Green energy-saving building fabricated wall pouring forming structure

By adopting an isosceles right-angle triangle cover plate and a fast demolding system in the prefabricated wall casting structure, the problems of inconvenient adjustment of wall width, difficulty in demolding and poor pouring uniformity in the prior art are solved, and a more efficient pouring and demolding process is achieved.

CN119589794APending Publication Date: 2025-03-11HENAN EXISTING BUILDING REINFORCEMENT DESIGN CO LTD
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Patent Information

Application Number
CN202411885234.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-03-11

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Abstract

The invention discloses a green energy-saving building assembly type wall pouring forming structure which comprises a square supporting platform, an isosceles right triangle cover plate, a suspension beam, a driving oil cylinder, a driving motor, a driving gear and a baffle, and the driving oil cylinder is vertically distributed and fixedly arranged on the diagonal line of the square supporting platform. Two isosceles right-angle triangular cover plates are arranged on a square supporting platform, the bevel edge sides of the two isosceles right-angle triangular cover plates are in sliding fit, the two isosceles right-angle triangular cover plates are located in the same plane and are parallel to the square supporting platform, one right-angle side of each isosceles right-angle triangular cover plate is fixedly provided with a downward surrounding plate, and the other right-angle side of each isosceles right-angle triangular cover plate is in sliding fit with the square supporting platform. A baffle is slidably connected to the position close to the other right-angle plate of the isosceles right-angle triangular cover plates, the two surrounding plates, the baffle, the two isosceles right-angle triangular cover plates and the square supporting platform define a square pouring cavity, the width specification of the pouring cavity can be changed by controlling the two isosceles right-angle triangular cover plates to slide in a staggered mode, and the wall pouring specification adjusting function is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of green building wall casting, and in particular to a green energy-saving building assembled wall casting molding structure. Background Art

[0002] Prefabricated walls refer to the process of transferring the construction of walls in a building to a factory, processing and manufacturing the building walls in the factory by casting and molding, and then transporting them to the construction site, where they are assembled and installed on site through reliable connection methods. This method greatly reduces the labor intensity of workers on site and speeds up the construction speed. It is a commonly used construction method in modern construction projects. Currently, existing prefabricated walls require templates during the casting process. During casting, the templates are built into the shape of a wall, and the existing cast walls have low load-bearing requirements, so steel bars are no longer placed in such walls. However, the current casting method still uses the original fixed template method for casting and curing. This casting method also has the following shortcomings: it is inconvenient to adjust the width of the wall during casting; that is, when it is necessary to cast walls of different widths, the template needs to be replaced, which greatly reduces the casting efficiency; demoulding is inconvenient, because the contact area between the wall and the template is large, and demoulding is difficult due to the strong bonding force during demoulding; the wall has a large plane area, the casting material has poor fluidity, and the casting uniformity is poor.

[0003] Therefore, the present invention provides a green energy-saving building prefabricated wall casting structure. Summary of the invention

[0004] The purpose of the present invention is to solve the problems mentioned in the background technology and to propose a green energy-saving building prefabricated wall casting molding structure.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A green energy-saving prefabricated wall casting and forming structure, comprising a square support platform, an isosceles right-angled triangle cover plate, a suspension beam, a driving cylinder, a driving motor, a driving gear and a baffle, wherein the driving cylinder is vertically distributed and fixedly arranged on the diagonal of the square support platform, and the number of the driving cylinders is two and close to the corner of the square support platform, the suspension beam is located above the square support platform and the two ends are fixedly connected to the output shafts of the two driving cylinders, the isosceles right-angled triangle cover plate is located above the square support platform and the two are distributed in parallel, the number of the isosceles right-angled triangle cover plates is two and the hypotenuse sides of the two are slidably matched, the contact surfaces of the two isosceles right-angled triangle cover plates coincide with the vertical planes where the two driving cylinders are located, and the upper end surface of the isosceles right-angled triangle cover plate is fixedly provided with an L-shaped plate. One end of the L-shaped plate is slidably connected to one side of the suspension beam and the sliding direction is horizontal. The driving motor is fixedly arranged in the middle of the upper end surface of the suspension beam and is vertically distributed. The output shaft of the driving motor is fixedly connected to the driving gear. The upper end surface of the isosceles right-angled triangle cover plate is fixedly provided with a toothed plate meshing with the driving gear, and the toothed plate is parallel to the hypotenuse of the isosceles right-angled triangle cover plate. The baffle is arranged on the lower end surface of the isosceles right-angled triangle cover plate and is vertically distributed. The baffle is close to a right-angled side of the isosceles right-angled triangle cover plate. The baffle and the isosceles right-angled triangle cover plate are slidably matched and the sliding direction is parallel to a right-angled side of the isosceles right-angled triangle cover plate. The other right-angled side of the isosceles right-angled triangle cover plate is fixedly provided with a panel that contacts the bottom and the upper end surface of the square support platform, and one end of the panel extends to one side of the baffle.

[0007] As a further description of the above technical solution:

[0008] The hypotenuse sides of the two isosceles right-angled triangle cover plates both adopt a T-shaped sliding fit structure, and the lower end surface of the isosceles right-angled triangle cover plate and the upper end surface of the baffle plate also adopt a T-shaped sliding fit structure.

[0009] As a further description of the above technical solution:

[0010] A demoulding hole is provided in the square supporting platform, the axis of the demoulding hole coincides with the vertical plane where the two driving cylinders are located, a rectangular notch connected to the demoulding hole is provided on the upper end surface of the square supporting platform, a demoulding roller is rotatably connected in the demoulding hole, and part of the outer peripheral wall of the demoulding roller extends out of the rectangular notch.

[0011] As a further description of the above technical solution:

[0012] One end of the demoulding roller is fixedly connected with a driving shaft which is coaxially distributed and extends to the outside of the square supporting platform.

[0013] As a further description of the above technical solution:

[0014] A casting pipe is fixedly arranged on the upper end surface of the isosceles right triangle cover plate and close to the right angle surface, a pull plate 1 is fixedly arranged on the upper end surface of the baffle plate and close to one end of the enclosure plate, a pull plate 2 is fixedly arranged on the upper end surface of the isosceles right triangle cover plate and is located above the baffle plate, and the pull plate 2 is connected to the pull plate 1 through a tension spring.

[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0016] 1. In the present invention, two isosceles right-angled triangle cover plates are arranged on the square support platform, and the hypotenuse sides of the two isosceles right-angled triangle cover plates are slidably matched. The two isosceles right-angled triangle cover plates are in the same plane and parallel to the square support platform. A downward enclosure is fixedly arranged on one right-angled side of the isosceles right-angled triangle cover plate, and a baffle is slidably connected near the other right-angled plate of the isosceles right-angled triangle cover plate. The two enclosures, the baffle, the two isosceles right-angled triangle cover plates and the square support platform form a square casting cavity. The width specification of the casting cavity can be changed by controlling the staggered sliding of the two isosceles right-angled triangle cover plates, and the wall casting specification adjustment function is provided.

[0017] 2. In the present invention, a demoulding hole is provided in the square support platform, the axis of the demoulding hole coincides with the vertical plane where the two driving cylinders are located, a rectangular notch connected to the demoulding hole is provided on the upper end surface of the square support platform, a demoulding roller is rotatably connected in the demoulding hole, and part of the outer peripheral wall of the demoulding roller extends out of the rectangular notch, so that when demoulding is required, the demoulding shaft is controlled to rotate, and the staggered movement between the demoulding shaft and the wall body generated by the rotation will cause the entire wall body to shake relative to the square support platform, thereby achieving the effect of rapid demoulding.

[0018] 3. In the present invention, a casting pipe is fixedly provided on the upper end surface of the isosceles right triangle cover plate and close to the right angle surface, a pull plate 1 close to one end of the enclosure plate is fixedly provided on the upper end surface of the baffle plate, and a pull plate 2 located above the baffle plate is fixedly provided on the upper end surface of the isosceles right triangle cover plate, and the pull plate 2 is connected to the pull plate 1 through a tension spring, so that when casting through the casting pipe, the uniformity of the filling material in the cast square cavity after casting can be improved by controlling the staggered reciprocating motion of the two isosceles right triangle cover plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall coordination of an isosceles right-angle triangle cover plate, a square support platform, a baffle, a drive motor, a drive gear and a drive cylinder for a green energy-saving building prefabricated wall casting structure proposed by the present invention;

[0020] Figure 2 A schematic diagram of the detailed coordination of an isosceles right triangle cover plate, a square support platform, a baffle, a drive motor, a drive gear and a drive cylinder for a green energy-saving building prefabricated wall casting structure proposed by the present invention;

[0021] Figure 3 This is a schematic diagram of the structure of an isosceles right-angled triangle cover plate and a baffle plate in a bottom-up view of a green energy-saving building prefabricated wall casting structure proposed by the present invention;

[0022] Figure 4 This is a schematic diagram of the matching structure of a demoulding roller and a square support platform for a green and energy-saving building prefabricated wall casting and molding structure proposed by the present invention.

[0023] Legend:

[0024] 1. Square support platform; 11. Demoulding hole; 12. Rectangular notch; 2. Isosceles right triangle cover plate; 21. L-shaped plate; 22. Tooth plate; 23. Casting pipe; 24. Pull plate 2; 25. Enclosure; 3. Suspension beam; 4. Driving cylinder; 5. Driving motor; 6. Driving gear; 7. Baffle; 71. Pull plate 1; 8. Demoulding roller; 81. Driving shaft; 9. Tension spring. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] Example 1

[0027] See also Figure 1-3A green energy-saving building prefabricated wall casting structure includes a square support platform 1, an isosceles right-angled triangle cover plate 2, a suspension beam 3, a driving cylinder 4, a driving motor 5, a driving gear 6 and a baffle 7. The square support platform 1 is a correction base plate, and the driving cylinder 4 is vertically distributed and fixedly arranged on the diagonal line of the square support platform 1. The number of the driving cylinders 4 is two and close to the corner of the square support platform 1. The suspension beam 3 is located above the square support platform 1 and its two ends are fixedly connected to the output shafts of the two driving cylinders 4. The isosceles right-angled triangle cover plate 2 is located above the square support platform 1 and The two are distributed in parallel, the number of the isosceles right-angled triangle cover plates 2 is two and the hypotenuse sides of the two are slidably matched, specifically, the hypotenuse sides of the two isosceles right-angled triangle cover plates 2 adopt a T-shaped sliding matching structure, the contact surfaces of the two isosceles right-angled triangle cover plates 2 coincide with the vertical planes where the two driving cylinders 4 are located, and the upper end surface of the isosceles right-angled triangle cover plates 2 is fixedly provided with an L-shaped plate 21, one end of the L-shaped plate 21 is slidably connected to one side of the suspension beam 3 and the sliding direction is horizontal, the driving motor 5 is fixedly arranged in the middle of the upper end surface of the suspension beam 3 and is vertically distributed, and the output shaft of the driving motor 5 is fixed to the driving gear 6 The upper end surface of the isosceles right triangle cover plate 2 is fixedly provided with a tooth plate 22 meshing with the driving gear 6, and the tooth plate 22 is parallel to the hypotenuse of the isosceles right triangle cover plate 2. The baffle plate 7 is arranged on the lower end surface of the isosceles right triangle cover plate 2 and is vertically distributed. The baffle plate 7 is close to a right-angled side of the isosceles right triangle cover plate 2. The baffle plate 7 and the isosceles right triangle cover plate 2 are slidably matched and the sliding direction is parallel to a right-angled side of the isosceles right triangle cover plate 2. The lower end surface of the isosceles right triangle cover plate 2 and the upper end surface of the baffle plate 7 also adopt a T-shaped sliding matching structure. The other right-angled side of the isosceles right triangle cover plate 2 The corner edge is fixed with a panel 25 whose bottom contacts the upper end surface of the square support platform 1, and one end of the panel 25 extends to one side of the baffle 7. At this time, the two panels 25 and the two baffles 7 will form a square, which together with the two isosceles right-angled triangle cover plates 2 and the square support platform 1 will form a closed casting square cavity, and by controlling the rotation of the driving gear 6, the two isosceles right-angled triangle cover plates 2 can be driven to slide alternately, thereby changing the distance between the two relative panels 25, and then manually pushing the baffle 7 to eliminate the gap between the panel 25 and the panel 25, thereby adjusting the specifications of the prefabricated wall during casting.

[0028] Example 2

[0029] See also Figure 4, the difference from Example 1 is that a demoulding hole 11 is provided in the square support platform 1, the axis of the demoulding hole 11 coincides with the vertical plane where the two driving cylinders 4 are located, and a rectangular notch 12 connected to the demoulding hole 11 is provided on the upper end surface of the square support platform 1, and a demoulding roller 8 is rotatably connected in the demoulding hole 11, and part of the outer peripheral wall of the demoulding roller 8 extends out of the rectangular notch 12, which is further described as one end of the demoulding roller 8 is fixedly connected to a drive shaft 81 that is coaxially distributed and extends to the outside of the square support platform 1, so that when demoulding is required, the two isosceles right-angled triangle cover plates 2 are controlled to move upward, and then a handle is welded on the outside of the drive shaft 81, and the drive shaft 81 can be driven to rotate by turning the handle, and then the demoulding roller 8 can be easily driven to rotate, at this time, the driving force generated by the rotation of the demoulding roller 8 can drive the wall and the square support platform 1 to separate, and demoulding is convenient.

[0030] Example 3

[0031] See also Figure 3 The difference from Example 1 is that a casting pipe 23 is fixedly arranged on the upper end surface of the isosceles right triangle cover plate 2 and close to the right angle surface, a pull plate 71 is fixedly arranged on the upper end surface of the baffle 7 close to one end of the enclosure 25, and a pull plate 24 is fixedly arranged on the upper end surface of the isosceles right triangle cover plate 2 and located above the baffle 7. The pull plate 24 is connected to the pull plate 71 through a tension spring 9. Therefore, when casting through the casting pipe 23, in order to improve the uniformity of filling in the cast square cavity after casting, the two isosceles right triangle cover plates 2 can be controlled to move in an alternating manner. Under the action of the tension spring 9, the width of the cast square cavity changes in size, thereby having the effect of extrusion filling, making the filling more uniform.

[0032] Working principle: When in use, connect the external pouring liquid injection pipe and the pouring pipe 23, and then control the driving motor 5 to start and drive the driving gear 6 to rotate, and the driving gear 6 drives the toothed plates 22 on both sides to move, and then drives the two isosceles right-angled triangle cover plates 2 to move alternately, and the distance between the two relative enclosures 25 changes. The baffle 7 passively slides on the isosceles right-angled triangle cover plates 2 under the action of the tension spring 9. After the specifications of the pouring cavity are determined, control the driving motor 5 to stop, and then input the pouring material into the pouring pipe 23. After pouring is completed, wait for solidification. When demoulding is required, control the two isosceles right-angled triangle cover plates 2 to move slightly alternately to achieve demoulding from the wall, and then control the driving cylinder 4 to push the suspension beam 3 upward, and then the two isosceles right-angled triangle cover plates 2 move upward. At this time, the entire wall is exposed, and then the demoulding roller 8 is controlled to rotate. The demoulding roller 8 moves relative to the wall and can drive the wall to separate from the square support platform 1 to achieve complete demoulding.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A green energy-saving building prefabricated wall casting structure, characterized in that: The invention comprises a square support platform (1), an isosceles right-angled triangle cover plate (2), a suspension beam (3), a driving cylinder (4), a driving motor (5), a driving gear (6) and a baffle (7); the driving cylinder (4) is vertically distributed and fixedly arranged on the diagonal line of the square support platform (1); the number of the driving cylinders (4) is two and they are close to the corners of the square support platform (1); the suspension beam (3) is located above the square support platform (1) and its two ends are fixedly connected to the output shafts of the two driving cylinders (4); the isosceles right-angled triangle cover plate (2) is located above the square support platform (1) and the two are distributed in parallel; the number of the isosceles right-angled triangle cover plates (2) is two and their hypotenuse sides are slidably matched; the contact surfaces of the two isosceles right-angled triangle cover plates (2) coincide with the vertical planes where the two driving cylinders (4) are located; the upper end surface of the isosceles right-angled triangle cover plate (2) is fixedly provided with an L-shaped plate (21); one end of the L-shaped plate (21) and the suspension beam (3) is slidably connected to one side and the sliding direction is horizontal, the driving motor (5) is fixedly arranged in the middle of the upper end surface of the suspension beam (3) and is vertically distributed, the output shaft of the driving motor (5) is fixedly connected to the driving gear (6), the upper end surface of the isosceles right-angled triangle cover plate (2) is fixedly provided with a toothed plate (22) meshing with the driving gear (6), the toothed plate (22) is parallel to the hypotenuse of the isosceles right-angled triangle cover plate (2), and the baffle (7) is arranged on the isosceles right-angled triangle cover plate ( 2) and is vertically distributed, the baffle (7) is close to a right-angled side of the isosceles right-angled triangle cover plate (2), the baffle (7) and the isosceles right-angled triangle cover plate (2) are slidably matched and the sliding direction is parallel to a right-angled side of the isosceles right-angled triangle cover plate (2), and the other right-angled side of the isosceles right-angled triangle cover plate (2) is fixedly provided with a bottom and a surrounding plate (25) in contact with the upper end surface of the square support platform (1), and one end of the surrounding plate (25) extends to one side of the baffle (7).

2. A green energy-saving building prefabricated wall casting structure according to claim 1, characterized in that: The hypotenuse sides of the two isosceles right-angled triangle cover plates (2) both adopt a T-shaped sliding fit structure, and the lower end surface of the isosceles right-angled triangle cover plates (2) and the upper end surface of the baffle plate (7) also adopt a T-shaped sliding fit structure.

3. A green energy-saving building prefabricated wall casting structure according to claim 1, characterized in that: A demoulding hole (11) is provided in the square support platform (1), the axis of the demoulding hole (11) coincides with the vertical plane where the two driving cylinders (4) are located, a rectangular notch (12) connected to the demoulding hole (11) is provided on the upper end surface of the square support platform (1), a demoulding roller (8) is rotatably connected in the demoulding hole (11), and part of the outer peripheral wall of the demoulding roller (8) extends out of the rectangular notch (12).

4. A green energy-saving building prefabricated wall casting structure according to claim 3, characterized in that: One end of the demoulding roller (8) is fixedly connected to a driving shaft (81) which is coaxially distributed and extends to the outside of the square supporting platform (1).

5. The green energy-saving building prefabricated wall casting structure according to claim 1 is characterized in that: A casting pipe (23) is fixedly arranged on the upper end surface of the isosceles right triangle cover plate (2) and close to the right angle surface; a pull plate 1 (71) close to one end of the enclosure plate (25) is fixedly arranged on the upper end surface of the baffle plate (7); a pull plate 2 (24) located above the baffle plate (7) is fixedly arranged on the upper end surface of the isosceles right triangle cover plate (2); the pull plate 2 (24) is connected to the pull plate 1 (71) via a tension spring (9).