A fully automatic paperboard adhesive film coating system
By designing a fully automated cardboard gluing and laminating system, and utilizing lifting, conveying, gluing, laminating, and pressing mechanisms, the gluing and bonding of cardboard is automated, solving the problem of manual operation in existing technologies, improving production efficiency and reducing costs.
Patent Information
- Application Number
- CN202411876599.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2044-12-19
AI Technical Summary
In the current cardboard adhesive lamination process, apart from the extrusion process which is mechanized and automated, other steps such as feeding, gluing, and transfer still require manual operation, making it impossible to achieve assembly line production.
A fully automatic cardboard gluing and laminating system was designed, including a lifting and transfer mechanism, a connecting conveying mechanism, a gluing mechanism, a laminating mechanism, and a pressing mechanism. The system achieves automatic gluing and bonding of cardboard through mechanization, and completes the automated operation using components such as suction cups, motors, gluing rollers, and pressing rollers.
It automates the cardboard coating and bonding process, improving production efficiency and reducing production costs.
Smart Images

Figure CN119590090B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a kind of full-automatic paperboard adhesive film covering system. BACKGROUND
[0002] The printed matter after film covering, because of a layer of film (can be foamed film, plastic film etc.) on the surface, surface is more smooth and bright, not only improve the gloss and firmness of printed matter, prolong the service life of printed matter, film also plays the protection function of moisture-proof, waterproof, anti-fouling, wear-resistant, folding-resistant, chemical corrosion-resistant etc.
[0003] Thus the paperboard of present all wants to cover a layer of film, generally all manual paperboard is coated with glue, then film is covered on glue, worker is sent into two cylinder between the paperboard of film pasting, cylinder is rotated by motor drive, not only moves forward during rotation process and cylinder can uniformly extrude bubble and make film and paperboard closely adhere.
[0004] But the above-mentioned process only realizes mechanization automatic operation in the process of extrusion, the rest is manually carried out, such as feeding, gluing, transfer, cannot realize assembly line production, thus the applicant designs a kind of full-automatic paperboard adhesive film covering system to solve the above-mentioned problem. SUMMARY
[0005] In order to overcome the deficiencies of the prior art, the present application provides a kind of full-automatic paperboard adhesive film covering system of automation.
[0006] The technical scheme adopted by the present application to solve its technical problems is:
[0007] An automatic paperboard adhesive film covering system, characterized in that: it comprises a rack, a lifting and transferring mechanism, a connecting conveying mechanism, a glue applying mechanism, a film covering mechanism and a pressing mechanism arranged on the rack, the lifting and transferring mechanism comprises a lifting mechanism and a suction cup transferring mechanism, the lifting mechanism comprises a lifting driving unit, a lifting transmission unit and a lifting seat connected with the lifting transmission unit, the suction cup transferring mechanism comprises a suction cup driving unit, a suction cup transmission unit and a suction cup rack connected with the suction cup transmission unit, the suction cup rack is provided with suction cups, the paperboard on the lifting seat can be driven to the connecting conveying mechanism by the suction cups, the connecting conveying mechanism can send the paperboard into the glue applying mechanism, the glue applying mechanism comprises a glue disc, upper and lower glue rollers and a glue applying driving mechanism for driving the upper and lower glue rollers to rotate, the lower glue roller can stick glue from the glue disc, the paperboard can be coated with glue through the upper and lower glue rollers, the film covering mechanism comprises a paperboard transferring mechanism and a film conveying mechanism below the paperboard transferring mechanism, the film conveying mechanism comprises a film conveying belt and a belt driving mechanism for driving the film conveying belt to rotate, the paperboard transferring mechanism comprises oppositely arranged conveying plates and a plate driving mechanism for driving the conveying plates to move, the conveying plates are provided with a plurality of conveying wheels and a wheel driving mechanism for driving the conveying wheels to rotate, the conveying wheels are provided with conveying grooves, the pressing mechanism comprises upper and lower pressing rollers and a pressing driving mechanism for driving the upper and lower pressing rollers to rotate, the side edges of the paperboard coated with glue are located in the conveying grooves and conveyed to the film conveying belt by the conveying wheels, the film is driven to the film conveying belt by the film conveying mechanism and adhered to the paperboard on the film conveying belt, and the adhered paperboard is tightly pressed by the upper and lower pressing rollers.
[0008] The lifting driving unit is a lifting motor, the lifting transmission unit is a chain wheel lifting structure, the chain wheel lifting structure comprises a lifting upper chain wheel, a lifting lower chain wheel and a lifting chain arranged on the lifting upper chain wheel and the lifting lower chain wheel, the lifting upper chain wheel is installed on the rack through a bearing, and the lifting lower chain wheel is installed on the lifting seat through a bearing; the suction cup driving unit is a motor, the suction cup transmission unit is a belt transmission mechanism driven by the suction cup driving unit, the suction cup rack is fixed with a transmission belt of the belt transmission mechanism, the suction cup rack is provided with a suction cup lifting cylinder and a suction cup mounting plate lifted by the suction cup lifting cylinder, and the suction cups are mounted on the suction cup mounting plate.
[0009] The connecting conveying mechanism comprises a connecting conveying motor, a connecting conveying roller one and a connecting conveying roller two, the connecting conveying motor is connected with the connecting conveying roller one to drive it to rotate, and the connecting conveying roller one and the connecting conveying roller two are provided with a connecting conveying belt.
[0010] The glue applying mechanism further comprises a glue transferring roller, and the glue applying driving mechanism comprises a glue applying motor and a glue applying chain transmission mechanism, the glue transferring roller is located between the glue applying roller and the glue tray, and the glue transferring roller can transfer the glue in the glue tray to the glue applying roller.
[0011] The plate driving mechanism comprises a sliding shaft arranged on the frame and a driving base plate, the driving base plate is provided with a plate driving cylinder, the plate driving cylinder is connected with the conveying plate, and the conveying plate is in sliding fit with the sliding shaft; the wheel driving mechanism comprises a wheel driving motor, a driving pulley arranged on the wheel driving motor, a transmission belt, and a driven wheel assembly, the driven wheel assembly comprises a tension pulley, a driven pulley, a bearing seat, and a rotating shaft matched with the bearing seat, the driven pulley and the conveying wheel are respectively fixed on two ends of the corresponding rotating shaft, and the transmission belt is arranged on the driving pulley, the driven pulley and the tension pulley.
[0012] The film conveying mechanism comprises a film roll loading mechanism, the film roll loading mechanism comprises a support arm sliding seat, a support arm driving mechanism for moving the support arm sliding seat, a support arm swing mechanism for rotating the support arm, a fixed support arm and a movable support arm, the fixed support arm and the sliding support arm are arranged on the corresponding support arm sliding seat, the movable support arm is arranged on the support arm sliding seat through the support arm swing mechanism, and the fixed support arm and the movable support arm are both provided with a top cone capable of rotating.
[0013] The support arm driving mechanism comprises oppositely arranged support arm guide shafts and a support arm lead screw, the support arm guide shafts are fixed on the frame, the support arm sliding seat is in sliding fit with the support arm guide shafts, and the support arm sliding seat is provided with an adjusting screw hole matched with the support arm lead screw; the support arm guide shafts are provided with a deviation rectifying seat plate and a linear motor arranged on the deviation rectifying seat plate, and the linear motor is connected with the support arm sliding seat.
[0014] The support arm sliding seat is provided with a film unwinding driving motor and a film unwinding transmission structure, the top cone is provided with a cone shaft, the fixed support arm and the movable support arm are connected with the corresponding cone shafts through bearings, and the film unwinding driving motor can drive the corresponding cone shafts to rotate through the film unwinding transmission structure.
[0015] The pressing driving mechanism comprises a pressing motor and a pressing transmission mechanism, the pressing motor drives the upper pressing roller and the lower pressing roller to rotate simultaneously through the pressing transmission mechanism.
[0016] The cutting knife mechanism further comprises a cutting knife motor, a cutting knife shaft, a reciprocating shaft, a connecting rod assembly, and a cutting knife, the cutting knife motor drives the cutting knife shaft to rotate through the chain transmission mechanism, the cutting knife shaft is fixedly connected with the connecting rod assembly, the reciprocating shaft is rotatably connected with the connecting rod assembly, the cutting knife shaft drives the reciprocating shaft to move up and down through the connecting rod assembly, and the cutting knife cuts the film-coated paperboard after being pressed by the upper pressing roller and the lower pressing roller.
[0017] The beneficial effect of the present application is that the stacked paperboard is conveyed to the connecting conveying mechanism by the lifting conveying mechanism, the connecting conveying mechanism then conveys the paperboard into the gluing mechanism for gluing, the glued paperboard is pushed into the paperboard conveying mechanism, at this time the side edges of the paperboard are located in the conveying groove and conveyed to the film conveying belt by the conveying wheel, the film is driven to the film conveying belt by the film conveying mechanism and adhered to the paperboard on the film conveying belt, and the adhered paperboard is tightly compressed by the upper and lower compression rollers. The above process is automatically completed, which is not only high in efficiency but also does not require manual operation, thereby reducing the production cost. BRIEF DESCRIPTION OF DRAWINGS
[0018] The present application is further described below in conjunction with the drawings and examples.
[0019] Figure 1 is a structure view of the whole machine of the present application;
[0020] Figure 2 is a structure view of the lifting conveying mechanism;
[0021] Figure 3 is an internal structure view of the lifting conveying mechanism;
[0022] Figure 4 is a structure view of the suction disc holder, suction disc lifting cylinder and suction disc;
[0023] Figure 5 is a structure view of the connecting conveying mechanism;
[0024] Figure 6 is a structure view of the gluing mechanism;
[0025] Figure 7 is a structure view of the film covering mechanism;
[0026] Figure 8 is a structure view of the machine hidden behind the rack;
[0027] Figure 9 is an internal structure view of the film conveying belt and belt driving mechanism;
[0028] Figure 10 is a structure view of the film roll feeding mechanism;
[0029] Figure 11 is a structure view of the conveying wheel, conveying plate and plate driving mechanism;
[0030] Figure 12 is a structure view of the compression mechanism and cutter mechanism;
[0031] Figure 13 is a structure view of the compression mechanism and cutter mechanism from another angle. DETAILED DESCRIPTION
[0032] The advantages and features of the present disclosure and methods of implementing the same can be understood by referring to the following embodiments described in detail in conjunction with the accompanying drawings. However, the present disclosure can be embodied in different forms and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that the disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. Also, the present disclosure should not be construed as being limited only to the scope of the claims.
[0033] The shapes, sizes, ratios, angles, and numbers disclosed in the accompanying drawings for describing embodiments of the present disclosure are merely examples and thus the present disclosure is not limited to the illustrated details. Like reference numerals refer to like elements throughout the specification. In the following description, detailed descriptions of functions or configurations known in the art can be omitted when it is determined that such omissions make the disclosure obscure. In the case where "include", "have", and "comprise" are used in the description of the specification, other components can be added unless "only" is used. Unless otherwise indicated, singular forms of terms can include plural forms.
[0034] In interpreting the elements, although not explicitly described, the elements are understood to include an error range.
[0035] In describing positional relationships, for example, when the positional relationship is described as "on", "above", "below", and "adjacent to", one or more parts can be arranged between two other parts unless "immediately" or "directly" is used.
[0036] In describing temporal relationships, for example, when the temporal order is described as "after", "subsequently", "next", and "before", discontinuous cases can be included unless "immediately" or "directly" is used.
[0037] It should be understood that although the terms "first", "second", and the like can be used herein to describe various elements, such elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element without departing from the scope of the present disclosure.
[0038] As can be fully understood by those skilled in the art, the features of different embodiments of the present disclosure can be partially or wholly coupled or combined with each other and can be cooperated with and technically driven in various ways with each other. Embodiments of the present disclosure can be independently executed from each other or can be executed together in a mutually dependent relationship.
[0039] Reference Figure 1The application discloses a kind of full-automatic paperboard adhesive film covering system, including rack 1, and setting in rack 1 lifting transfer mechanism 2, link transport mechanism 3, glue coating mechanism 4, film covering mechanism 5 and pressing mechanism 6, to facilitate manufacture and assembly rack 1 of the present application is composed of three parts, including lifting frame 101, link transport frame 102, glue coating film frame 103, link transport frame 102 one end is fixed with lifting frame 101 and the other end of link transport frame 102 is fixed with glue coating film frame 103, lifting transfer mechanism 2 is arranged in lifting frame 101, and link transport mechanism 3 is arranged on link transport frame 102, glue coating mechanism 4, film covering mechanism 5 and pressing mechanism 6 are all arranged on glue coating film frame 103.
[0040] As shown in the figure, the lifting transfer mechanism 2 includes lifting mechanism and suction cup transfer mechanism, the lifting mechanism includes lifting drive unit 7, lifting transmission unit and lifting seat 9 connected with lifting transmission unit;The suction cup transfer mechanism includes suction cup drive unit 10, suction cup transmission unit and suction cup frame 12 connected with suction cup transmission unit, the suction cup frame 12 is provided with suction cup 13, the paperboard on the lifting seat 9 can be driven to the link transport mechanism 3 by the suction cup 13, the link transport mechanism 3 can send the paperboard into the glue coating mechanism 4, the glue coating mechanism 4 includes glue disc 14 and glue roller 15, glue roller 16 and glue coating drive mechanism for driving glue roller 15 and glue roller 16 to rotate, the glue roller 16 can stick glue from the glue disc 14, the paperboard can be coated with glue by glue roller 15 and glue roller 16, the film covering mechanism 5 includes paperboard transfer mechanism and film transport mechanism below the paperboard transfer mechanism, the film transport mechanism includes film transport belt 41 and belt drive mechanism for driving film transport belt 41 to rotate, the paperboard transfer mechanism includes oppositely arranged transport plate 45 and plate drive mechanism for driving transport plate 45 to move, the transport plate 45 is provided with a plurality of transport wheels 44 and wheel drive mechanism for driving transport wheels 44 to rotate, the transport wheels 44 are provided with transport groove 43, the pressing mechanism 6 includes the pressing mechanism 6 includes upper pressing roller 23, lower pressing roller 24 and pressing drive mechanism for driving upper pressing roller 23 and lower pressing roller 24 to rotate, the side edge of the paperboard coated with glue is located in the transport groove 43 and is transported to the film transport belt 41 by the transport wheel 44, the film is driven to the film transport belt 41 by the film transport mechanism and is adhered to the paperboard on the film transport belt 41, the paperboard after adhering is pressed tightly by upper pressing roller 23 and lower pressing roller 24.
[0041] As Figures 2 to 4As shown, the lifting driving unit 7 is a lifting motor, the lifting transmission unit is a chain wheel lifting structure, which includes four lifting upper chain wheels 8, four lifting lower chain wheels 11, lifting chains 26 arranged on the lifting upper chain wheels 8 and the lifting lower chain wheels 11, the lifting upper chain wheels 8 are installed on the frame 1 through bearings, and the lifting lower chain wheels 11 are installed on the lifting seat 9 through bearings; the suction cup driving unit 10 is a motor, and the suction cup transmission unit is a belt transmission mechanism driven by the suction cup driving unit 10, the suction cup frame 12 and the conveying belt 19 of the belt transmission mechanism are fixed through the clamping plate 17 and are supported and guided through the linear guide assembly, the clamping plate 17 is locked with the suction cup frame 12 through screws to clamp the conveying belt 19, the suction cup lifting cylinder 27 is arranged on the suction cup frame 12, and the suction cup mounting plate 28 is lifted through the suction cup lifting cylinder 27, and the suction cup 13 is fixed on the suction cup mounting plate 28, the specific working principle of the above structure is that the paperboard stacks are placed on the lifting seat 9, the suction cup 13 is moved to the upper side of the paperboard stack 29 through the belt transmission mechanism driven by the suction cup driving unit 10, then the suction cup lifting cylinder 27 is lowered to make the suction cup 13 adsorb the uppermost paperboard of the paperboard stack 29, then the suction cup lifting cylinder 27 is raised to make the suction cup 13 drive the paperboard to rise, then the suction cup driving unit 10 sends the suction cup 13 and the paperboard to the connecting conveying belt through the belt transmission mechanism, in the above, the chain wheel, the motor, the suction cup, the linear guide assembly and the belt transmission mechanism are all prior art designs, so the specific structure is not described in detail, of course, the suction cup will be connected with a vacuum generator.
[0042] As a preferred structure, a plurality of conveying rollers 30 arranged in a row are arranged on the lifting seat 9, the conveying rollers 30 are connected with the lifting seat 9 through bearings, so that the paperboard stack 29 is conveniently pushed into the lifting seat 9, as a further structure, an auxiliary moving seat 31 is arranged at the inlet of the lifting seat 9, the auxiliary moving seat 31 includes a moving frame body and a plurality of moving rollers 32 arranged in the moving frame body, the moving rollers 32 are arranged in the moving frame body through bearings, so that the paperboard stack 29 can be pushed into the lifting seat 9 with the help of the auxiliary moving seat 31.
[0043] As shown in the figure, Figure 5 As shown, the connecting conveying mechanism 3 includes a connecting conveying motor 33, a connecting conveying roller one 34 and a connecting conveying roller two (not shown in the figure), the connecting conveying motor 33 is connected with the connecting conveying roller one 34 through a belt transmission (not shown in the figure) to drive it to rotate, the connecting conveying roller one 34 and the connecting conveying roller two are provided with a connecting conveying belt 36, the conveying rollers are installed on the connecting conveying frame 102 through bearing seats, and the paperboard is sent into the gluing mechanism 4 through the connecting conveying belt 36.
[0044] As shown in the figure, Figure 6As shown, the glue coating mechanism 4 further comprises a glue roller 37, the glue coating driving mechanism comprises a glue coating motor 38 and a glue coating chain transmission mechanism 39 connected with the glue roller 37 and the upper glue roller 15 and the lower glue roller 16 to drive the three together to rotate, the glue roller 37 is located between the lower glue roller 16 and the glue tray 14, and the glue roller 37 can transfer the glue in the glue tray 14 to the lower glue roller 16, so that the glue transferred to the lower glue roller 16 is more uniform and appropriate, and the glue coating driving motor and the glue coating chain transmission structure are common structures in the mechanical field, so the specific details are not described.
[0045] As shown in the figure, Figures 7 to 11 The glue coating and film coating frame 103 is a square frame body welded by square tubes, the glue coating and film coating frame 103 is provided with a paperboard transfer mechanism and a film transfer mechanism located below the paperboard transfer mechanism, the paperboard transfer mechanism is used to receive the paperboard 42 conveyed from the conveying table, and the film transfer mechanism is used to unroll the film roll 68 and lay it flat on the film conveying belt for conveying, the film transfer mechanism comprises a film conveying belt 41 and a belt driving mechanism driving the film conveying belt 41 to rotate, the paperboard 42 transfer mechanism comprises oppositely arranged conveying plates 45 and a plate driving mechanism driving the conveying plates 45 to move, the conveying plates 45 are provided with a plurality of conveying wheels 44 and a wheel driving mechanism driving the conveying wheels 44 to rotate, and the conveying wheels 44 are provided with conveying grooves 43.
[0046] The working principle of the film coating mechanism 5 structure is that the film 40 is conveyed and evenly unrolled on the film conveying belt 41 by the film transfer mechanism, the paperboard 42 coated with glue is conveyed to the paperboard 42 transfer mechanism by the glue coating device, the two side edges of the paperboard 42 can be located in the conveying grooves 43 and conveyed to the adhesive position above the film conveying belt 41 by the rotation of the conveying wheels 44, and the two conveying plates 45 are relatively separated by the plate driving mechanism to separate the conveying wheels 44 from the paperboard 42, so that the paperboard 42 can fall on the film 40 to realize the preliminary adhesion of the paperboard 42 and the film 40.
[0047] As shown in the figure, the plate driving mechanism comprises a sliding shaft 46 arranged on the glue coating and film coating frame 103 and a driving seat plate 47, the driving seat plate 47 is provided with a plate driving cylinder 48, the plate driving cylinder 48 is connected with the conveying plate 45, and the conveying plate 45 is in sliding fit with the sliding shaft 46, when it is needed to drop the paperboard 42 on the film conveying belt 41, the plate driving cylinder 48 will be started to push the conveying plate 45 to move away from each other to be opened, so that the paperboard 42 is dropped from the conveying groove 43, and the present application has two parallel conveying plates 45, the plate driving cylinder 48 has four groups, each group corresponds to one conveying plate 45.
[0048] As a further structure, the glue coating film frame 103 is provided with an adjusting screw rod 49 and an adjusting drive motor 50. The adjusting screw rod 49 is arranged on the glue coating film frame 103 through a bearing. The drive base plate 47 is provided with an adjusting nut matched with the adjusting screw rod 49. The adjusting drive motor 50 is connected with the adjusting screw rod 49 through an adjusting transmission structure. The adjusting transmission structure is a chain wheel transmission structure 51 which is a common transmission structure in machinery and thus is not described in detail. Since the adjusting screw rod 49 of the present application has two rods and needs to rotate synchronously, the adjusting drive motor 50 drives the two adjusting screw rods 49 through the chain wheel transmission structure 51. The adjusting screw rod 49 drives the adjusting nut to drive the drive base plate 47 and the conveying plate 45 to move, so as to realize the opening or closing of the drive base plate 47 and the conveying plate 45, thereby adapting to paperboards 42 of different width specifications.
[0049] As a further structure, since the paperboard 42 has glue, in order to prevent the paperboard 42 from moving with the conveying wheel 44 when the conveying wheel 44 moves, the drive base plate 47 is provided with a positioning baffle 52 which can block the paperboard 42 when the conveying wheel 44 moves.
[0050] As shown in the figure, the wheel drive mechanism includes a wheel drive motor 53, a driving pulley 54 arranged on the wheel drive motor 53, a transmission belt 55 and a driven wheel assembly. The driven wheel assembly includes a tension pulley 56, a driven pulley 57, a bearing seat 58 and a rotating shaft 59 matched with the bearing seat 58. The driven pulley 57 and the conveying wheel 44 are respectively fixed on both ends of the corresponding rotating shaft 59. The transmission belt 55 is arranged on the driving pulley 54, the driven pulley 57 and the tension pulley 56. Through the above structure, the rotation of the plurality of driven pulleys 57 can be realized by driving of the wheel drive motor 53, so as to realize the rotation of the plurality of conveying wheels 44. Since the paperboard 42 needs to be driven to move forward by the rotation of the conveying wheel 44.
[0051] As shown in the figure, the belt drive mechanism includes a belt drive motor 60, a front belt conveying roller 61 and a rear belt conveying roller 62. The front belt conveying roller 61 and the rear belt conveying roller 62 are arranged on the glue coating film frame 103 through the bearing seat 58. The film conveying belt 41 is arranged on the front belt conveying roller 61 and the rear belt conveying roller 62. As a preferred structure of the present application, the film conveying belt 41 is provided with a plurality of belt holes. The glue coating film frame 103 is relatively provided with a conveying side plate 87 and a conveying cross plate 88 to form a square frame. When the film conveying belt 41 covers the frame, a relatively closed space is formed in the frame. The space has an air outlet and an air inlet. The air outlet is communicated with a fan 63 of the glue coating film frame 103. Thus, negative pressure can be formed in the space through air suction of the fan 63, so as to adsorb the film 40 of the film conveying belt 41 and prevent the film 40 from deforming or floating.
[0052] As shown in the figure, the belt drive mechanism includes a belt drive motor 60, a front belt conveying roller 61 and a rear belt conveying roller 62. The front belt conveying roller 61 and the rear belt conveying roller 62 are arranged on the glue coating film frame 103 through the bearing seat 58. The film conveying belt 41 is arranged on the front belt conveying roller 61 and the rear belt conveying roller 62. As a preferred structure of the present application, the film conveying belt 41 is provided with a plurality of belt holes. The glue coating film frame 103 is relatively provided with a conveying side plate 87 and a conveying cross plate 88 to form a square frame. When the film conveying belt 41 covers the frame, a relatively closed space is formed in the frame. The space has an air outlet and an air inlet. The air outlet is communicated with a fan 63 of the glue coating film frame 103. Thus, negative pressure can be formed in the space through air suction of the fan 63, so as to adsorb the film 40 of the film conveying belt 41 and prevent the film 40 from deforming or floating. Figure 4As shown, the film 40 conveying mechanism includes a film roll loading mechanism, which includes a support arm sliding seat 64, a support arm driving mechanism for moving the support arm sliding seat 64, a support arm swinging mechanism for rotating the support arm, a fixed support arm 65 and a movable support arm 66, and the fixed support arm 65 and the sliding support arm are arranged on the corresponding support arm sliding seat 64, the movable support arm 66 is arranged on the support arm sliding seat 64 through the support arm swinging mechanism, and the fixed support arm 65 and the movable support arm 66 are both provided with a rotatable top cone 67. Through the above-mentioned mechanism, the film roll 68 is easily loaded and convenient to replace. When replacing the film roll 68, the support arm driving mechanism drives the support arm sliding seat 64 to move so that the fixed support arm 65 and the movable support arm 66 are away from each other and open, so that the top cone 67 is separated from the inner hole of the old film roll 68. Then the support arm swinging mechanism drives the movable support arm 66 to swing upward to avoid the feeding position of the new film roll 68, and then the old film roll 68 is taken out, the new film roll 68 is put in from the side of the movable support arm 66, and then the movable support arm 66 is reset, the support arm sliding seat 64 drives the fixed support arm 65 and the movable support arm 66 to reset, so that the top cone 67 is clamped into the inner hole of the new film roll 68, and the replacement of the film roll 68 is completed.
[0053] Specifically, the support arm driving mechanism includes oppositely arranged support arm guide shafts 69 and support arm lead screws 70, the support arm guide shafts 69 are fixed on the glue coating and film covering frame 103, the support arm sliding seat 64 is in sliding fit with the support arm guide shafts 69, and the support arm sliding seat 64 is provided with adjusting screw holes matched with the support arm lead screws 70, and the end of the support arm lead screw 70 is provided with a hand wheel, so that the relative movement or opposite movement of the support arm sliding seat 64 along the support arm guide shaft 69 can be realized by manually rotating the hand wheel.
[0054] The support arm swinging mechanism includes a swinging cylinder 71 fixed on the support arm sliding seat 64, a swinging seat 72, a swinging rack 73 fixed with the swinging cylinder 71, and a swinging gear 74 fixed with the movable support arm 66, and the swinging gear 74 is arranged in the swinging seat 72 through a bearing and is in mesh with the swinging rack 73, so that when the swinging cylinder 71 drives the swinging rack 73 to move along the swinging seat 72 slot in the swinging seat 72, the movable support arm 66 can be driven to rotate upward through the swinging gear 74. The structure of the rack and the gear can withstand a large pressure and has good reliability.
[0055] As a further preferred structure, the arm guide shaft 69 is provided with a deviation rectification seat plate 75 and a linear motor 76 arranged on the deviation rectification seat plate 75, the linear motor 76 is connected with the arm sliding seat 64. Sometimes the film 40 will deviate when unwinding, so that the deviation rectification structure is arranged to rectify the deviation. When the film 40 deviates, the arm sliding seat 64, the arm lead screw 70 and the film roll 68 are moved together by the linear motor 76 to realize rectification. In the application, the deviation rectification seat plate 75 is fixed with the arm guide shaft 69.
[0056] As a further preferred structure, the arm sliding seat 64 is provided with an unwinding driving motor 77 and an unwinding transmission structure 78, the top cone 67 is provided with a cone shaft, the fixed support arm 65 and the movable support arm 66 are connected with the corresponding cone shaft through bearings, and the unwinding driving motor 77 can drive the corresponding cone shaft to rotate through the unwinding transmission structure 78. Because the film roll 68 is relatively heavy and the film 40 is relatively thin, the film 40 is easily stretched and deformed when the compression roller pulls the film 40 in the next extrusion process. Therefore, the film 40 needs to be actively unwound by the structure. The unwinding driving motor 77 drives the cone shaft to rotate through the unwinding transmission structure 78, and the cone shaft drives the top cone 67 to rotate, so that the film roll 68 rotates to actively release the film 40.
[0057] As shown in Figure 12 and 13 The compression driving mechanism includes a compression motor 25 and a compression transmission mechanism (not shown in the figure). The compression motor 25 drives the upper compression roller 23 and the lower compression roller 24 to rotate through the compression transmission mechanism. The compression transmission mechanism is a chain transmission mechanism, which is a prior art and its specific structure is not described in detail. The upper compression roller 23 and the lower compression roller 24 are arranged on the gluing and film coating frame 103 through a bearing seat. The synchronous transmission of the upper compression roller 23 and the lower compression roller 24 is realized through the above structure. The compression transmission mechanism is a chain transmission structure, which is a prior art and its specific structure is not described in detail.
[0058] As shown in the figure, it also includes a cutter mechanism, which includes a cutter motor 80, a cutter shaft 81, a reciprocating shaft 82, a connecting rod assembly, a cutter 83. The cutter motor 80 drives the cutter 83 shaft 81 to rotate through a chain transmission mechanism. The cutter shaft 81 is installed on the gluing and film covering frame 103 through a bearing seat. The cutter 83 shaft 81 rotates at the same time, drives the cutter 83 shaft 81 and the connecting rod assembly fixedly connected, and the reciprocating shaft 82 and the connecting rod assembly are rotatably connected. The cutter 83 shaft 81 drives the reciprocating shaft 82 to move up and down through the connecting rod assembly. The film covering paperboard is pressed and cut by the cutter 83 through the upper pressing roller 23 and the lower pressing roller 24. The above structure includes a connecting rod one 84 and a connecting rod two 85. The connecting rod two 85 is preferably a double-head fish eye joint. One end of the connecting rod one 84 is fixed with the shaft end of the cutter shaft 81. The other end of the connecting rod one 84 is fixed with a connecting shaft one. The connecting shaft is connected with the double-head fish eye joint. The other end of the double-head fish eye joint is connected with a connecting shaft two. The connecting shaft two is fixed with the reciprocating shaft 82. Therefore, the periodic up and down movement of the reciprocating shaft 82 is realized through the rotation of the cutter shaft 81 and the linkage of the connecting rod assembly, so as to drive the cutter 83 to cut and reset. The film covered paperboard is cut into a predetermined size when passing through the cutting table 86. Of course, the cutting table 86 is provided with a cutting seam 79 to avoid the cutter 83.
[0059] The above describes a full-automatic paperboard gluing and film covering system provided by the embodiment of the present application in detail. The principles and implementation modes of the present application are described by applying specific examples. The above embodiment is only used to help understand the method and core idea of the present application. Meanwhile, for the general technical personnel in the field, the specific implementation mode and application range will be changed according to the idea of the present application. In summary, the content of the specification should not be understood as the limitation of the present application.
Claims
1. A fully automatic cardboard adhesive coating system, characterized in that: The system includes a frame, and a lifting and conveying mechanism, a connecting conveying mechanism, a gluing mechanism, a laminating mechanism, and a pressing mechanism mounted on the frame. The lifting and conveying mechanism includes a lifting mechanism and a suction cup conveying mechanism. The lifting mechanism includes a lifting drive unit, a lifting transmission unit, and a lifting seat connected to the lifting transmission unit. The suction cup conveying mechanism includes a suction cup drive unit, a suction cup transmission unit, and a suction cup frame connected to the suction cup transmission unit. The suction cup frame is equipped with suction cups. The cardboard on the lifting seat can be driven onto the connecting conveying mechanism via the suction cups. The connecting conveying mechanism can feed the cardboard into the gluing mechanism. The gluing mechanism includes a glue tray, an upper glue roller, a lower glue roller, and a driving mechanism. The system includes a glue application drive mechanism for rotating a glue roller and a lower glue roller. The lower glue roller can pick up glue from a glue tray. The cardboard is coated with glue by passing between the upper and lower glue rollers. The laminating mechanism includes a cardboard transfer mechanism and a film conveying mechanism located below the cardboard transfer mechanism. The film conveying mechanism includes a film conveyor belt and a belt drive mechanism that drives the film conveyor belt to rotate. The cardboard transfer mechanism includes a conveyor plate arranged opposite to each other and a plate drive mechanism that drives the conveyor plate to move. The conveyor plate is provided with a plurality of conveyor wheels and a wheel drive mechanism that drives the conveyor wheels to rotate. The conveyor wheels are provided with conveying grooves. The pressing mechanism includes an upper pressure roller, a lower pressure roller, and a pressing drive mechanism that drives the upper and lower pressure rollers to rotate. The film conveying mechanism includes a film roll feeding mechanism. The film roll is fed into the film conveyor belt via a conveyor wheel. The film is then fed onto the film conveyor belt and bonded to the paperboard on the conveyor belt. The bonded paperboard is pressed tightly by upper and lower pressure rollers. The film conveying mechanism includes a support arm sliding seat, a support arm driving mechanism for moving the support arm sliding seat, a support arm swinging mechanism for rotating the support arm, a fixed support arm, and a movable support arm. The fixed support arm and the movable support arm are mounted on corresponding support arm sliding seats. The movable support arm is mounted on the support arm sliding seat via the support arm swinging mechanism. The fixed support arm... Both the support arm and the movable support arm are equipped with rotatable top cones. The support arm drive mechanism includes a support arm guide shaft and a support arm lead screw arranged opposite to each other. The support arm guide shaft is fixed to the frame. The support arm sliding seat is slidably engaged with the support arm guide shaft, and the support arm sliding seat is provided with an adjusting screw hole that engages with the support arm lead screw. The support arm guide shaft is provided with a correction seat plate and a linear motor mounted on the correction seat plate. The linear motor is connected to the support arm sliding seat. The support arm swing mechanism includes a swing cylinder fixed to the support arm sliding seat, a swing seat, a swing rack fixed to the swing cylinder, and a swing gear fixed to the movable support arm. The swing gear is mounted in the swing seat through a bearing and meshes with the swing rack.
2. The fully automatic cardboard adhesive coating system according to claim 1, characterized in that: The lifting drive unit is a lifting motor, and the lifting transmission unit is a sprocket lifting structure. The sprocket lifting structure includes an upper lifting sprocket, a lower lifting sprocket, and a lifting chain disposed on the upper and lower lifting sprockets. The upper lifting sprocket is mounted on the frame via bearings, and the lower lifting sprocket is mounted on the lifting seat via bearings. The suction cup drive unit is a motor, and the suction cup transmission unit is a belt drive mechanism driven by the suction cup drive unit. The suction cup frame is fixed to the conveyor belt of the belt drive mechanism. The suction cup frame is equipped with a suction cup lifting cylinder and a suction cup mounting plate that is lifted and lowered by the suction cup lifting cylinder. The suction cup is mounted on the suction cup mounting plate.
3. The fully automatic cardboard adhesive coating system according to claim 1, characterized in that: The connecting conveying mechanism includes a connecting conveying motor, a connecting conveying roller one, and a connecting conveying roller two. The connecting conveying motor is connected to the connecting conveying roller one and drives it to rotate. The connecting conveying roller one and the connecting conveying roller two are provided with connecting conveying belts.
4. The fully automatic cardboard adhesive coating system according to claim 1, characterized in that: The glue application mechanism also includes a glue transfer roller, and the glue application drive mechanism includes a glue application motor and a glue application chain conveyor mechanism. The glue transfer roller is located between the lower glue roller and the glue tray, and the glue transfer roller can transfer the glue in the glue tray to the lower glue roller.
5. The fully automatic cardboard adhesive coating system according to claim 1, characterized in that: The plate drive mechanism includes a sliding shaft and a drive base plate mounted on the frame. The drive base plate is equipped with a plate drive cylinder, which is connected to the conveying plate, and the conveying plate is slidably engaged with the sliding shaft. The wheel drive mechanism includes a wheel drive motor and a drive pulley, a transmission belt, and a driven wheel assembly mounted on the wheel drive motor. The driven wheel assembly includes a tension wheel, a driven pulley, a bearing housing, and a rotating shaft that engages with the bearing housing. The driven pulley and the conveying wheel are respectively fixed to the two ends of the corresponding rotating shaft. The transmission belt is mounted on the drive pulley, the driven pulley, and the tension wheel.
6. The fully automatic cardboard adhesive coating system according to claim 1, characterized in that: The support arm sliding seat is equipped with an unwinding drive motor and an unwinding transmission structure. The top cone is equipped with a conical shaft. The fixed support arm and the movable support arm are connected to the corresponding conical shaft through bearings. The unwinding drive motor can drive the corresponding conical shaft to rotate through the unwinding transmission structure.
7. The fully automatic cardboard adhesive coating system according to claim 1, characterized in that: The pressing drive mechanism includes a pressing motor and a pressing transmission mechanism. The pressing motor drives the upper pressing roller and the lower pressing roller to rotate simultaneously through the pressing transmission mechanism.
8. The fully automatic cardboard adhesive coating system according to claim 7, characterized in that: It also includes a cutting mechanism, which includes a cutting motor, a cutting shaft, a reciprocating shaft, a connecting rod assembly, and a cutting blade. The cutting motor drives the cutting shaft to rotate through a chain drive mechanism. The cutting shaft is fixedly connected to the connecting rod assembly, and the reciprocating shaft is rotatably connected to the connecting rod assembly. The cutting shaft drives the reciprocating shaft to move up and down reciprocally through the connecting rod assembly. The coated paperboard is pressed by the upper and lower pressure rollers and then cut by the cutting blade.
Citation Information
Patent Citations
Production device for high-performance acrylic decorative sheet
CN106079835A
Automatic plate feeding, film covering and plate conveying machine
CN215098533U