A wire harness winding mechanism
By introducing a clamping conveying mechanism and a discharge mechanism into the wire harness winding mechanism, the wire harness is kept in a straight state, solving the problem of cable twisting and improving winding efficiency and maintenance convenience.
Patent Information
- Application Number
- CN202510142709.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-02-10
AI Technical Summary
The existing wire harness winding mechanism can easily cause cable to twist during the winding process, causing the cable to detach from the original radial arrangement position, affecting subsequent maintenance.
A wire harness winding mechanism is designed, including a clamping conveying mechanism and a feeding mechanism. Through the cooperation of the chain/belt transmission structure and the clamping member, the wire harness is kept in a straight state to avoid the winding belt from radial tension on the cable.
It effectively avoids twisting of the cable during the winding process, keeps the cable in its original radial arrangement position, facilitates subsequent maintenance, and improves the unwinding speed of the winding belt.
Smart Images

Figure CN119581139B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire harness winding, and in particular to a wire harness winding mechanism. Background Art
[0002] Wire harness winding is a common process technology in the automotive, aerospace, electronics and electrical industries. It is mainly used to fix a wire harness consisting of multiple cables (for example, grouping wires or cables according to function or voltage level) together with a winding tape (such as strapping tape or insulating tape) to form the wire harness into a predetermined shape and size.
[0003] In the prior art, a wire harness winding mechanism is usually used to wind the wire harness. The existing wire harness winding mechanism, such as a Chinese patent document with announcement number CN111942957B, discloses a device for winding air-conditioning wiring, which includes a base, a ring A, an electric drive module, a ring B, a square frame and a winding mechanism, wherein two rings B driven by the electric drive module are rotatably matched between two coaxial rings A symmetrically mounted on a mobile base, and a square frame is fixed between the two rings B, and a detachable winding mechanism is installed in the square frame; the winding mechanism rotates synchronously with the two rings B driven by the electric drive module to ensure that the winding belt continuously tightens the pipe harness during the rotation of the winding belt around the pipe harness, thereby improving the winding effect of the winding belt on the pipe harness.
[0004] When the wire harness winding mechanism in the above-mentioned prior art is working, multiple parallel cables are first gathered into a wire harness, and then the wire harness is passed through the winding device in sequence from the beginning to the end along its length direction, and one end of the winding belt is connected to the head end of the wire harness. Multiple wire harnesses gradually pass through the winding device, and the winding device drives the winding belt roll to move along a circular trajectory, so that the winding belt is wound around the outside of the wire harness to complete the winding operation of the wire harness, thereby binding, fixing and protecting the wire harness, and making the wire harness after winding have good tensile strength and corrosion resistance.
[0005] However, the above patent document still has the following shortcomings: when the winding belt moves along a circular trajectory, it will generate radial tension on the wire harness and extend in a straight line along the axis of a cable, causing the cable to twist and thus unable to extend in a straight line. Moreover, the twisted cable is separated from the original radial arrangement position, which is easy to be confused during subsequent maintenance and makes it difficult to perform maintenance operations. Summary of the invention
[0006] The present invention provides a wire harness winding mechanism, aiming to solve the problem that cables in a wire harness made by a winding mechanism in the prior art are prone to twisting.
[0007] The wire harness winding mechanism of the present invention comprises a winding mechanism, which comprises a mounting seat, a rotating drum rotating around a central axis extending left and right, and a reeling roller, and also comprises a clamping conveying mechanism and a discharging mechanism distributed on the left and right sides of the winding mechanism; the clamping conveying mechanism comprises a mounting cylinder and a clamping conveying member, the mounting cylinder is mounted on the mounting seat, the clamping conveying member comprises two groups of chain / belt transmission structures and multiple groups of clamping members, the two groups of chain / belt transmission structures are mounted in the mounting cylinder and are symmetrically distributed around the central axis, each group of clamping members has two and are distributed in the two groups of chain / belt transmission structures in a symmetrical manner around the central axis The chain / belt transmission structure has a reciprocating motion direction extending along the central axis to drive the clamping parts to move synchronously forward and backward so that each group of clamping parts clamps the wire harness in the extension direction of the central axis; the discharging mechanism includes a support cylinder installed on the mounting seat, and two clamping rollers installed in the support cylinder. The extension direction of the two clamping rollers is perpendicular to the central axis and symmetrically distributed on both sides of the radial direction of the central axis. A clamping space for radially clamping the wire harness is reserved between the two clamping rollers, and the two clamping rollers are rotatably connected to the inner wall of the support cylinder to drive the wire harness to move along the central axis.
[0008] Beneficial effect: The wire harness is clamped and conveyed by the clamping and conveying mechanism and the discharging mechanism, so that the wire harness between the clamping and conveying mechanism is in a straight state, so as to avoid twisting of the cable after the winding belt generates radial tension on the cable, causing the twisted cable to deviate from the original radial arrangement position, so as to facilitate the subsequent repair of the damaged cable.
[0009] Preferably, the chain / belt transmission structure includes two transmission rollers and two transmission parts, the two transmission rollers are both rotatably connected in the mounting tube, the two transmission parts are both transmission-connected between the two transmission rollers, and the two transmission parts are arranged front and back. The effect is that the two transmission rollers can rotate to drive the two transmission parts to rotate synchronously in the same direction.
[0010] Preferably, the clamping conveying member also includes a pushing structure, which includes a moving part, an elastic part, a blocking part and a guiding part. The moving part and the elastic part are both arranged in multiple groups, each group of moving parts and elastic parts are two, multiple groups of elastic parts are respectively connected to multiple groups of moving parts, two moving parts in the same group are respectively connected to the transmission parts of two groups of chain / belt transmission structures, multiple groups of clamping members are plugged into the multiple groups of moving parts and connected to the elastic parts, and there are two blocking parts and guiding parts, two blocking parts are respectively connected to one end of the inner side of the two mounting frames close to the central axis, and two guiding parts are connected to the inner side of the two mounting frames. The effect is that when the two clamping members in the same group pass through the two guiding parts, the side of the moving part plugged into the group of clamping members close to the central axis contacts the blocking part, thereby blocking the moving part, and after the end of the clamping member away from the central axis contacts the guiding part, the two clamping members in the same group are guided by the guiding part to approach each other and clamp the wiring harness.
[0011] Preferably, the guide portion has an inclined section and a horizontal section, and two clamping members in the same group approach each other when passing through the two guide portions. The effect is that when the clamping members pass through the inclined section, the two clamping members approach each other until the clamping members contact the horizontal section, and during the contact between the clamping members and the horizontal section, the two clamping members in the same group are in a state of clamping the wire harness.
[0012] Preferably, the clamping and conveying mechanism further comprises a toothed ring 1 and a gear 1, the toothed ring 1 is connected to the mounting seat, the gear 1 is connected to the unwinding roller, the unwinding roller is rotatably connected to the rotating drum, the toothed ring 1 is meshed with the gear 1, so that when the unwinding roller moves along the circular trajectory of the central axis, the meshing transmission of the toothed ring 1 and the gear 1 drives the unwinding roller to rotate. The effect is that when the rotating drum rotates, the unwinding roller is driven to move along the circular trajectory of the central axis, and in the process of the unwinding roller moving along the circular trajectory, the gear 1 is meshed with the toothed ring 1 to drive, so that the unwinding roller can rotate in the process of moving along the circular trajectory of the central axis, thereby accelerating the unwinding speed of the winding belt.
[0013] Preferably, the clamping and conveying mechanism further includes a transmission member, which includes a driving source 3, a gear 2 and a gear ring 2, the gear ring 2 is connected to the outside of the installation cylinder, the driving source 3 is connected to the installation seat, the gear 2 is connected to the driving source 3, the gear 2 is meshed with the gear ring 2, the installation cylinder rotates on the installation seat, and the gear 2 can drive the installation cylinder to rotate when the gear 2 is meshed with the gear ring 2. The effect is that the driving source 3 drives the gear 2 and the gear ring 2 to mesh and transmit, so that the installation cylinder rotates, thereby driving the wiring harness to rotate.
[0014] Preferably, the discharging mechanism further comprises a gear ring 3, a driving source 5 and a gear 3, the gear ring 3 is connected to the outside of the support tube, the support tube is rotatably connected to the mounting seat, the driving source 5 is connected to the mounting seat, the gear 3 is connected to the output shaft of the driving source 5, the gear 3 is meshed with the gear ring 3, the gear 3 and the gear ring 3 can mesh and drive, and drive the support tube and the rotating tube to rotate in the opposite direction. The effect is that the driving source 5 drives the gear 3 to mesh and drive the gear ring 3 to rotate the support tube, so that the discharging mechanism can drive the wire harness to rotate while conveying the wire harness.
[0015] Preferably, the clamping and conveying mechanism further comprises an installation roller and a guide frame, wherein the installation roller is connected to the installation cylinder, the guide frame is connected to the installation cylinder, the installation roller is provided in plurality, cables are wound around the outer sides of the plurality of installation rollers, the cables on the plurality of installation rollers pass through the guide frame, and the guide frame can guide the plurality of cables so that the plurality of cables are gathered into a wire harness. The effect is that the plurality of installation rollers can store the plurality of cables respectively, and the guide frame can guide the plurality of cables so that the plurality of cables are gathered into a wire harness.
[0016] The beneficial effects of the present invention are:
[0017] 1. When two clamping members of the same group pass through two guide parts, the two clamping members of the same group are close to each other and clamp the wire harness, and at the same time, the wire harness is transported. When the discharge mechanism transports the wire harness, the active roller and the driven roller clamp and transport the wire harness, so that the wire harness between the clamping and conveying mechanism and the discharge mechanism is in a straight state, so as to avoid the radial tension of the cable caused by the winding belt, which causes the cable to deviate from the original radial arrangement position, so as to facilitate the subsequent repair of the damaged cable.
[0018] 2. The clamping conveying mechanism and the discharging mechanism can drive the wire harness to rotate when conveying the wire harness, and the direction of rotation of the wire harness is opposite to the direction of rotation of the rotating drum. At this time, when the unwinding roller moves in a circular trajectory along the central axis, gear one and gear ring one mesh and transmit, so that the unwinding roller rotates, and the rotation direction of the unwinding roller is the same as the rotation direction of the rotating drum, so as to speed up the unwinding speed of the unwinding roller on the winding belt, so that the rotating wire harness can actively wind the winding belt on the outside, and cooperate with the unwinding roller to rotate in a circular trajectory along the central axis to wind the winding belt around the wire harness. Under the condition of the same winding speed of the wire harness, the speed at which the rotating drum drives the unwinding roller to move in a circular trajectory along the central axis can be reduced, thereby reducing the radial tension of the winding belt on the wire harness.
[0019] 3. Four cables can be stored separately through multiple installation rollers, and the guide frame can guide multiple cables so that multiple cables are gathered into a wire harness, so as to facilitate the subsequent clamping and transportation of the wire harness. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0021] Figure 2 It is a three-dimensional structural schematic diagram of the winding mechanism of the present invention.
[0022] Figure 3 It is a three-dimensional structural schematic diagram of the winding mechanism and the clamping and conveying mechanism of the present invention.
[0023] Figure 4 It is another three-dimensional structural schematic diagram of the winding mechanism and the clamping and conveying mechanism of the present invention.
[0024] Figure 5 It is a schematic cross-sectional structure diagram of the clamping and conveying assembly of the present invention.
[0025] Figure 6 It is a three-dimensional structural schematic diagram of the clamping and conveying mechanism of the present invention.
[0026] Figure 7 It is a three-dimensional structural schematic diagram of the discharging mechanism of the present invention.
[0027] Figure 8 It is a structural schematic diagram of the discharging mechanism of the present invention.
[0028] Reference numerals:
[0029] 1. winding mechanism; 11. bottom plate; 12. mounting seat; 13. rotating drum; 14. unwinding roller; 15. driving source 1; 16. transmission wheel 1; 17. transmission wheel 2; 18. driving belt; 2. clamping conveying mechanism; 21. mounting drum; 22. mounting roller; 23. guide frame; 24. clamping conveying member; 241. mounting frame; 242. driving source 2; 243. transmission roller; 244. transmission part; 245. moving part; 246 , clamping member; 247, elastic part; 248, blocking part; 249, guiding part; 25, transmission member; 251, driving source three; 252, gear two; 253, gear ring two; 26, gear ring one; 27, gear one; 3, discharging mechanism; 31, supporting frame; 32, supporting cylinder; 33, connecting part; 34, active roller; 35, driven roller; 36, driving source four; 37, gear ring three; 38, driving source five; 39, gear three. DETAILED DESCRIPTION
[0030] Embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0031] like Figures 1 to 8 As shown, the wire harness winding mechanism of the present invention includes a winding mechanism 1, a clamping and conveying mechanism 2 and a discharging mechanism 3. The winding mechanism 1 is used to discharge the winding belt so that the winding belt is wound around the outside of four cables, and the four cables can form a wire harness. The discharging mechanism 3 is connected to the winding mechanism 1, and is used to clamp and convey the part after the wire harness is wound, so that the wire harness gradually passes through the winding mechanism 1, and the wire harness is gradually wound by the winding mechanism 1. The clamping and conveying mechanism 2 is connected to the winding mechanism 1, and is used to clamp the wire harness that has not passed through the winding mechanism 1, so that the wire harness located between the clamping and conveying mechanism 2 and the discharging mechanism 3 is in a straightened state, so as to avoid the cable being subjected to torsion after the winding belt generates radial tension on the cable, thereby causing the twisted cable to deviate from the original radial arrangement position, so as to facilitate the subsequent repair of a single damaged cable.
[0032] like Figure 1 and Figure 2As shown, the winding mechanism 1 includes a base plate 11, a mounting seat 12, a rotating drum 13, a reel 14, a driving source 15, a transmission wheel 16, a transmission wheel 2 17 and a driving belt 18. The mounting seat 12 is connected to the top of the base plate 11, and the mounting seat 12 is vertically arranged between the base plate 11. The rotating drum 13 is rotatably connected to the mounting seat 12. The rotating drum 13 has a central axis. The rotating drum 13 can rotate along the central axis. The wire harness can pass horizontally from the middle position of the rotating drum 13. The reel 14 is connected to the left edge of the rotating drum 13, so that when the rotating drum 13 rotates, it can drive the reel 14 to move in a circular trajectory along the central axis, so that the reel 14 can wind the winding belt On the outside of the wire harness, the winding operation of the wire harness is completed. The driving source 15 is connected to the right side of the mounting seat 12, and the transmission wheel 16 is rotatably connected to the left side of the mounting seat 12. There are two transmission wheels 16. The driving source 15 is a motor with an output shaft facing left, and the output shaft of the driving source 15 passes through the left side of the mounting seat 12. The transmission wheel 2 17 is connected to the output shaft of the driving source 15. The driving belt 18 is transmission-connected between the transmission wheel 2 17 and the two transmission wheels 16, and the driving belt 18 is in close contact with the rotating drum 13, so that the driving belt 18 can drive the rotating drum 13 to rotate when it is running, thereby providing power for the unwinding roller 14 to move in a circular trajectory along the central axis.
[0033] Start the driving source 15 to drive the driving belt 18, the transmission wheel 2 17 and the two transmission wheels 1 16, and the driving belt 18 drives the rotating drum 13 to rotate along the central axis. At this time, the wire harness passes through the clamping transmission of the clamping conveying mechanism 2 and the discharging mechanism 3 so that the wire harness passes horizontally along the central axis of the rotating drum 13, and the wire harness between the clamping conveying mechanism 2 and the discharging mechanism 3 is in a straight state. When the rotating drum 13 rotates, it drives the unwinding roller 14 to move in a circular trajectory along the central axis, so that the winding belt is wound around the outside of the wire harness between the clamping conveying mechanism 2 and the discharging mechanism 3.
[0034] like Figures 1 to 6As shown, the clamping and conveying mechanism 2 includes a mounting cylinder 21, a mounting roller 22, a guide frame 23, a clamping and conveying member 24, a transmission member 25, a gear ring 26 and a gear 27. The mounting cylinder 21 is arranged on the right side of the mounting seat 12, and the mounting cylinder 21 is coaxially arranged with the rotating cylinder 13. The mounting roller 22 is connected to the right edge of the mounting cylinder 21, and the guide frame 23 is connected to the inner right end of the mounting cylinder 21. There are four mounting rollers 22, and cables are wound around the outer sides of the four mounting rollers 22. The cables on the four mounting rollers 22 pass through the guide frame 23. The four cables can be guided by the guide frame 23 so that the four cables are parallel to the central axis, thereby forming a wiring harness, so that the wiring harness can be subsequently conveyed to the winding mechanism 1 for winding. The clamping and conveying member 24 is connected in the mounting cylinder 21, and the clamping and conveying member 24 can clamp and convey the wiring harness so that the wiring harness between the clamping and conveying member 24 and the discharging mechanism 3 is in a straightened state, so that the winding belt can be wound around the wiring harness.
[0035] The transmission member 25 is connected between the mounting cylinder 21 and the mounting seat 12. The transmission member 25 includes a driving source three 251, a gear two 252 and a gear ring two 253. The gear ring two 253 is connected to the outside of the mounting cylinder 21. The driving source three 251 is connected to the right side of the mounting seat 12. The driving source three 251 is a motor. The gear two 252 is connected to the output shaft of the driving source three 251. The gear two 252 is meshed with the gear ring two 253. The gear ring one 26 is connected to the left side of the mounting seat 12. The gear one 27 is connected to the unwinding roller 14. The unwinding roller 14 is rotatably connected to the rotating drum 13. The gear ring one 26 is meshed with the gear one 27. The driving source three 251 is started to drive the gear two 252 and the gear ring two 253 to mesh and transmit. The gear ring two 253 drives the mounting cylinder 21 to rotate, and the rotation direction of the mounting cylinder 21 is opposite to the rotation direction of the rotating drum 13. At the same time, the discharging mechanism 3 can rotate synchronously with the mounting cylinder 21 to make the wiring harness rotate. When being wound by the winding belt, it can rotate along the central axis, and the rotation direction of the wire harness is opposite to the direction in which the unwinding roller 14 moves in a circular trajectory along the central axis. When the unwinding roller 14 moves along the circular trajectory, the gear 27 and the gear ring 26 are meshed for transmission, so that the unwinding roller 14 rotates, and the rotation direction of the unwinding roller 14 is the same as the rotation direction of the rotating drum 13 along the central axis, so as to speed up the unwinding speed of the winding belt by the unwinding roller 14. At this time, the rotating wire harness can actively wind the winding belt, and cooperate with the unwinding roller 14 to rotate in a circular trajectory along the central axis to wind the winding belt around the wire harness. Under the condition of the same winding speed of the wire harness, the speed at which the rotating drum 13 drives the unwinding roller 14 to move in a circular trajectory along the central axis can be reduced, thereby reducing the radial tension of the winding belt on the wire harness, and further preventing the cable from being separated from the original radial arrangement position after being subjected to torque, so as to facilitate the subsequent repair of the damaged cable.
[0036] Continue to refer Figures 1 to 6As shown, the clamping conveyor 24 includes a mounting frame 241, a chain / belt transmission structure, a pushing structure and a clamping member 246. The clamping member 246 is provided with six groups, and the number of clamping members 246 in each group is set to two, which is used to clamp the wire harness. The mounting frame 241 and the chain / belt transmission structure are provided with two, and are symmetrically distributed about the central axis. The two chain / belt transmission structures are respectively connected to the two mounting frames 241, and the transmission directions of the two chain / belt transmission structures are opposite. The mounting frame 241 is connected to the mounting cylinder 21. The chain / belt transmission structure includes a driving source 242, a transmission roller 243 and a transmission part. 244, two transmission rollers 243 are provided, and the two transmission rollers 243 are both rotatably connected to the inner side of the mounting frame 241, and two transmission parts 244 are provided, and the two transmission parts 244 are both transmission-connected between the two transmission rollers 243, and the two transmission parts 244 are arranged front to back, and a second driving source 242 is connected to the mounting frame 241, and the second driving source 242 is a motor, and the output shaft of the second driving source 242 is connected to one of the transmission rollers 243, and starting the second driving source 242 can drive the two transmission parts 244 and the two transmission rollers 243 to transmit, and the two transmission parts 244 transmit synchronously in the same direction.
[0037] The pushing structure is connected between the two chain / belt transmission structures, and the pushing structure includes a moving part 245, an elastic part 247, a blocking part 248 and a guiding part 249. The moving part 245 and the elastic part 247 are both arranged in six groups, and the number of each group of the moving part 245 and the elastic part 247 is both arranged in two. The six groups of elastic parts 247 are respectively connected to the six groups of moving parts 245, and the two moving parts 245 in the same group are respectively connected to the transmission parts 244 of the two chain / belt transmission structures. The two clamping members 246 in the same group are respectively plugged into the two moving parts 245 in the same group and connected to the elastic part 247. The elastic part 247 can be a spring or an elastic sheet. The blocking part 248 and the guiding part 249 are both arranged in two. The two blocking parts 248 are respectively connected to one end of the inner side of the two mounting frames 241 close to the central axis, and the two guiding parts 249 are connected to the inner side of the two mounting frames 241. On the inner side, the guide part 249 has an inclined section and a horizontal section. When two clamping members 246 of the same group pass through the two guide parts 249, the side of the moving part 245 plugged with the clamping members 246 of this group close to the center axis contacts the blocking part 248, thereby blocking the moving part 245. When the end of the clamping member 246 away from the center axis contacts the inclined section of the guide part 249, under the guidance of the inclined section, the two clamping members 246 of the same group approach each other and compress the elastic part 247 until the two clamping members 246 of the same group clamp the wire harness. After the end of the clamping member 246 away from the wire harness moves to the horizontal section, at least two groups of clamping members 246 maintain the state of clamping the wire harness, thereby clamping and conveying the wire harness. After the clamping member 246 is separated from the horizontal section, the clamping member 246 is reset under the push of the elastic part 247 to separate the clamping member 246 from the wire harness.
[0038] Four cables are respectively wound on four installation rollers 22, and one end of each of the four cables passes through the guide frame 23 and is clamped by two groups of clamping members 246 to form a wire harness. After the end of the wire harness is wound by the winding belt, it is clamped and driven by the discharging mechanism 3, and the two chain / belt transmission structures are started to run in reverse to drive the pushing structure and the six groups of clamping members 246 to move. When the two clamping members 246 of the same group pass through the two guide parts 249, the side of the moving part 245 plugged with the group of clamping members 246 close to the central axis contacts the blocking part 248, thereby blocking the moving part 245. When the end of the clamping member 246 away from the central axis contacts the inclined section of the guide part 249, the moving part 245 is blocked by the blocking part 248. , under the guidance of the inclined section, the two clamping members 246 of the same group are brought close to each other and the elastic part 247 is compressed until the two clamping members 246 of the same group clamp the wire harness. At this time, the end of the clamping member 246 away from the central axis moves to the horizontal section, and at least two groups of clamping members 246 clamp the wire harness, thereby clamping and conveying the wire harness. After the clamping member 246 is separated from the horizontal section, the clamping member 246 is reset under the push of the elastic part 247 to separate the clamping member 246 from the wire harness, thereby making the wire harness between the clamping and conveying mechanism 2 and the discharging mechanism 3 in a stretched state, and the winding mechanism 1 winds the winding belt around the outside of the stretched wire harness.
[0039] like Figure 1 , Figure 7 and Figure 8 As shown, the discharging mechanism 3 includes a support frame 31, a support cylinder 32, a connecting portion 33, two clamping rollers, a driving source four 36, a gear ring three 37, a driving source five 38 and a gear three 39. The support frame 31 is connected to the top of the bottom plate 11, the support cylinder 32 is installed on the support frame 31, the support cylinder 32 and the rotating cylinder 13 are coaxially arranged, the connecting portion 33 is connected to the inner side of the support cylinder 32, and a clamping space for radially clamping the wire harness is reserved between the two clamping rollers. The two clamping rollers are respectively an active roller 34 and a driven roller 35. The active roller 34 and the driven roller 35 are both rotatably connected to the front side of the connecting portion 33, and the active roller 34 is located at the driven roller. Above the roller 35, a driving source four 36 is connected to the rear side of the connecting part 33. The driving source four 36 is a motor. The output shaft of the driving source four 36 is connected to the active roller 34. The end of the wire harness after being wound by the winding belt is transmitted between the active roller 34 and the driven roller 35. The end of the wire harness is clamped by the active roller 34 and the driven roller 35 to make the wire harness between the clamping conveying mechanism 2 and the discharging mechanism 3 in a straight state. Starting the driving source four 36 can drive the active roller 34, so that the end of the wire harness moves along the extension line of the central axis in the direction away from the winding mechanism 1 under the drive of the active roller 34, and at the same time drives the driven roller 35 to rotate.
[0040] Gear ring three 37 is connected to the outside of the support cylinder 32, and driving source five 38 is connected to the support frame 31. Driving source five 38 is a motor, and gear three 39 is connected to the output shaft of driving source five 38. Gear three 39 is meshingly connected with gear ring three 37. Starting driving source five 38 drives gear three 39 and gear ring three 37 to mesh and transmit, thereby driving the supporting cylinder 32 and the mounting cylinder 21 to rotate synchronously in the same direction, so that the clamping conveying mechanism 2 and the discharging mechanism 3 can drive the wire harness to rotate during the conveying process of the wire harness, and the rotation direction is opposite to the direction of the circular movement of the unwinding roller 14 along the central axis. Therefore, under the condition of the same winding speed of the wire harness, the speed at which the rotating drum 13 drives the unwinding roller 14 to move in a circular trajectory along the central axis can be reduced, thereby reducing the radial tension of the winding belt on the four cables.
[0041] Working principle:
[0042] The cables on the four mounting rollers 22 are pulled so that one end of each of the four cables passes through the guide frame 23 and is clamped by two sets of clamping members 246 to form a wiring harness. After the ends of the wiring harness are wound with a winding belt, they are clamped and driven by two clamping rollers on the discharging mechanism 3.
[0043] The two groups of chain / belt transmission structures are started to run in reverse to drive the push structure and the six groups of clamping members 246 to move. When the two clamping members 246 of the same group pass through the two guide parts 249, the side of the moving part 245 plugged with the group of clamping members 246 close to the central axis contacts the blocking part 248, thereby blocking the moving part 245. When the end of the clamping member 246 away from the central axis contacts the inclined section of the guide part 249, under the guidance of the inclined section, the two clamping members 246 of the same group are brought close to each other and the elastic part 247 is compressed until Until two clamping members 246 of the same group clamp the wire harness, at this time the clamping member 246 moves away from one end of the wire harness to the horizontal section, and at least two groups of clamping members 246 clamp the wire harness, thereby clamping and conveying the wire harness. After the clamping member 246 is separated from the horizontal section, the clamping member 246 is reset under the push of the elastic part 247 to separate the clamping member 246 from the wire harness, so that the wire harness between the clamping and conveying mechanism 2 and the discharging mechanism 3 is in a straightened state, and the winding mechanism 1 wraps the winding belt around the outside of the wire harness in the straightened state.
[0044] Starting the driving source 4 36 can drive the active roller 34, so that the ends of the four cables move in a direction away from the winding mechanism 1 under the drive of the active roller 34, and at the same time drive the driven roller 35 to rotate.
[0045] The driving source 15 is started to drive the driving belt 18, the transmission wheel 2 17 and the two transmission wheels 1 16, and the driving belt 18 drives the rotating drum 13 to rotate. When the rotating drum 13 rotates, it drives the unwinding roller 14 to move in a circular trajectory along the central axis, so that the winding belt is wound around the outside of the wire harness in a straight state between the clamping conveying mechanism 2 and the discharging mechanism 3.
[0046] When the unwinding roller 14 moves in a circular trajectory along the central axis, the gear 27 and the gear ring 26 mesh and transmit, so that the unwinding roller 14 rotates, and the rotation direction of the unwinding roller 14 is the same as the rotation direction of the rotating drum 13 along the central axis, so as to speed up the unwinding speed of the unwinding roller 14 for the winding tape.
[0047] The driving source three 251 is started to drive the gear two 252 and the gear ring two 253 to engage in transmission, and the gear ring two 253 drives the installation cylinder 21 to rotate, and the rotation direction of the installation cylinder 21 is opposite to the rotation direction of the rotating drum 13. At the same time, the driving source five 38 is started to drive the gear three 39 and the gear ring three 37 to engage in transmission, thereby driving the support cylinder 32 and the installation cylinder 21 to rotate synchronously in the same direction, so that the clamping conveying mechanism 2 and the discharging mechanism 3 drive the wire harness to rotate during the process of conveying the wire harness, and the rotation direction is opposite to the direction in which the unwinding roller 14 moves in a circular trajectory along the central axis, so that the wire harness actively wraps the winding belt around the outside, thereby reducing the speed at which the rotating drum 13 drives the unwinding roller 14 to move in a circular trajectory along the central axis when the winding speed of the wire harness is the same, thereby reducing the radial tension of the winding belt on the four cables.
[0048] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0049] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0050] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A wire harness winding mechanism, comprising a winding mechanism, the winding mechanism comprising a mounting seat, a rotating drum rotating around a central axis extending left and right, and a reeling roller, characterized in that: It also includes a clamping and conveying mechanism and a discharging mechanism distributed on the left and right sides of the winding mechanism; the clamping and conveying mechanism includes a mounting cylinder and a clamping and conveying member, the mounting cylinder is mounted on a mounting seat, the clamping and conveying member includes two groups of chain / belt transmission structures and multiple groups of clamping members, the two groups of chain / belt transmission structures are mounted in the mounting cylinder and are symmetrically distributed about the central axis, each group of clamping members has two and are distributed on the two groups of chain / belt transmission structures in a symmetrical form along the central axis, the chain / belt transmission structure has a reciprocating motion direction extending along the central axis to drive the clamping members to move synchronously forward and backward so that each group of clamping members clamps the wiring harness in the extension direction of the central axis; the discharging mechanism includes a support cylinder mounted on the mounting seat, two clamping rollers mounted in the support cylinder, the extension direction of the two clamping rollers is perpendicular to the central axis and symmetrically distributed on both sides of the radial direction of the central axis, a clamping space for radially clamping the wiring harness is reserved between the two clamping rollers, and the two clamping rollers are rotatably connected to the inner wall of the support cylinder to drive the wiring harness to move along the central axis; The clamping and conveying mechanism also includes a gear ring 1 and a gear 1, the gear ring 1 is connected to the mounting seat, the gear 1 is connected to the unwinding roller, the unwinding roller is rotatably connected to the rotating drum, and the gear ring 1 is meshingly connected with the gear 1, so that when the unwinding roller moves along the circular trajectory of the central axis, the meshing transmission of the gear ring 1 and the gear 1 drives the unwinding roller to rotate; The clamping and conveying mechanism also includes a transmission part, which includes a driving source three, a gear two and a gear ring two. The gear ring two is connected to the outside of the mounting tube, the driving source three is connected to the mounting seat, the gear two is connected to the driving source three, the gear two is meshed with the gear ring two, the mounting tube rotates on the mounting seat, and the gear two can drive the mounting tube to rotate when meshing and transmitting with the gear ring two.
2. The wire harness winding mechanism according to claim 1, characterized in that: The chain / belt transmission structure comprises two transmission rollers and two transmission parts. The two transmission rollers are both rotatably connected in the mounting tube. The two transmission parts are both transmission-connected between the two transmission rollers, and the two transmission parts are arranged in a front-to-back manner.
3. The wire harness winding mechanism according to claim 1, characterized in that: The clamping conveying member also includes a pushing structure, which includes a moving part, an elastic part, a blocking part and a guiding part. The moving part and the elastic part are both arranged in multiple groups, and each group of moving parts and elastic parts has two parts. The multiple groups of elastic parts are respectively connected to the multiple groups of moving parts, and the two moving parts in the same group are respectively connected to the transmission parts of the two groups of chain / belt transmission structures. The multiple groups of clamping members are inserted into the multiple groups of moving parts and connected to the elastic part. There are two blocking parts and two guiding parts. The two blocking parts are respectively connected to one end of the inner side of the two mounting frames close to the central axis, and the two guiding parts are connected to the inner side of the two mounting frames.
4. The wire harness winding mechanism according to claim 3, characterized in that: The guide portion has an inclined section and a horizontal section, and two clamping members in the same group approach each other when passing through the two guide portions.
5. The wire harness winding mechanism according to claim 1, characterized in that: The discharging mechanism also includes gear ring three, drive source five and gear three, gear ring three is connected to the outside of the support cylinder, the support cylinder is rotatably connected to the mounting seat, the drive source five is connected to the mounting seat, gear three is connected to the output shaft of the drive source five, gear three is meshed with gear ring three, gear three and gear ring three can mesh and transmit, and drive the support cylinder and the rotating cylinder to rotate in opposite directions.
6. The wire harness winding mechanism according to claim 1, characterized in that: The clamping and conveying mechanism also includes an installation roller and a guide frame. The installation roller is connected to the installation cylinder, and the guide frame is connected to the installation cylinder. There are multiple installation rollers, and cables are wrapped around the outer sides of the multiple installation rollers. The cables on the multiple installation rollers pass through the guide frame. The guide frame can guide the multiple cables so that the multiple cables are gathered into a wire harness.
Citation Information
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