A device for monitoring a penstock

By designing a monitoring device for pressure steel pipes, the problem of the inability to effectively monitor the internal condition in existing technologies has been solved, enabling efficient and real-time monitoring and data analysis of pressure steel pipes, and improving the accuracy of monitoring and early warning capabilities.

CN119594279BActive Publication Date: 2025-11-07HUADIAN ELECTRIC POWER SCI INST CO LTD
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Patent Information

Application Number
CN202510052719.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-11-07
Estimated Expiration
2045-01-14

AI Technical Summary

Technical Problem

Existing technologies cannot effectively monitor the internal condition of pressure steel pipes, and lack real-time online monitoring and early warning systems, resulting in insufficient data accuracy.

Method used

A monitoring device for pressure steel pipes was designed, comprising internal and external monitoring mechanisms for monitoring the deformation, stress, and sealing performance of the inner and outer walls of the pipe, respectively. Combined with a motion mechanism and a data transmission system, it enables real-time monitoring and data analysis of multiple locations.

Benefits of technology

It enables efficient monitoring of the inside and outside of pressure steel pipes, provides real-time data processing and diagnostic functions, improves the accuracy and reliability of data, and can provide timely warnings of abnormal conditions.

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Patent Text Reader

Abstract

The application discloses a kind of for pressure steel pipe monitoring device, belong to pressure steel pipe monitoring technical field.It include: ball valve body both sides are connected with connecting box by connecting assembly, the connecting box is connected with pipeline by connecting assembly away from the one end of ball valve body, the inner wall of the pipeline is equipped with moving ring, movement mechanism is equipped between the moving ring and the inner wall of pipeline to drive moving ring move between pipeline, connecting box and ball valve body;Monitoring mechanism is equipped in moving ring for monitoring the deformation generated by the inner wall of pipeline;External detection mechanism is equipped on the outer wall of pipeline, for monitoring the stress deformation of the outer wall of pipeline;The sealing monitoring mechanism is detachably equipped on the pipeline, for monitoring the sealing of connecting assembly;Connecting box is equipped with take-up mechanism, one end of cable is wound on take-up mechanism, the other end is connected to moving ring, to provide power supply for internal monitoring mechanism and provide pulling recovery force;The application can realize monitoring to the inside of pressure pipeline and ball valve.
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Description

TECHNICAL FIELD

[0001] The present application relates to a kind of for pressure steel pipe monitoring device, belong to pressure steel pipe technical field. BACKGROUND

[0002] The pressure steel pipe in the water conservancy and hydropower station water diversion power generation system has energy industry (electric power industry) detection regulation, at present, mainly according to the detection regulation by nondestructive testing personnel to carry out nondestructive flaw detection periodically, and carry out appearance detection, material detection, stress detection, vibration detection etc., and basically all through external monitoring when monitoring, cannot realize monitoring to internal, make the data of monitoring limited, and the accuracy of data is not enough, and there is no online monitoring and early warning system to carry out real-time monitoring. SUMMARY

[0003] The present application aims at overcoming the deficiencies of the prior art, providing a kind of for pressure steel pipe monitoring device;

[0004] To achieve the above-mentioned purpose / for solving the above-mentioned technical problems, the present application is realized by the following technical scheme:

[0005] A kind of for pressure steel pipe monitoring device, comprising:

[0006] Ball valve body, the ball valve body both sides are connected with connecting box by connecting assembly, the connecting box is connected with pipeline by connecting assembly at the end away from ball valve body, the inner wall of the pipeline is equipped with moving ring, movement mechanism is equipped between the moving ring and the inner wall of pipeline to drive moving ring moves between pipeline, connecting box and ball valve body;

[0007] Internal monitoring mechanism, the monitoring mechanism is arranged in moving ring for monitoring the deformation generated by pipeline inner wall;

[0008] External monitoring mechanism, the external detection mechanism is arranged on the outer wall of pipeline, for monitoring the stress deformation of pipeline outer wall;

[0009] Sealing monitoring mechanism, the sealing monitoring mechanism is detachably arranged on pipeline, for monitoring the sealing property of connecting assembly;

[0010] The connecting box is equipped with take-up mechanism, one end of cable is wound on take-up mechanism, the other end is connected to moving ring, to provide power supply for internal monitoring mechanism and provide pulling recovery force.

[0011] Optionally, the internal monitoring mechanism comprises a monitoring gear cavity opened on the moving ring, a monitoring gear shaft is rotatably connected in the monitoring gear cavity, the monitoring gear shaft is connected with a monitoring motor power output shaft arranged in the moving ring, the monitoring gear shaft is provided with a monitoring gear, the monitoring gear is engaged with a monitoring annular gear rack rotatably installed on the moving ring, a deformation monitoring probe is fixedly connected to an end wall of the monitoring annular gear rack, a flow monitoring electric push rod is connected to the end wall of the monitoring annular gear rack, a flow monitoring sensor is fixedly connected to an end of the flow monitoring electric push rod, an installation block is fixedly connected to the end wall of the monitoring annular gear rack, a stress monitoring electric push rod is fixedly connected to an end wall of the installation block, a stress detector is fixedly connected to an end of the stress monitoring electric push rod, a fixing block is fixedly connected to the end wall of the monitoring annular gear rack, a water pressure detection electric push rod is fixedly connected to an end wall of the fixing block, and a water pressure monitoring sensor is fixedly connected to an end of the water pressure detection electric push rod; the deformation monitoring probe, the flow monitoring sensor, the flow monitoring electric push rod, the stress monitoring electric push rod, the stress detector, the water pressure detection electric push rod, the water pressure monitoring sensor, and the monitoring motor are signal connected with the data transmitter.

[0012] Optionally, the external detection mechanism comprises an annular frame sleeved on the outer surface of the pipeline, a plurality of threaded rods are threadedly connected through the annular frame, a cross rod is connected to the top of the threaded rods, and a groove clamp plate is rotatably connected to the bottom of the threaded rods; a stress deformation monitor is installed on the inner side of the lower surface of the groove clamp plate, and the stress deformation monitor is signal connected with the data transmitter.

[0013] Optionally, the sealing monitoring mechanism comprises a sealing monitoring ring which is detachably connected to the outer surface of the pipeline, a sealing gear cavity is arranged on the sealing monitoring ring, a sealing gear shaft is rotatably connected between end walls of the sealing gear cavity, the sealing gear shaft is connected with a sealing detection motor power output shaft fixedly installed on the sealing monitoring ring, a sealing gear is fixedly connected to the outer surface of the sealing gear shaft, the sealing gear is engaged with an annular gear rack, the annular gear rack is rotatably installed on the end wall of the sealing monitoring ring, an L-shaped frame is fixedly connected to the end wall of the annular gear rack, a sealing detection probe is fixedly connected to the lower part of the L-shaped frame, the sealing detection probe faces the connecting assembly, the sealing detection probe is signal connected with the data transmitter, and the sealing detection motor is signal connected with the data transmitter.

[0014] Optionally, the movement mechanism comprises a moving gear cavity arranged on the outer wall of the moving ring, a moving wheel mounting shaft is rotationally connected between the end walls of the moving gear cavity, the moving wheel mounting shaft is in power connection with a movement motor, the movement motor is fixedly installed in the moving ring, a moving wheel is fixedly connected to the outer surface of the moving wheel mounting shaft, the outer surface of the moving wheel is provided with elastic antiskid material, the moving wheel is in contact with the inner surface of the pipeline, and the movement motor is in signal connection with the data transmitter.

[0015] Optionally, the monitoring host is further included, the data transmitter is in signal connection with the monitoring host, and a display screen and an audible and visual alarm device are connected to the monitoring host.

[0016] Optionally, the take-up mechanism comprises a line wheel cavity arranged in the connecting box, a line wheel shaft is rotationally connected between the end walls of the line wheel cavity, a line wheel is fixedly connected to the outer surface of the line wheel shaft, a cable is wound and connected to the outer surface of the line wheel, a spring is clamped between the line wheel and the end wall of the line wheel cavity, the spring is sleeved on the outer surface of the line wheel shaft, the cable is in sliding connection between the bottom wall of the line wheel cavity and the cable, the cable is always sealed between the line wheel cavity, and the cable is connected to the moving ring.

[0017] Optionally, a threaded channel is formed through the connecting box, a threaded plug is threadedly connected in the threaded channel, the threaded plug is sealed with the threaded channel, and a handle is fixedly connected to the upper portion of the threaded plug.

[0018] Optionally, a fixed cylinder is fixedly connected to the ball valve body, a valve rod is rotationally connected in the fixed cylinder, a valve core is fixedly connected to the lower end of the valve rod, the valve rod extends into the ball valve body, a hand wheel is fixedly connected to the upper portion of the valve rod, a bolt is inserted between the fixed cylinder and the valve rod, and the fixed cylinder is sealed with the valve rod.

[0019] Optionally, the connecting assembly comprises flange plates I fixedly connected to the ends of the pipeline and the ball valve body, the flange plates I and flange plates II are connected through bolts and nuts, the flange plates II are fixedly connected to the ends of the connecting box, and sealing gaskets are arranged between the flange plates II and the flange plates I.

[0020] Compared with the prior art, the application has the following beneficial effects:

[0021] 1. The application provides a pressure steel pipe monitoring device, which can monitor the inside of the pressure pipeline and the inside of the ball valve, has high monitoring efficiency, can replace the monitoring position, can monitor multiple positions, increases the point data of monitoring, and makes the obtained data more effective.

[0022] 2. The application provides a kind of for pressure steel pipe monitoring device, can realize real-time monitoring, and can realize the data of real-time monitoring processing analysis, and diagnosis, by data analysis diagnosis, realize better monitoring. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a first direction structural schematic diagram for pressure steel pipe monitoring device in the application;

[0024] Figure 2 It is a second direction structural schematic diagram for pressure steel pipe monitoring device in the application;

[0025] Figure 3 It is a third direction structural schematic diagram for pressure steel pipe monitoring device in the application;

[0026] Figure 4 It is a fourth direction structural schematic diagram for pressure steel pipe monitoring device in the application;

[0027] Figure 5 It is a fifth direction structural schematic diagram for pressure steel pipe monitoring device in the application;

[0028] Figure 6 It is a sixth direction structural schematic diagram for pressure steel pipe monitoring device in the application;

[0029] Figure 7 It is Figure 6 A-A section structural schematic diagram in the application;

[0030] Figure 8 It is Figure 7 B-B section structural schematic diagram in the application;

[0031] Figure 9 It is Figure 7 C enlarged structural schematic diagram in the application;

[0032] Figure 10 It is data information processing flow chart in the application.

[0033] In the figure: 1-ball valve body, 2-plug, 3-fixed cylinder, 4-hand wheel, 5-flange plate I, 6-flange plate II, 7-sealing pad, 9-data transmitter, 10-connection box, 11-hand handle, 12-thread plug, 13-pipe, 14-L-shaped frame, 15-annular rack, 16-annular frame, 17-crossbar, 18-bolt, 19-nut, 20-groove clamping plate, 21-stress deformation monitor, 22-valve rod, 23-sealing detection probe, 24-sealing detection motor, 25-wire wheel, 26-cable, 27-spring, 28-wire wheel shaft, 29-fixing block, 30-water pressure detection electric push rod, 31-water pressure monitoring sensor, 32-mounting block, 33-stress monitoring electric push rod, 34-stress detector, 35-monitoring annular rack, 36-mounting plate, 37-flow monitoring electric push rod, 38-flow monitoring sensor, 39-deformation monitoring probe, 40-moving ring, 41-wire wheel cavity, 42-thread channel, 43-sealing gear, 44-sealing gear cavity, 45-sealing gear shaft, 46-monitoring gear cavity, 47-monitoring gear shaft, 48-monitoring gear, 49-monitoring motor, 50-moving gear cavity, 51-moving wheel, 52-moving wheel mounting shaft, 53-sealing monitoring ring, 54-thread rod, 55-valve core. DETAILED DESCRIPTION

[0034] In order to make the technical means, creative features, purposes and effects of the present application easy to understand, the present application will be further described below in conjunction with specific embodiments.

[0035] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only for the purpose of description and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second" and the like can explicitly or implicitly include one or more features. In the description of the present application, unless otherwise stated, the meaning of "a plurality of" is two or more.

[0036] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, and can be internal communication of two elements. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0037] As shown in Figures 1-9 The present application discloses a kind of for pressure steel pipe monitoring device, comprising:

[0038] Ball valve body 1, the connecting box 10 is connected on both sides of the ball valve body 1 by connecting assembly, the connecting box 10 is connected with pipeline 13 by connecting assembly at the end away from ball valve body 1, the moving ring 40 is equipped on the inner wall of pipeline 13, movement mechanism is equipped between the moving ring 40 and the inner wall of pipeline 13 to drive the moving ring 40 move between pipeline 10, connecting box 10 and ball valve body 1;

[0039] Internal monitoring mechanism, the monitoring mechanism is arranged in moving ring 40 for monitoring the deformation generated by the inner wall of pipeline 13;

[0040] External monitoring mechanism, the external detection mechanism is arranged on the outer wall of pipeline 13, for monitoring the stress deformation of the outer wall of pipeline 13;

[0041] Sealing monitoring mechanism, the sealing monitoring mechanism is detachably arranged on pipeline 13, for monitoring the sealing of connecting assembly;

[0042] The connecting box 10 is equipped with take-up mechanism, one end of cable is wound on take-up mechanism, the other end is connected on moving ring 40, to provide power supply for internal monitoring mechanism and provide pull recovery force.

[0043] In the specific implementation process of the embodiment, as Figure 4 , Figure 9As shown, the internal monitoring mechanism comprises a monitoring gear cavity (46) opened on the moving ring 40, a monitoring gear shaft 47 rotatably connected between the end walls of the monitoring gear cavity 46, a power output shaft of a monitoring motor 49 fixedly installed in the moving ring 40, a monitoring gear 48 fixedly installed on the outer surface of the monitoring gear shaft 47, the monitoring gear 48 engaged with a monitoring annular gear rack 35, the monitoring annular gear rack 35 rotatably installed on the moving ring 40, a deformation monitoring probe 39 fixedly connected to the end wall of the monitoring annular gear rack 35, an installation plate 36 fixedly installed on the end wall of the monitoring annular gear rack 35, a flow monitoring electric push rod 37 connected to the end wall of the monitoring annular gear rack 35, a flow monitoring sensor 38 fixedly connected to the end of the flow monitoring electric push rod 37, an installation block 32 fixedly connected to the end wall of the monitoring annular gear rack 35, a stress monitoring electric push rod 33 fixedly connected to the end wall of the installation block 32, a stress detector 34 fixedly connected to the end of the stress monitoring electric push rod 33, a fixed block 29 fixedly connected to the end wall of the monitoring annular gear rack 35, a water pressure detection electric push rod 30 fixedly connected to the end wall of the fixed block 29, a water pressure monitoring sensor 31 fixedly connected to the end of the water pressure detection electric push rod 30, the deformation monitoring probe 39, the flow monitoring sensor 38, the flow monitoring electric push rod 37, the stress monitoring electric push rod 33, the stress detector 34, the water pressure detection electric push rod 30, the water pressure monitoring sensor 31, the monitoring motor 49 and the data transmitter 9 are signal connected, and the data transmitter 9 is signal connected with a monitoring host computer.

[0044] When working, the moving mechanism drives the moving ring 40 to move in the pipeline 13 and the ball valve body 1, realizes monitoring of the ball valve body 1 and the pipeline 13, and can realize monitoring and collection of point data, starts the monitoring motor 49, thereby driving the monitoring gear shaft 47, thereby driving the monitoring gear 48 to rotate, the monitoring gear 48 is engaged with the monitoring ring gear 35, thereby making the monitoring ring gear 35 rotate by a corresponding angle, electrifies the stress monitoring electric push rod 33, thereby driving the stress detector 34 to move and tightly adhere to the inner wall of the pipeline 13 or the inner wall of the ball valve body 1, monitors the stress on the inner wall of the pipeline 13 or the ball valve body 1, and sends the monitored data to the data transmitter 9. The deformation monitoring probe 39 is close to the inner wall of the pipeline 13 or the inner wall of the ball valve body 1, monitors the deformation of the inner wall of the pipeline 13 or the ball valve body 1, and sends the monitored information to the data transmitter 9. The monitoring strain purpose is mainly to monitor the deformation of the steel pipe under the action of water pressure in the running process of the unit. The deformation of the steel pipe in the normal running process of the unit mainly changes with the change of water pressure and temperature, and the deformation of the steel pipe in the normal running process of the unit is elastic and recoverable. When the monitored strain increases in a trend (the water pressure does not increase), or the measured value suddenly changes, timely alarm or close the ball valve, electrify the water pressure detection electric push rod 30, drive the water pressure monitoring sensor 31 to move to a corresponding position, thereby monitoring the water pressure in the pipeline 13 or the ball valve body 1, and sending the monitored information to the data transmitter 9. When detecting that the pressure in the steel pipe is too high, an alarm is sent. The high water pressure is generally due to the fact that the water flow cutting time is too short, resulting in that the water pressure rising rate is too large. Through early warning, the running and maintenance personnel can be prompted to adjust the unit nozzle or ball valve closing time. In addition, during the shutdown or normal running process of the unit, the water pressure remains unchanged or changes slowly. When the water pressure in the steel pipe suddenly drops and the sudden drop value exceeds the set value, an alarm is sent or the ball valve is closed. The flow monitoring electric push rod 37 is electrified, thereby driving the flow monitoring sensor 38 to move, thereby monitoring the flow of water in the pipeline 13 or the ball valve body 1, and sending the monitored information to the data transmitter 9. The data transmitter 9 transmits the information to the monitoring host. In the normal running process of the unit, there is a certain relationship between the water flow and the unit load. When the load remains unchanged, the water flow will not change greatly. When the load changes slowly, the flow will not change sharply.When the flow of the unit is sharply changed (mutated) during shutdown or normal operation, and the flow is obviously larger than the flow required by the load of the unit, the main unit warning device alarms, and when the difference is greater than a certain value, the ball valve can be closed in time, the monitoring main unit sends a signal to the data transmitter 9, the data transmitter 9 transmits a signal to the stress monitoring electric push rod 33, the water pressure detection electric push rod 30, the flow monitoring electric push rod 37 and the monitoring motor 49, so that the stress monitoring electric push rod 33, the water pressure detection electric push rod 30, the flow monitoring electric push rod 37 and the monitoring motor 49 move, through the movement of the moving ring 40 and the rotation of the monitoring ring-shaped rack 35, thereby realizing monitoring and measuring multiple points, the obtained data is more effective, the moving ring 40 moves, thereby driving the cable 26 to move, thereby driving the line wheel 25 to rotate, thereby driving the line wheel shaft 28 to rotate, thereby driving the spring 27 to be tightened, and the spring 27 is tightened. The line wheel 25 is reset.

[0045] In the specific implementation process of the embodiment, as shown in the figure, Figure 6 The external detection mechanism includes an annular frame 16 sleeved on the outer surface of the pipeline 13, a plurality of threaded rods 54 are threadedly connected through the annular frame 16, a cross rod 17 is connected to the top of the threaded rod 54, a recessed clamping plate 20 is rotatably connected to the bottom of the threaded rod 54, a stress deformation monitor 21 is installed on the inner side of the lower surface of the recessed clamping plate 20, and the stress deformation monitor 21 is signal connected with the data transmitter 9.

[0046] In operation, the cross rod 17 is manually rotated, thereby driving the threaded rod 54 to rotate, thereby driving the recessed clamping plate 20 to move, thereby driving the stress deformation monitor 21 to move and tightly adhere to the pipeline 13 to monitor the deformation and stress of the pipeline 13, and the monitored information is sent to the data transmitter 9.

[0047] In the specific implementation process of the embodiment, as shown in the figure, Figure 9As shown, the ball valve body 1 close to the flange plate 5 and the outer surface of the pipeline 13 are provided with a sealing detection mechanism, the sealing detection mechanism comprises a sealing monitoring ring 53 which is detachably connected to the ball valve body 1 close to the flange plate 5 and the outer surface of the pipeline 13, the sealing monitoring ring 53 is provided with a sealing gear cavity 44, the sealing gear cavity 44 is rotatably connected between the end walls of the sealing gear cavity 44, the sealing gear cavity 44 is connected with the power output shaft of the sealing detection motor 24 fixedly installed on the sealing monitoring ring 53, the sealing gear cavity 44 is fixedly connected with a sealing gear 43, the sealing gear 43 is engaged with the annular rack 15, the annular rack 15 is rotatably installed on the end wall of the sealing monitoring ring 53, the annular rack 15 is fixedly connected with an L-shaped frame 14, the L-shaped frame 14 is fixedly connected with a sealing detection probe 23, the sealing detection probe 23 is opposite to the flange plate 5 and the flange plate 6, the sealing detection probe 23 is signal connected with the data transmitter 9, the sealing detection motor 24 is signal connected with the data transmitter 9.

[0048] In operation, the monitoring host transmits a signal to the data transmitter 9, the data transmitter 9 transmits a signal to the sealing detection motor 24, so that the sealing detection motor 24 is started, thereby driving the sealing gear shaft 45 to rotate, thereby driving the sealing gear 43 to rotate, the sealing gear 43 is engaged with the annular rack 15, thereby driving the annular rack 15 to rotate, thereby driving the L-shaped frame 14 to rotate, thereby driving the sealing detection probe 23 to rotate, the sealing detection probe 23 detects the connection between the flange plate 5 and the flange plate 6, and sends the detected signal to the data transmitter 9, the data transmitter 9 transmits to the monitoring host, when the sealing detection probe 23 detects that water seeps between the flange plate 6 and the flange plate 5, it means that the sealing problem needs to be repaired.

[0049] In the specific implementation process of the embodiment, the movement mechanism comprises a movement gear cavity 50 provided on the outer side wall of the movement ring 40, the movement gear cavity 50 is rotatably connected between the end walls of the movement gear cavity 50, the movement gear cavity 50 is rotatably connected with a movement wheel mounting shaft 52, the movement wheel mounting shaft 52 is connected with a movement motor, the movement motor is fixedly installed in the movement ring 40, the movement wheel mounting shaft 52 is fixedly connected with a movement wheel 51, the movement wheel 51 is provided with an elastic anti-skid material, the movement wheel 51 is in contact with the inner side surface of the pipeline 13, and the movement motor is signal connected with the data transmitter 9.

[0050] In operation, the data transmitter 9 sends a signal to the motion motor, so that the motion motor is started, thereby driving the moving wheel mounting shaft 52 to rotate, thereby driving the moving wheel 51 to rotate, and the moving wheel 51 rolls on the inner surface of the pipeline 13 or the ball valve body 1, thereby driving the moving ring 40 to move.

[0051] In the embodiment, a monitoring host is further included, the data transmitter 9 is signal-connected with the monitoring host, and a display screen and an audible and visual alarm device are connected to the monitoring host.

[0052] In the embodiment, the take-up mechanism includes a line wheel cavity 41 arranged in the connecting box 10, a line wheel shaft 28 is rotationally connected between end walls of the line wheel cavity 41, a line wheel 25 is fixedly connected to the outer surface of the line wheel shaft 28, a cable 26 is woundly connected to the outer surface of the line wheel 25, the line wheel 25 is clamped with a spring 27 at the end wall of the line wheel cavity 41, the spring 27 is sleeved on the outer surface of the line wheel shaft 28, the cable 26 is slidingly connected between the line wheel cavity 41 and the bottom wall, the cable 26 is always sealed with the line wheel cavity 41, and the cable 26 is connected with the moving ring 40.

[0053] In operation, the take-up mechanism can provide a pulling force for the cable.

[0054] In the embodiment, a threaded channel 42 is formed through the connecting box 10, a threaded plug 12 is threadedly connected in the threaded channel 42, the threaded plug 12 is sealed with the threaded channel 42, and a handle 11 is fixedly connected to the upper portion of the threaded plug 12.

[0055] In operation, when the corresponding monitoring components need to be replaced, the moving ring 40 is moved to the vicinity of the threaded channel 42, the handle 11 is manually rotated, thereby driving the threaded plug 12 to rotate, so that the threaded plug 12 is withdrawn from the threaded channel 42, thereby opening the threaded channel 42, and the corresponding monitoring components are replaced through the threaded channel 42.

[0056] In the embodiment, a fixed cylinder 3 is fixedly connected to the ball valve body 1, a valve rod 22 is rotationally connected in the fixed cylinder 3, a valve core 55 is fixedly connected to the lower end of the valve rod 22, the valve rod 22 extends into the ball valve body 1, a hand wheel 4 is fixedly connected to the upper portion of the valve rod 22, a latch 2 is inserted into the fixed cylinder 3 and the valve rod 22, and the fixed cylinder 3 is sealed with the valve rod 22.

[0057] When working, the plug 2 is pulled out, the hand wheel 4 is rotated, the valve rod 22 is driven to rotate, the valve core 55 is driven to rotate, and the flow size in the ball valve body 1 is adjusted.

[0058] In the embodiment, the connecting assembly includes the flange plate one 5 fixedly connected with the two side ends of the ball valve body 1 and the end of the pipeline 13, the flange plate one 5 is connected with the flange plate two 6 through the bolt 18 and the nut 19, the flange plate two 6 is fixedly connected with the two side ends of the connecting box 10, and the flange plate two 6 is provided with the sealing gasket 7 between the flange plate one 5.

[0059] When working, the sealing gasket 7 is added between the flange plate one 5 and the flange plate two 6, the bolt 18 is passed through the flange plate one 5 and the flange plate two 6, and the nut 19 is threadedly connected on the bolt 18, so that the flange plate one 5 and the flange plate two 6 are connected.

[0060] As shown in the drawing, Figure 10 In the embodiment, the monitoring host is provided with a control processor, the control processor is provided with a receiving module, an input module, a processing and calculating module, a transmission module, an analysis module, a diagnosis module and an output module, the receiving module and the input module are connected through the transmission module, the input module and the processing and calculating module are connected through the transmission module, the processing and calculating module and the analysis module are connected through the transmission module, the analysis module and the diagnosis module are connected through the transmission module, and the diagnosis module and the output module are connected through the transmission module.

[0061] The receiving module is used for receiving information transmitted by the data transmitter 9 and transmitting the information through the transmission module.

[0062] The input module is used for inputting information received by the data transmitter 9 and transmitting the information to the processing and calculating module through the transmission module.

[0063] The processing and calculating module is used for processing input information and performing corresponding calculation.

[0064] The transmission module is used for transmitting information between modules.

[0065] The analysis module is used for analyzing information after processing and calculation, and performing corresponding analysis and classification division of information, so that information transmitted by the same component is classified.

[0066] The diagnosis module is used for diagnosing the information data after analysis processing, diagnosing whether abnormal data information appears, diagnosing which component sends the abnormal information, and diagnosing and determining the corresponding position;

[0067] The output module is used for outputting the information data after diagnosis.

[0068] Beneficially, the monitoring host is connected with a display screen and an audible and light alarm device.

[0069] Beneficially, the monitoring host has a data classification and time-sharing storage function, the data storage mode adopts a data file or a database, the data storage satisfies a quick query function of data, data query and display time within one year is not more than 5 seconds, and data query and display time within one month is not more than 3 seconds.

[0070] Beneficially, the monitoring host has a real-time data display and historical data query function, the system can display the real-time collected data in a form of a chart, can carry out statistical analysis, trend analysis, comparative analysis and correlation analysis on the stored data, and can display the analysis result in a form of a chart.

[0071] The above is only the preferred embodiment of the present application, and it should be noted that, for those skilled in the art, without departing from the technical principles of the present application, a number of improvements and modifications can be made, and these improvements and modifications should also be considered as the protection scope of the present application.

Claims

1. A pressure pipe monitoring device, characterized by Include: Ball valve body (1), both sides of the ball valve body (1) are connected with connecting box (10) through connecting assembly, one end of the connecting box (10) away from the ball valve body (1) is connected with pipeline (13) through connecting assembly, the inner wall of the pipeline (13) is provided with moving ring (40), the moving ring (40) and the inner wall of the pipeline (13) are provided with movement mechanism to drive the moving ring (40) to move between the pipeline (13), the connecting box (10) and the ball valve body (1); Internal monitoring mechanism, the internal monitoring mechanism is arranged on the moving ring (40) for monitoring the deformation of the inner wall of the pipeline (13); External monitoring mechanism, the external monitoring mechanism is arranged on the outer wall of the pipeline (13), for monitoring the stress deformation of the outer wall of the pipeline (13); Sealing monitoring mechanism, the sealing monitoring mechanism is detachably arranged on the pipeline (13), for monitoring the sealing of the connecting assembly; The connecting box (10) is provided with a take-up mechanism, one end of the cable is wound on the take-up mechanism, and the other end is connected to the moving ring (40), which provides power supply and pulling recovery force for the internal monitoring mechanism; The internal monitoring mechanism comprises a monitoring gear cavity (46) opened in the moving ring (40), the monitoring gear cavity (46) is rotatably connected with a monitoring gear shaft (47), the monitoring gear shaft (47) is connected with a power output shaft of a monitoring motor (49) arranged in the moving ring (40), the monitoring gear shaft (47) is provided with a monitoring gear (48), the monitoring gear (48) is engaged with a monitoring annular rack (35) rotatably installed on the moving ring (40), the monitoring annular rack (35) end wall is fixedly connected with a deformation monitoring probe (39), the monitoring annular rack (35) end wall is connected with a flow monitoring electric push rod (37), the flow monitoring electric push rod (37) is fixedly connected with a flow monitoring sensor (38) at the tail end, the monitoring annular rack (35) end wall is fixedly connected with a mounting block (32), the mounting block (32) end wall is fixedly connected with a stress monitoring electric push rod (33), the stress monitoring electric push rod (33) is fixedly connected with a stress detector (34) at the tail end, the monitoring annular rack (35) end wall is fixedly connected with a fixed block (29), the fixed block (29) end wall is fixedly connected with a water pressure detection electric push rod (30), the water pressure detection electric push rod (30) is fixedly connected with a water pressure monitoring sensor (31) at the tail end, the deformation monitoring probe (39), the flow monitoring sensor (38), the flow monitoring electric push rod (37), the stress monitoring electric push rod (33), the stress detector (34), the water pressure detection electric push rod (30), the water pressure monitoring sensor (31), the monitoring motor (49) and the data transmitter (9) are signal connected; The sealing monitoring mechanism comprises a sealing monitoring ring (53) which is detachably connected to the outer surface of the pipeline (13), a sealing gear cavity (44) is arranged on the sealing monitoring ring (53), a sealing gear shaft (45) is rotatably connected between the end walls of the sealing gear cavity (44), the sealing gear shaft (45) is connected with a sealing detection motor (24) which is fixedly installed on the sealing monitoring ring (53), a sealing gear (43) is fixedly connected to the outer surface of the sealing gear shaft (45), the sealing gear (43) is engaged with an annular rack (15), the annular rack (15) is rotatably installed on the end wall of the sealing monitoring ring (53), an L-shaped frame (14) is fixedly connected to the end wall of the annular rack (15), a sealing detection probe (23) is fixedly connected to the lower part of the L-shaped frame (14), the sealing detection probe (23) is opposite to the connecting assembly, the sealing detection probe (23) is signal connected with the data transmitter (9), and the sealing detection motor (24) is signal connected with the data transmitter (9). The movement mechanism comprises a movement gear cavity (50) arranged on the outer side wall of the movement ring (40), a movement wheel mounting shaft (52) is rotatably connected between the end walls of the movement gear cavity (50), the movement wheel mounting shaft (52) is connected with a movement motor, the movement motor is fixedly installed in the movement ring (40), a movement wheel (51) is fixedly connected to the outer surface of the movement wheel mounting shaft (52), the outer surface of the movement wheel (51) is provided with elastic anti-skid material, the movement wheel (51) is in contact with the inner side surface of the pipeline (13), and the movement motor is signal connected with the data transmitter (9).

2. The device for monitoring penstocks according to claim 1, characterized in that, The external monitoring mechanism comprises an annular frame (16) which is sleeved on the outer surface of the pipeline (13), a plurality of threaded rods (54) are threadedly connected through the annular frame (16), a cross rod (17) is connected to the top of the threaded rod (54), a groove clamp plate (20) is rotatably connected to the bottom of the threaded rod (54), a stress deformation monitor (21) is installed on the inner side of the lower surface of the groove clamp plate (20), and the stress deformation monitor (21) is signal connected with the data transmitter (9).

3. A device for monitoring a penstock according to any one of claims 1-2, characterized in that, The monitoring host is further arranged, the data transmitter (9) is signal connected with the monitoring host, and a display screen and an audible and visual alarm device are connected to the monitoring host.

4. The device for monitoring penstocks according to claim 1, characterized in that, The take-up mechanism comprises a line wheel cavity (41) arranged in the connecting box (10), a line wheel shaft (28) is rotatably connected between the end walls of the line wheel cavity (41), a line wheel (25) is fixedly connected to the outer surface of the line wheel shaft (28), a cable (26) is wound and connected to the outer surface of the line wheel (25), the line wheel (25) is clamped with a spring (27) on the end wall of the line wheel cavity (41), the spring (27) is sleeved on the outer surface of the line wheel shaft (28), the cable (26) is slidably connected through the bottom wall of the line wheel cavity (41), the cable (26) is always sealed between the line wheel cavity (41), and the cable (26) is connected with the movement ring (40).

5. The device for monitoring penstocks according to claim 1, characterized in that, The connecting box (10) is provided with a threaded channel (42) penetratingly processed on it, a threaded plug (12) is threadedly connected in the threaded channel (42), the threaded plug (12) is sealed with the threaded channel (42), and a handle (11) is fixedly connected on the upper portion of the threaded plug (12).

6. The device for monitoring penstocks according to claim 1, characterized in that, The ball valve body (1) is fixedly connected with a fixed cylinder (3), the fixed cylinder (3) is rotatably connected with a valve rod (22), the lower end of the valve rod (22) is fixedly connected with a valve core (55), the valve rod (22) extends into the ball valve body (1), the upper portion of the valve rod (22) is fixedly connected with a hand wheel (4), a latch (2) is inserted between the fixed cylinder (3) and the valve rod (22), and the fixed cylinder (3) and the valve rod (22) are sealed.

7. The device for monitoring penstocks according to claim 1, characterized in that, The connecting assembly comprises flange plates I (5) fixedly connected with the pipe (13) at both ends of the ball valve body (1), the flange plates I (5) and flange plates II (6) are connected through bolts (18) and nuts (19), the flange plates II (6) are fixedly connected with both ends of the connecting box (10), and sealing gaskets (7) are arranged between the flange plates II (6) and the flange plates I (5).

Citation Information

Patent Citations

  • Pressure pipeline wall thickness detection flaw detection device

    CN214893181U

  • Natural gas pipeline corrosion monitoring device

    CN219473082U