A laminating machine paperboard and film bonding mechanism
By designing a paperboard and film bonding mechanism for a laminating machine, automated bonding of paperboard and film was achieved, solving the problem of manual operation in existing technologies, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202411876597.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2044-12-19
AI Technical Summary
In the current cardboard lamination process, steps such as feeding, gluing, and transfer still require manual operation, making it impossible to achieve assembly line production.
A paperboard and film bonding mechanism for a laminating machine was designed, including a paperboard transfer mechanism and a film conveying mechanism. The automatic bonding of paperboard and film is achieved by using a belt drive mechanism, a plate drive mechanism and a wheel drive mechanism, and the automated operation is achieved by using cylinders, motors and transmission structures.
It enables automated initial bonding of cardboard and film, improving production efficiency and reducing labor costs.
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Figure CN119590089B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a paperboard laminating machine, in particular to a paperboard and film bonding mechanism of the laminating machine. BACKGROUND
[0002] The laminated printed matter has a film (foamed film, plastic film, etc.) on the surface, and the surface is smoother and brighter, so that the glossiness and firmness of the printed matter are improved, and the service life of the printed matter is prolonged, and the film also has the protection effects of moisture-proof, waterproof, dirt-proof, wear-resistant, fold-resistant and chemical corrosion-resistant.
[0003] Therefore, the paperboard is covered with a film, and the paperboard is manually coated with glue, and then the film is covered on the glue, and the worker sends the paperboard with the film to the space between two rollers, and the rollers are driven to rotate by a motor, and in the rotating process, the paperboard is moved forward, and the rollers can uniformly extrude the bubbles to tightly adhere the film to the paperboard.
[0004] However, the above process only realizes mechanical automatic operation in the extrusion process, and the feeding, glue coating and transfer are manually performed, and the flow line production cannot be realized, so the applicant designs a paperboard laminating machine to solve the above problems, and the application proposes the paperboard and film bonding mechanism of the laminating machine. SUMMARY
[0005] In order to overcome the defects of the prior art, the application provides a paperboard and film bonding mechanism of a laminating machine.
[0006] The technical scheme adopted by the application to solve the technical problems is:
[0007] The paperboard and film bonding mechanism of the laminating machine comprises a rack, a paperboard transfer mechanism and a film conveying mechanism arranged below the paperboard transfer mechanism, the film conveying mechanism comprises a film conveying belt and a belt driving mechanism for driving the film conveying belt to rotate, the paperboard transfer mechanism comprises oppositely arranged conveying plates and a plate driving mechanism for driving the conveying plates to move, conveying grooves are arranged on the conveying plates, and a plurality of conveying wheels and a wheel driving mechanism for driving the conveying wheels to rotate are arranged on the conveying plates.
[0008] The plate driving mechanism comprises a sliding shaft arranged on the rack and a driving base plate, a plate driving cylinder is arranged on the driving base plate, the plate driving cylinder is connected with the conveying plate, and the conveying plate is in sliding fit with the sliding shaft.
[0009] An adjusting screw and an adjusting driving motor are arranged on the rack, an adjusting nut matched with the adjusting screw is arranged on the driving base plate, and the adjusting driving motor is connected with the adjusting screw through an adjusting transmission structure.
[0010] The driving seat plate is provided with a positioning baffle.
[0011] The wheel driving mechanism comprises a wheel driving motor, a driving pulley arranged on the wheel driving motor, a transmission belt and a driven wheel assembly, the driven wheel assembly comprises a tension pulley, a driven pulley, a bearing seat and a rotating shaft matched with the bearing seat, the driven pulley and the conveying pulley are respectively fixed on two ends of the corresponding rotating shaft, and the transmission belt is arranged on the driving pulley, the driven pulley and the tension pulley.
[0012] The belt driving mechanism comprises a belt driving motor, a front belt conveying roller and a rear belt conveying roller, the front belt conveying roller and the rear belt conveying roller are arranged on the rack through bearing seats, and the film conveying belt is arranged on the front belt conveying roller and the rear belt conveying roller.
[0013] The film conveying mechanism comprises a film roll feeding mechanism, the film roll feeding mechanism comprises a support arm sliding seat, a support arm driving mechanism for driving the support arm sliding seat to move, a support arm swing mechanism for driving the support arm to rotate, a fixed support arm and a movable support arm, the fixed support arm and the sliding support arm are arranged on the corresponding support arm sliding seat, the movable support arm is arranged on the support arm sliding seat through the support arm swing mechanism, and the fixed support arm and the movable support arm are both provided with a rotatable top cone.
[0014] The support arm driving mechanism comprises oppositely arranged support arm guide shafts and a support arm lead screw, the support arm guide shafts are fixed on the rack, the support arm sliding seat is in sliding fit with the support arm guide shafts, and the support arm sliding seat is provided with an adjusting screw hole matched with the support arm lead screw.
[0015] The support arm guide shafts are provided with a deviation rectifying seat plate and a linear motor arranged on the deviation rectifying seat plate, and the linear motor is connected with the support arm sliding seat.
[0016] The support arm sliding seat is provided with a unwinding driving motor and a unwinding transmission structure, the top cone is provided with a cone shaft, the fixed support arm and the movable support arm are connected with the corresponding cone shaft through bearings, and the unwinding driving motor can drive the corresponding cone shaft to rotate through the unwinding transmission structure.
[0017] The beneficial effects of the present application are as follows: in the structure, the film is conveyed by the film conveying mechanism and is flatly unfolded on the film conveying belt, the two side edges of the paperboard coated with glue can be located in the conveying groove and conveyed above the film conveying belt through the rotation of the paper conveying wheel, and the two conveying plates are relatively separated by the plate driving mechanism, so that the conveying wheel is separated from the paperboard, so that the paperboard can fall on the film to realize the preliminary adhesion of the paperboard and the film. The above process is automatically completed, which is not only efficient but also does not require manual operation, thereby reducing the production cost. BRIEF DESCRIPTION OF DRAWINGS
[0018] The present application will be further described below in combination with the drawings and examples.
[0019] Figure 1 is a structural view of the present invention;
[0020] Figure 2 is a structural view of the present invention;
[0021] Figure 3 is a structural view of the present invention;
[0022] Figure 4 is a structural view of the present invention;
[0023] Figure 5 is a structural view of the present invention. DETAILED DESCRIPTION
[0024] Advantages and features of the present disclosure and methods of accomplishing the same can be understood more readily by reference to the following embodiments described in detail below. The present disclosure may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present disclosure to those skilled in the art. Furthermore, the present disclosure is not to be limited by the form of the claims to come, but should be construed as comprising any modification or alternative which falls within the scope of the claims.
[0025] The shapes, sizes, ratios, angles, and numbers disclosed in the accompanying drawings for describing embodiments of the present disclosure are merely examples and thus the present disclosure is not limited to the illustrated details. Like reference numerals refer to like elements throughout the specification. In the following description, detailed descriptions of functionally known or configured related functions will be omitted when it is determined that such detailed description will unnecessarily obscure the gist of the present disclosure. In the case where "include", "have", and "comprise" are used in the specification, other components can be added unless "only" is used. Unless indicated to the contrary, singular forms can include plural forms.
[0026] In explaining elements, although not explicitly described, the elements are understood to include an error range.
[0027] In describing positional relationships, for example, when the positional relationship is described as "on", "above", "below", and "adjacent to", one or more parts can be arranged between two other parts unless "immediately" or "directly" is used.
[0028] In describing temporal relationships, for example, when the temporal order is described as "after", "subsequently", "next", and "before", discontinuous cases can be included unless "immediately" or "directly" is used.
[0029] It should be understood that although the terms "first", "second" and the like can be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element can be called a second element, and similarly, a second element can be called a first element without departing from the scope of the present disclosure.
[0030] As a person skilled in the art can fully understand, the features of different embodiments of the present disclosure can be partially or wholly coupled or combined with each other, and can be cooperated with each other in various ways and technically driven. Embodiments of the present disclosure can be executed independently of each other, or can be executed together in a mutually dependent relationship.
[0031] Referring to Figure 1 , Figure 2 , the present application discloses a kind of film laminating machine paperboard and film bonding mechanism, including frame 1, frame 1 is square frame body welded into square tube, paperboard transfer mechanism and the film conveying mechanism located below paperboard transfer mechanism are equipped on the frame 1, paperboard transfer mechanism is used to receive the paperboard 2 conveyed from conveying table, film conveying mechanism is used to unroll and lay flat to film conveying belt and transport film roll 8, the film conveying mechanism includes film conveying belt 3 and the drive mechanism of belt drive film conveying belt 3 rotation, the paperboard 2 transfer mechanism includes oppositely arranged conveying plate 4 and the plate drive mechanism of conveying plate 4 movement, the conveying plate 4 is equipped with a plurality of conveying wheels 5 and the wheel drive mechanism of conveying wheel 5 rotation, the conveying wheel 5 is equipped with conveying groove 6.
[0032] The working principle of the above structure is that:
[0033] Film 7 is transported and evenly expanded on film conveying belt 3 by film 7 conveying mechanism, and paperboard 2 coated with glue is conveyed to paperboard 2 transfer mechanism by gluing device, the two side edges of paperboard 2 can be located in conveying groove 6 and conveyed to the bonding position above film conveying belt 3 by the rotation of paper conveying wheel 5, and the two conveying plates 4 are relatively separated by the plate drive mechanism to make conveying wheel 5 and paperboard 2 separate, so that paperboard 2 can fall on film 7 to realize the preliminary bonding of paperboard 2 and film 7.
[0034] As Figure 5 shown, the plate drive mechanism includes slide shaft 9 arranged on frame 1 and drive base plate 10, the drive base plate 10 is equipped with plate drive cylinder 11, the plate drive cylinder 11 is connected with the conveying plate 4, and the conveying plate 4 is in sliding fit with the slide shaft 9, when it is needed to put paperboard 2 on film conveying belt 3, the plate drive cylinder 11 will start to push the conveying plate 4 to move away from each other to open, so that paperboard 2 falls out of conveying groove 6, the present application has two parallel conveying plates 4, the plate drive cylinder 11 has four groups, each group corresponds to one conveying plate 4.
[0035] As a further structural feature, the frame 1 is equipped with an adjusting screw 12 and an adjusting drive motor 13. The adjusting screw 12 is mounted on the frame 1 via bearings. The drive base plate 10 is equipped with an adjusting nut that cooperates with the adjusting screw 12. The adjusting drive motor 13 is connected to the adjusting screw 12 via an adjusting transmission structure, which is a sprocket transmission structure 14. This structure is a common transmission structure in machinery, so it will not be described in detail. Since there are two adjusting screws 12 in this application and they need to rotate synchronously, the adjusting drive motor 13 drives the two adjusting screws 12 through the sprocket transmission structure 14. The adjusting screws 12 drive the adjusting nut, which in turn drives the drive base plate 10 and the conveyor plate 4 to move, thereby opening or closing the drive base plate 10 and the conveyor plate 4 to accommodate cardboard 2 of different widths.
[0036] As a further structure, since there is glue on the cardboard 2, in order to prevent the cardboard 2 from moving along with the conveyor wheel 5, the drive base plate 10 is provided with a positioning baffle 15, which can block the cardboard 2 when the conveyor wheel 5 moves.
[0037] As shown in the figure, the wheel drive mechanism includes a wheel drive motor 16, a drive pulley 17, a transmission belt 18, and a driven wheel assembly mounted on the wheel drive motor 16. The driven wheel assembly includes a tension wheel 19, a driven pulley 20, a bearing seat 21, and a rotating shaft 22 that cooperates with the bearing seat 21. The driven pulley 20 and the conveying wheel 5 are respectively fixed at both ends of the corresponding rotating shaft 22. The transmission belt 18 is mounted on the drive pulley 17, the driven pulley 20, and the tension pulley 19. With the above structure, the rotation of multiple driven pulleys 20 can be achieved by driving one wheel drive motor 16, thereby achieving the rotation of multiple conveying wheels 5, because the cardboard 2 needs to be driven forward by the rotation of the conveying wheels 5.
[0038] like Figure 3 As shown, the belt drive mechanism includes a belt drive motor 23, a front belt conveyor roller 24, and a rear belt conveyor roller 25. The front belt conveyor roller 24 and the rear belt conveyor roller 25 are mounted on the frame 1 via bearing seats 21. The membrane conveyor belt 3 is mounted on the front belt conveyor roller 24 and the rear belt conveyor roller 25. As a preferred structure of this application, the membrane conveyor belt 3 is provided with several belt holes, and the frame 1 is provided with a conveyor side plate 26 and a conveyor cross plate 27 to form a square frame. When the membrane conveyor belt 3 covers the frame, a relatively closed space is formed in the frame. This space has an exhaust port and an air inlet. The exhaust port is connected to a fan 28 on the frame 1. In this way, the exhaust of the fan 28 can create a negative pressure in the space, thereby adsorbing the membrane 7 of the membrane conveyor belt 3 so that it will not deform or float.
[0039] like Figure 4As shown, the film 7 conveying mechanism includes a film roll 8 loading mechanism, which includes a support arm sliding seat 29, a support arm driving mechanism for moving the support arm sliding seat 29, a support arm swinging mechanism for rotating the support arm, a fixed support arm 30 and a movable support arm 31, and the fixed support arm 30 and the sliding support arm are arranged on the corresponding support arm sliding seat 29, the movable support arm 31 is arranged on the support arm sliding seat 29 through the support arm swinging mechanism, and the fixed support arm 30 and the movable support arm 31 are both provided with a rotatable top cone 32. Through the above-mentioned mechanism, the film roll 8 is easily loaded and conveniently replaced. When the film roll 8 is replaced, the support arm driving mechanism drives the support arm sliding seat 29 to move so that the fixed support arm 30 and the movable support arm 31 are away from each other and are opened, so that the top cone 32 is separated from the inner hole of the old film roll 8. Then the support arm swinging mechanism drives the movable support arm 31 to swing upward to avoid the feeding position of the new film roll 8. Then the old film roll 8 is taken out, the new film roll 8 is put in from the side of the movable support arm 31, then the movable support arm 31 is reset, the support arm sliding seat 29 drives the fixed support arm 30 and the movable support arm 31 to reset, so that the top cone 32 is clamped into the inner hole of the new film roll 8, and the replacement of the film roll 8 is completed.
[0040] Specifically, the support arm driving mechanism includes oppositely arranged support arm guide shafts 33 and support arm lead screws 34, the support arm guide shafts 33 are fixed on the rack 1, the support arm sliding seat 29 is in sliding fit with the support arm guide shafts 33, and the support arm sliding seat 29 is provided with adjusting screw holes matched with the support arm lead screws 34, and the end of the support arm lead screw 34 is provided with a hand wheel, so that the relative movement or the opposite movement of the support arm sliding seat 29 along the support arm guide shaft 33 can be realized by manually rotating the hand wheel.
[0041] The support arm swinging mechanism includes a swinging cylinder 35 fixed on the support arm sliding seat 29, a swinging seat 36, a swinging rack 37 fixed with the swinging cylinder 35, and a swinging gear 38 fixed with the movable support arm 31, and the swinging gear 38 is arranged in the swinging seat 36 through a bearing and is in mesh with the swinging rack 37, so that when the swinging cylinder 35 drives the swinging rack 37 to move along the swinging seat 36 in the swinging seat 36, the movable support arm 31 can be driven to rotate upward through the swinging gear 38. The structure of the rack and the gear can withstand a large pressure and has good reliability.
[0042] As a further preferred structure, the support arm guide shaft 33 is provided with a deviation rectification seat plate 39 and a linear motor 40 arranged on the deviation rectification seat plate 39, and the linear motor 40 is connected with the support arm sliding seat 29. Sometimes the film 7 will deviate when it is unwound, so a deviation rectification structure is arranged to rectify the deviation. When the film 7 deviates, the linear motor 40 drives the support arm sliding seat 29, the support arm lead screw 34 and the film roll 8 to move together to realize rectification. In this application, the deviation rectification seat plate 39 is fixed with the support arm guide shaft 33.
[0043] As a further preferred structure, the branch arm sliding seat 29 is provided with a unwinding driving motor 41 and a unwinding transmission structure 42, the top cone 32 is provided with a cone shaft, the fixed support arm 30 and the movable support arm 31 are connected with the corresponding cone shaft through bearings, and the unwinding driving motor 41 can drive the corresponding cone shaft to rotate through the unwinding transmission structure 42. Because the film roll 8 is relatively heavy and the film 7 is relatively light and thin, the film 7 is prone to stretch and deform when the pressure roller pulls the film 7 in the next extrusion process. Therefore, the film 7 needs to be actively unwound by the film roll 8. The unwinding driving motor 41 drives the cone shaft to rotate through the unwinding transmission structure 42, and the cone shaft drives the top cone 32 to rotate, so that the film roll 8 rotates to actively release the film 7.
[0044] The laminating machine paperboard and film bonding mechanism provided by the embodiment of the present application is described in detail above, and the principles and implementation modes of the present application are described by applying specific examples. The above description of the embodiments is only used to help understand the method of the present application and its core idea. Meanwhile, for those skilled in the art, according to the idea of the present application, the specific implementation modes and application ranges will be changed, and the above description should not be understood as a limitation of the present application.
Claims
1. A laminating machine for paperboard and film bonding mechanism, characterized in that: The system includes a frame, on which a paperboard transfer mechanism and a film conveying mechanism located below the paperboard transfer mechanism are mounted. The film conveying mechanism includes a film conveyor belt and a belt drive mechanism that drives the film conveyor belt to rotate. The paperboard transfer mechanism includes a conveyor plate disposed opposite to the frame and a plate drive mechanism that drives the conveyor plate to move. The conveyor plate is provided with a plurality of conveyor wheels and a wheel drive mechanism that drives the conveyor wheels to rotate. The conveyor wheels are provided with conveying grooves. The plate drive mechanism includes a sliding shaft and a drive base plate disposed on the frame. The drive base plate is provided with a plate drive cylinder, which is connected to the conveyor plate. The conveyor plate and the sliding shaft are connected to the sliding shaft. The shaft slides together. The frame is equipped with an adjusting screw and an adjusting drive motor. The drive base plate is equipped with an adjusting nut that cooperates with the adjusting screw. The adjusting drive motor is connected to the adjusting screw through an adjusting transmission structure. The drive base plate is equipped with a positioning baffle. The wheel drive mechanism includes a wheel drive motor and a driving pulley, a transmission belt, and a driven wheel assembly mounted on the wheel drive motor. The driven wheel assembly includes a tension wheel, a driven pulley, a bearing seat, and a rotating shaft that cooperates with the bearing seat. The driven pulley and the conveying wheel are respectively fixed to the two ends of the corresponding rotating shaft. The transmission belt is mounted on the driving pulley, the driven pulley, and the tension wheel.
2. The laminating machine cardboard and film bonding mechanism according to claim 1, characterized in that: The belt drive mechanism includes a belt drive motor, a front belt conveyor roller, and a rear belt conveyor roller. The front belt conveyor roller and the rear belt conveyor roller are mounted on the frame via bearing seats, and the film conveyor belt is mounted on the front belt conveyor roller and the rear belt conveyor roller.
3. The laminating machine cardboard and film bonding mechanism according to claim 1, characterized in that: The film conveying mechanism includes a film roll feeding mechanism, which includes a support arm sliding seat, a support arm driving mechanism for moving the support arm sliding seat, a support arm swinging mechanism for rotating the support arm, a fixed support arm, and a movable support arm. The fixed support arm and the sliding support arm are mounted on corresponding support arm sliding seats, and the movable support arm is mounted on the support arm sliding seat via the support arm swinging mechanism. Both the fixed support arm and the movable support arm are provided with a rotatable top cone.
4. The laminating machine cardboard and film bonding mechanism according to claim 3, characterized in that: The outrigger drive mechanism includes an outrigger guide shaft and an outrigger screw arranged opposite to each other. The outrigger guide shaft is fixed on the frame. The outrigger sliding seat is slidably engaged with the outrigger guide shaft, and the outrigger sliding seat is provided with an adjusting screw hole that engages with the outrigger screw.
5. The laminating machine cardboard and film bonding mechanism according to claim 4, characterized in that: The guide shaft of the outrigger is equipped with a correction seat plate and a linear motor mounted on the correction seat plate. The linear motor is connected to the sliding seat of the outrigger.
6. The laminating machine cardboard and film bonding mechanism according to claim 4, characterized in that: The support arm sliding seat is equipped with an unwinding drive motor and an unwinding transmission structure. The top cone is equipped with a conical shaft. The fixed support arm and the movable support arm are connected to the corresponding conical shaft through bearings. The unwinding drive motor can drive the corresponding conical shaft to rotate through the unwinding transmission structure.
Citation Information
Patent Citations
Paper film laminating device for film packaging
CN114953416A
Plate conveying mechanism
CN220501689U