Bridge flange area supporting frame

By designing a bridge flange area support frame including bottom bracket, support beam, removable connector and adjustable support rod, the problem of difficulty in reusing the support frame and complicated construction process in the prior art is solved, and the effect of stabilizing support, simplifying construction and improving reuse efficiency is achieved.

CN119593310APending Publication Date: 2025-03-11CHINA FIRST METALLURGICAL GROUP
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Patent Information

Application Number
CN202411835249.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The existing bridge flange area support frame is difficult to reuse during construction in arc angle areas, and the installation, disassembly and transport process in the straight area is cumbersome and time-consuming.

Method used

A bridge flange area support frame is designed, including a bottom bracket, a support beam, a removable first and second connectors, and a length-adjustable support rod. The architecture simplifies construction and installation through removable connections, enabling rapid disassembly and transfer, and reusable.

Benefits of technology

It realizes stable support for the bridge flange area formwork system, simplifies the construction installation and disassembly process, reduces labor and time consumption, and supports reuse, improving construction efficiency and economicality.

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Abstract

The invention belongs to the technical field of municipal bridge engineering construction, and particularly relates to a bridge flange area supporting frame. A bridge flange area supporting frame comprises a bottom support, a supporting beam, a first connecting piece, a second connecting piece and a supporting rod. Wherein the bottom support is arranged on the ground to serve as a foundation support, the supporting beams, the connecting pieces (including the first connecting pieces and the second connecting pieces) and the supporting rods are arranged on the bottom support to provide stress support for the formwork system for supporting a bridge flange area, and the bottom support, the supporting beams, the connecting pieces, the supporting rods and the formwork system are detachably connected. Construction and installation are easy and convenient, dismounting and transferring are rapid, supporting is stable, and reutilization can be achieved.
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Description

Technical Field

[0001] The invention belongs to the technical field of municipal bridge engineering construction, and in particular relates to a bridge flange area support frame. Background Art

[0002] At present, with the growth of modern transportation network, the construction of urban elevated bridges has developed rapidly. In the process of bridge construction, brackets are often used for supporting auxiliary construction, such as brackets such as disc buckles and bowl buckles, which are used in conjunction with steel sections, wooden squares, etc. as a support system to provide bearing capacity during pouring. However, when the bridge flange area is usually erected, if there is an arc angle area, it is necessary to prefabricate the corresponding fixed brackets according to the flanges of different curvatures; if it is a straight area, it is necessary to continuously install and disassemble the transfer brackets, which cannot achieve the effect of reuse, saving time and effort. Moreover, when custom brackets are made in the arc angle area, they can only be used on the bridge and cannot be used after completion. In addition, the finished brackets are difficult to transport and the demolding is troublesome, which greatly increases the labor and time consumption. Summary of the invention

[0003] The present application provides a bridge flange area support frame for solving one of the above-mentioned technical problems.

[0004] The present application provides a bridge flange area support frame, which is used to support a formwork system of a bridge flange area, wherein the formwork system includes a straight area and an arc angle area; and is characterized in that it includes:

[0005] a bottom bracket, the bottom bracket being arranged below the flange area;

[0006] a support beam mounted on the bottom bracket;

[0007] A plurality of first connecting members, wherein the plurality of first connecting members are detachably mounted on the support beam, and the plurality of first connecting members are distributed below the straight area;

[0008] A plurality of second connecting members, wherein the plurality of second connecting members are detachably mounted on the support beam, and the plurality of second connecting members are distributed below the arc angle area;

[0009] Multiple support rods, each of which has an adjustable length; the multiple support rods are divided into two groups, which are respectively located below the straight area and the arc angle area; the lower end of the support rod located in the straight area is detachably connected to the first connecting member, and the upper end is supported by the formwork system; the lower end of the support rod located in the arc angle area is detachably connected to the second connecting member, and the upper end is supported by the formwork system.

[0010] The bridge flange area support frame includes a bottom bracket, a support beam, a first connecting member, a second connecting member and a support rod. The bottom bracket is arranged on the ground as a basic support, and a support beam, a connecting member (including a first connecting member and a second connecting member) and a support rod are arranged on the bottom bracket to provide force support for the formwork system supporting the bridge flange area. The bottom bracket, the support beam, the connecting member, the support rod and the formwork system are detachably connected, and the construction and installation are simple, the disassembly and transportation are fast, the support is stable, and it can be reused.

[0011] In the technical solution of one embodiment, a walking mechanism is also arranged between the bottom bracket and the support beam, and the walking mechanism includes a track beam and a roller assembly, and the roller assembly is fixedly installed under the support beam, and the roller assembly is slidingly matched with the track beam; the track beam is installed on the bottom bracket, and the track beam is arranged along the length direction of the bridge.

[0012] In the technical solution of one embodiment, the roller assembly includes a pair of wheel seat plates and rollers, the pair of wheel seat plates are welded and fixed to the lower part of the support beam, and both ends of the roller are rotatably connected to the pair of wheel seat plates; a plurality of anti-roll bars are welded between the pair of wheel seat plates, and the pair of wheel seat plates and the anti-roll bars form a slot structure that is clamped on the track beam.

[0013] In the technical solution of one embodiment, the support rod includes at least one steel pipe upright and a top support, and the top support is connected to the upper end of the steel pipe upright by threaded fitting; the lower end of the steel pipe upright has a screw rod, and when there are multiple steel pipe uprights, the multiple steel pipe uprights are connected end to end up and down and are threadedly connected by the screw rod.

[0014] In the technical solution of one embodiment, a plurality of latch teeth are arranged on the upper surface of the support beam, and the plurality of latch teeth are evenly distributed along the length direction of the support beam; both the first connecting member and the second connecting member have through holes matching the latch teeth, and the latch teeth are inserted into the through holes.

[0015] In a technical solution of an embodiment, a first connecting sleeve is disposed on the upper surface of the first connecting member, and the first connecting sleeve is connected to the screw rod by threaded fitting.

[0016] In the technical solution of one embodiment, the first connecting member is a C-shaped structure, and is configured to be buckled on the support beam.

[0017] In the technical solution of one embodiment, the second connecting member includes a rotating shaft and a second connecting sleeve, both ends of the rotating shaft are rotatably connected to the second connecting member, the second connecting sleeve is fixedly connected to the rotating shaft, and the second connecting sleeve is connected to the screw rod by threaded matching.

[0018] In the technical solution of one embodiment, the second connecting member also includes a latch, the end of the rotating shaft has a plurality of radially penetrating latch holes, the second connecting member is provided with a socket, and the latch is configured to be able to be inserted into the socket and the latch hole at the same time.

[0019] In the technical solution of one embodiment, the second connecting member is an H-shaped structure, and is configured to be buckled on the support beam.

[0020] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The drawings in this application are used to illustrate preferred embodiments, so as to facilitate a person skilled in the art to clearly understand various other advantages and benefits, and should not be considered as limiting this application. In addition, the same reference numerals are used to represent the same components in all the drawings.

[0022] Figure 1 It is a schematic elevation view of a bridge flange area support frame in one embodiment of the present application.

[0023] Figure 2 This is a schematic diagram of a track beam in an embodiment of the present application. Figure 1 .

[0024] Figure 3 This is a schematic diagram of a track beam in an embodiment of the present application. Figure 2 .

[0025] Figure 4 It is a three-dimensional schematic diagram of the first connecting member in one embodiment of the present application.

[0026] Figure 5 It is a schematic elevation view of a first connecting member in an embodiment of the present application.

[0027] Figure 6 It is a three-dimensional schematic diagram of the second connecting member in one embodiment of the present application.

[0028] Figure 7 It is a schematic elevation view of the second connecting member in one embodiment of the present application.

[0029] Figure 8 It is a three-dimensional schematic diagram of a bridge flange area support frame in one embodiment of the present application.

[0030] Description of Figure Numbers:

[0031] 100, bottom bracket;

[0032] 200, support beam; 210, latching gear; 220, roller assembly; 221, wheel seat plate; 222, roller; 223, anti-roll bar;

[0033] 300, first connecting member; 310, first connecting sleeve;

[0034] 400, second connecting member; 401, socket; 410, rotating shaft; 411, latch hole; 420, second connecting sleeve; 430, latch;

[0035] 500, support rod; 510, steel pipe vertical rod; 511, screw rod; 520, top support;

[0036] 600, steel pipe;

[0037] 700, wooden square;

[0038] 800. Track beam. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0040] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0041] In the description of the embodiments of the present application, the technical terms "first", "second", etc. are only used to distinguish different objects, and cannot be understood as indicating or implying relative importance or implicitly indicating the number, specific order or primary and secondary relationship of the indicated technical features. In the description of the embodiments of the present application, the meaning of "multiple" is more than two (including two), unless otherwise clearly and specifically defined.

[0042] In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.

[0043] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0044] See also Figure 1-8As shown, an embodiment of the present application provides a bridge flange area support frame (which may be referred to as a "support frame"), which is mainly used to support the formwork system of the bridge flange area. As the formwork system of the flange area, it mainly includes an outer straight area and an inner arc angle area. The support frame mainly includes a bottom bracket 100, multiple support beams 200, a plurality of first connecting members 300, a plurality of second connecting members 400 and a plurality of support rods 500. The bottom bracket 100 is set up below the flange area, at least covering the formwork system area; the support beam 200 is installed on the bottom bracket 100; the first connecting member 300 is detachably installed on the support beam 200, and the plurality of first connecting members 300 are all distributed below the straight area; the second connecting member 400 is detachably installed on the support beam 200, and the plurality of second connecting members 400 are all distributed below the arc angle area. The length of the support rod 500 is adjustable, and the multiple support rods 500 are divided into two groups, which are respectively located below the straight area and the arc angle area (i.e., corresponding to the first connecting member 300 and the second connecting member 400, respectively); the lower end of the support rod 500 located in the straight area is detachably connected to the first connecting member 300, and the upper end is supported on the formwork system; the lower end of the support rod 500 located in the arc angle area is detachably connected to the second connecting member 400, and the upper end is supported on the formwork system. The above-mentioned support frame is first arranged on the ground through the bottom bracket 100 as a basic support, and then the support beam 200, connecting members (including the first connecting member 300, the second connecting member 400) and the support rod 500 are arranged on the bottom bracket 100 to provide force support for the formwork system in the beam flange area. The bottom bracket 100, the support beam 200, the connecting members, the support rod 500, and the formwork system are detachably connected, and the construction and installation are simple, the disassembly and transportation are fast, the support is stable, and it can be reused.

[0045] It is understandable that the bottom bracket 100 is generally erected on the foundation below the flange area, flush with the top, and the erection height generally does not exceed the formwork system, mainly playing the role of basic support. The bottom bracket 100 can be a general scaffolding or a steel pipe pole, as long as it can play the role of basic support, so it will not be repeated.

[0046] It is understandable that the number of the support rods 500 is generally required to be equal to the sum of the number of the first connecting members 300 and the second connecting members 400. Of course, the first connecting members 300 and the second connecting members 400 may also exist for backup.

[0047] See also Figure 1 , 2As shown in Figures 3, 4, and 6, in some embodiments, a walking mechanism is also arranged between the bottom bracket 100 and the support beam 200, and the walking mechanism mainly includes a track beam 800 and a roller assembly 220 that cooperate with each other. The track beam 800 is fixedly installed on the bottom bracket 100, and the track beam 800 is arranged along the length direction of the bridge. The roller assembly 220 is fixedly installed below the support beam 200, and the roller assembly 220 and the track beam 800 are slidably matched to realize the walking of the support beam 200 along the length direction of the bridge. By setting up the walking mechanism, the lower support structure of the flange area (the support structure includes the support beam 200 and the part above the support beam 200) can be directly slid and displaced on the track beam 800 to the next stage for reuse after the casting is completed in one stage, thereby realizing the reuse of the support structure of different flange sections of the same bridge. Compared with the existing technology, it does not need to be repeatedly disassembled and transferred, which greatly shortens the construction period and reduces the cost.

[0048] Specific to Figure 2 , 3 In the illustrated embodiment, the roller assembly 220 includes a pair of wheel base plates 221 and rollers 222. The pair of wheel base plates 221 are welded and fixed to the lower portion of the support beam 200, and are arranged parallel and symmetrically to each other. The rollers 222 are rotatably connected to the pair of wheel base plates 221 at both ends.

[0049] Furthermore, a plurality of anti-roll bars 223 are welded between the pair of wheel base plates 221, preferably two anti-roll bars 223, and the two anti-roll bars 223 are distributed on the front and rear sides of the roller 222. Figure 2 A pair of wheel base plates 221 and an anti-roll bar 223 form a slot structure that is buckled on the track beam 800, so that the support beam 200 always remains vertical and stable with the track beam 800, preventing overturning from the front, back, left and right directions.

[0050] See also Figure 5 , 7 As shown, in some embodiments, the support rod 500 includes at least one steel pipe upright pole 510 and a top support 520, and the top support 520 is connected to the upper end of the steel pipe upright pole 510 by threaded matching, which is convenient for adjusting the height of the top support 520, enhancing adaptability, and is convenient for disassembly and replacement. The lower end of the steel pipe upright pole 510 has a screw rod 511. When the support rod 500 is not long enough in the height direction, multiple steel pipe upright poles 510 can be connected end to end and threadedly connected by the screw rod 511 to adjust and adapt to different height requirements. Of course, the length of a single steel pipe upright pole 510 can also be adjusted, or steel pipe upright poles 510 of various length specifications can be prepared for standby, such as 30cm, 50cm, 70cm, 100cm and other lengths for batch production for installation at different heights.

[0051] It should be noted that the formwork system of the flange area adopts the formwork system in the prior art, which mainly includes a formwork, a wooden square 700 and a steel pipe 600. The specific erection structure is not described in detail. The top support 520 in this embodiment is used to support the steel pipe 600.

[0052] See also Figure 4 , 6 As shown, in some embodiments, the upper surface of the support beam 200 is provided with a plurality of latch teeth 210, and the plurality of latch teeth 210 are evenly distributed along the length direction of the support beam 200; the first connecting member 300 and the second connecting member 400 are both provided with through holes matching the latch teeth 210, and the latch teeth 210 are inserted into the through holes. The detachable connection is achieved by the matching of the latch teeth 210 and the through holes.

[0053] Specifically, two through holes may be provided on each of the first connecting member 300 and the second connecting member 400, so that the connection is more firm and stable.

[0054] Furthermore, a first connecting sleeve 310 is provided on the upper surface of the first connecting member 300 . The first connecting sleeve 310 is perpendicular to the first connecting member 300 and faces upward. The first connecting sleeve 310 is connected to the screw rod 511 by threaded fitting to achieve a detachable connection.

[0055] Furthermore, the first connecting member 300 is a C-shaped structure, which can be buckled on the support beam 200 when connected. Among them, the support beam 200 can be made of H-shaped steel, and the first connecting member 300 can be made of channel steel, which is convenient to obtain.

[0056] See also Figure 6 As shown, in some embodiments, the second connecting member 400 includes a rotating shaft 410 and a second connecting sleeve 420, both ends of the rotating shaft 410 are rotatably connected to the second connecting member 400, the second connecting sleeve 420 is fixedly connected to the middle of the rotating shaft 410, and can rotate at any angle with the rotating shaft 410, and the second connecting sleeve 420 is connected to the screw rod 511 by threaded matching. The second connecting sleeve 420 that rotates at any angle can make the support rod 500 arranged at any angle to support the arc angle area of ​​any arc of the template system, and can be changed in length and angle according to the shape of the arc angle area, and can be reused to adapt to different positions and angles.

[0057] Furthermore, the second connecting member 400 also includes a pin 430, the end of the rotating shaft 410 has a plurality of radially penetrating pin holes 411, and the second connecting member 400 is provided with a socket 401; when the angle of the second connecting sleeve 420 is determined, the pin 430 can be inserted into the socket 401 and the corresponding pin hole 411 at the same time to achieve fixation.

[0058] Furthermore, the second connecting member 400 is an H-shaped structure, and is configured to be buckled on the support beam 200 to enhance stability. The second connecting member 400 can be made of H-shaped steel, which is easy to obtain.

[0059] The construction method of the bridge flange area support frame in the above preferred embodiment mainly includes the following steps:

[0060] S1. Set up a bottom bracket 100 below the flange area and adjust the top of the bottom bracket 100 to be flush.

[0061] S2. Fix the track beam 800 on the bottom bracket 100, and install the support beam 200 on the track beam 800, wherein the walking mechanism and the track beam 800 are slidably matched; after the installation is completed, try to move on the track beam 800 to check the stability.

[0062] S3. Determine the number and position of the support rods 500 according to the force calculation results of the template drawing, and based on this, install multiple first connecting members 300 on the support beam 200 below the straight area, and install multiple second connecting members 400 on the support beam 200 below the arc angle area.

[0063] S4, first construct the support rods 500 in the arc area, then construct the support rods 500 in the straight section area. The top support 520 is finely adjusted. If the height of a single steel pipe upright 510 is not enough, additional steel pipe uprights 510 can be tightened to increase the height.

[0064] S5. After the support rods 500 are fixed, the steel pipes 600, wooden beams 700 and formwork materials of the top formwork system are laid.

[0065] S6. After the formwork system is accepted, pour the concrete. When the concrete structure reaches a certain strength, prepare for formwork removal.

[0066] S7. Rotate the top support 520 to loosen the template, disassemble it, and then transfer the top template as a whole.

[0067] S8. Push the support beam 200 to the next stage and repeat the above steps S5, S6 and S7.

[0068] S9. After the bridge project is completed, the support frame is disassembled and transported to other projects for use.

[0069] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.

Claims

1. A bridge flange area support frame, used to support the formwork system of the bridge flange area, the formwork system includes a straight area and an arc angle area; characterized in that: include: A bottom bracket (100), the bottom bracket (100) being arranged below the flange area; A support beam (200), the support beam (200) being mounted on the bottom bracket (100); A plurality of first connecting members (300), wherein the plurality of first connecting members (300) are detachably mounted on the support beam (200), and the plurality of first connecting members (300) are distributed below the straight area; A plurality of second connecting members (400), wherein the plurality of second connecting members (400) are detachably mounted on the support beam (200), and the plurality of second connecting members (400) are distributed below the arc angle area; A plurality of support rods (500), wherein the length of the support rods (500) is adjustable; the plurality of support rods (500) are divided into two groups, and are respectively located below the straight area and the arc angle area; the lower end of the support rod (500) located in the straight area is detachably connected to the first connecting member (300), and the upper end is supported on the formwork system; the lower end of the support rod (500) located in the arc angle area is detachably connected to the second connecting member (400), and the upper end is supported on the formwork system.

2. The bridge flange area support frame according to claim 1, characterized in that: A walking mechanism is also arranged between the bottom bracket (100) and the support beam (200), and the walking mechanism comprises a track beam (800) and a roller assembly (220), wherein the roller assembly (220) is fixedly mounted below the support beam (200), and the roller assembly (220) is slidably matched with the track beam (800); the track beam (800) is mounted on the bottom bracket (100), and the track beam (800) is arranged along the length direction of the bridge.

3. The bridge flange area support frame according to claim 2, characterized in that: The roller assembly (220) comprises a pair of wheel seat plates (221) and rollers (222); the pair of wheel seat plates (221) are welded and fixed to the lower part of the support beam (200); the two ends of the rollers (222) are rotatably connected to the pair of wheel seat plates (221); a plurality of anti-roll bars (223) are welded between the pair of wheel seat plates (221); the pair of wheel seat plates (221) and the anti-roll bars (223) form a slot structure that is clamped on the track beam (800).

4. The bridge flange area support frame according to claim 1, characterized in that: The support rod (500) comprises at least one steel pipe upright pole (510) and a top support (520), wherein the top support (520) is connected to the upper end of the steel pipe upright pole (510) by threaded fitting; the lower end of the steel pipe upright pole (510) is provided with a screw rod (511), and when there are multiple steel pipe upright poles (510), the multiple steel pipe upright poles (510) are connected end to end and threadedly connected by the screw rod (511).

5. The bridge flange area support frame according to claim 4, characterized in that: The upper surface of the support beam (200) is provided with a plurality of latch teeth (210), and the plurality of latch teeth (210) are evenly distributed along the length direction of the support beam (200); the first connecting member (300) and the second connecting member (400) both have through holes matching the latch teeth (210), and the latch teeth (210) are inserted into the through holes.

6. The bridge flange area support frame according to claim 5, characterized in that: A first connecting sleeve (310) is disposed on the upper surface of the first connecting member (300), and the first connecting sleeve (310) is connected to the screw rod (511) by threaded engagement.

7. The bridge flange area support frame according to claim 5, characterized in that: The first connecting member (300) is a C-shaped structure, and is configured to be buckled on the supporting beam (200).

8. The bridge flange area support frame according to claim 5, characterized in that: The second connecting member (400) comprises a rotating shaft (410) and a second connecting sleeve (420), wherein both ends of the rotating shaft (410) are rotatably connected to the second connecting member (400), the second connecting sleeve (420) is fixedly connected to the rotating shaft (410), and the second connecting sleeve (420) is connected to the screw rod (511) by threaded matching.

9. The bridge flange area support frame according to claim 8, characterized in that: The second connecting member (400) further comprises a latch (430), the end of the rotating shaft (410) has a plurality of radially penetrating latch holes (411), a socket (401) is provided on the second connecting member (400), and the latch (430) is configured to be simultaneously inserted into the socket (401) and the latch hole (411).

10. The bridge flange area support frame according to claim 8, characterized in that: The second connecting member (400) is an H-shaped structure and is configured to be buckled on the supporting beam (200).

Citation Information

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