Thickness sensor
By designing a thickness sensor, using a main frame, a detachable detection base and a magnetic detection group, the problems of large measurement errors and difficult equipment in the prior art are solved, and a more stable detection and simplified maintenance process is achieved.
Patent Information
- Application Number
- CN202411786820.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2045-01-07
AI Technical Summary
The existing thickness sensors are simple to detect during measurement, and are affected by the accuracy of magnetic probes, resulting in large measurement errors, and high equipment integration, making it difficult to disassemble and repair.
A thickness sensor is designed, using a structure that combines the base, back plate and top plate of the main frame, and a detachable detection base and magnetic detection group are installed. The average value is obtained through multiple detections to reduce errors, and the rotation operation of the magnetic detection group is controlled through the drive parts.
Reduce a single measurement error through multiple detections and average values, realize stable inspection of items, and simplify the maintenance process through detachable design, improving the stability and integrity of the equipment.
Smart Images

Figure CN119594838A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of thickness sensors, and in particular to a thickness sensor. Background Art
[0002] Thickness sensors are devices used to measure the thickness of materials or objects. They are widely used in industrial production, scientific research and daily life. There are many types of thickness sensors, including ultrasonic sensors, magnetic sensors, optical sensors, eddy current sensors and X-ray sensors, etc. Magnetic thickness sensors are mainly used to measure the thickness of non-magnetic coatings on magnetic substrates.
[0003] The existing Chinese patent with publication number CN207515707U discloses a magnetic thickness sensor, including a carrying plate for carrying a magnetic conductive substrate, a magnetic probe opposite to the carrying plate and spaced apart to form a transmission channel, and a detection circuit connected to the magnetic probe to detect the magnitude of the magnetic attraction between the magnetic probe and the magnetic conductive substrate during the process of the magnetic conductive substrate passing through the transmission channel; the magnetic thickness sensor also includes a first substrate, the magnetic probe includes a first magnetic probe and a second magnetic probe adjacent to the first magnetic probe and spaced apart on the setting surface of the first substrate.
[0004] Regarding the above-mentioned related technologies, it is found that the existing thickness sensors have a simple detection method when used for measurement. During the test, they are affected by the accuracy of the magnetic probe itself and factors such as measurement mismeasurement, which will lead to large errors in the measured results. In addition, the existing thickness sensors are highly integrated when used and are not easy to disassemble and repair. Summary of the invention
[0005] The present invention solves the problems in the related art and proposes a thickness sensor to achieve the goal of reducing the influence of detection errors caused by a single magnetic probe and increasing the difficulty of maintenance.
[0006] In order to solve the above technical problems, the present invention is implemented through the following technical solutions: a thickness sensor, including a main frame, the main frame including a base, a back plate and a top plate, the back plate is vertically installed on the rear end face of the base, the top plate is fixedly installed on the front end face of the base, and the top plate is arranged parallel to the base, the upper end face of the base is installed with a magnetic conductive substrate, the magnetic conductive substrate is fixedly connected to the base, a detection base is detachably installed in the top plate, a magnetic detection group is installed on the lower end face of the detection base, the magnetic detection group is rotatably connected to the detection base, and a driving member for adjusting the angle of the magnetic detection group is installed on the detection base, and a wiring assembly connected to the magnetic detection group and the driving member is fixedly installed on the outer side face of the back plate.
[0007] By adopting the above technical scheme, the main device frame is designed to be a structure in which the base, back plate and top plate cooperate with each other. When it is easy to use, the base and the top plate can be supported in parallel by the back plate, so that the object to be tested can be placed between the base and the top plate during testing, and it can be stably detected when it is easy to use. At the same time, a magnetic substrate is installed on the upper end face of the base, and it can be used for magnetic detection in cooperation with the magnetic detection group above when it is convenient to use. During detection, the object to be tested needs to be placed on the magnetic substrate, and the magnetic substrate and the magnetic detection group are arranged on both sides of the object to be tested, so that stable detection of the object can be achieved through magnetic changes. At the same time, a detachable detection base is installed in the top plate, and it can be used through the detection base when it is easy to use. The magnetic detection group and the drive component are installed so that the detection base can be plugged into the top plate for detection, thereby ensuring that the magnetic detection group and the drive component can be used stably, and the detection base can be removed when maintenance is needed, so as to facilitate the maintenance of the magnetic detection group and the drive component. The setting of the magnetic detection group can ensure automatic multiple detection of objects, and ensure that the single measurement error is reduced by averaging multiple detections. The setting of the drive component can control the magnetic detection group to rotate stably in sequence, so as to achieve the purpose of automatic rotation detection of the magnetic detection group. By fixing the wiring assembly on the outer surface of the back plate, the magnetic detection group and the drive component can be conveniently connected to the external control device and power supply device, so as to ensure that the equipment can be used stably.
[0008] As a preferred solution, the back plate includes a vertical plate portion and a support bracket of the detection base, the support bracket is installed on the front end surface of the vertical plate portion, and the support bracket and the vertical plate portion are integrally formed.
[0009] By adopting the above technical solution, by designing the back plate into a structure that cooperates with the vertical plate part and the supporting bracket, the top plate and the base can be connected by the vertical plate part for convenient use, ensuring that the top plate and the base can be used parallel to each other with a determined size, and at the same time, by fixing the supporting bracket on the inner side surface of the vertical plate part, it is convenient to install the detection base on the top plate, and then the detection base can be auxiliary supported by the supporting bracket, which can greatly increase the stability of the equipment. At the same time, the mutual support method can increase the integrity of the equipment and reduce the shaking during operation.
[0010] As a preferred embodiment, the lower end surface of the top plate is provided with a first storage groove and a second storage groove, the first storage groove is installed with a flip-open lighting component, the upper end surface of the top plate is provided with a positioning groove for installing a wiring component, and the positioning groove is connected to the second storage groove.
[0011] By adopting the above technical solution, a first storage groove and a second storage groove are opened on the lower end surface of the top plate, and the first storage groove is used to facilitate the installation of the lighting component. When the lighting component is needed, it can be flipped out, and when not in use, the lighting component can be flipped and stored in the first storage groove. It is very flexible to use. At the same time, the second storage groove is provided to facilitate the positioning and installation of the detection base, ensuring that after the detection base is fully inserted into the second storage groove, the magnetic detection group can be installed in the corresponding detection position for use.
[0012] As a preferred embodiment, the lighting assembly includes an angle light board and lighting lamp beads. The angle light board is rotatably mounted on the top plate. The lighting lamp beads are evenly fixed on one side of the angle light board. A synchronous turntable is fixedly mounted on the middle of the angle light board away from the lighting lamp beads.
[0013] By adopting the above technical solution, by designing the lighting component into a structure in which an angle light board and lighting lamp beads are matched, the angle light board can be rotated and installed on the top plate when it is easy to use, and then the lighting lamp beads can be evenly installed on the angle light board. In this way, when needed, the illumination angle of the lighting lamp beads can be adjusted by flipping the angle light board, which is convenient for auxiliary lighting during the detection process and easy to increase safety during operation. At the same time, by fixing the synchronization turntable on the angle light board, the use angle of the angle light board can be locked by the synchronization turntable when it is convenient to use.
[0014] As a preferred embodiment, a side groove is provided on the side of the top plate, and a clamping assembly is fixedly installed in the side groove. The clamping assembly includes a positioning frame and an elastic clamping plate clamped on both sides of the synchronous turntable. The elastic clamping plate is symmetrically installed in the positioning frame, and the elastic clamping plate is slidably connected to the positioning frame. A supporting spring is also fixedly installed between the elastic clamping plate and the positioning frame, and external ear plates connected to the top plate are symmetrically arranged on both sides of the positioning frame.
[0015] By adopting the above technical scheme, by opening a side groove on the side of the top plate, it is convenient to fix and install the clamping component through the side groove, and the clamping component is designed to be a structure that cooperates with a positioning frame and an elastic clamping plate. When it is easy to use, it can be clamped on both sides of the synchronous turntable by two elastic clamping plates. At the same time, by fixing and installing a supporting spring between the elastic clamping plate and the positioning frame, it is convenient to stably clamp the elastic clamping plate on the synchronous turntable through the supporting spring, and then the synchronous turntable can be clamped and locked through the elastic clamping plate, ensuring that the angle light board will not flip over by itself without external force, so that the lighting component can be used for illumination at a certain angle.
[0016] As a preferred solution, the upper end surface of the magnetic conductive substrate is provided with a center positioning scale, and an infrared receiver is also installed on the surface of the magnetic conductive substrate, and the infrared receiver is embedded and fixed in the magnetic conductive substrate.
[0017] By adopting the above technical solution, a center positioning scale is set on the upper end surface of the magnetic substrate, so that the placement position of the object to be tested can be quickly determined when placing it. At the same time, an infrared receiver is installed on the magnetic substrate to facilitate auxiliary positioning.
[0018] As a preferred embodiment, the detection base includes a seat top shell and a rear plate seat, the top shell is plugged into the second storage groove, the rear plate seat is installed on the rear end surface of the seat top shell, and the rear plate seat is fixedly connected to the seat top shell, a handle frame is provided on the front end surface of the seat top shell, and positioning strips are provided on both sides of the seat top shell, the handle frame and the positioning strips are both fixedly connected to the seat top shell, and a wiring socket corresponding to the wiring assembly is also fixedly installed on the upper end of the seat top shell.
[0019] By adopting the above technical scheme, by designing the detection base into a structure in which the seat top shell and the rear plate seat cooperate, the magnetic detection group can be installed through the top shell when it is easy to use, and the driving member can be installed through the rear plate seat, so that the relative position of the driving member and the magnetic detection group can be determined, and it is easier to control the magnetic detection group to rotate through the driving member, and by fixing the handle frame on the front end surface of the seat top shell, it is convenient to better operate the detection base when taking it out and putting it in the second storage groove, and by arranging positioning strips on both sides of the seat top shell, it is ensured that the seat top shell can be stably engaged in the second storage groove through the positioning strips on both sides during use, thereby ensuring the stability of the installation, and by fixing the wiring socket on the upper end of the seat top shell, the wiring assembly can be plugged in and connected through the setting of the wiring socket, which is very convenient to operate.
[0020] As a preferred embodiment, the magnetic detection group includes a positioning turntable, a suspension shaft and a magnetic probe. The lower end surface of the positioning turntable is fixedly mounted with an infrared transmitter corresponding to the infrared receiver. The suspension shaft is fixedly mounted at the center of the upper end surface of the positioning turntable, and the suspension shaft is rotatably mounted on the top shell of the seat. The magnetic probe is evenly mounted on the lower end surface of the positioning turntable along the circumferential direction of the positioning turntable, and the magnetic probe is fixedly connected to the positioning turntable.
[0021] By adopting the above technical solution, by designing the magnetic detection group into a structure in which a positioning turntable, a suspension shaft and a magnetic probe cooperate, the positioning turntable can be rotated by the suspension shaft to install the lower end surface on the seat top shell when it is easy to use, and at the same time, by evenly arranging the magnetic probes on the lower end surface of the positioning turntable, it is convenient to use by using a plurality of magnetic probes for multiple measurements, and the magnetic probe used for each measurement is just above the center point of the magnetic conductive substrate, so that it is convenient to place the objects to be detected.
[0022] As a preferred solution, the driving member includes a motor, a pulley and a transmission belt. The motor is fixedly mounted on the rear plate seat, the pulley is fixedly mounted on the output end of the motor, and the pulley is connected to the suspension shaft through the transmission belt.
[0023] By adopting the above technical solution, and designing the driving part into a structure in which a motor, a pulley and a transmission belt cooperate, the motor can drive the suspension shaft to rotate synchronously through the pulley and the transmission belt when it is easy to use, and then change the overall use angle of the magnetic detection group through the suspension shaft.
[0024] As a preferred embodiment, the wiring assembly includes a socket shell, a bent cable and a plug-in head connected to the cable socket. The socket shell is fixedly mounted on the rear end face of the back panel, the plug-in head is connected to the socket shell through the bent cable, and a holding frame group is fixedly mounted on the upper end face of the plug-in head.
[0025] By adopting the above technical solution, by designing the wiring assembly into a structure that matches a seat shell, a bent cable and a socket head, the bent cable can be installed through the seat shell when it is easy to use, ensuring that the socket head can be connected to an external control device and a power supply device through the bent cable when in use, and then when the socket head is inserted into the cable socket, it can transmit power and control signals.
[0026] Compared with the prior art, the beneficial effects of the present invention are as follows: the present application designs the main device frame into a structure in which a base, a back plate and a top plate cooperate with each other, and at the same time, a magnetic substrate is arranged on the base, so that the detection position of the object can be easily determined through the center positioning scale on the magnetic substrate during detection, and at the same time, a detachable detection base is installed through the top plate, and the magnetic detection group and the driving component are integrated and installed on the detection base, which is easy to quickly install and disassemble for maintenance, and the several magnetic probes on the magnetic detection group can increase the detection accuracy by averaging multiple groups when facilitating the detection of objects, and calibration can be carried out by combining an infrared transmitter and an infrared receiver before each maintenance, thereby further reducing the detection error of the sensor. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 yes Figure 1 a front view of the device shown;
[0029] Figure 3 yes Figure 1 A three-dimensional diagram of the device shown without the detection base, magnetic detection group and driving member installed;
[0030] Figure 4 yes Figure 3 a side view of the device shown;
[0031] Figure 5 The detection base, magnetic detection group and driving member in the embodiment of the present invention are matched with each other in a three-dimensional manner. Figure 1 ;
[0032] Figure 6 The detection base, magnetic detection group and driving member in the embodiment of the present invention are matched with each other in a three-dimensional manner. Figure 2 ;
[0033] Figure 7 yes Figure 5 a side view of the device shown;
[0034] Figure 8 is a three-dimensional diagram of a clamping assembly in an embodiment of the present invention;
[0035] Fig. 9 yes Figure 8 Side view of the device shown.
[0036] In the figure: 1. Main frame; 11. Base; 12. Back plate; 121. Vertical plate; 122. Support platform; 13. Top plate; 131. First storage slot; 132. Second storage slot; 133. Positioning slot; 134. Side slot; 14. Lighting assembly; 141. Angle lamp board; 142. Lighting lamp beads; 143. Synchronous turntable; 15. Clamping assembly; 151. Positioning frame; 152. Elastic clamp; 153. Support spring; 154. External ear plate; 2. Magnetic substrate; 21. Center positioning scale; 22, infrared receiver; 3, detection base; 31, seat top shell; 311, handle frame; 312, positioning card strip; 313, cable socket; 32, rear plate seat; 4, magnetic detection group; 41, positioning turntable; 42, suspension shaft; 43, magnetic probe; 44, infrared transmitter; 5, driving part; 51, motor; 52, pulley; 53, transmission belt; 6, wiring assembly; 61, seat shell; 62, bending cable; 63, plug head; 64, holding frame group. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0039] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0040] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0041] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0042] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0043] Reference Figure 1 , Figure 2 and Figure 3As shown, a thickness sensor includes a main frame 1, which includes a base 11, a back plate 12 and a top plate 13. The back plate 12 is vertically installed on the rear end surface of the base 11, and the top plate 13 is fixedly installed on the front end surface of the base 11, and the top plate 13 is arranged parallel to the base 11. A magnetic conductive substrate 2 is installed on the upper end surface of the base 11, and the magnetic conductive substrate 2 is fixedly connected to the base 11. A detection base 3 is detachably installed in the top plate 13, and a magnetic detection group 4 is installed on the lower end surface of the detection base 3. The magnetic detection group 4 is rotatably connected to the detection base 3, and a driving member 5 for adjusting the angle of the magnetic detection group 4 is installed on the detection base 3. A wiring assembly 6 connected to the magnetic detection group 4 and the driving member 5 is fixedly installed on the outer side surface of the back plate 12. By designing the main device frame 1 into a structure in which the base 11, the back plate 12 and the top plate 13 cooperate with each other, the base 11 and the top plate 13 can be supported in parallel by the back plate 12 when it is easy to use, so that the object to be tested can be placed between the base 11 and the top plate 13 during testing, and it can be stably detected and used when it is easy to use. At the same time, by installing a magnetic conductive substrate 2 on the upper end surface of the base 11, it can be used for magnetic detection in cooperation with the magnetic detection group 4 above when it is convenient to use. During detection, the object to be tested needs to be placed on the magnetic conductive substrate 2. By arranging the magnetic conductive substrate 2 and the magnetic detection group 4 on both sides of the object to be tested, stable detection of the object can be achieved through magnetic changes. At the same time, by installing a detachable detection base 3 in the top plate 13, it can be used for detection through the detection base 3 when it is easy to use. The magnetic detection group 4 and the driving member 5 are installed in a row, so that the detection base 3 can be plugged and installed in the top plate 13 for convenient detection, thereby ensuring that the magnetic detection group 4 and the driving member 5 can be used stably, and when maintenance is needed, the detection base 3 can be removed, so as to facilitate the maintenance of the magnetic detection group 4 and the driving member 5. The setting of the magnetic detection group 4 can ensure that the objects are automatically detected multiple times, and the single measurement error can be reduced by averaging multiple detections. The setting of the driving member 5 can control the magnetic detection group 4 to rotate stably in sequence, so as to achieve the purpose of automatic rotation detection of the magnetic detection group 4. By fixing the wiring assembly 6 on the outer surface of the back plate 12, the magnetic detection group 4 and the driving member 5 can be conveniently connected to the external control device and power supply device, so as to ensure that the equipment can be used stably.
[0044] Reference Figure 3 and Figure 4As shown, the back plate 12 includes a vertical plate portion 121 and a support bracket 122 of the detection base 3, and the support bracket 122 is installed on the front end surface of the vertical plate portion 121, and the support bracket 122 is integrally formed with the vertical plate portion 121. By designing the back plate 12 into a structure in which the vertical plate portion 121 and the support bracket 122 cooperate, the top plate 13 and the base 11 can be connected through the vertical plate portion 121 for convenient use, ensuring that the top plate 13 and the base 11 can be used parallel to each other in a determined size, and at the same time, by fixing the support bracket 122 on the inner side surface of the vertical plate portion 121, it is convenient to install the detection base 3 on the top plate 13, and then the detection base 3 can be auxiliary supported by the support bracket 122, thereby greatly increasing the stability of the equipment, and at the same time, the mutual support method can increase the integrity of the equipment and reduce the shaking during operation. The lower end surface of the top plate 13 is provided with a first receiving groove 131 and a second receiving groove 132, and the upper end surface of the top plate 13 is provided with a positioning groove 133 for installing the wiring assembly 6, and the positioning groove 133 is connected to the second receiving groove 132. By providing the first receiving groove 131 and the second receiving groove 132 on the lower end surface of the top plate 13, the lighting assembly 14 can be conveniently installed through the first receiving groove 131, and the lighting assembly 14 can be turned out when needed, and can be turned over and stored in the first receiving groove 131 when not in use, which is very flexible to use. At the same time, the second receiving groove 132 is provided to facilitate the positioning and installation of the detection base 3, and ensure that the detection base 3 is fully inserted into the second receiving groove 132, so that the magnetic detection group 4 can be used at the corresponding detection position when it is installed.
[0045] Reference Figure 1 and Figure 3 As shown, the upper end surface of the magnetic substrate 2 is provided with a center positioning scale 21, and an infrared receiver 22 is also installed on the magnetic substrate 2, and the infrared receiver 22 is embedded and fixed in the magnetic substrate 2. By providing the center positioning scale 21 on the upper end surface of the magnetic substrate 2, it is convenient to quickly determine the placement position when placing the object to be tested, and by installing the infrared receiver 22 on the magnetic substrate 2, it is convenient to use auxiliary positioning.
[0046] Reference Figure 2 , Figure 5 and Figure 6As shown, the detection base 3 includes a seat top shell 31 and a rear plate seat 32, the top shell is plugged into and installed in the second storage groove 132, the rear plate seat 32 is installed on the rear end surface of the seat top shell 31, and the rear plate seat 32 is fixedly connected to the seat top shell 31, a handle frame 311 is provided on the front end surface of the seat top shell 31, and positioning strips 312 are provided on both sides of the seat top shell 31, the handle frame 311 and the positioning strips 312 are both fixedly connected to the seat top shell 31, and a wiring socket 313 corresponding to the wiring assembly 6 is also fixedly installed on the upper end of the seat top shell 31. The detection base 3 is designed to be a structure that matches the seat top shell 31 and the rear plate seat 32, so that the magnetic detection group 4 can be installed through the top shell when it is easy to use, and the driving member 5 can be installed through the rear plate seat 32, so that the relative position of the driving member 5 and the magnetic detection group 4 can be determined, and it is easier to control the magnetic detection group 4 to rotate through the driving member 5, and the handle frame 311 is fixedly installed on the front end surface of the seat top shell 31, so that it is convenient to operate the detection base 3 when taking it out from the second storage groove 132, and positioning strips 312 are provided on both sides of the seat top shell 31, so that when in use, the seat top shell 31 can be stably engaged in the second storage groove 132 through the positioning strips 312 on both sides, so as to ensure the stability of installation, and the wiring socket 313 is fixedly installed on the upper end of the seat top shell 31, and the wiring socket 313 is provided to facilitate the plug-in connection of the wiring assembly 6, which is very convenient to operate.
[0047] Reference Figure 2 and Figure 7 As shown, the magnetic detection group 4 includes a positioning turntable 41, a suspension shaft 42 and a magnetic probe 43. The lower end surface of the positioning turntable 41 is fixedly mounted with an infrared transmitter 44 corresponding to the infrared receiver 22. The suspension shaft 42 is fixedly mounted at the center of the upper end surface of the positioning turntable 41, and the suspension shaft 42 is rotatably mounted on the seat top shell 31. The magnetic probe 43 is evenly mounted on the lower end surface of the positioning turntable 41 along the circumferential direction of the positioning turntable 41, and the magnetic probe 43 is fixedly connected to the positioning turntable 41. By designing the magnetic detection group 4 into a structure in which a positioning turntable 41, a suspension shaft 42 and a magnetic probe 43 cooperate, the positioning turntable can be rotated by the suspension shaft 42 when it is easy to use. The lower end surface of the seat top shell 31 is installed, and at the same time, the magnetic probes 43 are evenly arranged on the lower end surface of the positioning turntable 41. In this way, when it is convenient to use, multiple magnetic probes 43 can be used for multiple measurements. The magnetic probe 43 used for each measurement is just above the center point of the magnetic conductive substrate 2, which is convenient for placing the items to be detected.
[0048] Reference Figure 5As shown, the driving member 5 includes a motor 51, a pulley 52 and a transmission belt 53. The motor 51 is fixedly mounted on the rear plate base 32, the pulley 52 is fixedly mounted on the output end of the motor 51, and the pulley 52 is connected to the suspension shaft 42 through the transmission belt 53. By designing the driving member 5 as a structure in which the motor 51, the pulley 52 and the transmission belt 53 cooperate, when it is easy to use, the motor 51 can drive the suspension shaft 42 to rotate synchronously through the pulley 52 and the transmission belt 53, and then change the overall use angle of the magnetic detection group 4 through the suspension shaft 42.
[0049] Reference Figure 1 and Figure 4 As shown, the wiring assembly 6 includes a base shell 61, a bent cable 62, and a plug-in head 63 connected to the cable socket 313. The base shell 61 is fixedly mounted on the rear end surface of the back plate 12, and the plug-in head 63 is connected to the base shell 61 through the bent cable 62, and a holding frame group 64 is fixedly mounted on the upper end surface of the plug-in head 63. By designing the wiring assembly 6 into a structure in which the base shell 61, the bent cable 62, and the plug-in head 63 cooperate, the bent cable 62 can be installed through the base shell 61 when it is easy to use, ensuring that the plug-in head 63 can be connected to the external control device and power supply device through the bent cable 62 when in use, and then when the plug-in head 63 is inserted into the cable socket 313, it can transmit power and control signals for use.
[0050] Example 2
[0051] Reference Figure 1 and Figure 2As shown, a thickness sensor includes a main frame 1, the main frame 1 includes a base 11, a back plate 12 and a top plate 13, the back plate 12 is vertically mounted on the rear end surface of the base 11, the top plate 13 is fixedly mounted on the front end surface of the base 11, and the top plate 13 is arranged parallel to the base 11, and the lower end surface of the top plate 13 is provided with a first receiving groove 131 and a second receiving groove 132, and a lighting assembly 14 that can be flipped and opened is installed in the first receiving groove 131. The lighting assembly 14 includes an angle light board 141 and lighting lamp beads 142, the angle light board 141 is rotatably mounted on the top plate 13, the lighting lamp beads 142 are evenly fixed on one side of the angle light board 141, and a synchronous turntable 143 is fixedly mounted in the middle of the angle light board 141 away from the lighting lamp beads 142. By designing the lighting component 14 into a structure in which an angle light board 141 and lighting lamp beads 142 cooperate with each other, the angle light board 141 can be used to rotate and install it on the top plate 13 for easy use, and then the lighting lamp beads 142 can be evenly installed on the angle light board 141. In this way, when it is needed, the illumination angle of the lighting lamp beads 142 can be adjusted by flipping the angle light board 141, which is convenient for auxiliary lighting during the detection process and easy to increase safety during operation. At the same time, by fixing the synchronization turntable 143 on the angle light board 141, the synchronization turntable 143 can be used to lock the use angle of the angle light board 141 for convenient use.
[0052] Example 3
[0053] Reference Figure 1 , Figure 8 and Fig. 9As shown, a thickness sensor includes a main frame 1, the main frame 1 includes a base 11, a back plate 12 and a top plate 13, the back plate 12 is vertically mounted on the rear end surface of the base 11, the top plate 13 is fixedly mounted on the front end surface of the base 11, and the top plate 13 is arranged parallel to the base 11. A side groove 134 is provided on the side of the top plate 13, a clamping assembly 15 is fixedly mounted in the side groove 134, the clamping assembly 15 includes a positioning frame 151 and an elastic clamping plate 152 clamped on both sides of a synchronous rotating disk 143, the elastic clamping plate 152 is symmetrically mounted in the positioning frame 151, and the elastic clamping plate 152 is slidably connected to the positioning frame 151, a supporting spring 153 is also fixedly mounted between the elastic clamping plate 152 and the positioning frame 151, and external ear plates 154 connected to the top plate 13 are symmetrically arranged on both sides of the positioning frame 151. By opening a side groove 134 on the side of the top plate 13, it is convenient to fix and install the clamping assembly 15 through the side groove 134, and the clamping assembly 15 is designed to be a structure that matches the positioning frame 151 and the elastic clamping plate 152. When it is easy to use, it can be clamped on both sides of the synchronous turntable 143 by the two elastic clamping plates 152. At the same time, by fixing the supporting spring 153 between the elastic clamping plate 152 and the positioning frame 151, it is convenient to stably clamp the elastic clamping plate 152 on the synchronous turntable 143 through the supporting spring 153, and then the synchronous turntable 143 can be clamped and locked through the elastic clamping plate 152, ensuring that the angle light board 141 will not flip over by itself without external force, so that the lighting assembly 14 can be used for illumination at a certain angle.
[0054] In this embodiment, during actual measurement, the detection base 3 is directly inserted into the second storage slot 132 of the main frame, and then the socket head 63 of the wiring assembly 6 is inserted through the top plate 13 into the wiring socket 313 for connection and use. Testing and correction are required before use. The handle frame 311 is started to drive the magnetic detection group 4 to rotate. When the infrared receiver 22 receives the signal from the infrared transmitter 44, it stops rotating and sets the position as the initial position. The magnetic probe 43 on the magnetic detection group 4 is used for detection. The detection data is transmitted to the system through the wiring assembly 6, and then the magnetic detection group 4 is driven to rotate by the handle frame 311, and the next magnetic probe 43 is used for detection. The data after the detection of all magnetic probes 43 is averaged and displayed on the display as the final detection result. When the equipment needs to be repaired, the socket head 63 of the wiring assembly 6 is first removed from the positioning slot 133, and then the handle frame 311 can be held to remove the detection base 3 from the second storage slot 132, so as to facilitate the maintenance of the magnetic detection group 4 and the driving component 5 on the detection base 3.
[0055] The above are preferred implementation modes of the present invention. Those skilled in the art to which the present invention belongs can also change and modify the above implementation modes. Therefore, the present invention is not limited to the above specific implementation modes. Any obvious improvements, substitutions or modifications made by those skilled in the art on the basis of the present invention belong to the protection scope of the present invention.
Claims
1. A thickness sensor, comprising a main frame (1), characterized in that: The main device frame (1) comprises a base (11), a back plate (12) and a top plate (13); the back plate (12) is vertically mounted on the rear end surface of the base (11); the top plate (13) is fixedly mounted on the front end surface of the base (11), and the top plate (13) is arranged parallel to the base (11); a magnetic conductive substrate (2) is mounted on the upper end surface of the base (11); the magnetic conductive substrate (2) is fixedly connected to the base (11); a detection base (3) is detachably mounted in the top plate (13); a magnetic detection group (4) is mounted on the lower end surface of the detection base (3); the magnetic detection group (4) is rotatably connected to the detection base (3); and a driving member (5) for adjusting the angle of the magnetic detection group (4) is mounted on the detection base (3); and a wiring assembly (6) connected to the magnetic detection group (4) and the driving member (5) is fixedly mounted on the outer side surface of the back plate (12).
2. A thickness sensor according to claim 1, characterized in that: The back plate (12) comprises a vertical plate portion (121) and a support platform (122) of the detection base (3); the support platform (122) is installed on the front end surface of the vertical plate portion (121), and the support platform (122) and the vertical plate portion (121) are integrally formed.
3. A thickness sensor according to claim 2, characterized in that: The lower end surface of the top plate (13) is provided with a first receiving groove (131) and a second receiving groove (132); a lighting assembly (14) that can be flipped open is installed in the first receiving groove (131); the upper end surface of the top plate (13) is provided with a positioning groove (133) for installing a wiring assembly (6); the positioning groove (133) is communicated with the second receiving groove (132).
4. A thickness sensor according to claim 3, characterized in that: The lighting assembly (14) comprises an angle light board (141) and lighting lamp beads (142); the angle light board (141) is rotatably mounted on the top board (13); the lighting lamp beads (142) are evenly fixed on one side of the angle light board (141); and a synchronous turntable (143) is fixedly mounted on the middle of the side of the angle light board (141) away from the lighting lamp beads (142).
5. A thickness sensor according to claim 4, characterized in that: A side groove (134) is provided on the side of the top plate (13), a clamping assembly (15) is fixedly installed in the side groove (134), the clamping assembly (15) comprises a positioning frame (151) and an elastic clamping plate (152) clamped on both sides of the synchronous rotating disk (143), the elastic clamping plate (152) is symmetrically installed in the positioning frame (151), and the elastic clamping plate (152) is slidably connected to the positioning frame (151), a supporting spring (153) is also fixedly installed between the elastic clamping plate (152) and the positioning frame (151), and external ear plates (154) connected to the top plate (13) are symmetrically arranged on both sides of the positioning frame (151).
6. A thickness sensor according to claim 5, characterized in that: The upper end surface of the magnetic conductive substrate (2) is provided with a center positioning scale (21), and an infrared receiver (22) is also installed on the magnetic conductive substrate (2), and the infrared receiver (22) is embedded and fixed in the magnetic conductive substrate (2).
7. A thickness sensor according to claim 6, characterized in that: The detection base (3) comprises a seat top shell (31) and a rear plate seat (32); the seat top shell (31) is plugged and installed in the second storage groove (132); the rear plate seat (32) is installed on the rear end surface of the seat top shell (31), and the rear plate seat (32) is fixedly connected to the seat top shell (31); the front end surface of the seat top shell (31) is provided with a handle frame (311), and both sides of the seat top shell (31) are provided with positioning strips (312); the handle frame (311) and the positioning strips (312) are both fixedly connected to the seat top shell (31); and the upper end of the seat top shell (31) is also fixedly installed with a wiring socket (313) corresponding to the wiring assembly (6).
8. A thickness sensor according to claim 7, characterized in that: The magnetic force detection group (4) comprises a positioning turntable (41), a suspension shaft (42) and a magnetic probe (43); an infrared transmitter (44) corresponding to the infrared receiver (22) is fixedly mounted on the lower end surface of the positioning turntable (41); the suspension shaft (42) is fixedly mounted at the center of the upper end surface of the positioning turntable (41), and the suspension shaft (42) is rotatably mounted on the seat top shell (31); the magnetic probe (43) is evenly mounted on the lower end surface of the positioning turntable (41) along the circumferential direction of the positioning turntable (41), and the magnetic probe (43) is fixedly connected to the positioning turntable (41).
9. A thickness sensor according to claim 8, characterized in that: The driving member (5) comprises a motor (51), a pulley (52) and a transmission belt (53); the motor (51) is fixedly mounted on the rear plate seat (32); the pulley (52) is fixedly mounted on the output end of the motor (51); and the pulley (52) is connected to the suspension shaft (42) via the transmission belt (53).
10. A thickness sensor according to claim 9, characterized in that: The wiring assembly (6) comprises a seat shell (61), a bent cable (62) and a plug-in head (63) connected to the cable socket (313); the seat shell (61) is fixedly mounted on the rear end surface of the back plate (12); the plug-in head (63) is connected to the seat shell (61) via the bent cable (62); and a holding frame assembly (64) is fixedly mounted on the upper end surface of the plug-in head (63).
Citation Information
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