An assembling device for vehicle-mounted display screen

By combining the mobile platform mechanism and the clamping mechanism, the flexible circuit board can be vertically inserted, solving the problem of the wide and thick bezel of the vehicle display screen, improving assembly accuracy and efficiency, and meeting the IP67 waterproof and dustproof requirements.

CN119589345BActive Publication Date: 2025-10-17CHINA AUTOVATION CO LTD SHENZHEN
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411976830.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-10-17
Estimated Expiration
2044-12-31

AI Technical Summary

Technical Problem

Existing automotive display assembly equipment struggles to balance structural strength and protective performance when achieving narrow bezel designs. Furthermore, traditional assembly methods result in thick bezels that fail to meet IP67 waterproof and dustproof requirements.

Method used

Employing a mobile platform mechanism, a clamping mechanism, and a vision alignment component, the flexible circuit board is vertically inserted into the through hole of the backlight panel through a vacuum suction and clamping component. Combined with a multi-dimensional adjustment component and a detection fiber, precise positioning and assembly are achieved.

Benefits of technology

It significantly reduces the bezel width of the display screen, improves the consistency and efficiency of component assembly, enhances the versatility and flexibility of the equipment, has good adaptability, and meets the IP67 waterproof and dustproof requirements.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119589345B_ABST
    Figure CN119589345B_ABST
Patent Text Reader

Abstract

The present application relates to the technical field of vehicle-mounted panel, and discloses an assembling equipment for vehicle-mounted display screen, which comprises a moving platform mechanism, a carrying arm mechanism and a clamping mechanism, a flexible circuit board and a panel are set as a whole in advance, the flexible circuit board is vertically inserted into a penetrating hole of a backlight plate by using a clamping assembly, the limitation that the flexible circuit board needs to pass through a middle frame in the traditional assembling mode is effectively avoided, the wiring path of the flexible circuit board is simplified, the space required by the panel edge is reduced, and thus the frame width of the display screen is significantly reduced; the precise positioning of the backlight plate and the panel is realized by cooperation of a vacuum moving platform and a vacuum suction platform, and the consistency of component assembly is improved; the clamping assembly clamps the flexible circuit board through symmetrically arranged clamping arms, and the clamping assembly is driven to rotate by a first rotary driver, so that the flexible circuit board completes the vertical insertion operation into the penetrating hole, and the assembling efficiency is significantly improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of vehicle-mounted panels, in particular to an assembling device for a vehicle-mounted display screen. BACKGROUND

[0002] In recent years, with the rapid development of the new energy vehicle market, as an important terminal for information interaction in the vehicle, the design and performance requirements of the vehicle-mounted display screen are continuously improved. In order to meet the dual demands of consumers for the aesthetics and practicability of the vehicle-mounted screen, the vehicle-mounted display screen is developing towards large size, high resolution and extremely narrow frame. At the same time, the IP67 level waterproof and dustproof performance gradually becomes the basic requirement of the vehicle-mounted display screen to cope with the challenges of the complex environment in the vehicle. However, since the vehicle-mounted panel usually adopts a multi-layer structure including a panel, a backlight, a middle frame and a rear shell and the like, the traditional assembling method faces significant limitations in realizing the narrow frame design, especially in balancing the precision and stability of the assembling process while maintaining the structural strength and protection performance.

[0003] The existing assembling device and assembling method for the vehicle-mounted panel usually realize the connection and fixation of the components by adopting a panel with a flexible printed circuit board (FPC) to wrap the flexible printed circuit board along the edge of the panel around the backlight light-emitting area, pass through the middle frame and finally be covered by the rear shell. However, since the vehicle-mounted panel is composed of multiple layers of structure and the backlight light-emitting area cannot be opened, the assembling device can only assemble the FPC through the middle frame and then the rear shell, thus making the frame of the existing vehicle-mounted display screen relatively wide and thick.

[0004] Therefore, it is necessary to provide an assembling device for a vehicle-mounted display screen to solve the problem of the wide and thick frame of the vehicle-mounted display screen. SUMMARY

[0005] The main purpose of the present application is to provide an assembling device for a vehicle-mounted display screen, which aims to solve the technical problems mentioned in the background.

[0006] The present application adopts the following technical solutions:

[0007] An assembling device for a vehicle-mounted display screen, comprising:

[0008] A moving platform mechanism comprising a first linear motor, a driving end of the first linear motor being fixedly connected with a vacuum moving platform, the vacuum moving platform being used for carrying a backlight plate, the backlight plate being provided with a plurality of vertically penetrating through-holes on one side;

[0009] An arm moving mechanism comprising a vacuum suction platform arranged above the vacuum moving platform, one side of the vacuum suction platform being fixedly provided with a plurality of suction nozzles, the vacuum suction platform being used for sucking a panel, the suction nozzles being used for sucking a flexible printed circuit board, wherein the flexible printed circuit board is fixedly connected on one side of the panel;

[0010] The clamping mechanism comprises a clamping assembly arranged on one side of the vacuum suction platform, one end of the clamping assembly is fixedly connected with the driving end of the first rotary driving member, wherein the clamping assembly comprises two symmetrical clamping arms, when the two clamping arms abut against each other, the clamping assembly clamps a plurality of flexible circuit boards, the first rotary driving member drives the clamping assembly to rotate, so that the flexible circuit boards are vertically inserted into the insertion hole for assembling the panel and the backlight panel.

[0011] Further, the moving platform mechanism further comprises a plurality of clamping jaws arranged on one side of the vacuum moving platform, the working end of the clamping jaw faces the insertion hole, and the clamping surface of the clamping jaw is parallel to the insertion hole;

[0012] The plurality of clamping jaws are fixedly connected with the driving end of the pull-down driving assembly, so that after the flexible circuit boards are vertically inserted into the insertion hole, the pull-down driving assembly drives the clamping jaws to pull down the flexible circuit boards.

[0013] Further, the pull-down driving assembly comprises a fixing frame, the fixing frame is fixedly connected with the vacuum moving platform, the end face of the fixing frame away from the vacuum moving platform is provided with a pull-down guide rail, the pull-down guide rail is slidingly connected with a pulling frame, one end of the pulling frame close to the vacuum moving platform is fixedly connected with the plurality of clamping jaws;

[0014] The end of the pulling frame away from the vacuum moving platform is provided with a driving block, the pull-down lead screw is threadedly connected in the driving block, one end of the pull-down lead screw is fixedly connected with the driving end of the pull-down motor, and the pull-down motor is fixedly arranged on the end face of the fixing frame away from the vacuum moving platform.

[0015] Further, the driving end of the clamping jaw is provided with a detection optical fiber, one end of the detection optical fiber is flush with the clamping surface of the clamping jaw, and the detection optical fiber is used for detecting whether the clamping jaw clamps the flexible circuit board;

[0016] The upper end face of the vacuum moving platform is provided with a pressure sensor, and the sensing end of the pressure sensor abuts against the bottom end of the backlight panel.

[0017] Further, the moving arm mechanism further comprises a fixed welding frame, the fixed welding frame is arranged on the opposite sides of the first linear motor, the upper end face of the fixed welding frame is provided with a second linear motor, the second linear motor is perpendicular to the first linear motor in the horizontal direction, and the driving end of the second linear motor is connected with the vacuum suction platform.

[0018] Further, the driving end of the second linear motor is slidably connected with a first lifting unit, the first lifting unit is connected with the driving end of a first lifting driving element, the driving end of the first lifting unit is fixedly connected with a second rotary driving element, and the driving end of the second rotary driving element is fixedly connected with the vacuum suction platform.

[0019] Further, the clamping mechanism further comprises a third linear motor arranged on one side of the first linear motor, the third linear motor is perpendicular to the first linear motor in the horizontal direction, the driving end of the third linear motor is connected with the first rotary driving element to drive the clamping assembly to move towards or away from the flexible circuit board.

[0020] Further, the driving end of the third linear motor is fixedly provided with a fourth linear motor, the fourth linear motor is perpendicular to the third linear motor in the horizontal direction, the driving end of the fourth linear motor is provided with a second lifting unit, the second lifting unit is connected with the driving end of a second lifting driving element, and the driving end of the second lifting unit is fixedly connected with the first rotary driving element.

[0021] Further, the clamping assembly further comprises a clamping support plate, the clamping support plate is fixedly connected with the driving end of the first rotary driving element, one end of the clamping support plate away from the first rotary driving element is provided with a driving belt, the driving belt is in transmission connection with the driving end of a clamping driving element, and opposite ends of the driving belt are respectively fixedly connected with a clamping sliding block, the clamping sliding block is in sliding connection with the clamping support plate, and two clamping arms are respectively fixedly connected with two clamping sliding blocks, wherein when the driving belt is driven to rotate, two clamping sliding blocks respectively drive two clamping arms to move in opposite directions.

[0022] Further, a visual alignment assembly is further included, the visual alignment assembly comprises a visual alignment camera fixedly connected with the vacuum suction platform, the visual alignment camera faces the backlight plate, a alignment light source is arranged below the visual alignment camera, an alignment control system is arranged on one side of the visual alignment camera, and the alignment control system is respectively electrically connected with the visual alignment camera, the moving platform mechanism, the carrying arm mechanism and the clamping mechanism, wherein the alignment control unit is used for receiving a detection signal of the visual alignment camera, and the movement of the moving platform mechanism, the carrying arm mechanism and the clamping mechanism is controlled according to the detection signal, so that after the backlight plate and the panel are aligned, the flexible circuit board is inserted into the insertion hole, and the panel and the backlight plate are assembled.

[0023] Beneficial effects:

[0024] In the present application, the flexible circuit board is integrated with the panel in advance, and the flexible circuit board is vertically inserted into the insertion hole of the backlight panel by using the clamping assembly, which effectively avoids the limitation that the flexible circuit board needs to pass through the middle frame in the traditional assembly method, simplifies the wiring path of the flexible circuit board, reduces the space required by the edge of the panel, and significantly reduces the frame width of the display screen; through the cooperation of the vacuum moving platform and the vacuum suction platform, the precise positioning of the backlight panel and the panel is realized, and the consistency of the assembly of the components is improved; the clamping assembly clamps the flexible circuit board through the symmetrically arranged clamping arms, and drives the clamping assembly to rotate by the first rotary driver, so that the flexible circuit board completes the vertical insertion operation of the insertion hole, which significantly improves the assembly efficiency and reduces the possibility of manual intervention and errors; in addition, the modularity of the equipment enhances the adaptability to different specifications of the vehicle-mounted display screen, and has good universality and flexibility. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 is the overall structure schematic diagram of a vehicle-mounted display screen assembly equipment of the present application;

[0026] Figure 2 is the structure schematic diagram of the backlight panel and the panel of a vehicle-mounted display screen assembly equipment of the present application;

[0027] Figure 3 is the flexible circuit board insertion schematic diagram of a vehicle-mounted display screen assembly equipment of the present application;

[0028] Figure 4 is the structure schematic diagram of the moving platform mechanism of an embodiment of the present application;

[0029] Figure 5 is the structure schematic diagram of the carrying arm mechanism of an embodiment of the present application;

[0030] Figure 6 is the structure schematic diagram of the clamping mechanism of an embodiment of the present application;

[0031] Figure 7 is the structure schematic diagram of the clamping assembly of an embodiment of the present application;

[0032] Figure 8 is the initial state overall structure schematic diagram of a vehicle-mounted display screen assembly equipment of the present application;

[0033] Figure 9 is the structure schematic diagram of the folded flexible circuit board of an embodiment of the present application;

[0034] Figure 10 is the state schematic diagram of the flexible circuit board insertion process of an embodiment of the present application;

[0035] Figure 11 is the schematic diagram of the vehicle-mounted display screen assembly of an embodiment of the present application.

[0036] Wherein:

[0037] 100, mobile platform mechanism; 101, first linear motor; 102, vacuum mobile platform; 103, clamping jaw; 104, fixed frame; 105, downward pulling guide rail; 106, pulling frame; 107, driving block; 108, downward pulling lead screw; 109, downward pulling motor; 110, detection optical fiber; 111, pressure sensor;

[0038] 200, arm moving mechanism; 201, vacuum suction platform; 202, suction nozzle; 203, fixed welding frame; 204, second linear motor; 205, first lifting unit; 206, first lifting driving member; 207, second rotating driving member;

[0039] 300, clamping mechanism; 301, clamping assembly; 302, first rotating driving member; 303, third linear motor; 304, fourth linear motor; 305, second lifting unit; 306, second lifting driving member; 307, clamping support plate; 308, driving belt; 309, clamping driving member; 310, clamping sliding block; 311, clamping arm;

[0040] 4, backlight plate; 5, penetrating hole; 6, panel; 7, flexible circuit board;

[0041] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION

[0042] It should be understood that the specific embodiments described herein merely exemplify the application and do not limit the application.

[0043] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.

[0044] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections, direct connections, or indirect connections through an intermediate medium; they may refer to internal communication between two components or the interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0045] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact via another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0046] Reference Figures 1 to 11 The present invention proposes an assembly device for an in-vehicle display screen, comprising: a mobile platform mechanism 100, comprising a first linear motor 101, a driving end of the first linear motor 101 being fixedly connected to a vacuum mobile platform 102, the vacuum mobile platform 102 being used to support a backlight panel 4, and a side of the backlight panel 4 being provided with a plurality of vertical through-holes 5;

[0047] The arm lifting mechanism 200 includes a vacuum suction platform 201 disposed above the vacuum movable platform 102. A plurality of suction nozzles 202 are fixedly disposed on one side of the vacuum suction platform 201. The vacuum suction platform 201 is used to suck the panel 6, and the suction nozzles 202 are used to suck the flexible circuit board 7, wherein the flexible circuit board 7 is fixedly connected to one side of the panel 6.

[0048] The clamping mechanism 300 includes a clamping assembly 301 arranged on one side of the vacuum suction platform 201, one end of the clamping assembly 301 is fixedly connected to the driving end of the first rotating driving member 302, wherein the clamping assembly 301 includes two symmetrically arranged clamping arms 311. When the two clamping arms 311 are close to and abut against each other, the clamping assembly 301 clamps a number of the flexible circuit boards 7. The first rotating driving member 302 drives the clamping assembly 301 to rotate so that the flexible circuit boards 7 are vertically inserted into the through holes 5 for assembly of the panel 6 and the backlight panel 4.

[0049] In the above embodiment, the mobile platform mechanism 100 comprises a first linear motor 101 and a vacuum mobile platform 102 fixed at the driving end of the first linear motor 101. The vacuum mobile platform 102 is used to carry the backlight plate 4 of the vehicle-mounted display screen, and one side of the backlight plate 4 is provided with a plurality of vertical through insertion holes 5. The first linear motor 101 can drive the vacuum mobile platform 102 to move along the horizontal rail, so that the backlight plate 4 can be accurately positioned on the workbench, facilitating the subsequent assembly of the panel 6 and the flexible circuit board 7.

[0050] The arm moving mechanism 200 comprises a vacuum suction platform 201 arranged above the vacuum mobile platform 102, and the vacuum suction platform 201 sucks the panel 6 and the flexible circuit board 7 through a suction nozzle 202. The number and layout of the suction nozzles 202 are set according to actual needs to ensure that multiple flexible circuit boards 7 can be sucked at the same time. The suction platform is fixedly connected with the panel 6 and the flexible circuit board 7 through vacuum adsorption force, ensuring the stability of the components during the moving process and avoiding affecting the assembly precision due to position deviation.

[0051] The clamping mechanism 300 is arranged on one side of the vacuum suction platform 201, and a clamping assembly 301 is fixedly connected with a rotary driving member. The clamping assembly 301 comprises two clamping arms 311 arranged symmetrically, which can clamp the flexible circuit board 7 when the two arms are close to each other. When the clamping assembly 301 clamps the flexible circuit board 7, the clamping arms 311 ensure the stable position of the flexible circuit board 7, so that it can be accurately inserted in the vertical direction. The first rotary driving member 302 drives the clamping assembly 301 to rotate, and the flexible circuit board 7 is inserted into the insertion hole 5 of the backlight plate 4 in the vertical direction, completing the assembly of the flexible circuit board 7 and the backlight plate 4.

[0052] The vacuum suction platform 201 sucks the panel 6 and the flexible circuit board 7 fixed on one side of the panel 6 through the suction nozzle 202, and moves the panel 6 and the flexible circuit board 7 as a whole to the position of the backlight plate 4. The mobile platform mechanism 100 drives the backlight plate 4 to move to the working position, ensuring that the relative position of the backlight plate 4 and the panel 6 is correct. Then, the clamping assembly 301 drives the clamping arms 311 to clamp the flexible circuit board 7 through the rotary driving member, accurately inserts the flexible circuit board 7 into the insertion hole 5 of the backlight plate 4 in the vertical direction, and ensures the firm connection between the backlight plate 4, the panel 6 and the flexible circuit board 7.

[0053] In summary, the flexible circuit board 7 and the panel 6 in the application are set as a whole in advance, the flexible circuit board 7 is vertically inserted into the insertion hole 5 of the backlight plate 4 by using the clamping assembly 301, the limitation that the flexible circuit board 7 needs to pass through the middle frame in the traditional assembly mode is effectively avoided, the wiring path of the flexible circuit board 7 is simplified, the space required by the edge of the panel 6 is reduced, and therefore the frame width of the display screen is significantly reduced; the accurate positioning of the backlight plate 4 and the panel 6 is realized by cooperation of the vacuum moving platform 102 and the vacuum suction platform 201, the consistency of the assembly of components is improved; the clamping assembly 301 clamps the flexible circuit board 7 through the symmetrically arranged clamping arms 311, and the clamping assembly 301 is driven to rotate by the first rotary driver, so that the flexible circuit board 7 completes the vertical insertion operation into the insertion hole 5, the assembly efficiency is significantly improved, and the possibility of manual intervention steps and errors is reduced; in addition, the modularity of the equipment enhances the adaptability to different specifications of vehicle-mounted display screens, and has good universality and flexibility.

[0054] Reference Figure 4 In an embodiment, the moving platform mechanism 100 further comprises a plurality of clamping jaws 103 arranged on one side of the vacuum moving platform 102, the working end of the clamping jaw 103 faces the insertion hole 5, and the clamping surface of the clamping jaw 103 is parallel to the insertion hole 5.

[0055] The plurality of clamping jaws 103 are fixedly connected with the driving end of the downward pulling driving assembly, so that after the flexible circuit board 7 is vertically inserted into the insertion hole 5, the downward pulling driving assembly drives the clamping jaw 103 to pull down the flexible circuit board 7.

[0056] The downward pulling driving assembly comprises a fixed frame 104, the fixed frame 104 is fixedly connected with the vacuum moving platform 102, and the end face of the fixed frame 104 away from the vacuum moving platform 102 is provided with a downward pulling guide rail 105, the pulling frame 106 is slidably connected with the downward pulling guide rail 105, and the end of the pulling frame 106 close to the vacuum moving platform 102 is fixedly connected with the plurality of clamping jaws 103.

[0057] The end of the pulling frame 106 away from the vacuum moving platform 102 is provided with a driving block 107, the downward pulling lead screw 108 is threadedly connected in the driving block 107, one end of the downward pulling lead screw 108 is fixedly connected with the driving end of the downward pulling motor 109, and the downward pulling motor 109 is fixedly arranged on the end face of the fixed frame 104 away from the vacuum moving platform 102.

[0058] In the above embodiment, the working end of the clamping jaw 103 is directed towards the insertion hole 5 on the backlight plate 4, and the clamping surface of the clamping jaw 103 is parallel to the insertion hole 5. In this way, when the flexible circuit board 7 is vertically inserted into the insertion hole 5 through the clamping assembly 301, the clamping jaw 103 can accurately clamp the flexible circuit board 7, preventing displacement or loosening in subsequent operations. The clamping jaw 103 is fixedly connected to the driving end of the pull-down driving assembly, which can accurately pull down the flexible circuit board 7 to a predetermined position after it is inserted into the insertion hole 5, ensuring the secure and reliable connection between the flexible circuit board 7 and the backlight plate 4 and the panel 6.

[0059] The pull-down driving assembly is composed of a fixed frame 104, a pull-down guide rail 105, a pulling frame 106, and a pull-down motor 109. The fixed frame 104 is fixedly connected to the vacuum moving platform 102, ensuring that the entire driving system maintains a consistent positional relationship with the moving platform. The end surface of the fixed frame 104 away from the vacuum moving platform 102 is provided with the pull-down guide rail 105, and the pulling frame 106 is slidingly connected to the pull-down guide rail 105 through the pull-down guide rail 105. The pulling frame 106 has the clamping jaw 103 fixedly connected to one end thereof close to the vacuum moving platform 102. When the flexible circuit board 7 is clamped and inserted into the insertion hole 5, the clamping jaw 103 on the pulling frame 106 is connected to the pull-down lead screw 108, which can accurately pull down the flexible circuit board 7 under the drive of the pull-down motor 109, ensuring that its correct position does not deviate. The pull-down motor 109 is connected to the pull-down lead screw 108 through the driving block 107. The rotation of the lead screw drives the pull-down action of the clamping jaw 103, achieving accurate positioning of the flexible circuit board 7.

[0060] In an example, the driving end of the clamping jaw 103 is provided with a detection optical fiber 110, one end of the detection optical fiber 110 is flush with the clamping surface of the clamping jaw 103, and the detection optical fiber 110 is used to detect whether the clamping jaw 103 clamps the flexible circuit board 7;

[0061] The upper end surface of the vacuum moving platform 102 is provided with a pressure sensor 111, and the sensing end of the pressure sensor 111 abuts against the bottom end of the backlight plate 4.

[0062] In the above embodiment, the driving end of the clamping jaw 103 is provided with a detection optical fiber 110, one end of the detection optical fiber 110 is flush with the clamping surface of the clamping jaw 103, and the detection optical fiber 110 is used to detect whether the clamping jaw 103 clamps the flexible circuit board 7. When the clamping jaw 103 approaches the flexible circuit board 7, the detection optical fiber 110 feeds back whether the flexible circuit board 7 is successfully clamped through the change of optical signal. If clamping failure is detected, the system can timely issue an alarm or stop subsequent operations, ensuring that the flexible circuit board 7 will not deviate or be damaged in the subsequent assembly process due to improper clamping.

[0063] In addition, to monitor the installation status of the backlight panel 4 on the vacuum movable platform 102 and the assembly force between the panel 6 and the backlight panel 4, a pressure sensor 111 is installed on the upper end surface of the vacuum movable platform 102. The sensing end of the pressure sensor 111 contacts the bottom end of the backlight panel 4. By monitoring the changes in the pressure applied by the backlight panel 4 on the platform in real time, it is determined whether the backlight panel 4 is in the correct position and the correct assembly posture. If the backlight panel 4 does not fully fit the platform, the pressure sensor 111 will promptly feedback an abnormal signal, prompting the operator to make adjustments or the system to automatically correct it, thereby ensuring that the backlight panel 4 is installed smoothly and does not affect the subsequent assembly with the flexible circuit board 7 and the panel 6.

[0064] refer to Figure 5 In one embodiment, the arm moving mechanism 200 also includes a fixed welding frame 203, which is mounted on two opposite sides of the first linear motor 101. The upper end surface of the fixed welding frame 203 is provided with a second linear motor 204, and the second linear motor 204 is perpendicular to the first linear motor 101 in the horizontal direction. The driving end of the second linear motor 204 is connected to the vacuum suction platform 201.

[0065] The driving end of the second linear motor 204 is slidably connected to the first lifting unit 205, the first lifting unit 205 is connected to the driving end of the first lifting driving member 206, the driving end of the first lifting unit 205 is fixedly connected to the second rotating driving member 207, and the driving end of the second rotating driving member 207 is fixedly connected to the vacuum suction platform 201.

[0066] In the above embodiment, the fixed welding frame 203 is set up on two opposite sides of the first linear motor 101 to provide support for the second linear motor 204 and its related mechanisms. The driving direction of the second linear motor 204 is perpendicular to the first linear motor 101, so that the vacuum suction platform 201 can achieve two-way movement in the horizontal direction, further expanding the operating range of the vacuum suction platform 201 and improving the flexibility and assembly adaptability of the equipment. The driving end of the second linear motor 204 is slidably connected to the vacuum suction platform 201 and realizes vertical movement through the first lifting unit 205. The first lifting unit 205 is connected to the first lifting drive member 206. Through precise lifting control, the vacuum suction platform 201 can quickly and stably adjust its height to meet the assembly requirements of different components.

[0067] In addition, the driving end of the first lifting unit 205 is fixedly connected with a second rotary driving member 207, and the driving end of the second rotary driving member 207 is fixedly connected with the vacuum suction platform 201. This design enables the vacuum suction platform 201 to rotate in the plane, further improving the precise positioning capability of the equipment. In particular, in the case that the flexible circuit board 7 and the panel 6 are not completely matched in angle, the rotation angle can be adjusted to ensure that the flexible circuit board 7 can be inserted into the through hole 5 at the optimal angle, thereby improving the assembly precision and reliability.

[0068] Reference Figure 6 and Figure 7 In an embodiment, the clamping mechanism 300 further comprises a third linear motor 303 arranged on one side of the first linear motor 101, the third linear motor 303 being perpendicular to the first linear motor 101 in the horizontal direction, and the driving end of the third linear motor 303 being connected with the first rotary driving member 302 to drive the clamping assembly 301 to move towards or away from the flexible circuit board 7.

[0069] The driving end of the third linear motor 303 is fixedly provided with a fourth linear motor 304, the fourth linear motor 304 being perpendicular to the third linear motor 303 in the horizontal direction, and the driving end of the fourth linear motor 304 being provided with a second lifting unit 305, the driving end of the second lifting unit 305 being connected with a second lifting driving member 306, and the driving end of the second lifting unit 305 being fixedly connected with the first rotary driving member 302.

[0070] The clamping assembly 301 further comprises a clamping support plate 307, the driving end of the first rotary driving member 302 being fixedly connected with the clamping support plate 307, one end of the clamping support plate 307 away from the first rotary driving member 302 being provided with a driving belt 308, the driving end of a clamping driving member 309 being in transmission connection with the driving belt 308, and the opposite ends of the driving belt 308 being respectively fixedly connected with a clamping sliding block 310, the clamping sliding block 310 being in sliding connection with the clamping support plate 307, and two clamping arms 311 being respectively fixedly connected with the two clamping sliding blocks 310. When the driving belt 308 is driven to rotate, the two clamping sliding blocks 310 respectively drive the two clamping arms 311 to move in opposite directions.

[0071] In the above embodiment, the clamping mechanism 300 includes a third linear motor 303 arranged on one side of the first linear motor 101, which is perpendicular to the first linear motor 101 in the horizontal direction, and the driving end of the third linear motor 303 is connected with the first rotary driving member 302 for driving the clamping assembly 301 to move close to or away from the flexible circuit board 7. Through this design, the clamping assembly 301 can move accurately in the horizontal direction, so as to realize accurate positioning and clamping of the flexible circuit board 7. The driving end of the third linear motor 303 is further fixedly connected with a fourth linear motor 304, which is perpendicular to the third linear motor 303 in the horizontal direction, and realizes vertical movement by driving a second lifting unit 305. The second lifting unit 305 is connected with a second lifting driving member 306, which can control the lifting action of the clamping assembly 301, and ensure that the clamping operation of the flexible circuit board 7 can adapt to workstations of different heights, further improving the flexibility of the clamping mechanism 300.

[0072] The clamping support plate 307 is fixedly connected with the driving end of the first rotary driving member 302 for bearing the entire clamping system. The end of the clamping support plate 307 away from the first rotary driving member 302 is provided with a driving belt 308, which is driven to rotate by a clamping driving member 309, and two clamping sliding blocks 310 are connected at both ends of the driving belt 308. The clamping sliding blocks 310 are slidingly connected with the clamping support plate 307, and simultaneously drive two clamping arms 311 to move in opposite directions. When the driving belt 308 rotates, the two clamping arms 311 can synchronously but oppositely move close to or away from each other, so as to accurately clamp or release the flexible circuit board 7. Not only the stability of the clamping operation is ensured, but also the problem of bending or damage of the flexible circuit board 7 caused by unilateral force of the clamping arm 311 is avoided.

[0073] Overall, through the multi-dimensional adjustment assembly (third linear motor 303, fourth linear motor 304 and second lifting unit 305) and the optimized driving mode of the clamping assembly 301, the embodiment realizes high-precision and multi-directional clamping control of the flexible circuit board 7, ensures accurate positioning and stability of the flexible circuit board 7 during assembly, significantly improves the adaptability of the equipment to complex assembly processes, reduces operation errors, and provides a strong guarantee for high-quality assembly of the vehicle-mounted display screen.

[0074] In an embodiment, a visual alignment assembly is further included, which comprises a visual alignment camera fixedly connected with the vacuum suction platform 201, the visual alignment camera facing the backlight plate 4, an alignment light source being arranged below the visual alignment camera, and an alignment control system being arranged on one side of the visual alignment camera, the alignment control system being electrically connected with the visual alignment camera, the moving platform mechanism 100, the arm moving mechanism 200 and the clamping mechanism 300 respectively, wherein the alignment control unit is configured to receive a detection signal of the visual alignment camera, and control the movement of the moving platform mechanism 100, the arm moving mechanism 200 and the clamping mechanism 300 according to the detection signal, so that after the backlight plate 4 is aligned with the panel 6, the flexible circuit board 7 is driven to be inserted into the insertion hole 5, and the panel 6 and the backlight plate 4 are completed.

[0075] In the above embodiment, the visual alignment assembly comprises a visual alignment camera fixedly connected with the vacuum suction platform 201, the camera facing the backlight plate 4 and being capable of capturing the position and angle information of the backlight plate 4 and the panel 6 in real time. An alignment light source is arranged below the visual alignment camera, which provides uniform and stable illumination to ensure the accuracy and clarity of visual detection. An alignment control system is arranged on one side of the visual alignment camera, the alignment control system being electrically connected with the visual alignment camera, the moving platform mechanism 100, the arm moving mechanism 200 and the clamping mechanism 300 respectively, and being configured to receive the detection signal collected by the visual alignment camera and perform comprehensive analysis.

[0076] During operation, the visual alignment camera collects the position information of the backlight plate 4 and related components, and transmits the detection signal to the alignment control system. The alignment control system processes the collected data, generates control instructions through accurate calculation, and controls the movement of the moving platform mechanism 100, the arm moving mechanism 200 and the clamping mechanism 300 respectively, so that the backlight plate 4 is accurately aligned with the panel 6. At the same time, after the alignment of the backlight plate 4 and the panel 6 is completed, the alignment control system further coordinates the operation of the clamping mechanism 300, ensures that the flexible circuit board 7 is inserted into the insertion hole 5 at the correct angle and position, and thus realizes the accurate assembly of the panel 6 and the backlight plate 4.

[0077] By introducing the visual alignment assembly, the device can perceive the position state of the components in the assembly process in real time, dynamically adjust the movement parameters of each mechanism, and greatly reduce the errors caused by manual adjustment or mechanical deviation. The cooperation of the visual alignment camera and the alignment light source further improves the detection accuracy, and ensures that the assembly of the complex multi-layer structure of the vehicle-mounted display screen meets the high-precision requirements.

[0078] The above merely describes preferred embodiments of the present application, and is not intended to limit the patent scope of the present application, and any equivalent structure or equivalent process conversion made by using the content of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.

Claims

1. An assembly device for a vehicle-mounted display screen, characterized in that: include: A movable platform mechanism (100) comprises a first linear motor (101), a driving end of the first linear motor (101) being fixedly connected to a vacuum movable platform (102), the vacuum movable platform (102) being used to carry a backlight panel (4), and a plurality of vertically penetrating through holes (5) being provided on one side of the backlight panel (4); The arm-lifting mechanism (200) comprises a vacuum suction platform (201) arranged above the vacuum moving platform (102), a plurality of suction nozzles (202) being fixedly arranged on one side of the vacuum suction platform (201), the vacuum suction platform (201) being used to suck the panel (6), and the suction nozzles (202) being used to suck the flexible circuit board (7), wherein the flexible circuit board (7) is fixedly connected to one side of the panel (6); The clamping mechanism (300) comprises a clamping assembly (301) arranged on one side of the vacuum suction platform (201), one end of the clamping assembly (301) being fixedly connected to the driving end of the first rotating driving member (302), wherein the clamping assembly (301) comprises two symmetrically arranged clamping arms (311), and when the two clamping arms (311) are brought into contact with each other, the clamping assembly (301) clamps a plurality of the flexible circuit boards (7), and the first rotating driving member (302) drives the clamping assembly (301) to rotate so that the flexible circuit boards (7) are vertically inserted into the insertion holes (5) for assembly of the panel (6) and the backlight panel (4).

2. The assembly equipment for a vehicle-mounted display screen according to claim 1, characterized in that: The mobile platform mechanism (100) further includes a plurality of clamping claws (103) arranged on one side of the vacuum mobile platform (102), wherein the working ends of the clamping claws (103) face the insertion hole (5), and the clamping surfaces of the clamping claws (103) are parallel to the insertion hole (5); The plurality of clamping jaws (103) are fixedly connected to the driving end of the pull-down driving component, so that after the flexible circuit board (7) is vertically inserted into the insertion hole (5), the pull-down driving component drives the clamping jaws (103) to pull down the flexible circuit board (7).

3. The assembly equipment for a vehicle-mounted display screen according to claim 2, characterized in that: The pull-down drive assembly includes a fixed frame (104), the fixed frame (104) is fixedly connected to the vacuum movable platform (102), an end surface of the fixed frame (104) away from the vacuum movable platform (102) is provided with a pull-down guide rail (105), the pull-down guide rail (105) is slidably connected to a pulling frame (106), and the pulling frame (106) is fixedly connected to a plurality of the clamping claws (103) at one end close to the vacuum movable platform (102); A driving block (107) is provided at one end of the pulling frame (106) away from the vacuum moving platform (102), and a pull-down screw (108) is threadedly connected in the driving block (107). One end of the pull-down screw (108) is fixedly connected to the driving end of the pull-down motor (109), and the pull-down motor (109) is fixedly provided on an end surface of the fixed frame (104) away from the vacuum moving platform (102).

4. The assembly equipment for a vehicle-mounted display screen according to claim 2, characterized in that: A detection optical fiber (110) is provided through the driving end of the clamping jaw (103), one end of the detection optical fiber (110) is flush with the clamping surface of the clamping jaw (103), and the detection optical fiber (110) is used to detect whether the clamping jaw (103) clamps the flexible circuit board (7); A pressure sensor (111) is provided on the upper end surface of the vacuum movable platform (102), and the sensing end of the pressure sensor (111) abuts against the bottom end of the backlight plate (4).

5. The assembly equipment for a vehicle-mounted display screen according to claim 1, characterized in that: The arm-lifting mechanism (200) further comprises a fixed welding frame (203), the fixed welding frame (203) being mounted on two opposite sides of the first linear motor (101), a second linear motor (204) being provided on the upper end surface of the fixed welding frame (203), the second linear motor (204) being perpendicular to the first linear motor (101) in the horizontal direction, and a driving end of the second linear motor (204) being connected to the vacuum suction platform (201).

6. The assembly equipment for a vehicle-mounted display screen according to claim 5, characterized in that: The driving end of the second linear motor (204) is slidably connected to the first lifting unit (205), the first lifting unit (205) is connected to the driving end of the first lifting driving member (206), the driving end of the first lifting unit (205) is fixedly connected to the second rotating driving member (207), and the driving end of the second rotating driving member (207) is fixedly connected to the vacuum suction platform (201).

7. The assembly equipment for a vehicle-mounted display screen according to claim 1, characterized in that: The clamping mechanism (300) further includes a third linear motor (303) arranged on one side of the first linear motor (101), wherein the third linear motor (303) is perpendicular to the first linear motor (101) in the horizontal direction, and a driving end of the third linear motor (303) is connected to the first rotating drive member (302) to drive the clamping assembly (301) toward or away from the flexible circuit board (7).

8. The assembly equipment for a vehicle-mounted display screen according to claim 7, characterized in that: A fourth linear motor (304) is fixedly provided at the driving end of the third linear motor (303), and the fourth linear motor (304) is perpendicular to the third linear motor (303) in the horizontal direction. A second lifting unit (305) is provided at the driving end of the fourth linear motor (304), and the second lifting unit (305) is connected to the driving end of the second lifting drive member (306), and the driving end of the second lifting unit (305) is fixedly connected to the first rotating drive member (302).

9. The assembly equipment for a vehicle-mounted display screen according to claim 8, characterized in that: The clamping assembly (301) further includes a clamping support plate (307), the clamping support plate (307) being fixedly connected to the driving end of the first rotating drive member (302), a driving belt (308) being provided at one end of the clamping support plate (307) facing away from the first rotating drive member (302), the driving belt (308) being transmission-connected to the driving end of the clamping drive member (309), and a clamping slider (310) being fixedly connected to opposite ends of the driving belt (308), the clamping slider (310) being slidingly connected to the clamping support plate (307), the two clamping arms (311) being fixedly connected to the two clamping sliders (310), respectively, wherein when the driving belt (308) is driven to rotate, the two clamping sliders (310) respectively drive the two clamping arms (311) to move in opposite directions.

10. The assembly equipment for a vehicle-mounted display screen according to claim 1, characterized in that: The invention also includes a visual alignment component, wherein the visual alignment component includes a visual alignment camera fixedly connected to the vacuum suction platform (201), the visual alignment camera facing the backlight plate (4), an alignment light source is provided below the visual alignment camera, and an alignment control system is provided on one side of the visual alignment camera, the alignment control system is electrically connected to the visual alignment camera, the movable platform mechanism (100), the arm-lifting mechanism (200) and the clamping mechanism (300), respectively, wherein the alignment control system is used to receive a detection signal from the visual alignment camera and control the movement of the movable platform mechanism (100), the arm-lifting mechanism (200) and the clamping mechanism (300) according to the detection signal, so that after the backlight plate (4) and the panel (6) are aligned, the flexible circuit board (7) is driven to be inserted into the insertion hole (5) for the panel (6) and the backlight plate (4) to complete the assembly.

Citation Information

Patent Citations

  • Module assembling equipment, module assembling method and module assembling production line

    CN114393390A

  • Turnover device for LCM liquid crystal display module assembly

    CN118929146A