Environmentally friendly strip straw mat forming machine and method for logistics transportation
By designing an environmentally friendly strip-type straw support pad forming machine for logistics transportation, using technical means such as drive motors and cylinders to automatically complete the filling and compaction of the forage, and realize the movement of the molded frame, the problems of cumbersome manual operations and low production efficiency in the existing technology are solved, and the degree of production automation and efficiency are improved.
Patent Information
- Application Number
- CN202411892628.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2044-12-20
AI Technical Summary
The existing straw support pad forming machines require manual continuous standing and operation during operation, resulting in a large physical burden and low production efficiency. They need to be taken out manually after forming, further reducing efficiency.
An environmentally friendly strip-type straw cushion forming machine for logistics transportation is designed, including a forming device and a forage conveyor. By driving the motor to drive the transmission part and the pushing part to move forward and backward, the filling and compaction of the forage is automatically completed, and the movement of the molded frame and the removal of the straw cushion is achieved by using the cylinder and the guide part.
It improves the degree of production automation of grass cushions, reduces manual operations, reduces physical burden, and improves overall production efficiency.
Smart Images

Figure CN119590023B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of straw support mat production, in particular to an environment-friendly strip straw support mat forming machine and a method thereof for logistics transportation. Background Art
[0002] Straw mat forming is a technology that mechanically compresses and shapes loose straw into a solid mat. In this process, the straw is fed into the straw mat forming machine, and through the action of a specific forming frame and compacting mechanism, the straw is tightly compacted and formed into the required shape and size. Straw mats are widely used in agriculture, animal husbandry, logistics packaging and other fields due to their good air permeability and moisture absorption.
[0003] The patent with application number CN202110538351.8 discloses a processing method of a straw pad forming machine, which relates to the field of straw pad processing technology. The processing method specifically includes the following steps: according to the thickness of the straw pad to be processed, the height of the U-shaped plate is adjusted by the extension and contraction of the first cylinder; the first motor is started, so that the first motor drives the conveyor belt for conveying, and the raw materials for the production of the straw pad are gradually placed on the conveyor belt, and the conveyor belt conveys the raw materials for the production of the straw pad to the lower template between the U-shaped plates; the second cylinder is controlled by the controller to extend and contract, and the conveying mechanism is driven to move back and forth in the horizontal direction, and the conveyor belt evenly fills the raw materials for the production of the straw pad to the position between the U-shaped plates; after the filling is completed, the controller controls the second cylinder to fully extend, and the output end of the conveying mechanism is separated from the processing table. Through this processing method, the fastening process of the straw pad can be made more convenient, the filling has a high degree of automation, and straw pads of different thicknesses can be processed and produced, which effectively improves production efficiency.
[0004] However, in actual operation, the currently used straw mat forming machines often require operators to continue standing next to the haystack, manually distributing the straw and feeding it into the forming frame inside the machine. This high-intensity manual operation will not only significantly increase the physical burden of the operator after a long period of work, but also affect the overall production speed of the straw mat. In addition, after the straw is compacted, the traditional straw mat forming machine needs to rely on additional driving devices and manual operation to remove the formed straw mat from the forming frame. This process further reduces production efficiency.
[0005] In view of this, we propose an environmentally friendly strip straw mat forming machine and method for logistics transportation. Summary of the invention
[0006] The object of the present invention is to provide an environmentally friendly strip straw mat forming machine and method for logistics transportation to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above object, on the one hand, the present invention provides the following technical solutions:
[0008] An environmentally friendly strip straw mat forming machine for logistics transportation, comprising a forming device and a straw conveyor arranged at the rear side of the forming device, wherein the forming device comprises a support frame, a fixed bin arranged above the support frame, a feeding device arranged inside the fixed bin, and a pressing device arranged at the front side of the feeding device;
[0009] The fixed bin comprises a fixed bin body, a material guide plate arranged on the inner wall of the fixed bin body, and a bending plate arranged at the bottom opening of the fixed bin body;
[0010] The feeding device includes a driving motor, a transmission part that moves in coordination with the driving motor, a pushing part that reciprocates forward and backward as the internal structure of the transmission part rotates, and an arc-shaped lower pressing plate arranged at the front side of the pushing part;
[0011] The transmission part comprises two upper and lower pulleys arranged in parallel, a transmission belt sleeved between the two pulleys, and a lever arranged outside the lower pulley;
[0012] The pusher part includes a pusher frame, a docking frame that moves with the shifting rod, and an externally protruding rack that moves with the pusher frame;
[0013] The pressing device comprises a cylinder, a pressing plate moving with the cylinder, guide parts arranged on the left and right sides of the pressing plate, and a forming frame arranged below the pressing plate;
[0014] The guide part comprises a limiting slider, a rotating round rod arranged on the outer side wall of the end of the limiting slider, and a guide plate which moves as the position of the rotating round rod changes.
[0015] In the technical solution of the present invention, the outer walls at the left and right ends of the fixed bin body are provided with bin wall sliding grooves that penetrate inside and outside, and the front side wall of the fixed bin body is provided with a bin wall through groove that penetrates front and back. The guide plate and the bending plate are both welded and fixed to the fixed bin body, and a number of regularly distributed plate surface grooves are provided on the longitudinal plate surface of the bending plate.
[0016] In the technical solution of the present invention, a circular hole connected to the through groove of the warehouse wall is opened on the outer wall of the fixed warehouse body, and a limiting protrusion is slidably connected to the fixed warehouse body inside the groove of the hole wall of the circular hole. A first pressure spring is welded on the bottom surface of the limiting protrusion, and the bottom end of the first pressure spring is welded and fixed on the groove wall of the circular hole groove.
[0017] In the technical solution of the present invention, the driving motor is fixedly connected to the outer wall of the fixed bin body by bolts, the two pulleys are rotatably connected to the inner wall of the fixed bin body, and one end of the shift rod is clamped and fixed at the end position of the pulley center rod located below.
[0018] In the technical solution of the present invention, the pushing frame is slidably connected to the interior of the fixed warehouse, the docking frame is welded and fixed on the top surface of the pushing frame, the round rod at the other end of the lever extends to the interior of the docking frame, and the externally convex rack is clamped and fixed on the outer wall of the pushing frame.
[0019] In the technical solution of the present invention, the left and right ends of the center rod of the arc-shaped lower pressure plate are respectively rotatably connected to the groove walls on the left and right sides of the warehouse wall through groove, and two limiting through holes matched with the size of the limiting protrusions are opened at the position near the end of the center rod of the arc-shaped lower pressure plate, and the end of the center rod of the arc-shaped lower pressure plate is clamped and fixed with a plate edge gear meshing with the external convex rack.
[0020] In the technical solution of the present invention, the cylinder is fixedly connected to the top surface of the fixed bin body by bolts, the extrusion plate is fixedly connected to the end of the telescopic rod at the bottom end of the cylinder by bolts, the extrusion plate is slidably connected to the inside of the fixed bin body, and the bottom surface of the extrusion plate is provided with a plurality of regularly distributed through grooves for the rolling strip to pass through.
[0021] In the technical solution of the present invention, the end protrusion of the limit slider is slidably connected to the inside of the warehouse wall slide groove, the rotating round rod is rotatably connected to the inside of the limit slider, the guide plate is slidably connected to the outer wall of the fixed warehouse body, and a guide groove with a low front and a high rear angle is opened inside the guide plate. The end of the rotating round rod extends to the outside of the guide groove, and the limit telescopic rod is clamped and fixed on the top surface of the limit slider, and a second pressure spring is sleeved on the outside of the limit telescopic rod, and the top end of the limit telescopic rod is clamped and fixed to the inner top surface of the fixed warehouse body.
[0022] In the technical solution of the present invention, the forming frame is slidably connected to the top surface of the bending plate, and the side walls at the front and rear ends of the forming frame are provided with a number of through grooves for the rolling strip to pass through, and a connecting frame plate is welded between the outer wall of the forming frame and the guide plate.
[0023] On the other hand, the present invention also provides a method for forming an environmentally friendly strip grass support mat for logistics transportation, comprising the following steps:
[0024] S1, starting the driving motor in the feeding device in the forming device to drive the conveyor belt of the forage conveyor to move, and then the operator can place the forage on the conveyor belt of the forage conveyor;
[0025] S2, some forage then falls into the fixed bin through the guide plate, at which time the upper pulley rotates with the driving motor, and through the transmission belt, the lower pulley is driven to rotate, thereby driving the lever to rotate;
[0026] S3, at this time, the contact position between the outer end of the lever and the inner frame wall of the docking frame is constantly changing, driving the docking frame as a whole together with the pusher frame and the outer convex rack to move back and forth, thereby continuously pushing the grass into the interior of the forming frame;
[0027] S4. When the outer convex rack moves forward and backward, it keeps in contact with the plate edge gear, driving the position of the arc-shaped lower pressure plate to continuously flip, thereby allowing the grass to fully fill the space inside the forming frame and above it;
[0028] S5. After that, when the forage is transported, the driving motor is turned off, and the bottom straight plate of the arc-shaped lower pressure plate is made to overlap with the through groove of the warehouse wall;
[0029] S6, then, start the cylinder to drive the extrusion plate to move downward, so that the filled grass is compacted inside the forming frame, and a number of rolling strips are tied to the outside of the grass through the plate surface grooves on the bending plate and the through grooves of the forming frame;
[0030] S7, then, the telescopic rod of the air cylinder is controlled to move upward, and the limit slider is squeezed to move upward, so that the contact position between the rotating round rod and the guide plate groove wall is continuously changed, and then the guide plate is moved forward, so that the forming frame is moved forward from the top of the bending plate;
[0031] S8. After that, the operator takes out the grass strips formed in the forming frame, and resets the position of the extrusion plate through the cylinder, and repeats the above operation to complete the batch production of grass support mats.
[0032] Compared with the prior art, the present invention has the following beneficial effects:
[0033] 1. The environment-friendly strip straw mat forming machine and method for logistics transportation, after the driving motor is started, drives the straw conveyor to complete the straw transportation, and at the same time drives the pushing part to move forward and backward as a whole through the transmission part, thereby replacing manual filling of straw, thereby improving the degree of automation of the overall structure.
[0034] 2. The environment-friendly strip straw mat forming machine and method for logistics transportation can complete the compaction of straw by changing the fixed position of the extrusion plate through the cylinder, and can also move the forming frame out of the fixed bin through the guide part, so as to facilitate manual removal of the straw mat. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0036] Figure 2 It is one of the structural schematic diagrams of the molding device in the present invention;
[0037] Figure 3 This is the second structural schematic diagram of the molding device in the present invention;
[0038] Figure 4 It is a schematic cross-sectional view of the structure of the fixed bin in the present invention;
[0039] Figure 5 For the present invention Figure 4 A magnified schematic diagram of part A;
[0040] Figure 6 It is a structural schematic diagram of the feeding device in the present invention;
[0041] Figure 7 It is a structural schematic diagram of the transmission part in the present invention;
[0042] Figure 8 It is a schematic cross-sectional view of the structure of the material pushing part in the present invention;
[0043] Fig. 9 It is a structural schematic diagram of the arc-shaped lower pressing plate in the present invention;
[0044] Fig.10 It is a structural schematic diagram of the downward pressing device in the present invention;
[0045] Fig.11 It is a schematic diagram of the structural disassembly of the guide part in the present invention;
[0046] Fig.12 It is a structural schematic diagram of the forming frame in the present invention;
[0047] Description of reference numerals:
[0048] 100, forming device; 110, support frame; 120, fixed bin; 121, fixed bin body; 1210, bin wall slide groove; 1211, bin wall through groove; 122, guide plate; 123, bending plate; 1230, plate surface slot; 124, first pressure spring; 125, limit convex block; 130, feeding device; 131, driving motor; 132, transmission part; 1320, pulley; 1321, transmission belt; 1322, lever; 133, pushing part ; 1330, pusher frame; 1331, docking frame; 1332, external convex rack; 134, arc-shaped lower pressure plate; 1340, limit through hole; 135, plate edge gear; 140, lower pressure device; 141, cylinder; 142, extrusion plate; 143, guide part; 1430, limit slider; 1431, rotating round rod; 1432, guide plate; 1433, limit telescopic rod; 1434, second pressure spring; 144, molding frame; 145, connecting frame plate;
[0049] 200. Forage conveyor. DETAILED DESCRIPTION
[0050] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0051] See also Figure 1-Figure 12 As shown, this embodiment provides a technical solution:
[0052] The environmentally friendly strip straw mat forming machine for logistics transportation comprises a forming device 100 and a straw conveyor 200 arranged at the rear side of the forming device 100; the forming device 100 comprises a support frame 110, a fixed bin 120 arranged above the support frame 110, a feeding device 130 arranged inside the fixed bin 120, and a pressing device 140 arranged at the front side of the feeding device 130;
[0053] In the present invention, the fixed bin 120 includes a fixed bin body 121, a material guide plate 122 disposed on the inner side wall of the fixed bin body 121, and a bent plate 123 disposed at the bottom of the fixed bin body 121.
[0054] Specifically, the outer walls at the left and right ends of the fixed bin body 121 are provided with bin wall sliding grooves 1210 that penetrate inside and outside, and the front side wall of the fixed bin body 121 is provided with a bin wall through groove 1211 that penetrates front to back. The guide plate 122 and the bending plate 123 are both welded and fixed to the fixed bin body 121, and the longitudinal plate surface of the bending plate 123 is provided with a number of regularly distributed plate surface grooves 1230.
[0055] Furthermore, a circular hole connected to the warehouse wall through groove 1211 is opened on the outer wall of the fixed warehouse body 121, and the fixed warehouse body 121 is slidably connected with a limiting protrusion 125 inside the groove of the circular hole wall. A first pressure spring 124 is welded on the bottom surface of the limiting protrusion 125, and the bottom end of the first pressure spring 124 is welded and fixed on the groove wall of the circular hole groove.
[0056] Furthermore, the support frame 110 is used to increase the fixed platform for the fixed bin 120 as a whole, the fixed bin body 121 is used to ensure the strength of the overall structure of the fixed bin 120, the bin wall slide groove 1210 is used to increase the moving range of the structure inside the pressing device 140, the bin wall through groove 1211 is used to increase the rotation range of the structure in the feeding device 130, the guide plate 122 is used to facilitate the forage to fall into the fixed bin body 121, the bending plate 123 is used to increase the placement range of the structure in the pressing device 140, and the increased elastic force of the first pressure spring 124 is used to push the limiting protrusion 125 to move upward.
[0057] In this embodiment, Figure 6-Figure 7As shown, the feeding device 130 includes a driving motor 131, a transmission part 132 that moves in coordination with the driving motor 131, a pushing part 133 that reciprocates forward and backward as the internal structure of the transmission part 132 rotates, and an arc-shaped lower pressing plate 134 disposed at the front side of the pushing part 133;
[0058] Specifically, the transmission part 132 includes two upper and lower pulleys 1320 arranged in parallel, a transmission belt 1321 sleeved between the two pulleys 1320 , and a lever 1322 arranged on the outer side of the lower pulley 1320 .
[0059] Furthermore, the driving motor 131 is fixedly connected to the outer wall of the fixed bin body 121 by bolts, and the two pulleys 1320 are rotatably connected to the inner wall of the fixed bin body 121, and one end of the lever 1322 is clamped and fixed to the end position of the center rod of the pulley 1320 located below.
[0060] Furthermore, after the driving motor 131 is started, the conveyor belt of the forage conveyor 200 is driven to move. Then, the operator can place the forage on the conveyor belt of the forage conveyor 200, and some forage will fall into the interior of the fixed bin 121 through the guide plate 122. At this time, the upper pulley 1320 rotates with the driving motor 131, and through the transmission belt 1321, the lower pulley 1320 is driven to rotate, and then the lever 1322 is driven to rotate.
[0061] In this embodiment, Figure 8 As shown, the material pushing portion 133 includes a material pushing frame 1330, a docking frame 1331 that moves with the lever 1322, and an outer protruding rack 1332 that moves with the material pushing frame 1330;
[0062] Specifically, the pushing frame 1330 is slidably connected to the inside of the fixed warehouse body 121, the docking frame 1331 is welded and fixed on the top surface of the pushing frame 1330, the round rod at the other end of the lever 1322 extends to the inside of the docking frame 1331, and the externally protruding rack 1332 is clamped and fixed on the outer wall of the pushing frame 1330.
[0063] Furthermore, when the lever 1322 rotates, the position where the outer end contacts the inner frame wall of the docking frame 1331 continuously changes, thereby driving the docking frame 1331 as a whole together with the pushing frame 1330 and the outer protruding rack 1332 to move back and forth, thereby continuously pushing the grass into the interior of the forming frame 144.
[0064] In this embodiment, Figure 8-Figure 9As shown, the left and right ends of the central rod of the arc-shaped lower pressure plate 134 are respectively rotatably connected to the groove walls on the left and right sides of the warehouse wall through groove 1211, and two limiting through holes 1340 matching the size of the limiting protrusion 125 are opened at the position near the end of the central rod of the arc-shaped lower pressure plate 134, and the end of the central rod of the arc-shaped lower pressure plate 134 is clamped and fixed with a plate edge gear 135 meshing with the outer convex rack 1332;
[0065] Furthermore, when the outer convex rack 1332 moves back and forth, it keeps in contact with the plate edge gear 135, thereby driving the position of the arc-shaped lower pressure plate 134 to continuously flip, thereby allowing the grass to fully fill the space inside the forming frame 144 and the space above it. The end of the limiting protrusion 125 extends to the inside of the limiting through hole 1340 under the elastic force of the first pressure spring 124, thereby limiting the stability of the position of the arc-shaped lower pressure plate 134 after each rotation.
[0066] In this embodiment, Figure 10-12 As shown, the pressing device 140 includes a cylinder 141, a pressing plate 142 that moves with the cylinder 141, guide parts 143 disposed on the left and right sides of the pressing plate 142, and a forming frame 144 disposed below the pressing plate 142;
[0067] Specifically, the guide portion 143 includes a limiting slider 1430 , a rotating round rod 1431 disposed on the outer side wall of the end of the limiting slider 1430 , and a guide plate 1432 that moves as the position of the rotating round rod 1431 changes.
[0068] Furthermore, the cylinder 141 is fixedly connected to the top surface of the fixed bin body 121 by bolts, the extrusion plate 142 is fixedly connected to the end of the telescopic rod at the bottom end of the cylinder 141 by bolts, the extrusion plate 142 is slidably connected to the inside of the fixed bin body 121, and the bottom surface of the extrusion plate 142 is provided with a plurality of regularly distributed through grooves for the rolling strip to pass through.
[0069] Furthermore, the end protrusion of the limit slider 1430 is slidably connected to the inside of the warehouse wall slide groove 1210, the rotating round rod 1431 is rotatably connected to the inside of the limit slider 1430, and the guide plate 1432 is slidably connected to the outer wall of the fixed warehouse body 121. The inside of the guide plate 1432 is provided with a guide groove which is inclined low in the front and high in the back. The end of the rotating round rod 1431 extends to the outside of the guide groove. The top surface of the limit slider 1430 is clamped and fixed with a limit telescopic rod 1433, and the outer side of the limit telescopic rod 1433 is provided with a second pressure spring 1434. The top end of the limit telescopic rod 1433 is clamped and fixed to the inner top surface of the fixed warehouse body 121.
[0070] Furthermore, the forming frame 144 is slidably connected to the top surface of the bending plate 123, and a plurality of through grooves for the rolling strip to pass through are provided on the side walls at the front and rear ends of the forming frame 144, and a connecting frame plate 145 is welded between the outer wall of the forming frame 144 and the guide plate 1432.
[0071] Furthermore, after the cylinder 141 is started, it drives the extrusion plate 142 to move downward, and the filled grass is compacted inside the forming frame 144, and a number of rolling strips are tied to the outside of the grass through the plate surface groove 1230 on the bending plate 123 and the through groove of the forming frame 144. Subsequently, the telescopic rod of the control cylinder 141 is moved upward, and the limiting slider 1430 is squeezed to move upward, so that the contact position between the rotating round rod 1431 and the groove wall of the guide plate 1432 is continuously changed, and then the guide plate 1432 is moved forward, so that the forming frame 144 moves forward from the top of the bending plate 123, and the increased elastic force of the second pressure spring 1434 is used to push the limiting slider 1430 to move downward, and after the extrusion plate 142 moves downward, the position of the guide plate 1432 can be reset, and the connecting frame plate 145 allows the forming frame 144 to move with the movement of the guide plate 1432.
[0072] The method for forming an environmentally friendly strip-shaped grass support mat for logistics transportation of the present invention comprises the following steps:
[0073] S1, start the driving motor 131 in the feeding device 130 in the forming device 100, thereby driving the conveyor belt of the forage conveyor 200 to move, and then the operator can place the forage on the conveyor belt of the forage conveyor 200;
[0074] S2. Some forage then falls into the interior of the fixed bin body 121 through the guide plate 122. At this time, the upper pulley 1320 rotates with the driving motor 131, and the lower pulley 1320 is driven to rotate through the transmission belt 1321, thereby driving the lever 1322 to rotate;
[0075] S3, at this time, the contact position between the outer end of the lever 1322 and the inner frame wall of the docking frame 1331 is constantly changing, driving the docking frame 1331 as a whole together with the pushing frame 1330 and the outer protruding rack 1332 to move back and forth, thereby continuously pushing the grass into the interior of the forming frame 144;
[0076] S4. When the outer convex rack 1332 moves forward and backward, it keeps in contact with the plate edge gear 135, and drives the position of the arc-shaped lower pressing plate 134 to be continuously turned, so that the forage is fully filled in the space inside the forming frame 144 and above it;
[0077] S5. After the forage is transported, the driving motor 131 is turned off, and the bottom straight plate of the arc-shaped lower pressing plate 134 is overlapped with the warehouse wall through groove 1211;
[0078] S6. Next, the cylinder 141 is started to drive the squeezing plate 142 to move downward, so that the filled grass is compacted inside the forming frame 144, and a plurality of rolling strips are tied to the outside of the grass through the plate surface slots 1230 on the bending plate 123 and the through slots of the forming frame 144;
[0079] S7, then, the telescopic rod of the control cylinder 141 is moved upward, and the limit slider 1430 is pressed to move upward, so that the contact position between the rotating round rod 1431 and the groove wall of the guide plate 1432 is continuously changed, and then the guide plate 1432 is moved forward, so that the forming frame 144 is moved forward from the top of the bending plate 123;
[0080] S8. After that, the operator takes out the grass strips formed in the forming frame 144, and resets the position of the extrusion plate 142 through the cylinder 141, and repeats the above operation to complete the batch production of the grass support mats.
[0081] The foregoing description of specific exemplary embodiments of the present invention is for the purpose of illustration and demonstration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is clear that many changes and variations can be made based on the above teachings. The purpose of selecting and describing exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the present invention and various different selections and changes. The scope of the present invention is intended to be limited by the specification and its equivalents.
Claims
1. Environmentally friendly strip straw mat forming machine for logistics transportation, characterized by: The invention comprises a shaping device (100) and a forage conveyor (200) arranged at the rear side of the shaping device (100), wherein the shaping device (100) comprises a support frame (110), a fixed bin (120) arranged above the support frame (110), a feeding device (130) arranged inside the fixed bin (120), and a pressing device (140) arranged at the front side of the feeding device (130); The fixed bin (120) comprises a fixed bin body (121), a material guide plate (122) arranged on the inner side wall of the fixed bin body (121), and a bending plate (123) arranged at the bottom opening of the fixed bin body (121); The feeding device (130) comprises a driving motor (131), a transmission part (132) that moves in coordination with the driving motor (131), a pushing part (133) that reciprocates forward and backward as the internal structure of the transmission part (132) rotates, and an arc-shaped lower pressing plate (134) disposed on the front side of the pushing part (133); The transmission part (132) comprises two upper and lower pulleys (1320) arranged in parallel, a transmission belt (1321) sleeved between the two pulleys (1320), and a lever (1322) arranged outside the lower pulley (1320); The pushing portion (133) comprises a pushing frame (1330), a docking frame (1331) that moves in coordination with the shifting rod (1322), and an outwardly protruding rack (1332) that moves along with the pushing frame (1330), one end of the shifting rod (1322) being clamped and fixed to the end position of the central rod of the pulley (1320) located below, and a round rod at the other end of the shifting rod (1322) extending into the interior of the docking frame (1331); The pressing device (140) comprises a cylinder (141), a pressing plate (142) that moves with the cylinder (141), guide parts (143) arranged on the left and right sides of the pressing plate (142), and a forming frame (144) arranged below the pressing plate (142); The guide portion (143) comprises a limiting slider (1430), a rotating round rod (1431) arranged on the outer side wall of the end of the limiting slider (1430), and a guide plate (1432) that moves as the position of the rotating round rod (1431) changes; The upper pulley (1320) rotates along with the driving motor (131), and drives the lower pulley (1320) to rotate through the transmission belt (1321), thereby driving the lever (1322) to rotate. At this time, the position where the outer end of the lever (1322) contacts the inner frame wall of the docking frame (1331) continuously changes, thereby driving the docking frame (1331) as a whole, together with the pushing frame (1330) and the outer protruding rack (1332), to move back and forth, thereby continuously pushing the forage into the interior of the forming frame (144).
2. The environmentally friendly strip straw mat forming machine for logistics transportation according to claim 1 is characterized in that: The outer side walls at the left and right ends of the fixed bin body (121) are provided with bin wall sliding grooves (1210) that penetrate inside and outside, and the front side wall of the fixed bin body (121) is provided with a bin wall through groove (1211) that penetrates front and back. The guide plate (122) and the bending plate (123) are both welded and fixed to the fixed bin body (121), and the longitudinal plate surface of the bending plate (123) is provided with a plurality of regularly distributed plate surface grooves (1230).
3. The environmentally friendly strip straw mat forming machine for logistics transportation according to claim 2 is characterized in that: The outer wall of the fixed bin body (121) is provided with a circular hole connected to the bin wall through groove (1211); the fixed bin body (121) is slidably connected to a limiting protrusion (125) inside a groove of the wall of the circular hole; a first pressure spring (124) is welded to the bottom surface of the limiting protrusion (125); the bottom end of the first pressure spring (124) is welded and fixed to the groove wall of the circular hole groove.
4. The environmentally friendly strip straw mat forming machine for logistics transportation according to claim 3 is characterized in that: The driving motor (131) is fixedly connected to the outer wall of the fixed bin body (121) by means of bolts, and the two pulleys (1320) are rotatably connected to the inner wall of the fixed bin body (121).
5. The environmentally friendly strip straw mat forming machine for logistics transportation according to claim 4 is characterized in that: The pusher frame (1330) is slidably connected to the interior of the fixed warehouse body (121), the docking frame (1331) is welded and fixed to the top surface of the pusher frame (1330), and the externally protruding rack (1332) is snap-fitted and fixed to the outer side wall of the pusher frame (1330).
6. The environmentally friendly strip straw mat forming machine for logistics transportation according to claim 5 is characterized in that: The left and right ends of the central rod of the arc-shaped lower pressure plate (134) are respectively rotatably connected to the groove walls on the left and right sides of the warehouse wall groove (1211); two limiting through holes (1340) matching the size of the limiting protrusion (125) are opened near the end of the central rod of the arc-shaped lower pressure plate (134); the end of the central rod of the arc-shaped lower pressure plate (134) is clamped and fixed with a plate edge gear (135) meshing with the external convex rack (1332).
7. The environmentally friendly strip straw mat forming machine for logistics transportation according to claim 6 is characterized by: The cylinder (141) is fixedly connected to the top surface of the fixed bin body (121) by means of bolts, the extrusion plate (142) is fixedly connected to the end of the telescopic rod at the bottom end of the cylinder (141) by means of bolts, the extrusion plate (142) is slidably connected to the inside of the fixed bin body (121), and the bottom surface of the extrusion plate (142) is provided with a plurality of regularly distributed through grooves for the rolling strip to pass through.
8. The environmentally friendly strip straw mat forming machine for logistics transportation according to claim 7 is characterized in that: The end protrusion of the limit slider (1430) is slidably connected to the inside of the warehouse wall slide groove (1210), the rotating round rod (1431) is slidably connected to the inside of the limit slider (1430), the guide plate (1432) is slidably connected to the outer wall of the fixed warehouse body (121), and a guide groove with a lower front and a higher rear angle is provided inside the guide plate (1432). The end of the rotating round rod (1431) extends to the outside of the guide groove. The limit telescopic rod (1433) is clamped and fixed on the top surface of the limit slider (1430), and the outer side of the limit telescopic rod (1433) is sleeved with a second pressure spring (1434), and the top end of the limit telescopic rod (1433) is clamped and fixed to the inner top surface of the fixed warehouse body (121).
9. The environmentally friendly strip straw mat forming machine for logistics transportation according to claim 8, characterized in that: The forming frame (144) is slidably connected to the top surface of the bending plate (123), and a plurality of through slots for the rolling strip to pass through are provided on the side walls at the front and rear ends of the forming frame (144), and a connecting frame plate (145) is welded between the outer side wall of the forming frame (144) and the guide plate (1432).
10. A method for forming an environmentally friendly strip-shaped grass mat for logistics transportation, using the environmentally friendly strip-shaped grass mat forming machine for logistics transportation as claimed in claim 9, characterized in that: The following steps are involved: S1, starting the driving motor (131) in the feeding device (130) in the shaping device (100), thereby driving the conveyor belt of the forage conveyor (200) to move, and then the operator can place the forage on the conveyor belt of the forage conveyor (200); S2. A plurality of forages then falls into the interior of the fixed bin body (121) through the material guide plate (122). At this time, the upper belt pulley (1320) rotates along with the driving motor (131), and the lower belt pulley (1320) is driven to rotate through the transmission belt (1321), thereby driving the lever (1322) to rotate; S3, at this time, the position where the outer end of the lever (1322) contacts the inner frame wall of the docking frame (1331) is constantly changing, thereby driving the docking frame (1331) as a whole, together with the pushing frame (1330) and the outer protruding rack (1332), to move back and forth, thereby continuously pushing the grass into the interior of the forming frame (144); S4, when the outer convex rack (1332) moves forward and backward, it keeps in contact with the plate edge gear (135), thereby driving the position of the arc-shaped lower pressing plate (134) to be continuously flipped, thereby allowing the forage to be fully filled in the space inside the forming frame (144) and above it; S5. Afterwards, when the forage is transported, the driving motor (131) is turned off, and the bottom straight plate of the arc-shaped lower pressing plate (134) is made to overlap with the through groove (1211) of the warehouse wall; S6, then, the cylinder (141) is started to drive the squeezing plate (142) to move downward, so that the filled grass is compacted inside the forming frame (144), and a plurality of rolling strips are tied to the outside of the grass through the plate surface slots (1230) on the bending plate (123) and the through slots of the forming frame (144); S7, then, the telescopic rod of the control cylinder (141) is moved upward, and the limit slider (1430) is pressed upward, so that the contact position between the rotating round rod (1431) and the groove wall of the guide plate (1432) is continuously changed, thereby allowing the guide plate (1432) to move forward, thereby allowing the forming frame (144) to move forward from above the bending plate (123); S8. Afterwards, the operator takes out the grass strips formed in the forming frame (144), resets the position of the extrusion plate (142) by means of the cylinder (141), and repeats the above operation to complete the batch production of the grass support mats.
Citation Information
Patent Citations
A fully automatic grass mat forming machine processing method
CN113290654B
Straw wall brick molding machine
CN109808221A
Full-automatic straw supporting pad forming machine processing method
CN113290654A