Automatic feeding device
By designing an automatic feeding device including a feeding module, a lifting module, a feeding module and a sewing module, the problem of fixing the material head before resuming the material in the prior art is solved, and the effect of automatic feeding and improving the performance is achieved.
Patent Information
- Application Number
- CN202311159729.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-08
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2043-09-08
AI Technical Summary
The existing automatic feed recharge device needs to place the material head in a fixed position before recharge, resulting in poor performance and is not conducive to promotion and use.
An automatic feed recharge device is designed, including a feeding module, a lifting module, a feed recharge module and a sewing module. The feed recharge module is lifted and moved to a specific position through the lifting module. The material head and the material tail are automatically overlapped under the action of the sewing module, avoiding the restriction that the material head needs to be placed in a fixed position.
The purpose of automatic material recharge is achieved, the performance of the automatic material recharge device is improved, production costs are saved, and it is conducive to promotion and use.
Smart Images

Figure CN119590007A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tire production equipment, and in particular to an automatic material feeding device. Background Art
[0002] During the tire molding process, when the inner liner runs out of material, the machine needs to be stopped, and the empty cart needs to be pushed out manually, and the cart full of inner liner needs to be pushed in, and the head and tail of the inner liner need to be overlapped together. Since the whole process needs to be completed manually, the downtime is long, and the degree of automation is not high, which affects the production efficiency of the tire.
[0003] In the prior art, in order to solve the above problems, there is already an automatic liner feeding device, which requires the material head to be placed in a fixed position, the material tail to be placed on the material head through a suction cup, and then the material is sewn using a sewing roller to achieve the purpose of automatic feeding. However, this device requires the material head to be placed in a fixed position before feeding, which has high requirements for tire factories and is not conducive to popularization and use.
[0004] Therefore, there is a problem in the prior art that the automatic feeding device has poor performance. Summary of the invention
[0005] The main purpose of the present invention is to provide an automatic feeding device to solve the problem of poor performance of the automatic feeding device in the prior art.
[0006] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, there is provided an automatic feeding device, comprising a feeding module, a lifting module, a feeding module and a stitching module, wherein the feeding module is used to provide glue, and the feeding module has a feeding end; the lifting module is arranged on a side of the feeding module close to the feeding end; the feeding module is arranged on the lifting module and can move with the lifting module, at least a part of the feeding module can move relative to the lifting module in a direction close to or away from the feeding module, and at least another part of the feeding module can move in a direction perpendicular to the conveying direction of the feeding module; the stitching module is arranged on a side of the feeding module away from the lifting module, at least a part of the stitching module can move in a direction close to or away from the feeding module, and can overlap the head and tail of two adjacent glues located on the feeding module.
[0007] Furthermore, the material feeding module includes a material return component and a conveying component, wherein the material return component is movably arranged on the lifting module and moves with the lifting module, and at least a portion of the material return component can move in a direction approaching or away from the feeding module; the conveying component is movably arranged on the material return component, the conveying component is located downstream of the feeding module and upstream of the material return component, and at least a portion of the conveying component can move in a direction perpendicular to the conveying direction of the material feeding module.
[0008] Furthermore, the feeding module also includes a deflection correction component, at least a part of which is movably arranged on the material return component, the deflection correction component is drivingly connected to the transmission component and can drive at least a part of the transmission component to move in a direction perpendicular to the conveying direction of the feeding module, and the deflection correction component is located on the side of the transmission component away from the sewing module.
[0009] Furthermore, the correction assembly includes a first mounting frame and a first driving unit, wherein at least a portion of the first mounting frame is movably arranged on the material return assembly, and one end of the conveying assembly close to the material return assembly is arranged on the first mounting frame and moves with the first mounting frame; the first driving unit is drivingly connected to the first mounting frame and drives the first mounting frame to move in a direction perpendicular to the conveying direction of the feeding module.
[0010] Furthermore, the automatic feeding device also includes a first detection component and at least two first sensing components, wherein the first detection component is arranged on a side of the sewing module close to the transmission component, and the first detection component is connected to the first driving unit signal; the two first sensing components are respectively coordinated with the first detection components, and at least one first sensing component is respectively arranged at one end of the transmission component and the material return component close to each other.
[0011] Furthermore, a first sensing component is respectively provided at one end of the conveying component and the material-removing component close to each other, and the two first sensing components are arranged opposite to each other, and the two first sensing components are respectively provided at one end of the conveying component and the material-removing component in the width direction.
[0012] Further, the first sensing component includes a first reflector, and the first detection component includes a first control unit, a first electric eye, a second electric eye and a second driving unit, wherein the first control unit is signal-connected to the first driving unit; the first electric eye is arranged corresponding to the first reflector on the transmission component and can receive the light signal reflected by the first reflector on the transmission component; the second electric eye is arranged corresponding to the first reflector on the return component and can receive the light signal reflected by the first reflector on the return component, and the first electric eye and the second electric eye are signal-connected to the first control unit respectively; the second driving unit is drive-connected to the first electric eye and the second electric eye respectively, and drives the first electric eye and the second electric eye to move in a direction perpendicular to the conveying direction of the feeding module.
[0013] Furthermore, the conveying component has a first conveying section, and the material return component has a second conveying section. At least a portion of the head of one of the two overlapping rubber materials is located on the first conveying section, and at least a portion of the tail of the other rubber material is located on the second conveying section. The material return component also has an overlapping portion, which is arranged between the first conveying section and the second conveying section, and the sewing module is located above the overlapping portion and can move in a direction close to or away from the overlapping portion.
[0014] Furthermore, the first conveying section and the second conveying section have the same height, and the height of the overlapping portion is smaller than the height of the first conveying section.
[0015] Furthermore, the conveying component includes a third driving unit, an active roller, a driven roller and a synchronous belt, wherein the third driving unit is connected to the active roller and drives the active roller to rotate, and the axial direction of the active roller is perpendicular to the conveying direction of the feeding module; there are multiple synchronous belts, and the multiple synchronous belts are respectively mounted on the active roller and the driven roller, the multiple synchronous belts are arranged in parallel and at intervals, and the multiple synchronous belts form a first conveying section.
[0016] Furthermore, the material stripping assembly includes a base, a second mounting frame, a fourth driving unit, a fifth driving unit and a material stripping plate, wherein the second mounting frame is arranged on the base, the second mounting frame has a overlapping portion, and the conveying assembly is arranged on the second mounting frame; the fourth driving unit is arranged on the base and is drivingly connected to the second mounting frame to drive the second mounting frame to move in a direction approaching or away from the feeding module; the fifth driving unit is arranged on the second mounting frame and moves with the second mounting frame; the material stripping plate has a second conveying section, the material stripping plate is located above the second mounting frame, and the fifth driving unit is drivingly connected to the material stripping plate to drive the material stripping plate to move in a direction approaching or away from the conveying assembly.
[0017] Furthermore, the suturing module includes a third mounting frame, a sixth driving unit, a seventh driving unit, a joint pressure plate and a positioning baffle, wherein the sixth driving unit and the seventh driving unit are respectively arranged on the third mounting frame; the sixth driving unit is drivingly connected to the joint pressure plate and drives the joint pressure plate to move in a direction approaching or away from the conveying component; the seventh driving unit is drivingly connected to the positioning baffle and drives the positioning baffle to move in a direction approaching or away from the material return component.
[0018] Furthermore, the joint pressing plate and the positioning baffle are parallel to each other and are arranged at intervals along the conveying direction of the feeding module.
[0019] Furthermore, the sewing module also includes a second detection member, and the automatic material feeding device also includes a second sensing member cooperating with the second detection member, and the second sensing member is arranged on the overlapping portion.
[0020] Applying the technical solution of the present invention, the automatic feeding device in this solution includes a feeding module, a lifting module, a feeding module and a stitching module, wherein the feeding module is used to provide glue, and the feeding module has a feeding end; the lifting module is arranged on a side of the feeding module close to the feeding end; the feeding module is arranged on the lifting module and can move with the lifting module, at least a part of the feeding module can move relative to the lifting module in a direction close to or away from the feeding module, and at least another part of the feeding module can move in a direction perpendicular to the conveying direction of the feeding module; the stitching module is arranged on a side of the feeding module away from the lifting module, at least a part of the stitching module can move in a direction close to or away from the feeding module, and can overlap the head and tail of two adjacent glues located on the feeding module.
[0021] The feed module in this solution is lifted and moved to a specific position by the lifting module, so that one end of the feed module is located below the feeding end of the feeding module to facilitate access to the head of the rubber material of the feeding module, at least a part of the feed module can move relative to the lifting module in a direction close to the feeding module to move the tail of the material to the overlapping position, at least another part of the feed module can move in a direction perpendicular to the conveying direction of the feed module, that is, along the width direction of the rubber material to align the edges of the head and the tail of the material in the width direction, at least a part of the stitching module can move in a direction close to the feed module to overlap the head of one rubber material and the tail of another rubber material located on the feed module. The head of the material and the tail of the material are overlapped under the action of the stitching module, and the head of the material before the feed does not need to be placed in a fixed position, which can achieve the purpose of automatic feed. The automatic feed device has better performance, saves production costs, and is conducive to popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0023] Figure 1 A schematic structural diagram of an automatic feeding device according to an optional embodiment of the present invention is shown;
[0024] Figure 2 A schematic structural diagram of a feeding module of an automatic feeding device according to an embodiment of the present invention is shown;
[0025] Figure 3 A schematic structural diagram of a feeding module of an automatic feeding device according to an embodiment of the present invention is shown;
[0026] Figure 4 A schematic structural diagram of a feeding module of an automatic feeding device according to an embodiment of the present invention is shown at another angle;
[0027] Figure 5 A schematic structural diagram of a conveying assembly of a feed module according to an embodiment of the present invention is shown;
[0028] Figure 6 A schematic structural diagram of a stitching module of an automatic material feeding device according to an embodiment of the present invention is shown;
[0029] Figure 7 A schematic structural diagram of a first sensing component of an automatic feeding device according to an embodiment of the present invention is shown;
[0030] Figure 8 A schematic structural diagram of a lifting module of an automatic feeding device according to an embodiment of the present invention is shown.
[0031] The above drawings include the following reference numerals:
[0032] 10. Feeding module; 11. Peeling roller; 12. Material head;
[0033] 20. Lifting module; 21. Power assembly; 22. Driving shaft; 23. First bevel gear; 24. Second bevel gear; 25. Lead screw; 26. Nut; 27. Lifting frame;
[0034] 30. Feeding module;
[0035] 31. Material stripping assembly; 311. Second conveying section; 312. Overlapping portion; 313. Base; 314. Second mounting frame; 3141. First slide block; 315. Fourth driving portion; 316. Fifth driving portion; 317. Material stripping plate; 318. Connecting frame; 319. Material blocking plate;
[0036] 32. Conveying assembly; 321. First conveying section; 322. Third driving unit; 323. Active roller; 324. Driven roller; 325. Synchronous belt; 326. Transition plate; 327. Transmission belt; 328. Transmission pulley; 329. Synchronous pulley;
[0037] 33. Correction assembly; 331. First mounting frame; 3311. Second slider; 332. First driving unit; 333. First lead screw; 334. Nut;
[0038] 40. Stitching module; 41. Third mounting frame; 42. Sixth driving unit; 43. Seventh driving unit; 44. Joint pressing plate; 45. Positioning baffle; 46. Second detection member; 47. Brush roller assembly; 48. Material blocking roller assembly;
[0039] 50. First detection assembly; 51. First electric eye; 52. Second electric eye; 53. Second driving unit; 54. Electric eye mounting seat; 55. Third slider; 56. Second lead screw; 57. Connecting seat;
[0040] 60. First sensing component; 61. First reflector; 70. Second sensing component; 80. Conveying module. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] In order to solve the problem of poor performance of the automatic feeding device in the prior art, the present invention provides an automatic feeding device.
[0043] like Figures 1 to 8 As shown, the automatic feeding device includes a feeding module 10, a lifting module 20, a feeding module 30 and a stitching module 40, wherein the feeding module 10 is used to provide glue, and the feeding module 10 has a feeding end; the lifting module 20 is arranged on a side of the feeding module 10 close to the feeding end; the feeding module 30 is arranged on the lifting module 20 and can move with the lifting module 20, at least a part of the feeding module 30 can move relative to the lifting module 20 in a direction close to or away from the feeding module 10, and at least another part of the feeding module 30 can move in a direction perpendicular to the conveying direction of the feeding module 30; the stitching module 40 is arranged on a side of the feeding module 30 away from the lifting module 20, at least a part of the stitching module 40 can move in a direction close to or away from the feeding module 30, and can overlap the head and tail of two adjacent glues located on the feeding module 30.
[0044] The feed module 30 in this solution is lifted and moved to a specific position by the lifting module 20, so that one end of the feed module 30 is located below the feeding end of the feeding module 10, so as to facilitate the access to the head of the rubber material of the feeding module 10, at least a part of the feed module 30 can move relative to the lifting module 20 in a direction close to the feeding module 10 to move the tail of the material to the overlapping position, at least another part of the feed module 30 can move in a direction perpendicular to the conveying direction of the feed module 30, that is, move along the width direction of the rubber material to align the edges of the head and the tail of the material in the width direction, and at least a part of the stitching module 40 can move in a direction close to the feed module 30 to overlap the head of one rubber material and the tail of another rubber material located on the feed module 30. The head of the material and the tail of the material are overlapped under the action of the stitching module 40, and the head of the material before the feeding does not need to be placed in a fixed position, so the purpose of automatic feeding can be achieved, and the automatic feeding device has better performance, saves production costs, and is conducive to popularization and use.
[0045] It should be noted that, in the present embodiment, the conveying direction of the feeding module 30 is the length direction of the rubber material, and the direction perpendicular to the conveying direction of the feeding module 30 is the width direction of the rubber material.
[0046] It should be noted that, in the present embodiment, the feeding module 10 is a full-material trolley, and the feeding module 10 comprises a stripping roller 11 and a material head 12 , and the material head 12 of the material roll partially extends out of the feeding module 10 through the stripping roller 11 .
[0047] It should be noted that, in the present embodiment, the lifting module 20 includes a power assembly 21, a driving shaft 22, a first bevel gear 23, a second bevel gear 24, a lead screw 25, a nut 26 and a lifting frame 27, wherein the power assembly 21 is drivingly connected to the driving shaft 22 and drives the driving shaft 22 to rotate, a first bevel gear 23 is respectively provided at both ends of the driving shaft 22, the lead screw 25 is provided with two and symmetrically arranged at both ends of the driving shaft 22, the lead screw 25 has a second bevel gear 24, the second bevel gear 24 meshes with the first bevel gear 23 for movement, the nut 26 is sleeved on the lead screw 25 and can move up and down along the lead screw 25, and the nut 26 is connected to the lifting frame 27, so that the power assembly 21 sequentially drives the driving shaft 22 and the lead screw 25 to rotate, and drives the lifting frame 27 to move up and down through the nut 26. Among them, the lifting frame 27 is connected to the base 313 of the feeding module 30.
[0048] like Figure 1 , Figure 3 and Figure 8As shown, the material feeding module 30 includes a material return assembly 31 and a conveying assembly 32, wherein the material return assembly 31 is movably arranged on the lifting module 20 and moves with the lifting module 20, and at least a part of the material return assembly 31 can move in a direction close to or away from the feeding module 10; the conveying assembly 32 is movably arranged on the material return assembly 31, the conveying assembly 32 is located downstream of the feeding module 10 and upstream of the material return assembly 31, and at least a part of the conveying assembly 32 can move in a direction perpendicular to the conveying direction of the material feeding module 30. In this way, the lifting module 20 drives the material feeding module 30 to rise to facilitate the material head and the material tail to be fed, and descends together to avoid the material storage pocket, at least a part of the material return assembly 31 moves in a direction close to the feeding module 10 to move the material tail to the overlapping position, the conveying assembly 32 is used to receive and convey the material head 12 of the rubber material, and the conveying assembly 32 can drive the material head 12 to move in the width direction of the rubber material to align the material head 12 with the material tail, so as to ensure that the overlapping position of the material head and the material tail meets the quality requirements.
[0049] like Figures 3 to 5 As shown, the feed module 30 further includes a deflection correction component 33, at least a part of which is movably arranged on the unloading component 31, the deflection correction component 33 is drivingly connected to the conveying component 32 and can drive at least a part of the conveying component 32 to move in a direction perpendicular to the conveying direction of the feed module 30, and the deflection correction component 33 is located on a side of the conveying component 32 away from the stitching module 40. In this way, the deflection correction component 33 is arranged on a side of the conveying component 32 away from the rubber material to prevent the deflection correction component 33 from interfering with the rubber material, and the deflection correction component 33 drives the conveying component 32 to move in the width direction of the rubber material to achieve the deflection correction purpose.
[0050] like Figures 3 to 5 As shown, the deviation correction component 33 includes a first mounting frame 331 and a first driving part 332, wherein at least a part of the first mounting frame 331 is movably arranged on the material stripping component 31, and one end of the conveying component 32 close to the material stripping component 31 is arranged on the first mounting frame 331 and moves with the first mounting frame 331; the first driving part 332 is drivingly connected to the first mounting frame 331 and drives the first mounting frame 331 to move in a direction perpendicular to the conveying direction of the material feeding module 30. In this way, the first driving part 332 drives the first mounting frame 331 to move to drive the conveying component 32 to move, thereby achieving the purpose of correcting the deviation of the material head 12.
[0051] It should be noted that, in this embodiment, a plurality of second sliders 3311 are provided on the first mounting frame 331, and a plurality of slide rails are provided on the second mounting frame 314. The plurality of second sliders 3311 correspond one-to-one to the plurality of slide rails and slide in cooperation with each other, so that the first mounting frame 331 can move in a direction perpendicular to the conveying direction of the feeding module 30.
[0052] It should be noted that, in the present embodiment, the deviation correction component 33 also includes a first lead screw 333 and a nut 334, wherein the first driving portion 332 is drivingly connected to the first lead screw 333 and can drive the first lead screw 333 to rotate, the nut 334 is sleeved on the first lead screw 333, and the nut 334 is connected to the first mounting bracket 331, so that the nut 334 can drive the first mounting bracket 331 to move along the first lead screw 333, so as to adjust the position of the material head 12 to achieve the purpose of deviation correction.
[0053] like Figure 1 and Figure 7 As shown, the automatic feeding device further includes a first detection component 50 and at least two first sensing components 60, wherein the first detection component 50 is arranged on the side of the stitching module 40 close to the transmission component 32, and the first detection component 50 is connected to the first driving part 332 by signal; the two first sensing components 60 are respectively matched with the first detection component 50, and at least one first sensing component 60 is respectively arranged at one end of the transmission component 32 and the material stripping component 31 close to each other. In this way, the first detection component 50 respectively detects the edge position of the material tail located at the material stripping component 31 and the edge position of the material head 12 located at the transmission component 32. If there is a deviation between the edge position of the material tail and the edge position of the material head 12, the first driving part 332 is controlled to drive the transmission component 32 to move along the width direction of the rubber material to ensure that the material head 12 is aligned with the material tail.
[0054] like Figure 3 As shown, a first sensing component 60 is respectively disposed at one end of the conveying component 32 and the material stripping component 31 close to each other, and the two first sensing components 60 are disposed opposite to each other, and the two first sensing components 60 are respectively disposed at one end of the width direction of the conveying component 32 and the material stripping component 31. In this way, the first sensing component 60 located in the conveying component 32 is used to detect the position of one side of the material head 12 in the width direction, and the first sensing component 60 located in the material stripping component 31 is used to detect the position of a corresponding side of the material tail in the width direction, so as to improve the detection efficiency.
[0055] like Figure 3As shown, the first sensing component 60 includes a first reflector 61, and the first detection component 50 includes a first control unit, a first electric eye 51, a second electric eye 52 and a second driving unit 53, wherein the first control unit is signal-connected to the first driving unit 332; the first electric eye 51 is arranged corresponding to the first reflector 61 on the transmission component 32 and can receive the light signal reflected by the first reflector 61 on the transmission component 32; the second electric eye 52 is arranged corresponding to the first reflector 61 on the material return component 31 and can receive the light signal reflected by the first reflector 61 on the material return component 31, and the first electric eye 51 and the second electric eye 52 are respectively signal-connected to the first control unit; the second driving unit 53 is respectively drive-connected to the first electric eye 51 and the second electric eye 52, and drives the first electric eye 51 and the second electric eye 52 to move in a direction perpendicular to the conveying direction of the feeding module 30. In this way, the first electric eye 51 corresponds to the first reflector 61 on the conveying component 32, and is used to detect the side position of the material head 12. The second electric eye 52 corresponds to the first reflector 61 on the material return component 31, and is used to detect the side position of the material tail. When there is a deviation between the side position of the material head 12 and the side position of the material tail, the first control unit controls the movement of the first drive unit 332 to correct the deviation. When another specification of rubber is replaced, the width of the rubber changes. The second drive unit 53 drives the first electric eye 51 and the second electric eye 52 to move in a direction perpendicular to the conveying direction of the feeding module 30 to ensure that the signals emitted by the first electric eye 51 and the second electric eye 52 can illuminate the edge position in the width direction of the rubber, so as to accurately detect the edge position of the material head 12 and the edge position of the material tail.
[0056] It should be noted that, in the present embodiment, the first detection component 50 also includes an electric eye mounting seat 54, a third slider 55, a second lead screw 56 and a connecting seat 57, wherein the second driving unit 53 and the second lead screw 56 are respectively arranged on the connecting seat 57, the second driving unit 53 is drivingly connected to the second lead screw 56 and can drive the second lead screw 56 to rotate, the electric eye mounting seat 54 is sleeved on the second lead screw 56 and can move along the second lead screw 56, the first electric eye 51 and the second electric eye 52 are respectively arranged on the electric eye mounting seat 54, and the electric eye mounting seat 54 drives the first electric eye 51 and the second electric eye 52 to move in a direction perpendicular to the conveying direction of the feeding module 30, so that when another rubber material is replaced, the width of the rubber material changes, and the positions of the first electric eye 51 and the second electric eye 52 are adjusted to ensure that the signals emitted by the first electric eye 51 and the second electric eye 52 can cover the side positions in the width direction of the rubber material.
[0057] It should be noted that, in this embodiment, the area of the square signal emitted by the first electric eye 51 is smaller than the area of the direction area of the first reflector 61 of the transmission component 32, and the area of the square signal emitted by the second electric eye 52 is smaller than the area of the direction area of the first reflector 61 of the return component 31.
[0058] like Figure 3 As shown, the conveying assembly 32 has a first conveying section 321, the material stripping assembly 31 has a second conveying section 311, at least a portion of the material head 12 of one of the two overlapping rubber materials is located on the first conveying section 321, and at least a portion of the material tail of the other rubber material is located on the second conveying section 311, the material stripping assembly 31 also has an overlapping portion 312, the overlapping portion 312 is arranged between the first conveying section 321 and the second conveying section 311, and the stitching module 40 is located above the overlapping portion 312 and can move in a direction close to or away from the overlapping portion 312. In this way, the stitching module 40 overlaps the material head 12 of the first conveying section 321 and the material tail of the second conveying section 311 at the overlapping portion 312.
[0059] like Figure 3 As shown, the first conveying section 321 and the second conveying section 311 have the same height, and the height of the overlapping portion 312 is less than the height of the first conveying section 321. In this way, the rubber material passes through the first conveying section 321 and the second conveying section 311 in sequence. The equal height of the first conveying section 321 and the second conveying section 311 is conducive to the conveying of the rubber material. The height of the overlapping portion 312 is less than the height of the first conveying section 321. When the material stripping component 31 moves toward the conveying component 32, the overlapping portion 312 is used to avoid the second conveying section 311 from moving toward the first conveying section 321. At this time, the second conveying section 311 is partially located above the overlapping portion 312, and the material head 12 and the material tail are overlapped at the part of the second conveying section 311 located above the overlapping portion 312.
[0060] like Figure 5 As shown, the conveying assembly 32 includes a third driving unit 322, an active roller 323, a driven roller 324 and a synchronous belt 325, wherein the third driving unit 322 is drivingly connected to the active roller 323 and drives the active roller 323 to rotate, and the axial direction of the active roller 323 is perpendicular to the conveying direction of the feed module 30; there are multiple synchronous belts 325, and the multiple synchronous belts 325 are respectively sleeved on the active roller 323 and the driven roller 324, and the multiple synchronous belts 325 are arranged in parallel and at intervals, and the multiple synchronous belts 325 form the first conveying section 321. In this way, the third driving unit 322 drives the active roller 323 to rotate, and the active roller 323 drives the multiple synchronous belts 325 and the driven roller 324 to move, ensuring that the material head 12 can move toward the material tail through the first conveying section 321.
[0061] It should be noted that, in this embodiment, the transmission assembly 32 further includes a transition plate 326, a transmission belt 327, a transmission pulley 328 and a synchronous pulley 329, wherein the third driving unit 322 is drivingly connected to the transmission belt 327 and drives the transmission belt 327 to move, the transmission belt 327 is drivingly connected to the transmission pulley 328 and drives the transmission pulley 328 to rotate, the transmission pulley 328 is sleeved on the active roller 323 and drives the active roller 323 to rotate, the active roller 323 is also sleeved with a plurality of synchronous pulleys 329, the rotation of the active roller 323 drives the plurality of synchronous pulleys 329 to rotate synchronously, the synchronous belt 325 is respectively sleeved on the plurality of synchronous pulleys 329 and the driven roller 324, the rotation of the synchronous pulley 329 drives the synchronous belt 325 to move, thereby realizing the movement of the first conveying section 321 toward the material stripping assembly 31. The transition plate 326 is located between the synchronous belt 325 and the material stripping plate 317, and one of the first reflective plates 61 is arranged on the transition plate 326.
[0062] like Figure 3 and Figure 4 As shown, the material stripping assembly 31 includes a base 313, a second mounting frame 314, a fourth driving portion 315, a fifth driving portion 316 and a material stripping plate 317, wherein the second mounting frame 314 is arranged on the base 313, the second mounting frame 314 has a lap portion 312, and the conveying assembly 32 is arranged on the second mounting frame 314; the fourth driving portion 315 is arranged on the base 313 and is drivingly connected to the second mounting frame 314 to drive the second mounting frame 314 to move in a direction approaching or away from the feeding module 10; the fifth driving portion 316 is arranged on the second mounting frame 314 and moves with the second mounting frame 314; the material stripping plate 317 has a second conveying section 311, the material stripping plate 317 is located above the second mounting frame 314, and the fifth driving portion 316 is drivingly connected to the material stripping plate 317 to drive the material stripping plate 317 to move in a direction approaching or away from the conveying assembly 32. In this way, the fourth driving unit 315 drives the second mounting frame 314 to move on the base 313, so that the conveying component 32, the fifth driving unit 316 and the stripping plate 317 arranged on the second mounting frame 314 move together in the direction close to or away from the feeding module 10, driving the conveying component 32 to move toward the feeding module 10 to the bottom of the feeding end, catching and conveying the material head 12 of the rubber material, and the fifth driving unit 316 drives the stripping plate 317 to move on the second mounting frame 314, so that the stripping plate 317 moves in the direction close to or away from the conveying component 32, so as to drive the material tail located on the stripping plate 317 to move toward the material head 12 to achieve overlapping.
[0063] Preferably, the fourth driving part 315 and the fifth driving part 316 are both cylinders.
[0064] It should be noted that, in this embodiment, the second mounting frame 314 includes a first slider 3141 , and the second mounting frame 314 is slidably connected to the slide rail on the base 313 via the first slider 3141 , so that the second mounting frame 314 can move in a direction close to or away from the feeding module 10 .
[0065] It should be noted that, in this embodiment, the material stripping assembly 31 further includes a connecting frame 318 and a material blocking plate 319, wherein the driving end of the fifth driving unit 316 is connected to the material stripping plate 317 through the connecting frame 318, thereby driving the material stripping plate 317 to move in a direction close to or away from the conveying assembly 32. The material stripping plate 317 is provided with two strip holes, which extend in a direction perpendicular to the conveying direction of the feeding module 30, and the two material blocking plates 319 are correspondingly arranged in the two strip holes. The two material blocking plates 319 are located at both ends of the width direction of the rubber material during the movement of the rubber material, and the distance between the two material blocking plates 319 can be adjusted through the strip holes according to different types of rubber materials, so as to ensure that the two material blocking plates 319 are always located at both ends of the width direction of the rubber material and play a role in guiding and limiting the movement of the rubber material.
[0066] like Figure 6 As shown, the stitching module 40 includes a third mounting frame 41, a sixth driving unit 42, a seventh driving unit 43, a joint pressing plate 44 and a positioning baffle 45, wherein the sixth driving unit 42 and the seventh driving unit 43 are respectively arranged on the third mounting frame 41; the sixth driving unit 42 is drivingly connected to the joint pressing plate 44 and drives the joint pressing plate 44 to move in a direction close to or away from the conveying assembly 32; the seventh driving unit 43 is drivingly connected to the positioning baffle 45 and drives the positioning baffle 45 to move in a direction close to or away from the material stripping assembly 31. In this way, the seventh driving unit 43 drives the positioning baffle 45 to move in a direction close to the conveying assembly 32, the positioning baffle 45 fixes the material tail and stops the material head 12 from moving, the sixth driving unit 42 drives the joint pressing plate 44 to move in a direction close to the conveying assembly 32, and the joint pressing plate 44 presses the material head 12 on the material tail to achieve overlapping.
[0067] like Figure 6 As shown, the joint pressing plate 44 and the positioning baffle 45 are parallel to each other and arranged at intervals along the conveying direction of the feeding module 30. In this way, the joint pressing plate 44 and the positioning baffle 45 can move toward the stitching module 40 respectively to prevent mutual interference.
[0068] It should be noted that, in this embodiment, the automatic feeding device further includes a conveying module 80 , which is disposed at one end of the sewing module away from the feeding module 30 , and the adhesive on the feeding module 10 is transferred to the conveying module 80 .
[0069] like Figure 6As shown, the stitching module 40 further includes a second detection member 46, and the automatic feeding device further includes a second sensing member 70 that cooperates with the second detection member 46, and the second sensing member 70 is disposed on the overlap portion 312. In this way, when the tail of the material passes between the second sensing member 70 and the second detection member 46, the conveying module 80 is controlled to stop moving, and the tail of the material stops moving. When the material head 12 passes between the second sensing member 70 and the second detection member 46, the rubber material of the feeding module 10 is controlled to stop being guided away, and the material head stops moving.
[0070] Preferably, the second sensing element 70 is a second reflector, and the second detecting element 46 is a photoelectric switch.
[0071] It should be noted that, in the present embodiment, the sewing module 40 further includes a brush roller assembly 47 and a material-blocking roller assembly 48, wherein the brush roller assembly 47 and the material-blocking roller assembly 48 are both arranged on the third mounting frame 41, and the brush roller assembly 47 is located between the joint pressure plate 44 and the material-blocking roller assembly 48. The rubber material passes through the brush roller assembly 47 and the material-blocking roller assembly 48 in turn and moves to the conveying module 80, and the brush roller assembly 47 can prevent the tail of the material from curling up.
[0072] The automatic feeding device in this embodiment includes a deviation correction process and an overlap process, wherein the deviation correction process is as follows:
[0073] When the conveying module 80 is about to run out of material, the conveying speed of the conveying module 80 is reduced, and the curtain moves forward slowly. The feed module 30 rises upward under the action of the lifting module 20. When the second detection member 46 detects that the tail of the material has passed the second sensing member 70, the conveying module 80 stops moving, so that the edge of the tail of the material is in the square area of the first reflector 61 on the material return assembly 31. The fourth driving unit 315 drives the base 313, the fifth driving unit 316, the material return plate 317, the connecting frame 318, the material stopper 319, the overlapped part 312, the conveying assembly 32 and the deviation correction assembly 33 to move together in the direction close to the feeding module 10. The first conveying section 321 of the conveying assembly 32 moves to the lower part of the feeding end of the feeding module 10. At this time, the third driving unit 322 drives the synchronous belt 325 to rotate, and the guide mechanism of the feeding module 10 drives the material head 12 to move downward. When the material head 12 contacts the synchronous belt 325, it is transported to the direction of the tail of the material through the synchronous belt 325. When the second detection member 46 detects that the material head 12 reaches the second sensing member 70, the deflection mechanism and the third driving unit 322 of the feeding module 10 stop, the material head 12 stops moving and the material roll is rewound, so that the edge of the material head 12 is in the square area of the first reflective plate 61 on the conveying component 32. At this time, the first electric eye 51 detects the edge position quantity dist1 of the material head 12, and the second electric eye 52 detects the edge position quantity dist2 of the material tail. The first control unit controls the movement of the correction component 33 according to the two position quantities, the first driving unit 332 drives the first screw 333 to rotate, and the nut 334 drives the first conveying section 321 to move and adjust along the width direction of the rubber material, so that the edges of the material head 12 and the material tail are aligned to achieve the correction purpose.
[0074] After the deviation correction process, the overlapping process is carried out. The overlapping process is as follows:
[0075] The fifth driving part 316 drives the material stripping plate 317 to move toward the material head 12 side through the connecting frame 318, and a part of the material stripping plate 317 moves to the top of the overlapping part 312, and the seventh driving part 43 drives the positioning baffle 45 to move downward. At this time, the material tail is below the positioning baffle 45, and the end of the material tail extends about 5 mm toward the material head 12 side relative to the positioning baffle 45. The third driving unit 322 drives the material head 12 on the synchronous belt 325 to transport toward the side of the material tail. When the material head 12 touches the positioning baffle 45, the material head 12 and the material tail partially overlap, and the material head 12 is located above the material tail. The sixth driving unit 42 drives the joint pressure plate 44 to move downward to overlap the material head 12 and the material tail together. After the overlapping is completed, the positioning baffle 45 and the joint pressure plate 44 return upward. The fourth driving unit 315 drives the base 313, the conveying assembly 32 and the correction assembly 33 to move back in the direction away from the feeding module 10. The feeding module 30 descends under the action of the lifting module 20, and the feeding is completed.
[0076] From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects: the feeding module 30 in this scheme is lifted and moved to a specific position by the lifting module 20, so that one end of the feeding module 30 is located below the feeding end of the feeding module 10, so as to facilitate the access to the material head 12 of the rubber material of the feeding module 10, at least a part of the feeding module 30 can move relative to the lifting module 20 in a direction close to the feeding module 10 to move the material tail to the overlapping position, at least another part of the feeding module 30 can move in a direction perpendicular to the conveying direction of the feeding module 30, that is, move along the width direction of the rubber material to align the edges of the material head 12 and the material tail in the width direction, and at least a part of the stitching module 40 can move in a direction close to the feeding module 30 to overlap the material head 12 of one rubber material and the material tail of another rubber material located on the feeding module 30. The material head 12 and the material tail are overlapped under the action of the sewing module 40. The material head 12 before material refilling does not need to be placed in a fixed position, which can achieve the purpose of automatic material refilling. The automatic material refilling device has better performance, saves production costs, and is conducive to promotion and use.
[0077] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0078] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0079] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0080] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0081] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0082] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic feeding device, characterized in that: include: A material supply module (10), the material supply module (10) is used to provide rubber material, and the material supply module (10) has a material supply end; A lifting module (20), the lifting module (20) being arranged on a side of the feeding module (10) close to the feeding end; a feeding module (30), the feeding module (30) being arranged on the lifting module (20) and being capable of moving with the lifting module (20), at least a portion of the feeding module (30) being capable of moving relative to the lifting module (20) in a direction approaching or moving away from the feeding module (10), and at least another portion of the feeding module (30) being capable of moving in a direction perpendicular to a conveying direction of the feeding module (30); A stitching module (40), wherein the stitching module (40) is arranged on a side of the feeding module (30) away from the lifting module (20), and at least a portion of the stitching module (40) is capable of moving in a direction approaching or away from the feeding module (30), and is capable of overlapping the beginning and end of two adjacent rubber materials located on the feeding module (30).
2. The automatic feeding device according to claim 1, characterized in that: The feed module (30) comprises: a material stripping assembly (31), the material stripping assembly (31) being movably disposed on the lifting module (20) and moving with the lifting module (20), and at least a portion of the material stripping assembly (31) being capable of moving in a direction approaching or moving away from the feeding module (10); A conveying component (32), wherein the conveying component (32) is movably arranged on the material return component (31), the conveying component (32) is located downstream of the feeding module (10) and upstream of the material return component (31), and at least a part of the conveying component (32) is capable of moving in a direction perpendicular to the conveying direction of the feeding module (30).
3. The automatic feeding device according to claim 2, characterized in that: The feeding module (30) further comprises a deflection correction component (33), at least a part of which is movably arranged on the material return component (31), the deflection correction component (33) is drivingly connected to the transmission component (32) and can drive at least a part of the transmission component (32) to move in a direction perpendicular to the conveying direction of the feeding module (30), and the deflection correction component (33) is located on a side of the transmission component (32) away from the stitching module (40).
4. The automatic feeding device according to claim 3, characterized in that: The deviation correction component (33) comprises: a first mounting frame (331), at least a portion of which is movably disposed on the material-removing assembly (31), and an end of the conveying assembly (32) close to the material-removing assembly (31) is disposed on the first mounting frame (331) and moves with the first mounting frame (331); A first driving unit (332), wherein the first driving unit (332) is drivingly connected to the first mounting frame (331) and drives the first mounting frame (331) to move in a direction perpendicular to a conveying direction of the feeding module (30).
5. The automatic feeding device according to claim 4, characterized in that: The automatic feeding device also includes: a first detection component (50), the first detection component (50) being arranged on a side of the stitching module (40) close to the transmission component (32), and the first detection component (50) being signal-connected to the first driving unit (332); At least two first sensing components (60), the two first sensing components (60) respectively cooperate with the first detection component (50), and at least one first sensing component (60) is respectively arranged at one end of the conveying component (32) and the material returning component (31) close to each other.
6. The automatic feeding device according to claim 5, characterized in that: One end of the conveying component (32) and the material-removing component (31) close to each other is respectively provided with a first sensing component (60), two first sensing components (60) are arranged opposite to each other, and the two first sensing components (60) are respectively arranged at one end of the conveying component (32) and the material-removing component (31) in the width direction.
7. The automatic feeding device according to claim 5, characterized in that: The first sensing component (60) comprises a first reflector (61), and the first detecting component (50) comprises: A first control unit, the first control unit being connected to the first driving unit (332) by signal; A first electric eye (51), wherein the first electric eye (51) is arranged corresponding to the first reflector (61) on the transmission component (32) and is capable of receiving a light signal reflected by the first reflector (61) on the transmission component (32); a second electric eye (52), the second electric eye (52) being arranged corresponding to the first reflector (61) on the material-returning assembly (31) and being capable of receiving a light signal reflected by the first reflector (61) on the material-returning assembly (31), and the first electric eye (51) and the second electric eye (52) being respectively connected to the first control unit by signal; A second driving unit (53), wherein the second driving unit (53) is respectively connected to the first electric eye (51) and the second electric eye (52), and drives the first electric eye (51) and the second electric eye (52) to move in a direction perpendicular to the conveying direction of the feeding module (30).
8. The automatic feeding device according to any one of claims 2 to 7, characterized in that: The conveying component (32) has a first conveying section (321), and the material return component (31) has a second conveying section (311). At least a portion of the head of one of the two overlapping rubber materials is located on the first conveying section (321), and at least a portion of the tail of the other rubber material is located on the second conveying section (311). The material return component (31) also has an overlapping portion (312), and the overlapping portion (312) is arranged between the first conveying section (321) and the second conveying section (311). The stitching module (40) is located above the overlapping portion (312) and can move in a direction close to or away from the overlapping portion (312).
9. The automatic feeding device according to claim 8, characterized in that: The first conveying section (321) and the second conveying section (311) have the same height, and the height of the overlapping portion (312) is smaller than the height of the first conveying section (321).
10. The automatic feeding device according to claim 8, characterized in that: The transmission assembly (32) comprises: A third driving unit (322); An active roller (323), wherein the third driving unit (322) is drivingly connected to the active roller (323) and drives the active roller (323) to rotate, and the axial direction of the active roller (323) is perpendicular to the conveying direction of the feed module (30); A driven roller (324); A synchronous belt (325), wherein there are a plurality of synchronous belts (325), the plurality of synchronous belts (325) are respectively sleeved on the active roller (323) and the driven roller (324), the plurality of synchronous belts (325) are arranged in parallel and at intervals, and the plurality of synchronous belts (325) constitute the first conveying section (321).
11. The automatic feeding device according to claim 8, characterized in that: The material stripping assembly (31) comprises: Base (313); A second mounting frame (314), wherein the second mounting frame (314) is arranged on the base (313), the second mounting frame (314) has the overlapping portion (312), and the transmission component (32) is arranged on the second mounting frame (314); a fourth driving unit (315), the fourth driving unit (315) being arranged on the base (313) and being drivingly connected to the second mounting frame (314) so as to drive the second mounting frame (314) to move in a direction approaching or moving away from the feeding module (10); a fifth driving part (316), the fifth driving part (316) being arranged on the second mounting frame (314) and moving along with the second mounting frame (314); A stripping plate (317), wherein the stripping plate (317) has the second conveying section (311), the stripping plate (317) is located above the second mounting frame (314), and the fifth driving unit (316) is drivingly connected to the stripping plate (317) to drive the stripping plate (317) to move in a direction approaching or away from the conveying assembly (32).
12. The automatic feeding device according to claim 8, characterized in that: The stitching module (40) comprises: A third mounting frame (41); A sixth driving unit (42); A seventh driving part (43), wherein the sixth driving part (42) and the seventh driving part (43) are respectively arranged on the third mounting frame (41); A joint pressure plate (44), wherein the sixth driving portion (42) is drivingly connected to the joint pressure plate (44) and drives the joint pressure plate (44) to move in a direction approaching or moving away from the transmission assembly (32); The seventh driving part (43) is drivingly connected to the positioning baffle (45) and drives the positioning baffle (45) to move in a direction approaching or moving away from the material stripping assembly (31).
13. The automatic feeding device according to claim 12, characterized in that: The joint pressing plate (44) and the positioning baffle (45) are parallel to each other and arranged at intervals along the conveying direction of the feed module (30).
14. The automatic feeding device according to claim 12, characterized in that: The stitching module (40) further includes a second detection member (46), and the automatic material feeding device further includes a second sensing member (70) cooperating with the second detection member (46), and the second sensing member (70) is arranged on the overlapping portion (312).
Citation Information
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