Intelligent oil can welding, assembling and feeding system

Abstract

The invention discloses an oil can intelligent welding, assembling and feeding system which comprises an electric control system and a feeding, welding and assembling device, the electric control system communicates with the feeding, welding and assembling device to control the feeding, welding and assembling device to execute oil can feeding, welding and assembling operation, and the electric control system comprises a hardware panel operation part and a control part, the operation module is used for executing power on-off, sudden stop, manual switching, starting, pause and reset operation of feeding welding assembly; and the touch screen panel operation part comprises a homepage module, a manual operation module, a parameter setting module, an alarm information module, a production information module and a system setting module. According to the intelligent welding, assembling and feeding system for the oil can, through the arrangement of the hardware panel operation part and the touch screen panel operation part, communication of the feeding, welding and assembling device can be simply and effectively achieved.

Description

Technical Field

[0001] The invention relates to an intelligent welding assembly production line for oil cans, and more particularly to an intelligent welding assembly feeding system for oil cans. Background Art

[0002] The intelligent welding assembly production line for oil cans is an automated production technology that integrates a variety of equipment including robot systems, feeding systems, servo welding machines, air tightness testing machines, sensor pull-out force testing machines, and flip-on and off testing machines to achieve automated assembly and testing of oil cans.

[0003] The feeding system in the current prior art uses built-in program control to achieve automatic feeding, welding and alarm assembly. Therefore, during use, the user needs to connect the oil pot feeding equipment through a professional program adjustment device, and change the parameters set by the equipment by changing the program data inside it. This will result in the user needing professional personnel to handle when they want to modify the internal parameter settings of the feeding equipment, thereby greatly increasing the use cost of the oil pot intelligent welding assembly production line. Summary of the invention

[0004] In view of the deficiencies in the prior art, an object of the present invention is to provide an intelligent welding assembly feeding system for oil cans that can effectively reduce the use cost of the intelligent welding assembly production line for oil cans.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an intelligent welding assembly feeding system for oil cans, comprising an electric control system and a feeding welding assembly device, wherein the electric control system communicates with the feeding welding assembly device to control the feeding welding assembly device to perform the oil can feeding welding assembly operation, characterized in that: the electric control system comprises:

[0006] The hardware panel operation part is used to perform power on / off, emergency stop, manual switching, start, pause and reset operations for loading, welding and assembly;

[0007] The touch screen panel operation part includes a home page module, a manual operation module, a parameter setting module, an alarm information module, a production information module and a system setting module, so as to display various parameters of the product through the home page module, manually set various parameters and operation presets of the feeding welding assembly device through the manual operation module, set the production speed through the parameter setting module, view the alarm information records through the alarm information module, view the production information data records and time setting interface through the production information module, and set system related parameters through the system setting module.

[0008] As a further improvement of the present invention, the hardware panel operation part includes:

[0009] The power switch is a selector switch structure used to control the on and off of the power circuit. When the device is turned on, turn it clockwise to turn on the power, and when the device is not in use, turn it counterclockwise to turn off the power.

[0010] An emergency stop switch communicates with the material loading and welding assembly device so that the material loading and welding assembly device stops working when the emergency stop switch is pressed;

[0011] A manual switching switch and a loading and welding assembly device are used to switch the loading and welding assembly device between manual control and automatic control states. Only in the manual state can the contents in the manual operation tab on the touch screen panel be operated, and only in the automatic state can the equipment be started for normal and continuous operation; an indicator button, which includes a green start button, a red pause button and a yellow reset button. After pressing the start button, the machine enters the start state. At this time, the green indicator light of the start button is on for a long time. After pressing the pause button, the machine will pause the assembly action. During this period, the red indicator light will be on all the time. After pressing the reset button, the pause signal ends and the equipment continues the previous action.

[0012] As a further improvement of the present invention, the homepage module includes:

[0013] A parameter indication window at the center of the touch screen, which displays the tension recording value, the negative pressure test value, the negative pressure air intake value, two airtight test values ​​and two airtight air intake values, and three resistance recording values, wherein the tension recording value, the negative pressure test value, and the negative pressure air intake value are in one column, the two airtight test values ​​and the two airtight air intake values ​​are in one column, and the three resistance recording values ​​are in one column;

[0014] The production display window and the unqualified number display window are located in the upper right corner of the touch screen, and a pull-out force unqualified confirmation button and an alarm loading confirmation button are provided below the production display window and the unqualified number display window to realize the pull-out force unqualified confirmation and the alarm loading confirmation;

[0015] The rear-end clearing button, the data search failure rejection button, the initialization button and the output clearing button at the lower right corner of the touch screen are used to realize the rear-end clearing of the feeding welding assembly device, reject the data that failed to be searched, initialize the system and clear the output data displayed in the output display window;

[0016] The simple alarm display window located just below the touch screen is used to display simple alarm information.

[0017] As a further improvement of the present invention, the manual operation module includes:

[0018] The transfer tray operation module includes a transfer discharging left operation button, a transfer discharging right button, a transfer manipulator lifting button, a transfer manipulator gripper button, a transfer lateral movement button, a code scanning trigger button, and a left tray loading button and a right tray loading button, which are used to control the transfer discharging action of the loading welding assembly device and the loading of the tray;

[0019] Alarm tray module, used to check the status of the alarm tray;

[0020] Alarm assembly pull-out force test module, used to perform alarm assembly pull-out force test;

[0021] Negative pressure test module, used for negative pressure test;

[0022] Airtightness test module, used for airtightness test;

[0023] Resistance test module, used for resistance test;

[0024] Unloading module, used to drive the unloading welding assembly device to unload materials;

[0025] Among them, the transfer tray operation module also includes a transfer robot X-axis operation window and a transfer robot Y-axis operation window, which are used to operate the position of the transfer robot X-axis and the position of the transfer robot Y-axis.

[0026] As a further improvement of the present invention, the parameter setting module includes:

[0027] The transfer robot X-axis setting window is used to set the specific position data and positioning speed of the transfer robot X-axis;

[0028] The transfer robot Y-axis setting window is used to set the specific position data and positioning speed of the transfer robot Y-axis;

[0029] The left tray array setting window is used to set the row and column positions of the left tray as well as the row and column spacing;

[0030] The right tray array setting window is used to set the row and column positions of the right tray as well as the row and column spacing;

[0031] Among them, the transfer robot X-axis setting window, the transfer robot Y-axis setting window, the left material tray array setting window and the right material tray array setting window all have test buttons corresponding to the set position data. When the test button is pressed, the transfer robot moves to the corresponding position.

[0032] As a further improvement of the present invention, the parameter setting module further includes:

[0033] The heating table position setting window is used to set the standby position and working position of the heating table; as well as to set the positioning speed and automatic JOG speed;

[0034] The heating platform temperature setting window is used to set various temperature data of the heating platform;

[0035] The heating rod current setting window is used to set the current data of the heating rod in the heating table, and then set the heating speed of the heating rod.

[0036] As a further improvement of the present invention, the alarm information module includes:

[0037] Information display interface, used to display the content of equipment alarm information;

[0038] Information operation buttons, which include up and down page turning buttons, delete button, delete all button, confirm button and confirm all button, are used to turn pages, delete a single item, delete all, confirm a single item and confirm all operations on the alarm information content in the information display interface.

[0039] As a further improvement of the present invention, the production information module includes:

[0040] The production information display window is used to display the current production information content.

[0041] As a further improvement of the present invention, the system setting module includes:

[0042] System parameter setting module, used for various system parameters;

[0043] The time language module is used to calibrate the time information and select the interface display language; the system parameter setting module includes:

[0044] Inching / continuous switching button: This button is used to switch the equipment operation mode to inching operation or continuous operation. The button is yellow when inching operation and green when continuous operation;

[0045] Empty machine operation on / off button: This button is used for equipment production without materials to verify the stability of the equipment itself. The button is red when on and green when off.

[0046] Debug on / off button: This button is used for debugging when the manipulator / heating table is in an unsafe situation. The button is red when on and green when off.

[0047] Safety door enable / disable button, this button is used for equipment operation door and window opening safety protection, the button is green when enabled and red when disabled;

[0048] Alarm on / off button: This button is used to turn on or off the alarm. The button is green when on and red when off.

[0049] The barcode scanner enable / disable button is used to enable or disable the barcode scanning function. The button is green when enabled and red when disabled.

[0050] The beneficial effect of the present invention is that by setting the electronic control system into a hardware panel operation part and a touch screen panel operation part, the power control of the hardware part of the equipment can be effectively realized by utilizing the hardware panel operation part, and through the setting of the touch screen panel operation part, the parameter setting of the built-in program of the equipment can be directly set. Compared with the production line in the prior art, this can effectively facilitate users to adjust the parameters of the equipment without the need for professional personnel, thereby reducing the production cost of the oil pot intelligent production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0051] Figure 1 This is a schematic diagram of the homepage module interface;

[0052] Figure 2 This is a schematic diagram of the manual operation module interface;

[0053] Figure 3 This is a schematic diagram of the transfer robot parameter interface in the parameter setting module;

[0054] Figure 4 This is a schematic diagram of the parameter interface of the heating platform in the parameter setting module;

[0055] Figure 5 This is a schematic diagram of the alarm information module interface;

[0056] Figure 6 This is a schematic diagram of the production information module interface;

[0057] Figure 7 A schematic diagram of the time language module interface for the system setting module;

[0058] Figure 8 This is a schematic diagram of the system parameter module interface of the system setting module. DETAILED DESCRIPTION

[0059] The present invention will be further described below in conjunction with the embodiments given in the accompanying drawings.

[0060] The oil can intelligent welding assembly feeding system of the present embodiment includes an electric control system and a feeding welding assembly device, wherein the electric control system communicates with the feeding welding assembly device to control the feeding welding assembly device to perform the oil can feeding welding assembly operation, and is characterized in that: the electric control system includes:

[0061] The hardware panel operation part is used to perform power on / off, emergency stop, manual switching, start, pause and reset operations for loading, welding and assembly;

[0062] The touch screen panel operation part includes a home page module, a manual operation module, a parameter setting module, an alarm information module, a production information module and a system setting module. The home page module is used to display various parameters of the product, the manual operation module is used to manually set various parameters and operation presets of the feeding welding assembly device, the parameter setting module is used to set the production speed, the alarm information record is used to view the alarm information record, the production information data record and the time setting interface are used to view the production information module, and the system setting module is used to set system related parameters. The combined structure of the hardware panel operation part and the touch screen panel operation part can be used to realize the control and adjustment of the welding assembly feeding system through hardware and software aspects. Compared with the method in the prior art, no professional programmers are required to realize quick operations such as starting and shutting down the equipment and switching modes, as well as simple and effective settings of various parameters for automated operation.

[0063] In order to facilitate the user to operate the hardware panel, in this embodiment, the hardware panel operation part is set to a power switch. The power switch is a selection switch structure used to control the on and off of the power circuit. When the device is turned on, turn it clockwise to turn on the power, and when the device is not in use, turn it counterclockwise to turn off the power.

[0064] An emergency stop switch communicates with the material loading and welding assembly device so that the material loading and welding assembly device stops working when the emergency stop switch is pressed;

[0065] A manual switching switch and a loading and welding assembly device are used to switch the loading and welding assembly device between a manual control state and an automatic control state. Only in the manual state can the contents in the manual operation tab on the touch screen panel be operated, and only in the automatic state can the device be started for normal and continuous operation; an indicator button, which includes a green start button, a red pause button and a yellow reset button. After pressing the start button, the machine enters the start state, at which time the green indicator light of the start button is on for a long time. After pressing the pause button, the machine will pause the assembly action, during which the red indicator light will be on all the time. After pressing the reset button, the pause signal ends, and the device continues the previous action. Through the setting of the above structure, hardware fast operation can be simply and effectively realized.

[0066] Reference Figure 1 As shown, in this embodiment, the touch screen panel operation part is divided into a homepage module, a manual operation module, a parameter setting module, an alarm information module, a production information module and a system setting module. The specific homepage module has the following windows:

[0067] A parameter indication window at the center of the touch screen, which displays the tension recording value, the negative pressure test value, the negative pressure air intake value, two airtight test values ​​and two airtight air intake values, and three resistance recording values, wherein the tension recording value, the negative pressure test value, and the negative pressure air intake value are in one column, the two airtight test values ​​and the two airtight air intake values ​​are in one column, and the three resistance recording values ​​are in one column;

[0068] The production display window and the unqualified number display window are located in the upper right corner of the touch screen, and a pull-out force unqualified confirmation button and an alarm loading confirmation button are provided below the production display window and the unqualified number display window to realize the pull-out force unqualified confirmation and the alarm loading confirmation;

[0069] The rear-end clearing button, the data search failure rejection button, the initialization button and the output clearing button at the lower right corner of the touch screen are used to realize the rear-end clearing of the feeding welding assembly device, reject the data that failed to be searched, initialize the system and clear the output data displayed in the output display window;

[0070] The simple alarm display window located just below the touch screen is used to display simple alarm information. Through the setting of the above window and buttons, the specific display of output and number of unqualified products can be realized, and various parameters can be displayed, so that users can understand the various parameters of the current equipment at the first time.

[0071] Sometimes, during the automatic operation of the equipment, it is easy to get stuck and position deviation occurs, so manual adjustment is required at this time. For this reason, this embodiment provides a corresponding manual operation module, referring to Figure 2 As shown, it is composed of the following modules:

[0072] The transfer tray operation module includes a transfer discharging left operation button, a transfer discharging right button, a transfer manipulator lifting button, a transfer manipulator gripper button, a transfer lateral movement button, a code scanning trigger button, and a left tray loading button and a right tray loading button, which are used to control the transfer discharging action of the loading welding assembly device and the loading of the tray;

[0073] Alarm tray module, used to check the status of the alarm tray;

[0074] Alarm assembly pull-out force test module, used to perform alarm assembly pull-out force test;

[0075] Negative pressure test module, used for negative pressure test;

[0076] Airtightness test module, used for airtightness test;

[0077] Resistance test module, used for resistance test;

[0078] Unloading module, used to drive the unloading welding assembly device to unload materials;

[0079] Among them, the transfer tray operation module also includes a transfer robot X-axis operation window and a transfer robot Y-axis operation window, which are used to operate the position of the transfer robot X-axis and the position of the transfer robot Y-axis, thereby simply and effectively adjusting the position of the robot and performing various manual tests.

[0080] In this embodiment, multiple input windows are provided to facilitate parameter setting. Figure 3 As shown, including:

[0081] The transfer robot X-axis setting window is used to set the specific position data and positioning speed of the transfer robot X-axis;

[0082] The transfer robot Y-axis setting window is used to set the specific position data and positioning speed of the transfer robot Y-axis;

[0083] The left tray array setting window is used to set the row and column positions of the left tray as well as the row and column spacing;

[0084] The right tray array setting window is used to set the row and column positions of the right tray as well as the row and column spacing;

[0085] Among them, the transfer robot X-axis setting window, the transfer robot Y-axis setting window, the left material tray array setting window and the right material tray array setting window all have test buttons corresponding to the set position data. When the test button is pressed, the transfer robot moves to the corresponding position.

[0086] In the process of equipment parameter setting, it is necessary not only to set the various position parameters of the transfer robot, but also to set the temperature parameters of the heating table, so that the equipment can work better and more efficiently. Figure 4 As shown, the following parameter setting modules are provided for this purpose:

[0087] The heating table position setting window is used to set the standby position and working position of the heating table; as well as to set the positioning speed and automatic JOG speed;

[0088] The heating platform temperature setting window is used to set various temperature data of the heating platform;

[0089] The heating rod current setting window is used to set the current data of the heating rod in the heating table, and then set the heating speed of the heating rod.

[0090] When the user clicks on the alarm information module, the alarm information is displayed through the information display interface, and the information operation buttons are used to turn the pages of the alarm information, delete a single item, delete all items, confirm a single item, and confirm all items. Figure 5shown.

[0091] The same production information can be displayed using one display window. Figure 6 As shown, the production information can be displayed.

[0092] This embodiment also provides system-related parameter settings to better implement the application of other functions of the system. For details, refer to Figure 7 and Figure 8 As shown:

[0093] Time language module, used to calibrate time information and select interface display language;

[0094] Inching / continuous switching button: This button is used to switch the equipment operation mode to inching operation or continuous operation. The button is yellow when inching operation and green when continuous operation;

[0095] Empty machine operation on / off button: This button is used for equipment production without materials to verify the stability of the equipment itself. The button is red when on and green when off.

[0096] Debug on / off button: This button is used for debugging when the manipulator / heating table is in an unsafe situation. The button is red when on and green when off.

[0097] Safety door enable / disable button, this button is used for equipment operation door and window opening safety protection, the button is green when enabled and red when disabled;

[0098] Alarm on / off button: This button is used to turn on or off the alarm. The button is green when on and red when off.

[0099] The barcode scanner enable / disable button is used to enable or disable the barcode scanning function. The button is green when enabled and red when disabled.

[0100] In summary, the intelligent welding assembly and feeding system for oil cans of this embodiment can realize rapid operation and parameter setting of the equipment through the combination of the hardware panel operation part and the touch screen panel operation part, and does not require professional programmers, thus effectively reducing the use cost of the equipment.

[0101] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. An intelligent welding assembly feeding system for oil cans, comprising an electric control system and a feeding welding assembly device, wherein the electric control system communicates with the feeding welding assembly device to control the feeding welding assembly device to perform the oil can feeding welding assembly operation, characterized in that: The electronic control system comprises: The hardware panel operation part is used to perform power on / off, emergency stop, manual switching, start, pause and reset operations for loading, welding and assembly; The touch screen panel operation part includes a home page module, a manual operation module, a parameter setting module, an alarm information module, a production information module and a system setting module, so as to display various parameters of the product through the home page module, manually set various parameters and operation presets of the feeding welding assembly device through the manual operation module, set the production speed through the parameter setting module, view the alarm information records through the alarm information module, view the production information data records and time setting interface through the production information module, and set system related parameters through the system setting module.

2. The intelligent welding assembly and feeding system for oil cans according to claim 1 is characterized by: The hardware panel operation part includes: The power switch is a selector switch structure used to control the on and off of the power circuit. When the device is turned on, turn it clockwise to turn on the power, and when the device is not in use, turn it counterclockwise to turn off the power. An emergency stop switch communicates with the material loading and welding assembly device so that the material loading and welding assembly device stops working when the emergency stop switch is pressed; A manual switching switch and a loading and welding assembly device are used to switch the loading and welding assembly device between manual control and automatic control states. Only in the manual state can the contents in the manual operation tab on the touch screen panel be operated, and only in the automatic state can the equipment be started for normal and continuous operation; an indicator button, which includes a green start button, a red pause button and a yellow reset button. After pressing the start button, the machine enters the start state. At this time, the green indicator light of the start button is on for a long time. After pressing the pause button, the machine will pause the assembly action. During this period, the red indicator light will be on all the time. After pressing the reset button, the pause signal ends and the equipment continues the previous action.

3. The intelligent welding assembly and feeding system for oil cans according to claim 2 is characterized by: The homepage module includes: A parameter indication window at the center of the touch screen, which displays the tension recording value, the negative pressure test value, the negative pressure air intake value, two airtight test values ​​and two airtight air intake values, and three resistance recording values, wherein the tension recording value, the negative pressure test value, and the negative pressure air intake value are in one column, the two airtight test values ​​and the two airtight air intake values ​​are in one column, and the three resistance recording values ​​are in one column; The production display window and the unqualified number display window are located in the upper right corner of the touch screen, and a pull-out force unqualified confirmation button and an alarm loading confirmation button are provided below the production display window and the unqualified number display window to realize the pull-out force unqualified confirmation and the alarm loading confirmation; The rear-end clearing button, the data search failure rejection button, the initialization button and the output clearing button at the lower right corner of the touch screen are used to realize the rear-end clearing of the feeding welding assembly device, reject the data that failed to be searched, initialize the system and clear the output data displayed in the output display window; The simple alarm display window located just below the touch screen is used to display simple alarm information.

4. The intelligent welding assembly and feeding system for oil cans according to claim 3 is characterized by: The manual operation module comprises: The transfer tray operation module includes a transfer discharging left operation button, a transfer discharging right button, a transfer manipulator lifting button, a transfer manipulator gripper button, a transfer lateral movement button, a code scanning trigger button, and a left tray loading button and a right tray loading button, which are used to control the transfer discharging action of the loading welding assembly device and the loading of the tray; Alarm tray module, used to check the status of the alarm tray; Alarm assembly pull-out force test module, used to perform alarm assembly pull-out force test; Negative pressure test module, used for negative pressure test; Airtightness test module, used for airtightness test; Resistance test module, used for resistance test; Unloading module, used to drive the unloading welding assembly device to unload materials; Among them, the transfer tray operation module also includes a transfer robot X-axis operation window and a transfer robot Y-axis operation window, which are used to operate the position of the transfer robot X-axis and the position of the transfer robot Y-axis.

5. The intelligent welding assembly and feeding system for oil cans according to claim 4 is characterized in that: The parameter setting module includes: The transfer robot X-axis setting window is used to set the specific position data and positioning speed of the transfer robot X-axis; The transfer robot Y-axis setting window is used to set the specific position data and positioning speed of the transfer robot Y-axis; The left tray array setting window is used to set the row and column positions of the left tray as well as the row and column spacing; The right tray array setting window is used to set the row and column positions of the right tray as well as the row and column spacing; Among them, the transfer robot X-axis setting window, the transfer robot Y-axis setting window, the left material tray array setting window and the right material tray array setting window all have test buttons corresponding to the set position data. When the test button is pressed, the transfer robot moves to the corresponding position.

6. The intelligent welding assembly and feeding system for oil cans according to claim 5 is characterized by: The parameter setting module also includes: The heating table position setting window is used to set the standby position and working position of the heating table; as well as to set the positioning speed and automatic JOG speed; The heating platform temperature setting window is used to set various temperature data of the heating platform; The heating rod current setting window is used to set the current data of the heating rod in the heating table, and then set the heating speed of the heating rod.

7. The intelligent welding assembly and feeding system for oil cans according to claim 6 is characterized by: The alarm information module includes: Information display interface, used to display the content of equipment alarm information; Information operation buttons, which include up and down page turning buttons, delete button, delete all button, confirm button and confirm all button, are used to turn pages, delete a single item, delete all, confirm a single item and confirm all operations on the alarm information content in the information display interface.

8. The intelligent welding assembly and feeding system for oil cans according to claim 7 is characterized by: The production information module includes: The production information display window is used to display the current production information content.

9. The intelligent welding assembly and feeding system for oil cans according to claim 8 is characterized in that: The system setting module includes: System parameter setting module, used for various system parameters; The time language module is used to calibrate the time information and select the interface display language; the system parameter setting module includes: Inching / continuous switching button: This button is used to switch the equipment operation mode to inching operation or continuous operation. The button is yellow when inching operation and green when continuous operation; Empty machine operation on / off button: This button is used for equipment production without materials to verify the stability of the equipment itself. The button is red when on and green when off. Debug on / off button: This button is used for debugging when the manipulator / heating table is in an unsafe situation. The button is red when on and green when off. Safety door enable / disable button, this button is used for equipment operation door and window opening safety protection, the button is green when enabled and red when disabled; Alarm on / off button. This button is used to turn on or off the alarm. When on, the button is green and the screen is When it is blocked, the button is red; The barcode scanner enable / disable button is used to enable or disable the barcode scanning function. When enabled, the button is green. The button is red when blocked.

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