driving unit 6 drives the first scraper 7 to move, and scrapes the concrete on the receiving platform 5 that has not fallen into the forming cavity 3 into the forming cavity 3 to fill the scraping material. When the first scraper 7 completes the one-way scraping, the driving unit 6 drives the first scraper 7 to move. The unit 6 drives the first scraper 7 and the second scraper 8 to move in the opposite direction to fill and scrape the material again. The first scraper 7 and the second scraper 8 move in the same direction. When the scraping is completed, the lifting unit 4 drives the material receiving platform 5 to rise. At this time, the material receiving platform 5 is separated from the upper end of the filling mold 2, and the vibration base 1 located below the filling mold 2 starts to vibrate, vibrating the concrete in the filling mold 2 evenly, expelling the air inside it, and compacting the test block; the test block produced by the test block forming and filling equipment in the present invention is compact and has no gaps inside, a square shape, a flat surface, and accurate size control. It also uses the scraper to scrape and assist in filling twice at a low cost, thereby improving production efficiency and reducing costs.

[0036] The driving unit 6 includes a rotating driving member 11, a driving wheel 12, a driven wheel 13, a driving chain 14 and a slider rocker assembly 15. The rotating driving member 11 is arranged on the material receiving platform 5, the driving wheel 12 is arranged on the output end of the rotating driving member 11, the driven wheel 13 is rotatably arranged on the material receiving platform 5, the driving chain 14 is sleeved on the driving wheel 12 and the driven wheel 13, the slider rocker assembly 15 is arranged on the first scraper 7, the driving chain 14 drives the first scraper 7 to move with the help of the slider rocker assembly 15, and the driving chain 14 can selectively drive the second scraper 8 to move with the help of the slider rocker assembly 15.

[0037] In this embodiment, the driving unit 6 that drives the first scraper 7 and the second scraper 8 is specifically a rotating driving member 11 installed on the material receiving platform 5. The rotating driving member 11 can be a rotating driving unit such as a servo motor. The output end of the rotating driving member 11 is connected to the driving wheel 12 to drive the driving wheel 12 to rotate. A driven wheel 13 is also provided corresponding to the driving wheel 12. The driven wheel 13 is rotatably arranged on the material receiving platform 5. The driving chain 14 is sleeved on the driving wheel 12 and the driven wheel 13. The driving chain 14 is used to drive the slider rocker assembly 15 to move, wherein the slider rocker assembly 15 is arranged on the first scraper 7, so the rotation of the driving chain 14 can drive the first scraper 7 to move. At the same time, the slider rocker mechanism will change the positional relationship of the internal components of the slider rocker mechanism during the process of following the rotation of the driving chain 14. When the driving chain 14 drives the first scraper 7 to complete the scraping stroke, the slider rocker mechanism also changes the positional relationship of the internal components and cooperates with the second scraper 8. The driving chain 14 continues to run, which will drive the first scraper 7 and the second scraper 8 to move and scrape at the same time.

[0038] The slider rocker assembly 15 includes a slide 16, a sliding block 17, a first connecting rod 18 and a second connecting rod 19. The slide 16 is detachably arranged on the first scraper 7. The sliding block 17 is fixedly arranged on the driving chain 14. The driving chain 14 rotates to make the sliding block 17 move along the slide 16. One end of the first connecting rod 18 is hinged to the sliding block 17, and the other end is hinged to the second connecting rod 19. The second connecting rod 19 is hinged to the slide 16. The second connecting rod 19 is provided with a first abutting end 20 and a second abutting end 21. The sliding block 17 moves along the slide 16 to drive the second connecting rod 19 to swing around its hinge point. The first abutting end 20 and the second abutting end 21 selectively abut against the second scraper 8.

[0039] In this embodiment, the slider rocker assembly 15 specifically comprises a slideway 16 on the first scraper 7, and a sliding block 17 is fixedly arranged on the driving chain 14. The sliding block 17 can move along the length direction of the slideway 16 in the slideway 16. When the sliding block 17 moves, it will drive the first connecting rod 18 to swing. When the first connecting rod 18 swings, it will drive the second connecting rod 19 to move. The second connecting rod 19 is hinged to the slideway 16. Under the action of the first connecting rod 18, the second connecting rod 19 swings around its hinge point on the slideway 16 to achieve position adjustment. The second connecting rod 19 is provided with a first abutting end 20 and a second abutting end 21. The movement of the sliding block 17 can selectively make the first abutting end 20 abut against the second scraper 8 or the second abutting end 21 abut against the second scraper 8, thereby achieving selective movement of the second scraper 8.

[0040] In a conceivable embodiment, the second connecting rod 19 can be designed as a combination of two L-shaped parts, one of the L-shaped parts serves as the main body, one end of which is hinged to the second connecting rod 19, and the other end is hinged to the slide 16, and the other L-shaped part is installed on the L-shaped part serving as the main body. The two L-shaped parts are installed at a certain angle. When the drive chain 14 moves to the initial position of the second scraper 8, the sliding block 17 moves in the slide 16, driving the first connecting rod 18 to swing, and pushing the L-shaped part serving as the main body to a horizontal state, and the L-shaped part serving as the main body hangs the second scraper 8 on the inside, and as the drive chain 14 runs, the second scraper 8 follows it; when the drive chain 14 reaches the extreme position at the other end, the sliding block 17 adjusts its position again. At this time, the L-shaped part installed as an accessory adjusts its position, the drive chain 14 continues to run, and the L-shaped part serving as an accessory pushes the second scraper 8 to move to achieve scraping.

[0041] It should be noted that the specific structure of the second connecting rod 19 is only one of the possible embodiments, and other structures can also be designed to enable the driving unit 6 to selectively drive the second scraper 8, thereby achieving automatic scraping of concrete and improving production efficiency.

[0042] The first scraper boss 22 and the second scraper boss 23 are arranged on the opposite sides of the first scraper 7 and the second scraper 8, wherein the first scraper boss 22 is arranged below the second scraper boss 23 and the first scraper boss 22 is located at the bottom side of the first scraper 7 and the second scraper 8, and the second scraper boss 23 is provided with an inclined surface 24 on the side close to the first scraper boss 22, and the inclined surface 24 is inclined upward along the forward direction.

[0043] In this embodiment, the first scraper 7 and the second scraper 8 are provided with a first scraper boss 22 and a second scraper boss 23 on the opposite sides. When the first scraper 7 is scraping, the first scraper boss 22 located at the bottom of the first scraper 7 fits with the bottom of the material receiving platform 5 to avoid being stuck in concrete particles and causing jamming. At the same time, the first scraper boss 22 can improve the scraping rate and scrape the concrete as cleanly as possible. As the scraping increases, the concrete begins to accumulate under the second scraper boss 23. The side of the second scraper boss 23 close to the first scraper boss 22 is an inclined surface 24, and the inclined direction extends upward along the direction of the scraping prospect. Therefore, in the process of pushing the scraper During the process, the second scraper boss 23 has a downward pressing force on the accumulated concrete material. When the first scraper 7 scrapes over the top of the molding cavity 3, the second scraper boss 23 presses the concrete so that it can enter the molding cavity 3 more tightly, avoiding the formed test block from having defects such as air holes and bulges. The first scraper boss 22 flattens the surface of the test block to improve the surface quality and ensure the size, verticality and flatness of the test block. After the first scraper 7 completes the scraping, the second scraper 8 scrapes again in the opposite direction. The first scraper boss 22 and the second scraper boss 23 on the second scraper 8 scrape, compact and flatten the concrete again, thereby improving the molding quality of the test block.

[0044] The driving units 6 are arranged on both sides of the material receiving platform 5 and are symmetrically arranged.

[0045] In this embodiment, the driving unit 6 is arranged on both sides of the material receiving platform 5, and the first scraper 7 and the second scraper 8 are driven on both sides at the same time, thereby improving the stability of the scraper operation. At the same time, the slide 16 on the first scraper 7 adopts a detachable connection, which can compensate for the vibration of the two sides of the scraper during operation and avoid deformation of the first scraper 7 due to the difference between the two sides.

[0046] A slide rail 25 is disposed on the top of the side wall of the material receiving platform 5 , and both the first scraper 7 and the second scraper 8 can be slidably disposed on the slide rail 25 .

[0047] In this embodiment, slide rails 25 are provided on the two side walls of the material receiving platform 5, and the first scraper 7 and the second scraper 8 can be slidably set on the slide rails 25. The slide rails 25 can adopt linear guide rails, which can be suitable for high-load actions such as scraping concrete, withstand large torque loads, and achieve high-load, high-precision linear operation.

[0048] The lifting unit 4 is arranged on both sides of the material receiving platform 5, and the lifting unit 4 includes a bottom rod 26, a scissor rod group 27 and a top rod 28, wherein the scissor rod group 27 is arranged between the bottom rod 26 and the top rod 28, and the top rod 28 is connected to the material receiving platform 5.

[0049] In this embodiment, the lifting unit 4 is also arranged on both sides of the material receiving platform 5. The lifting units 4 on both sides have the same structure. The lifting unit 4 is composed of a bottom rod 26 at the bottom, a scissor-type rod group 27 in the middle, and a top rod 28 at the top, wherein the top rod 28 is connected to the material receiving platform 5, and the middle scissor-type rod group 27 is composed of two crossed scissor-type rod groups 27. The scissor-type rods are hinged in the middle, and the ends of the scissor-type rods can move on the bottom rod 26 and the top rod 28, thereby realizing height adjustment.

[0050] The automatic filling equipment also includes a mold seat 29, which is arranged between the vibration base 1 and the filling mold 2. The upper surface of the mold seat 29 is provided with a positioning groove 30, and the positioning groove 30 corresponds to the filling mold 2. The side of the mold seat 29 is also provided with a through conveying hole 31.

[0051] In this embodiment, a mold seat 29 is provided on the vibration base 1, and the filling mold 2 is arranged in a positioning groove 30 of the mold seat 29, so as to improve the positioning accuracy. In addition, a transport hole 31 is provided on the side of the mold seat 29 to facilitate transport by a forklift.

[0052] The vibration base 1 includes at least four vibration units 32 , and the mold base 29 is disposed at the output ends of the four vibration units 32 .

[0053] In this embodiment, four vibration units 32 are provided on the vibration base 1 and are symmetrically arranged, which can improve the support stability on the one hand and achieve uniform vibration on the other hand.

[0054] The present application also proposes a method for automatic filling of concrete test blocks, which is applied to the automatic filling device in the above embodiment, and comprises the following steps:

[0055] S100: Filling, pouring the mixed concrete into the receiving cavity 10;

[0056] S200: Filling and scraping, the first scraper 7 moves to perform the first filling and scraping, and then the second scraper 8 and the first scraper 7 simultaneously perform the second filling and scraping;

[0057] S300: Vibration exhaust, the lifting unit 4 rises to separate the filling mold 2 from the material receiving platform 5, and the vibrating base 1 drives the filling mold 2 to vibrate to exhaust the concrete in the filling mold 2. After a certain period of vibration, the lifting unit 4 is lowered, and the material receiving platform 5 abuts against the filling mold 2;

[0058] S400: The receiving chamber 10 is restored, the second scraper 8 and the first scraper 7 move simultaneously, the second scraper 8 moves to the initial position, and then the first scraper 7 moves alone, and the first scraper 7 moves to the initial position;

[0059] S500: Adding material, pouring a small amount of mixed concrete into the receiving cavity 10;

[0060] S600: Refilling and scraping, the first scraper 7 moves to perform the first refilling and scraping, and then the second scraper 8 and the first scraper 7 simultaneously perform the second refilling and scraping;

[0061] S700: Unloading, first restore the receiving cavity 10, then raise the lifting unit 4 to separate the filling mold 2 from the receiving platform 5, unload the filling mold 2, and obtain the test block after the test block in the filling mold 2 is cured.

[0062] In this embodiment, based on the automatic filling equipment for forming concrete test blocks in the above embodiment, a method for automatic filling of concrete test blocks is proposed. First, the concrete is evenly mixed by a mixer, and then the automatic filling equipment is in a state of preparing to receive materials. At this time, the receiving platform 5 of the automatic filling equipment is in contact with the upper end of the filling mold 2, and the filling opening 9 of the receiving platform 5 corresponds to the forming cavity 3. The first scraper 7 and the second scraper 8 on the receiving platform 5 are separated on both sides to form a receiving cavity 10 with the side wall of the receiving platform 5, and then filling is performed. Concrete is poured into the receiving cavity 10, and part of the concrete will pass through the loading The filling opening 9 falls into the molding cavity 3, and then the filling and scraping are carried out. The driving unit 6 drives the first scraper 7 to perform the first filling and scraping, and at the same time, the concrete in the receiving cavity 10 is scraped into the molding cavity 3, and the concrete is compacted and the surface is smoothed. After the first scraper 7 finishes scraping, the driving unit 6 drives the second scraper 8 and the first scraper 7 to move the scraper in the opposite direction at the same time, so as to further fill, compact and smooth the surface; then the lifting unit 4 raises the receiving platform 5, and the receiving platform 5 is separated from the filling mold 2, and the vibration base 1 drives the filling mold 2 to vibrate, so that the concrete in the molding cavity 3 is uniform and exhausted. To avoid the generation of internal air holes, after the vibration ends, the lifting unit 4 is lowered again, and the receiving platform 5 is in contact with the filling mold 2 again, and the driving unit 6 drives the first scraper 7 and the second scraper 8 to move to the initial position. Specifically, the driving unit 6 drives the first scraper 7 and the second scraper 8 to move from the side of the driving wheel 12 to the side of the driven wheel 13. When the second scraper 8 returns to the initial position on the side of the driven wheel 13, the second connecting rod 19 is disengaged from the second scraper 8. At this time, the driving unit 6 is reversed, and the first scraper 7 alone is driven to return to the initial position on the side of the driving wheel 12, thereby restoring the receiving cavity 10. Then the concrete in the mixer is fed to the receiving chamber 10. The amount of the feed can be relatively small and can be adaptively controlled according to the actual amount. Then the driving unit 6 drives the first scraper 7 and the second scraper 8 again to feed and scrape the material to supplement the part of the concrete material missing in the molding chamber 3 after vibration. The first scraper 7 and the second hanging plate further compact and trim the test block after the feed to improve the molding quality of the test block. After the second scraping, the receiving chamber 10 is returned, the lifting unit 4 is raised, the filling mold 2 is separated from the receiving platform 5, and after the filling mold 2 is removed, the test block is obtained after curing according to the curing requirements.

[0063] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic filling device for forming concrete test blocks, characterized in that: The automatic filling device comprises a vibrating base (1), a lifting filling mechanism and a filling mold (2), wherein the filling mold (2) is provided with a plurality of molding cavities (3), the filling mold (2) is arranged on the top of the vibrating base (1), the lifting filling mechanism comprises a lifting unit (4), a material receiving platform (5), a driving unit (6), a first scraper (7) and a second scraper (8), wherein the material receiving platform (5) is provided with a plurality of filling openings (9), the material receiving platform (5) is arranged on the lifting unit (4), and the lifting unit (4) lifting and lowering so that the filling opening (9) approaches or moves away from the upper end of the molding cavity (3), the driving unit (6) is arranged on the material receiving platform (5), the first scraper (7) and the second scraper (8) are movably arranged on the material receiving platform (5) in parallel with the same direction, the first scraper (7), the second scraper (8) and the two side walls of the material receiving platform (5) form a material receiving cavity (10), and the driving unit (6) drives the first scraper (7) to move back and forth and can selectively drive the second scraper (8) to move back and forth; The driving unit (6) comprises a rotary driving member (11), a driving wheel (12), a driven wheel (13), a driving chain (14) and a slider rocker assembly (15); the rotary driving member (11) is arranged on the material receiving platform (5); the driving wheel (12) is arranged on the output end of the rotary driving member (11); the driven wheel (13) is rotatably arranged on the material receiving platform (5); the driving chain (14) is sleeved on the driving wheel (12) and the driven wheel (13); the slider rocker assembly (15) is arranged on the first scraper (7); the driving chain (14) drives the first scraper (7) to move with the help of the slider rocker assembly (15); and the driving chain (14) can selectively drive the second scraper (8) to move with the help of the slider rocker assembly (15); The slider rocker assembly (15) comprises a slideway (16), a sliding block (17), a first connecting rod (18) and a second connecting rod (19); the slideway (16) is detachably arranged on the first scraper (7); the sliding block (17) is fixedly arranged on the driving chain (14); the driving chain (14) rotates to enable the sliding block (17) to move along the slideway (16); one end of the first connecting rod (18) is hinged to the sliding block (17), and the other end is hinged to the second connecting rod (19); the second connecting rod (19) is hinged to the slideway (16); a first abutting end (20) and a second abutting end (21) are arranged on the second connecting rod (19); the sliding block (17) moves along the slideway (16) to drive the second connecting rod (19) to swing around its hinge point; the first abutting end (20) and the second abutting end (21) selectively abut against the second scraper (8).

2. The automatic filling equipment for concrete test block molding according to claim 1 is characterized in that: The first scraper plate (7) and the second scraper plate (8) are both provided with a first scraper boss (22) and a second scraper boss (23) on opposite sides thereof, wherein the first scraper boss (22) is provided below the second scraper boss (23) and the first scraper boss (22) is located on the bottom side of the first scraper plate (7) and the second scraper plate (8), and the second scraper boss (23) is provided with an inclined surface (24) on a side close to the first scraper boss (22), and the inclined surface (24) is inclined upward along the advancing direction.

3. The automatic filling equipment for concrete test block molding according to claim 1 is characterized in that: The driving units (6) are arranged on both sides of the material receiving platform (5) and are arranged symmetrically.

4. The automatic filling equipment for forming concrete test blocks according to claim 1 is characterized in that: A slide rail (25) is provided on the top of the side wall of the material receiving platform (5), and the first scraper (7) and the second scraper (8) can both be slidably arranged on the slide rail (25).

5. The automatic filling equipment for concrete test block molding according to claim 1 is characterized in that: The lifting unit (4) is arranged on both sides of the material receiving platform (5), and the lifting unit (4) comprises a bottom rod (26), a scissor-type rod group (27) and a top rod (28), wherein the scissor-type rod group (27) is arranged between the bottom rod (26) and the top rod (28), and the top rod (28) is connected to the material receiving platform (5).

6. The automatic filling equipment for forming concrete test blocks according to claim 1 is characterized in that: The automatic filling device further comprises a mold seat (29), wherein the mold seat (29) is arranged between the vibration base (1) and the filling mold (2), and a positioning groove (30) is arranged on the upper surface of the mold seat (29), wherein the positioning groove (30) corresponds to the filling mold (2), and a through-carrying hole (31) is also arranged on the side surface of the mold seat (29).

7. The automatic filling equipment for forming concrete test blocks according to claim 6 is characterized in that: The vibration base (1) comprises at least four vibration units (32), and the mold base (29) is arranged at the output ends of the four vibration units (32).

Citation Information

Patent Citations

  • Automatic plastering, pressing and compacting device for concrete in mold

    CN214925549U