A thickness sensor

By designing the main frame structure and the thickness sensor of the detachable detection base, the existing sensors have large errors and are not easy to disassemble and repair, achieving high accuracy and ease of use, and facilitating inspection results.

CN119594838BActive Publication Date: 2025-07-11SHENZHEN YUWEN MEASUREMENT TECH CO LTD
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Patent Information

Application Number
CN202411786820.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-07-11
Estimated Expiration
2045-01-07

AI Technical Summary

Technical Problem

The existing thickness sensors are simple to detect during measurement, and have large errors due to the accuracy of magnetic probes, and have high integration, making them difficult to disassemble and repair.

Method used

A thickness sensor is designed, adopting a main frame structure, including a base, back plate and top plate, combined with a magnetic substrate and a removable detection base, the magnetic detection group is integrated with the driving member on the detection base, and the error is reduced through multiple detections and is easy to disassemble and repair.

Benefits of technology

It improves detection accuracy, reduces single measurement errors, enhances the stability and ease of use of equipment, facilitates maintenance, and reduces errors through multiple detections.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of thickness sensors, and particularly relates to a thickness sensor, which comprises a main frame. The main frame includes a base, a back plate and a top plate. The back plate is vertically installed on the rear end face of the base, and the top plate is fixedly installed on the front end face of the base and is arranged parallel to the base. A magnetically conductive substrate is installed on the upper end face of the base, and the magnetically conductive substrate is fixedly connected to the base. A detection base is detachably installed in the top plate, and a magnetic force detection group is installed on the lower end face of the detection base. In this application, the main frame is designed into a structure in which the base, the back plate and the top plate cooperate with each other. At the same time, by arranging the magnetically conductive substrate on the base, it is easy to determine the detection position of the item through the central positioning scale on the magnetically conductive substrate during detection. At the same time, by installing the detachable detection base on the top plate, after integrating the magnetic force detection group and the driving member on the detection base, it is easy to install, disassemble and overhaul quickly, and there are several magnetic force detection heads on the magnetic force detection group.
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Description

Technical Field

[0001] The present invention relates to the technical field of thickness sensors, and particularly relates to a thickness sensor. Background Art

[0002] A thickness sensor is a device used to measure the thickness of materials or objects. They have a wide range of applications in industrial production, scientific research, and daily life. There are various types of thickness sensors, including ultrasonic sensors, magnetic sensors, optical sensors, eddy current sensors, and ray sensors, etc. Among them, magnetic thickness sensors are mainly used to measure the thickness of non-magnetic coatings on magnetic substrates.

[0003] The existing Chinese patent with the publication number CN207515707U discloses a magnetic force thickness sensor, which includes a carrier plate for carrying a magnetic substrate, a magnetic force measuring head opposite to and spaced from the carrier plate to form a transmission channel, and a detection circuit connected to the magnetic force measuring head to detect the magnitude of the magnetic suction force between the magnetic force measuring head and the magnetic substrate during the process that the magnetic substrate passes through the transmission channel; the magnetic force thickness sensor further includes a first substrate, and the magnetic force measuring head includes a first magnetic force measuring head and a second magnetic force measuring head adjacent to and spaced from the first magnetic force measuring head on the setting surface of the first substrate.

[0004] In view of the above-related technologies, it is found that the existing thickness sensors have a simple detection method during measurement and use, and are affected by the accuracy of the magnetic force measuring head itself and factors such as measurement misdetection during testing, which will cause a large error in the measured results. In addition, the existing thickness sensors have a high degree of integration during use and are not easily disassembled and repaired. Summary of the Invention

[0005] The present invention solves the problems in the related technologies and proposes a thickness sensor to achieve the goal of reducing the influence of detection errors of a single magnetic force measuring head and at the same time increasing the difficulty of maintenance.

[0006] To solve the above technical problems, the present invention is realized through the following technical solutions: A thickness sensor includes a main frame, and the main frame includes a base, a back plate, and a top plate. The back plate is vertically installed on the rear end face of the base, the top plate is fixedly installed on the front end face of the base, and the top plate is arranged parallel to the base. A magnetic substrate is installed on the upper end face of the base, and the magnetic substrate is fixedly connected to the base. A detection base is detachably installed in the top plate. A magnetic force detection group is installed on the lower end face of the detection base. The magnetic force detection group is rotationally connected to the detection base, and a driving member for adjusting the angle of the magnetic force detection group is installed on the detection base. A wiring assembly connected to the magnetic force detection group and the driving member is fixedly installed on the outer side face of the back plate.

[0007] By adopting the above technical solution, the main instrument rack is designed into a structure in which the base, the back plate and the top plate cooperate with each other. When it is easy to use, the base and the top plate can be supported in parallel by the back plate, ensuring that the item to be tested can be placed between the base and the top plate during the test use, and it can be stably detected during the easy-to-use process. At the same time, by installing a magnetically conductive substrate on the upper end surface of the base, it is convenient to use the magnetically conductive substrate to cooperate with the magnetic force detection group above for magnetic detection during use. During the detection, the item to be tested needs to be placed on the magnetically conductive substrate. By arranging the magnetically conductive substrate and the magnetic force detection group on both sides of the item to be tested, the stable detection of the item can be realized through the magnetic change. At the same time, by installing a detachable detection base in the top plate, it is easy to install the magnetic force detection group and the driving part through the detection base during use. In this way, it is convenient to plug and install the detection base in the top plate during the detection, thereby ensuring the stable use of the magnetic force detection group and the driving part. When maintenance is required, the detection base can be disassembled, which is convenient for the maintenance operation of the magnetic force detection group and the driving part. The magnetic force detection group is set to ensure the automatic multiple detection of the item, and the average value is obtained through multiple detections to reduce the single measurement error. The driving part is set to control the stable sequential rotation operation of the magnetic force detection group, realizing the purpose of the automatic rotation detection of the magnetic force detection group. By fixedly installing a wiring component on the outer side surface of the back plate, it is convenient for the magnetic force detection group and the driving part to be connected to an external control device and a power supply device, ensuring the stable use of the equipment.

[0008] As a preferred solution, the back plate includes a vertical plate portion and a support platform for the detection base. The support platform is installed on the front end surface of the vertical plate portion, and the support platform is integrally formed with the vertical plate portion.

[0009] By adopting the above technical solution, by designing the back plate into a structure in which the vertical plate portion and the support platform cooperate with each other, it is convenient to connect the top plate and the base through the vertical plate portion during use, ensuring that the top plate and the base can be used parallel to each other with a determined size. At the same time, by fixedly installing the support platform on the inner side surface of the vertical plate portion, it is convenient to assist in supporting the detection base through the support platform after installing the detection base on the top plate, thereby greatly increasing the stability of the equipment during use. At the same time, the mutually supporting method can increase the integrity of the equipment and reduce the jitter during the operation process.

[0010] As a preferred solution, a first storage groove and a second storage groove are formed on the lower end surface of the top plate. An illuminator that can be turned over and opened is installed in the first storage groove. A positioning groove for installing the wiring component is formed on the upper end surface of the top plate, and the positioning groove is communicated with the second storage groove.

[0011] By adopting the above technical solution, a first storage groove and a second storage groove are provided on the lower end surface of the top plate. The first storage groove facilitates the installation of the lighting component. When the lighting component is needed, it can be flipped out, and when not in use, the lighting component can be flipped and stored in the first storage groove, which is very flexible to use. At the same time, the second storage groove is provided to facilitate the positioning and installation of the detection base. After ensuring that the detection base is completely inserted into the second storage groove, the magnetic detection group can be just installed at the corresponding detection position for use.

[0012] As a preferred solution, the lighting component includes an angle lamp board and lighting beads. The angle lamp board is rotatably installed on the top plate. The lighting beads are evenly fixed on one side of the angle lamp board, and a synchronous turntable is fixedly installed in the middle of the side of the angle lamp board away from the lighting beads.

[0013] By adopting the above technical solution, by designing the lighting component into a structure in which the angle lamp board and the lighting beads cooperate with each other, when in use, it is easy to install the angle lamp board rotatably on the top plate through the angle lamp board, and then evenly install the lighting beads on the angle lamp board. In this way, when in need of use, the irradiation angle of the lighting beads can be adjusted by flipping the angle lamp board, which is convenient for auxiliary lighting during the detection process, and is easy to increase the safety during the operation process. At the same time, by fixedly installing a synchronous turntable on the angle lamp board, it is convenient to lock the use angle of the angle lamp board through the synchronous turntable during use.

[0014] As a preferred solution, a side groove is provided on the side surface of the top plate, and a clamping component is fixedly installed in the side groove. The clamping component includes a positioning frame and elastic clamping plates clamped on both sides of the synchronous turntable. The elastic clamping plates are symmetrically installed in the positioning frame and are slidably connected to the positioning frame. A support spring is also fixedly installed between the elastic clamping plates and the positioning frame. Outer ear plates connected to the top plate are symmetrically arranged on both sides of the positioning frame.

[0015] By adopting the above technical solution, by providing a side groove on the side surface of the top plate, it is convenient to fixedly install the clamping component through the side groove, and by designing the clamping component into a structure in which the positioning frame and the elastic clamping plates cooperate with each other, when in use, the two elastic clamping plates can be used to clamp on both sides of the synchronous turntable. At the same time, by fixedly installing a support spring between the elastic clamping plates and the positioning frame, it is convenient to stably clamp the elastic clamping plates on the synchronous turntable through the support spring, and then the synchronous turntable can be clamped and locked by the elastic clamping plates, ensuring that the angle lamp board will not flip by itself without external force, and facilitating the lighting component to irradiate at a certain determined angle.

[0016] As a preferred solution, a central positioning scale is provided on the upper end surface of the magnetic conductive substrate, and an infrared receiver is also installed on the magnetic conductive substrate. The infrared receiver is embedded and fixed in the magnetic conductive substrate.

[0017] By adopting the above technical solution, a central positioning scale is provided on the upper end surface of the magnetic conductive substrate, which facilitates quickly determining the placement position when placing the item to be measured. At the same time, an infrared receiver is installed on the magnetic conductive substrate to facilitate auxiliary positioning.

[0018] As a preferred solution, the detection base includes a top shell and a rear plate seat. The top shell is inserted and installed in the second receiving groove. The rear plate seat is installed on the rear end surface of the top shell and is fixedly connected to the top shell. A handle frame is provided on the front end surface of the top shell, and positioning card strips are provided on both sides of the top shell. Both the handle frame and the positioning card strips are fixedly connected to the top shell. A wire arrangement socket corresponding to the wiring assembly is also fixedly installed on the upper end of the top shell.

[0019] By adopting the above technical solution, by designing the detection base into a structure in which the top shell and the rear plate seat cooperate, when in use, the magnetic force detection group can be installed through the top shell, and the driving member can be installed through the rear plate seat. In this way, the relative position of the driving member and the magnetic force detection group can be determined, and it is easier to control the magnetic force detection group to perform a rotating operation through the driving member. By fixedly installing a handle frame on the front end surface of the top shell, it is more convenient to operate when taking the detection base in and out of the second receiving groove. By providing positioning card strips on both sides of the top shell, the top shell can be stably clamped in the second receiving groove through the positioning card strips on both sides during use, ensuring the stability of the installation. By fixedly installing a wire arrangement socket on the upper end of the top shell, the wiring assembly can be conveniently plugged and connected through the setting of the wire arrangement socket, and the operation is very convenient.

[0020] As a preferred solution, the magnetic force detection group includes a positioning turntable, a suspension rotating shaft, and a magnetic force measuring head. An infrared emitter corresponding to the infrared receiver is fixedly installed on the lower end surface of the positioning turntable. The suspension rotating shaft is fixedly installed at the center of the upper end surface of the positioning turntable and is rotatably installed on the top shell. The magnetic force measuring heads are evenly installed on the lower end surface of the positioning turntable along the circumferential direction of the positioning turntable and are fixedly connected to the positioning turntable.

[0021] By adopting the above technical solution, by designing the magnetic force detection group into a structure in which the positioning turntable, the suspension rotating shaft, and the magnetic force measuring head cooperate, when in use, the positioning turntable can be rotatably installed on the lower end surface of the top shell through the suspension rotating shaft. At the same time, by evenly arranging the magnetic force measuring heads on the lower end surface of the positioning turntable, it is convenient to perform multiple measurements through several magnetic force measuring heads during use. And the magnetic force measuring head used each time is just directly above the center point of the magnetic conductive substrate, which is convenient for just placing the item to be detected.

[0022] As a preferred solution, the driving member includes a motor, a pulley and a transmission belt. The motor is fixedly installed on the rear plate seat. The pulley is fixedly installed at the output end of the motor, and the pulley is connected to the suspension rotating shaft through the transmission belt.

[0023] By adopting the above technical solution, by designing the driving member into a structure in which the motor, the pulley and the transmission belt cooperate with each other, it is easy for the motor to drive the suspension rotating shaft to rotate synchronously through the pulley and the transmission belt during use, and then the overall use angle of the magnetic force detection group can be changed through the suspension rotating shaft.

[0024] As a preferred solution, the wiring assembly includes a housing, a bent wiring harness and a plug head connected to the wiring harness socket. The housing is fixedly installed on the rear end face of the back plate. The plug head is connected to the housing through the bent wiring harness, and a pressing frame group is fixedly installed on the upper end face of the plug head.

[0025] By adopting the above technical solution, by designing the wiring assembly into a structure in which the housing, the bent wiring harness and the plug head cooperate with each other, it is easy to install the bent wiring harness through the housing during use, ensuring that the plug head can be connected to external control devices and power supply devices through the bent wiring harness during use, and then when the plug head is inserted into the wiring harness socket, electric energy and control signals can be transmitted for use.

[0026] Compared with the prior art, the beneficial effects of the present invention are as follows: In this application, the main frame is designed into a structure in which the base, the back plate and the top plate cooperate with each other. At the same time, by arranging a magnetic conductive base material on the base, it is easy to determine the detection position of the article through the central positioning scale on the magnetic conductive base material during detection. At the same time, by installing a detachable detection base on the top plate, after integrating the magnetic force detection group and the driving member on the detection base, it is easy to install, disassemble and overhaul quickly. And there are several magnetic force detection heads on the magnetic force detection group. When detecting an article, it is convenient to increase the detection accuracy by averaging multiple groups. And before each overhaul, calibration can be carried out through the cooperation of the infrared emitter and the infrared receiver, further reducing the detection error of the sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0028] Figure 2 is Figure 1 the front view of the device shown;

[0029] Figure 3 is Figure 1 the three-dimensional view of the device shown when the detection base, the magnetic force detection group and the driving member are not installed;

[0030] Figure 4 is Figure 3 the side view of the device shown;

[0031] Figure 5 is a three-dimensional view of the detection base, magnetic force detection group and driving member cooperating with each other in the embodiment of the present invention Figure 1 ;

[0032] Figure 6 is a three-dimensional view of the detection base, magnetic force detection group and driving member cooperating with each other in the embodiment of the present invention Figure 2 ;

[0033] Figure 7 is Figure 5 a side view of the device shown in the figure;

[0034] Figure 8 is a three-dimensional view of the clamping assembly in the embodiment of the present invention;

[0035] Figure 9 is Figure 8 a side view of the device shown in the figure.

[0036] In the figure: 1. Main instrument frame; 11. Base; 12. Back plate; 121. Vertical plate part; 122. Support bracket; 13. Top plate; 131. First storage groove; 132. Second storage groove; 133. Positioning groove; 134. Side groove; 14. Lighting assembly; 141. Angle lamp board; 142. Lighting lamp beads; 143. Synchronous turntable; 15. Clamping assembly; 151. Positioning frame; 152. Elastic clamping plate; 153. Support spring; 154. Outer ear plate; 2. Magnetically conductive substrate; 21. Central positioning scale; 22. Infrared receiver; 3. Detection base; 31. Top shell of the base; 311. Handle frame; 312. Positioning card strip; 313. Cable socket; 32. Rear plate seat; 4. Magnetic force detection group; 41. Positioning turntable; 42. Suspension rotating shaft; 43. Magnetic force detection head; 44. Infrared emitter; 5. Driving member; 51. Motor; 52. Pulley; 53. Transmission belt; 6. Wiring assembly; 61. Housing; 62. Bent cable; 63. Plug head; 64. Pressing frame group. Detailed implementation manners

[0037] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way limits the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0038] It should be noted that the terms used herein are for the purpose of describing specific embodiments only and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0039] Unless otherwise specifically stated, the relative arrangements of the components and steps, numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for the sake of convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the said technologies, methods, and devices should be regarded as part of the authorized specification. In all the examples shown and discussed herein, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, further discussion thereof in subsequent drawings is not necessary.

[0040] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by orientation words such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal", and "top, bottom", etc. are generally based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description. Without contrary description, these orientation words do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and thus should not be construed as limiting the protection scope of the present invention; the orientation words "inner, outer" refer to the inside and outside relative to the contour of each component itself.

[0041] For ease of description, spatial relative terms such as "above", "over", "on the upper surface", "upper" etc. may be used herein to describe the spatial positional relationship of one device or feature to other devices or features as shown in the figures. It should be understood that the spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is inverted, a device described as "above" or "over" other devices or structures will then be positioned "below" or "under" the other devices or structures. Thus, the exemplary term "above" can include both the orientations of "above" and "below". The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the corresponding explanations for the spatial relative descriptions used herein will be made accordingly.

[0042] In addition, it should be noted that the use of terms such as "first" and "second" to define components is merely for the convenience of differentiating the corresponding components. Without additional statements, the above terms have no special meanings, and thus should not be construed as limiting the protection scope of the present invention.

[0043] Referring to Figure 1 、 Figure 2 and Figure 3As shown in the figure, a thickness sensor includes a main frame 1. The main frame 1 includes a base 11, a back plate 12, and a top plate 13. The back plate 12 is vertically installed on the rear end face of the base 11, and the top plate 13 is fixedly installed on the front end face of the base 11, and the top plate 13 is arranged parallel to the base 11. A magnetic conductive substrate 2 is installed on the upper end face of the base 11, and the magnetic conductive substrate 2 is fixedly connected to the base 11. A detection base 3 is detachably installed in the top plate 13. A magnetic force detection group 4 is installed on the lower end face of the detection base 3. The magnetic force detection group 4 is rotatably connected to the detection base 3, and a driving member 5 for adjusting the angle of the magnetic force detection group 4 is installed on the detection base 3. A wiring assembly 6 connected to the magnetic force detection group 4 and the driving member 5 is fixedly installed on the outer side surface of the back plate 12. By designing the main frame 1 into a structure in which the base 11, the back plate 12, and the top plate 13 cooperate with each other, it is easy to support the base 11 and the top plate 13 in parallel through the back plate 12 during use, ensuring that the item to be tested can be placed between the base 11 and the top plate 13 during test use, and enabling stable detection during use. At the same time, by installing the magnetic conductive substrate 2 on the upper end face of the base 11, it is convenient to perform magnetic detection in cooperation with the magnetic force detection group 4 above through the magnetic conductive substrate 2 during use. During detection, the item to be tested needs to be placed on the magnetic conductive substrate 2. By arranging the magnetic conductive substrate 2 and the magnetic force detection group 4 on both sides of the item to be tested, stable detection of the item can be achieved through magnetic changes. At the same time, by installing the detachable detection base 3 in the top plate 13, it is easy to install the magnetic force detection group 4 and the driving member 5 through the detection base 3 during use. In this way, it is convenient to plug and install the detection base 3 in the top plate 13 during detection, thereby ensuring the stable use of the magnetic force detection group 4 and the driving member 5. When maintenance is required, the detection base 3 can be disassembled to facilitate the maintenance operation of the magnetic force detection group 4 and the driving member 5. The magnetic force detection group 4 is provided to ensure automatic multiple detections of the item, and the average value is obtained through multiple detections to reduce the single measurement error. The driving member 5 is provided to control the stable sequential rotation operation of the magnetic force detection group 4, achieving the purpose of automatic rotation detection of the magnetic force detection group 4. By fixedly installing the wiring assembly 6 on the outer side surface of the back plate 12, it is convenient for the magnetic force detection group 4 and the driving member 5 to be connected to an external control device and a power supply device, ensuring the stable use of the equipment.

[0044] Refer to Figure 3 and Figure 4As shown, the backplane 12 includes a vertical plate portion 121 and a support platform 122 of the detection base 3. The support platform 122 is installed on the front end face of the vertical plate portion 121, and the support platform 122 is integrally formed with the vertical plate portion 121. By designing the backplane 12 into a structure where the vertical plate portion 121 and the support platform 122 cooperate, it is convenient to connect the top plate 13 and the base 11 through the vertical plate portion 121 during use, ensuring that the top plate 13 and the base 11 can be used parallel to each other with a determined size. At the same time, by fixedly installing the support platform 122 on the inner side surface of the vertical plate portion 121, it is convenient to assist in supporting the detection base 3 through the support platform 122 after installing the detection base 3 on the top plate 13. Furthermore, the stability of the equipment during use can be greatly increased, and the overall integrity of the equipment can be enhanced by the mutual support method, reducing the occurrence of jitter during the operation process. On the lower end face of the top plate 13, a first storage groove 131 and a second storage groove 132 are provided. On the upper end face of the top plate 13, a positioning groove 133 for installing the wiring assembly 6 is provided, and the positioning groove 133 communicates with the second storage groove 132. By providing the first storage groove 131 and the second storage groove 132 on the lower end face of the top plate 13, it is convenient to install the lighting assembly 14 through the first storage groove 131. When the lighting assembly 14 is needed, it can be flipped out, and when not in use, the lighting assembly 14 can be flipped and stored in the first storage groove 131, which is very flexible to use. At the same time, the second storage groove 132 is provided to facilitate the positioning and installation of the detection base 3, ensuring that after the detection base 3 is completely inserted into the second storage groove 132, the magnetic force detection group 4 can be just installed at the corresponding detection position for use.

[0045] Referring to Figure 1 and Figure 3 As shown, a central positioning scale 21 is provided on the upper end face of the magnetic conductive substrate 2, and an infrared receiver 22 is also installed on the magnetic conductive substrate 2. The infrared receiver 22 is embedded and fixed in the magnetic conductive substrate 2. By providing the central positioning scale 21 on the upper end face of the magnetic conductive substrate 2, it is convenient to quickly determine the placement position when placing the item to be measured. At the same time, by installing the infrared receiver 22 on the magnetic conductive substrate 2, it is convenient to assist in positioning and using.

[0046] Referring to Figure 2 、 Figure 5 and Figure 6As shown, the detection base 3 includes a top shell 31 and a rear plate base 32. The top shell is inserted and installed in the second storage groove 132. The rear plate base 32 is installed on the rear end face of the top shell 31 and is fixedly connected to the top shell 31. A handle frame 311 is provided on the front end face of the top shell 31, and positioning card strips 312 are provided on both sides of the top shell 31. Both the handle frame 311 and the positioning card strips 312 are fixedly connected to the top shell 31. A cable socket 313 corresponding to the wiring assembly 6 is also fixedly installed at the upper end of the top shell 31. By designing the detection base 3 into a structure where the top shell 31 and the rear plate base 32 cooperate, when in use, it is easy to install the magnetic force detection group 4 through the top shell, and install the driving member 5 through the rear plate base 32. In this way, the relative position of the driving member 5 and the magnetic force detection group 4 can be determined, and it is easier to control the magnetic force detection group 4 to perform rotational operations through the driving member 5. By fixedly installing the handle frame 311 on the front end face of the top shell 31, it is convenient to better operate when taking the detection base 3 in and out of the second storage groove 132. By providing the positioning card strips 312 on both sides of the top shell 31, when in use, the top shell 31 can be stably clamped in the second storage groove 132 through the positioning card strips 312 on both sides, ensuring the stability of installation. By fixedly installing the cable socket 313 at the upper end of the top shell 31, the wiring assembly 6 can be conveniently plugged and connected through the setting of the cable socket 313, and the operation is very convenient.

[0047] Refer to Figure 2 and Figure 7 As shown, the magnetic force detection group 4 includes a positioning turntable 41, a suspension rotating shaft 42, and a magnetic force probe 43. An infrared emitter 44 corresponding to the infrared receiver 22 is fixedly installed on the lower end face of the positioning turntable 41. The suspension rotating shaft 42 is fixedly installed at the center of the upper end face of the positioning turntable 41, and the suspension rotating shaft 42 is rotatably installed on the top shell 31. The magnetic force probes 43 are uniformly installed on the lower end face of the positioning turntable 41 along the circumferential direction of the positioning turntable 41, and the magnetic force probes 43 are fixedly connected to the positioning turntable 41. By designing the magnetic force detection group 4 into a structure where the positioning turntable 41, the suspension rotating shaft 42, and the magnetic force probes 43 cooperate, when in use, the positioning turntable can be rotatably installed on the lower end face of the top shell 31 through the suspension rotating shaft 42. At the same time, by uniformly arranging the magnetic force probes 43 on the lower end face of the positioning turntable 41, it is convenient to perform multiple measurements through several magnetic force probes 43 when in use, and the magnetic force probe 43 used each time is just directly above the center point of the magnetic conductive substrate 2, which is convenient for placing the item to be detected just right.

[0048] Refer to Figure 5As shown, the driving member 5 includes a motor 51, a pulley 52 and a transmission belt 53. The motor 51 is fixedly installed on the rear plate seat 32. The pulley 52 is fixedly installed at the output end of the motor 51, and the pulley 52 is connected to the suspension rotating shaft 42 through the transmission belt 53. By designing the driving member 5 into a structure in which the motor 51, the pulley 52 and the transmission belt 53 cooperate, when in use, it is easy for the motor 51 to drive the suspension rotating shaft 42 to rotate synchronously through the pulley 52 and the transmission belt 53, and then the overall use angle of the magnetic force detection group 4 is changed through the suspension rotating shaft 42.

[0049] Refer to Figure 1 and Figure 4 As shown, the wiring assembly 6 includes a housing 61, a bent wiring harness 62 and a plug head 63 connected to the wiring socket 313. The housing 61 is fixedly installed on the rear end face of the back plate 12. The plug head 63 is connected to the housing 61 through the bent wiring harness 62, and a pressing frame group 64 is fixedly installed on the upper end face of the plug head 63. By designing the wiring assembly 6 into a structure in which the housing 61, the bent wiring harness 62 and the plug head 63 cooperate, when in use, the bent wiring harness 62 can be installed through the housing 61, ensuring that the plug head 63 can be connected to external control devices and power supply devices through the bent wiring harness 62 when in use. Then, when the plug head 63 is inserted into the wiring socket 313, electric energy and control signals can be transmitted for use.

[0050] Embodiment 2

[0051] Refer to Figure 1 and Figure 2As shown in the figure, a thickness sensor includes a main frame 1, and the main frame 1 includes a base 11, a back plate 12 and a top plate 13. The back plate 12 is vertically installed on the rear end face of the base 11, and the top plate 13 is fixedly installed on the front end face of the base 11, and the top plate 13 is arranged parallel to the base 11. A first receiving groove 131 and a second receiving groove 132 are formed on the lower end face of the top plate 13, and a lighting component 14 that can be turned over and opened is installed in the first receiving groove 131. The lighting component 14 includes an angle lamp board 141 and lighting beads 142. The angle lamp board 141 is rotatably installed on the top plate 13, the lighting beads 142 are uniformly fixed on one side of the angle lamp board 141, and a synchronous turntable 143 is fixedly installed in the middle of the side of the angle lamp board 141 away from the lighting beads 142. By designing the lighting component 14 into a structure in which the angle lamp board 141 and the lighting beads 142 cooperate with each other, it is easy to rotate and install the angle lamp board 141 on the top plate 13 during use, and then uniformly install the lighting beads 142 on the angle lamp board 141. In this way, when in use, the irradiation angle of the lighting beads 142 can be adjusted by flipping the angle lamp board 141, which is convenient for auxiliary lighting during the detection process, and is easy to increase the safety during the operation process. At the same time, by fixedly installing the synchronous turntable 143 on the angle lamp board 141, it is convenient to lock the use angle of the angle lamp board 141 through the synchronous turntable 143 during use.

[0052] Embodiment 3

[0053] Refer to Figure 1 、 Figure 8 and Figure 9As shown in the figure, a thickness sensor includes a main frame 1. The main frame 1 includes a base 11, a back plate 12, and a top plate 13. The back plate 12 is vertically installed on the rear end face of the base 11, and the top plate 13 is fixedly installed on the front end face of the base 11, and the top plate 13 is arranged parallel to the base 11. A side groove 134 is formed in the side face of the top plate 13, and a clamping assembly 15 is fixedly installed in the side groove 134. The clamping assembly 15 includes a positioning frame 151 and elastic clamping plates 152 clamped on both sides of the synchronous turntable 143. The elastic clamping plates 152 are symmetrically installed in the positioning frame 151 and are slidably connected to the positioning frame 151. A support spring 153 is also fixedly installed between the elastic clamping plates 152 and the positioning frame 151. Outer ear plates 154 connected to the top plate 13 are symmetrically arranged on both sides of the positioning frame 151. By providing the side groove 134 on the side face of the top plate 13, it is convenient to fixedly install the clamping assembly 15 through the side groove 134, and the clamping assembly 15 is designed as a structure in which the positioning frame 151 and the elastic clamping plates 152 cooperate. When in use, it is easy to clamp both sides of the synchronous turntable 143 with the two elastic clamping plates 152. At the same time, by fixedly installing the support spring 153 between the elastic clamping plates 152 and the positioning frame 151, it is convenient to stably clamp the elastic clamping plates 152 on the synchronous turntable 143 through the support spring 153. Furthermore, the synchronous turntable 143 can be clamped and locked by the elastic clamping plates 152, ensuring that the angle lamp board 141 will not flip by itself without external force, and facilitating the lighting assembly 14 to irradiate at a certain determined angle.

[0054] In this embodiment, during actual measurement, the detection base 3 is directly inserted into the second storage groove 132 of the main frame, and then the plug head 63 of the wiring assembly 6 is inserted through the top plate 13 into the wiring socket 313 for connection and use. Before use, it is necessary to perform test correction. Start the handle frame 311 to drive the magnetic force detection group 4 to rotate. When the infrared receiver 22 receives the signal from the infrared transmitter 44, stop rotating. Set this position as the initial position. Detect through the magnetic force probe 43 on the magnetic force detection group 4. The detection data is transmitted to the system through the wiring assembly 6, and then drive the magnetic force detection group 4 to rotate through the handle frame 311, and detect through the next magnetic force probe 43. The data detected by all the magnetic force probes 43 are averaged and then displayed on the display as the final detection result. When it is necessary to repair the equipment, first remove the plug head 63 of the wiring assembly 6 from the positioning groove 133, and then you can hold the handle frame 311 to remove the detection base 3 from the second storage groove 132, which is convenient for performing repair operations on the magnetic force detection group 4 and the driving member 5 on the detection base 3.

[0055] The above is the preferred embodiment of the present invention. Those skilled in the art to which the present invention pertains can also make changes and modifications to the above embodiment. Therefore, the present invention is not limited to the above specific embodiment, and any obvious improvements, substitutions or variations made by those skilled in the art on the basis of the present invention all fall within the protection scope of the present invention.

Claims

1. A thickness sensor, comprising a main frame (1), characterized in that: The main frame (1) includes a base (11), a back plate (12) and a top plate (13). The back plate (12) is vertically installed on the rear end face of the base (11), and the top plate (13) is fixedly installed on the front end face of the base (11), and the top plate (13) is arranged parallel to the base (11). A magnetic conductive substrate (2) is installed on the upper end face of the base (11), and the magnetic conductive substrate (2) is fixedly connected to the base (11). A detection base (3) is detachably installed in the top plate (13). A magnetic force detection group (4) is installed on the lower end face of the detection base (3), and the magnetic force detection group (4) is rotatably connected to the detection base (3). A driving member (5) for adjusting the angle of the magnetic force detection group (4) is installed on the detection base (3). A wiring assembly (6) connected to the magnetic force detection group (4) and the driving member (5) is fixedly installed on the outer side surface of the back plate (12).

2. The thickness sensor according to claim 1, characterized in that: The back plate (12) includes a vertical plate portion (121) and a support platform (122) for the detection base (3). The support platform (122) is installed on the front end face of the vertical plate portion (121), and the support platform (122) is integrally formed with the vertical plate portion (121).

3. The thickness sensor according to claim 2, wherein: A first storage groove (131) and a second storage groove (132) are formed on the lower end face of the top plate (13). A lighting assembly (14) that can be flipped and opened is installed in the first storage groove (131). A positioning groove (133) for installing the wiring assembly (6) is formed on the upper end face of the top plate (13), and the positioning groove (133) communicates with the second storage groove (132).

4. The thickness sensor according to claim 3, wherein: The lighting assembly (14) includes an angle lamp board (141) and lighting beads (142). The angle lamp board (141) is rotatably installed on the top plate (13). The lighting beads (142) are uniformly fixed on one side of the angle lamp board (141), and a synchronous turntable (143) is fixedly installed in the middle of the side of the angle lamp board (141) away from the lighting beads (142).

5. The thickness sensor according to claim 4, wherein: A side groove (134) is formed on the side surface of the top plate (13). A clamping assembly (15) is fixedly installed in the side groove (134). The clamping assembly (15) includes a positioning frame (151) and elastic clamping plates (152) clamped on both sides of the synchronous turntable (143). The elastic clamping plates (152) are symmetrically installed in the positioning frame (151), and the elastic clamping plates (152) are slidably connected to the positioning frame (151). A support spring (153) is also fixedly installed between the elastic clamping plates (152) and the positioning frame (151). Outer ear plates (154) connected to the top plate (13) are symmetrically arranged on both sides of the positioning frame (151).

6. The thickness sensor according to claim 5, wherein: A central positioning scale (21) is arranged on the upper end face of the magnetic conductive substrate (2), and an infrared receiver (22) is also installed on the magnetic conductive substrate (2). The infrared receiver (22) is embedded and fixed in the magnetic conductive substrate (2).

7. The thickness sensor according to claim 6, wherein: The detection base (3) includes a top shell (31) and a rear plate base (32). The top shell (31) is inserted and installed in the second receiving groove (132). The rear plate base (32) is installed on the rear end face of the top shell (31), and the rear plate base (32) is fixedly connected to the top shell (31). A handle frame (311) is provided on the front end face of the top shell (31), and positioning card strips (312) are provided on both sides of the top shell (31). The handle frame (311) and the positioning card strips (312) are both fixedly connected to the top shell (31). A wire arranging socket (313) corresponding to the wiring assembly (6) is also fixedly installed on the upper end of the top shell (31).

8. A thickness sensor according to claim 7, characterized in that: The magnetic force detection group (4) includes a positioning turntable (41), a suspension rotating shaft (42), and a magnetic force probe (43). An infrared emitter (44) corresponding to the infrared receiver (22) is fixedly installed on the lower end face of the positioning turntable (41). The suspension rotating shaft (42) is fixedly installed at the center of the upper end face of the positioning turntable (41), and the suspension rotating shaft (42) is rotatably installed on the top shell (31). The magnetic force probes (43) are uniformly installed on the lower end face of the positioning turntable (41) along the circumferential direction of the positioning turntable (41), and the magnetic force probes (43) are fixedly connected to the positioning turntable (41).

9. The thickness sensor according to claim 8, wherein: The driving member (5) includes a motor (51), a pulley (52), and a transmission belt (53). The motor (51) is fixedly installed on the rear plate base (32). The pulley (52) is fixedly installed on the output end of the motor (51), and the pulley (52) is connected to the suspension rotating shaft (42) through the transmission belt (53).

10. A thickness sensor according to claim 9, characterized in that: The wiring assembly (6) includes a housing (61), a bent wire arrangement (62), and a plug head (63) connected to the wire arranging socket (313). The housing (61) is fixedly installed on the rear end face of the back plate (12). The plug head (63) is connected to the housing (61) through the bent wire arrangement (62), and a pressing frame group (64) is fixedly installed on the upper end face of the plug head (63).

Citation Information

Patent Citations

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    CN207515707U