A copper foil order production flow management method and system

Abstract

The application discloses a copper foil order production process management method and system, the method comprises the following steps: in the copper foil production process, based on the user order, copper foil order data is generated and the corresponding copper foil production task is created, process control information is obtained and the equipment set is obtained by traversing the processing equipment, then the current process information is obtained based on the electronic identification card, the expected time node of the current batch of copper foil entering the target process is calculated based on the current process information and the production parameters of the copper foil production task, whether there is a conflict with the expected time node of other batches of copper foil entering the target process is judged, if yes, the equipment attributes of the processing equipment and the copper foil order data are traversed, the target equipment capable of executing the target process is found, and finally the editing of the equipment set is completed based on the start of the target equipment. The application can reduce the processing waiting time of the copper foil, improve the production efficiency of the copper foil production, reduce the idle rate of the processing equipment, and ensure good traceability of the copper foil production.

Description

Technical Field

[0001] The present invention relates to the technical field of process management, and in particular to a copper foil order production process management method and system. Background Art

[0002] Electrolytic copper foil processing includes copper dissolution, foil production, surface treatment, slitting, packaging and testing. These processes need to be performed in sequence to obtain the corresponding copper foil.

[0003] During the industrialization process, copper processing companies typically purchase processing equipment at different points in time based on actual needs. Due to cost constraints, even if processing equipment is continuously added, the entire equipment within the production workshop is usually not rearranged, resulting in a relatively chaotic layout of processing equipment within the production workshop. Furthermore, copper foil orders vary in importance, urgency, and order insertion, and production requirements and processes can vary, as can customer requirements. Therefore, copper foil orders are typically managed through a process. However, current management of copper foil orders and equipment scheduling is often manual, which is inefficient and cannot guarantee optimal equipment scheduling. This can lead to chaotic production scheduling for copper foil orders and, in extreme cases, overloaded equipment and long periods of idle time in some areas.

[0004] In summary, the existing technology has the following problems: on the one hand, due to cost factors, copper foil orders are relatively chaotic when arranging the production schedule of processing equipment, and it is impossible to fully utilize all processing equipment, which leads to the production efficiency of copper foil processing being at an average level; on the other hand, due to many uncertain factors in the production process, the quality of copper foil is difficult to be effectively guaranteed. Summary of the Invention

[0005] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide a copper foil order production process management method and system, which aims to improve the rationality of copper foil order scheduling by optimizing the management of the production process of copper foil orders, thereby improving production efficiency while ensuring the quality of copper foil production.

[0006] A first aspect of the present invention is to provide a copper foil order production process management method, the method comprising:

[0007] Generate copper foil order data based on the user order, import the copper foil order data into the production management system, and create a copper foil production task corresponding to the copper foil order data;

[0008] Obtaining process control information of the copper foil production task, searching for processing equipment in the production workshop according to the process control information, and obtaining a set of equipment for executing different processes;

[0009] During the copper foil production process, the current process information of the current batch of copper foil is obtained through the electronic identification card that circulates together with the copper foil production;

[0010] Calculating an estimated time node for the current batch of copper foil to enter a target process based on the current process information of the current batch of copper foil and the production parameters of the copper foil production task;

[0011] If the estimated time node for the current batch of copper foil to enter the target process conflicts with the estimated time node for other batches of copper foil to enter the target process, the equipment attributes of the processing equipment in the production workshop are traversed to find the target equipment that is allowed to execute the target process;

[0012] querying the processing tasks of the target device; if the target device does not have any processing tasks at the estimated time node, sending the processing tasks of the current batch of copper foil or the other batches of copper foil in the target process to the target device, and editing the device set according to the activation of the target device;

[0013] The method further comprises:

[0014] According to the circulation of the electronic identification card, the electronic identification card is sensed by a preset camera device and the processing status of the current batch of copper foil is photographed;

[0015] Based on the photographing of the copper foil processing process by the camera device, a processing status video is continuously output;

[0016] Feeding back the processing status video to the production management system, and synchronizing the processing status video to an authorized network port based on the production management system, so as to view the processing status video through the network port;

[0017] Among them, the electronic identification card is used to circulate together with the copper foil in the processing workshop, and the camera device will be controlled to take pictures only when the electronic identification card is within the sensing range of the camera device. The sensing range is the material storage area to be processed of the processing equipment, and the camera device is used to take pictures of the production process of the copper foil.

[0018] According to one aspect of the above technical solution, the steps of obtaining process control information of the copper foil production task, searching for processing equipment in the production workshop according to the process control information, and obtaining a set of equipment for executing different processes include:

[0019] After receiving a user order, generating copper foil order data according to the user order, so as to create a copper foil production task according to the copper foil order data;

[0020] Creating process control parameters corresponding to the copper foil production task according to the copper foil order data;

[0021] According to the process flow requirements in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain an equipment set including equipment that performs different processes;

[0022] Wherein, the equipment set includes at least one processing equipment.

[0023] According to one aspect of the above technical solution, the step of traversing and searching all processing equipment in the processing workshop according to the process flow requirements in the process control parameters to obtain an equipment set including equipment performing different processes includes:

[0024] According to the process flow requirements in the process control parameters, the equipment attributes of all processing equipment in the processing workshop are traversed;

[0025] According to the equipment attributes of the processing equipment, the processing equipment that meets the process control parameters is classified into the equipment set.

[0026] According to one aspect of the above technical solution, the step of calculating the estimated time node for the current batch of copper foil to enter the target process based on the current process information of the current batch of copper foil and the production parameters of the copper foil production task specifically includes:

[0027] Creating production parameters corresponding to the copper foil production task according to the copper foil order data, wherein the production parameters at least include the quantity of copper foil to be processed;

[0028] Calculating the remaining time to complete the current process based on the current process information of the current batch of copper foil and the quantity of the current batch of copper foil;

[0029] And obtain the transfer time of the current batch of copper foil to the target equipment corresponding to the target process;

[0030] According to the remaining time and the transportation time, the estimated time node for the current batch of copper foil to enter the target process is calculated.

[0031] According to one aspect of the above technical solution, the target process is any process after the current process, and the target equipment is the processing equipment that executes the any process.

[0032] According to one aspect of the above technical solution, the method further includes:

[0033] Scanning the internal area of ​​the production workshop and outputting a workshop model corresponding to the production workshop;

[0034] In the workshop model, identifying and marking the equipment model corresponding to each processing equipment;

[0035] According to the position relationship among the device models in the workshop model, a data transmission network of areas where the processing devices are respectively located in the production workshop is constructed.

[0036] According to an aspect of the above technical solution, the step of constructing the data transmission network of the areas where the processing devices are respectively located in the production workshop according to the position relationship among the device models in the workshop model comprises:

[0037] Geometric centers of the device models are respectively identified, and the position relationship among the device models is determined according to the geometric centers of the device models; wherein the position relationship comprises absolute positions of the device models and relative positions among the device models;

[0038] According to the position relationship among the device models, a plurality of device clusters are set, and at least one cluster head is determined in each device cluster;

[0039] According to the absolute positions and the relative positions of the device models corresponding to the cluster heads, a data transmission network of the area is randomly set, and is shared to all the processing devices in the device cluster, so that all the processing devices in the device cluster adopt the same data transmission mode.

[0040] A second aspect of the present application provides a copper foil order production process management system, the system comprises:

[0041] A production task creation module is configured to generate copper foil order data based on user orders, import the copper foil order data into a production management system, and create a copper foil production task corresponding to the copper foil order data.

[0042] A device set creation module is configured to obtain process control information of the copper foil production task, and search for processing devices in a production workshop according to the process control information to obtain a device set for performing different processes.

[0043] A current process identification module is configured to obtain current process information of a current batch of copper foil by an electronic identification card co-flowing with copper foil production in the process of copper foil processing and flowing.

[0044] A time node calculation module is configured to calculate a predicted time node at which the current batch of copper foil enters a target process according to the current process information of the current batch of copper foil and production parameters of the copper foil production task.

[0045] A target device traversal module is configured to traverse device attributes of processing devices in a production workshop to find a target device allowed to perform the target process if the predicted time node at which the current batch of copper foil enters the target process conflicts with predicted time nodes at which other batches of copper foil enter the target process.

[0046] The device task distribution module is used to query the processing tasks of the target device. If the target device does not have any processing tasks at the expected time node, the processing tasks of the current batch of copper foil or the other batches of copper foil in the target process are sent to the target device, and the device set is edited according to the activation of the target device.

[0047] According to one aspect of the above technical solution, the device set creation module is specifically used to:

[0048] After receiving a user order, generating copper foil order data according to the user order, so as to create a copper foil production task according to the copper foil order data;

[0049] Creating process control parameters corresponding to the copper foil production task according to the copper foil order data;

[0050] According to the process flow requirements in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain an equipment set including equipment that performs different processes;

[0051] Wherein, the equipment set includes at least one processing equipment.

[0052] According to one aspect of the above technical solution, the device set creation module is further configured to:

[0053] According to the process flow requirements in the process control parameters, the equipment attributes of all processing equipment in the processing workshop are traversed;

[0054] According to the equipment attributes of the processing equipment, the processing equipment that meets the process control parameters is classified into the equipment set.

[0055] Compared with the prior art, the copper foil order production process management method and system shown in the present invention have the following beneficial effects:

[0056] In the production process of copper foil orders, first, copper foil order data is generated based on the user order and a corresponding copper foil production task is created, and the process control information of the copper foil production task is obtained and the processing equipment is traversed to obtain an equipment set. Then, in the process of copper foil processing and circulation, the current process information is obtained based on the electronic identification card, and the estimated time node for the current batch of copper foil to enter the target process is calculated based on the current process information and the production parameters of the copper foil production task. Based on this, it is judged whether there is a conflict with the estimated time node for other batches of copper foil to enter the target process. If so, the equipment attributes of the processing equipment and the copper foil order data are traversed to find the target equipment that can execute the target process. Finally, the editing of the equipment set is completed based on the activation of the target equipment. The method shown in the present invention can manage the copper foil production process and can adaptively adjust the processing equipment required for copper foil production based on the copper foil order data. This can reduce processing waiting time, improve the production efficiency of copper foil production, reduce the idle rate of processing equipment, and ensure that the copper foil production has good traceability and guarantees the quality of copper foil. BRIEF DESCRIPTION OF THE DRAWINGS

[0057] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which:

[0058] Figure 1 A schematic diagram of a process flow of a copper foil order production process management method according to an embodiment of the present invention;

[0059] Figure 2 This is a structural block diagram of a copper foil order production process management system in one embodiment of the present invention. DETAILED DESCRIPTION

[0060] To make the objectives, features, and advantages of the present invention more readily apparent, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The accompanying drawings illustrate several embodiments of the present invention. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0061] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.

[0062] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one skilled in the art to which this invention pertains. The terms used in this specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0063] Example 1

[0064] See also Figure 1 The first embodiment of the present invention provides a copper foil order production process management method, the method comprising steps S10 to S60:

[0065] Step S10: generating copper foil order data based on the user order, importing the copper foil order data into a production management system, and creating a copper foil production task corresponding to the copper foil order data.

[0066] In this embodiment, the user order is an order placed by a customer for copper foil production. The user order can be placed through official channels, for example, and copper foil order data is generated based on the user order. The copper foil order data includes records of the copper foil type, quality requirements, quantity, and delivery time, etc. After obtaining the copper foil order data, the manufacturer imports the copper foil order data into the pre-developed production management data, and then creates a copper foil production task corresponding to the copper foil order data.

[0067] Specifically, after the copper foil production task is created, it will be distributed through the production management system. For example, tasks will be distributed to processing equipment, personnel, etc. according to the quantity and quality required in the copper foil order data. Subsequently, the copper foil will be produced and processed through the processing equipment, and process management will be carried out during this process.

[0068] Among them, the steps for producing copper foil include copper dissolving, raw foil, surface treatment, slitting, packaging and testing. Therefore, it is also necessary to assign tasks to the corresponding processing equipment to avoid task conflicts.

[0069] Step S20: obtaining process control information of the copper foil production task, searching for processing equipment in the production workshop according to the process control information, and obtaining a set of equipment for executing different processes.

[0070] The steps of obtaining process control information of the copper foil production task, searching for processing equipment in the production workshop according to the process control information, and obtaining a set of equipment for executing different processes include:

[0071] After receiving a user order, generating copper foil order data according to the user order, so as to create a copper foil production task according to the copper foil order data;

[0072] Creating process control parameters corresponding to the copper foil production task according to the copper foil order data;

[0073] According to the process flow requirements in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain an equipment set including equipment that performs different processes;

[0074] Wherein, the equipment set includes at least one processing equipment.

[0075] The step of searching all processing equipment in the processing workshop according to the process flow requirements in the process control parameters to obtain an equipment set including equipment performing different processes includes:

[0076] According to the process flow requirements in the process control parameters, the equipment attributes of all processing equipment in the processing workshop are traversed;

[0077] According to the equipment attributes of the processing equipment, the processing equipment that meets the process control parameters is classified into the equipment set.

[0078] In this embodiment, to manage the production process of copper foil orders in an orderly manner, improve copper foil production efficiency, and ensure copper foil production quality, this embodiment first obtains the process control information of the copper foil production task. Then, based on this process control information, it searches for the corresponding processing equipment in the production workshop, thereby obtaining a set of equipment for performing different processes. This equipment set includes, for example, equipment for copper dissolving, raw foil production, surface treatment, and slitting. It is easy to understand that different copper foil orders have different performance and quality requirements.

[0079] Specifically, the determination of this equipment set is equivalent to the corresponding scheduling of processing equipment based on the copper foil production task, realizing the reservation of processing equipment, and thus managing the production process of copper foil orders through pre-scheduling, which facilitates the acquisition of relevant information and information feedback.

[0080] Step S30: During the copper foil production process, current process information of the current batch of copper foil is obtained through the electronic identification card that circulates together with the copper foil production.

[0081] In this embodiment, in the process of processing the copper foil using the above-mentioned copper foil processing technology, during the processing of the copper foil, the transfer equipment or container for transferring the copper foil is equipped with an electronic identification card that circulates together with the copper foil. The electronic identification card can be identified, for example, by radio frequency technology. That is to say, the electronic identification card records the process flow of the copper foil production, such as the record of the completed raw foil, the surface treatment to be performed, or the completion degree of each process, etc., so that the current process information of the corresponding copper foil can be clarified based on the movement of the electronic identification card in the processing workshop. After clarifying its processing process, the subsequent processing process can be pre-evaluated and controlled.

[0082] Specifically, the electronic identification card can be a card or a reporting instrument with a display module. When the copper foil or copper foil raw materials flow between each process, it can collect the current information of the electronic identification card through the card swiping device or sensing device set for each process, thereby clarifying the current process information based on the electronic identification card.

[0083] In this embodiment, it is preferred that when obtaining the current process information of the current batch of copper foil through the electronic identification card, a camera device with a radio frequency sensing function is used to sense it. In this way, after the current process information is sensed by the camera device, the processing process of the copper foil can also be identified and data collected through the camera device.

[0084] More specifically, after the electronic identification card is transported along with the current batch of copper foil to the storage area to be processed of a certain processing equipment, such as the storage area to be processed of the surface treatment equipment, the camera device and the electronic identification card will first complete information exchange through radio frequency identification, and automatically create the next process of copper foil production based on the completion status of the previous process of copper foil production, so as to obtain the current process information of the current batch of copper foil, that is, the next process to be created, and finally monitor the processing process of the current batch of copper foil based on the camera device. For example, online monitoring of copper foil processing can be achieved through information sharing.

[0085] Step S40 , calculating an estimated time node for the current batch of copper foil to enter a target process based on the current process information of the current batch of copper foil and the production parameters of the copper foil production task.

[0086] In this embodiment, after obtaining the current process of the current batch of copper foil, the production parameters of the copper foil production task will also be obtained, including the quantity corresponding to the copper foil production task, such as the quantity of raw foil. Then, based on the current process information of the current batch of copper foil and the production parameters of the copper foil production task, the estimated time node for the current batch of copper foil to perform the target process is calculated.

[0087] Among them, the target process is any process after the current process. For example, if the current process is a surface treatment process, the estimated time node for the current batch of copper foil to enter the slitting process is calculated based on the current process information of the current batch of copper foil and the production parameters of the copper foil production task.

[0088] Specifically, the method shown in this embodiment can basically determine the time when the current batch of copper foil enters the target process by calculating the estimated time node when the current batch of copper foil enters the target process. During this period, the usage status of the processing equipment can be further analyzed and the scheduling can be optimized to clarify the next process direction of the current batch of copper foil.

[0089] Step S50: If the estimated time node for the current batch of copper foil to enter the target process conflicts with the estimated time node for other batches of copper foil to enter the target process, the equipment attributes of the processing equipment in the production workshop are traversed to find the target equipment that is allowed to execute the target process.

[0090] It should be noted here that all copper foil orders are generated through the production management system to generate copper foil production tasks. Copper foil production tasks are usually sorted according to priority to distribute tasks, such as sorting according to time priority and task priority. However, due to the differences in copper foil orders, such as differences in quantity, there will be conflicts in the use of processing equipment corresponding to the copper foil production tasks. For example, at a certain time point, multiple batches of copper foil need to be processed using the same processing equipment, which will cause a batch of copper foil to need to wait. The reason is that such waiting is usually caused by unreasonable calls to processing equipment, and it does not necessarily mean that multiple batches of copper foil have the same processing requirements and must be processed using the same processing equipment. In this case, it will also cause some processing equipment to be idle.

[0091] In this embodiment, if the estimated time node for the current batch of copper foil to enter the target process conflicts with the estimated time node for other batches of copper foil to enter the target process, this embodiment will traverse the equipment properties of all processing equipment in the production workshop that can execute the target process to find the target equipment that is allowed to execute the target process, thereby clarifying the alternative equipment for the current batch of copper foil or other batches of copper foil in the target process.

[0092] Among them, the equipment attributes of the processing equipment include, for example, its processing accuracy, processing speed, etc., and this embodiment traverses the processing equipment through the equipment attributes, with the purpose of finding alternative equipment, avoiding production waiting, improving production efficiency, and preventing other equipment from being idle.

[0093] Step S60, querying the processing tasks of the target device. If the target device does not have any processing tasks at the expected time node, sending the processing tasks of the current batch of copper foil or the other batches of copper foil in the target process to the target device, and editing the device set according to the activation of the target device.

[0094] Of course, after traversing the query to obtain the target device, the processing tasks of the target device will also be queried in the production management system. If the target device does not have other processing tasks at the expected time node, then in this embodiment, the processing tasks of the current batch of copper foil or other batches of copper foil in the target process will be sent to the target device. At this time, after the target device receives the processing task, for example, the current batch of copper foil or other batches of copper foil can be transferred to the storage area to be processed of the target device through the corresponding AGV equipment, and finally the device collection is edited for the activation of the target device.

[0095] Specifically, the goal of editing a device set is to accurately record and back up all equipment used to process copper foil, facilitating traceability of the copper foil production process. For example, if a specific copper foil quality issue arises, the foil can be analyzed to identify the process flaw and generate a report. Based on this report, adaptive adjustments can be made to the processing equipment in the final set, such as adjusting processing parameters.

[0096] More specifically, in this embodiment, the front-end technical requirements for the production of the current batch of copper foil will be used as input, and the copper foil will be tested in the back-end inspection process to evaluate whether it can meet the requirements corresponding to the user order. If so, it means that the order is basically completed, and the subsequent processes can be completed and the shipment can be arranged. If not, it will be checked whether the current batch of copper foil meets the requirements of other user orders. If so, the current batch of copper foil will be provided to complete or partially complete other user orders, and then the various processing equipment will be rescheduled and managed, and the production of the current batch of copper foil will be resumed.

[0097] In summary, the copper foil order production process management method shown in this embodiment has the following beneficial effects:

[0098] In the production process of copper foil orders, first, copper foil order data is generated based on the user order and a corresponding copper foil production task is created, and the process control information of the copper foil production task is obtained and the processing equipment is traversed to obtain an equipment set. Then, in the process of copper foil processing and circulation, the current process information is obtained based on the electronic identification card, and the estimated time node for the current batch of copper foil to enter the target process is calculated based on the current process information and the production parameters of the copper foil production task. Based on this, it is judged whether there is a conflict with the estimated time node for other batches of copper foil to enter the target process. If so, the equipment attributes of the processing equipment and the copper foil order data are traversed to find the target equipment that can execute the target process. Finally, the editing of the equipment set is completed based on the activation of the target equipment. The method shown in this embodiment can manage the copper foil production process and can adaptively adjust the processing equipment required for copper foil production based on the copper foil order data. This can reduce processing waiting time, improve the production efficiency of copper foil production, reduce the idle rate of processing equipment, and ensure that the copper foil production has good traceability and guarantees the quality of copper foil.

[0099] Example 2

[0100] The second embodiment of the present invention also provides a method for managing a copper foil order production process. The method shown in this embodiment is substantially similar to the method shown in the first embodiment, except that the method further includes:

[0101] According to the circulation of the electronic identification card, the electronic identification card is sensed by a preset camera device and the processing status of the current batch of copper foil is photographed;

[0102] Outputting a processing status video based on the shooting of the camera device, and feeding the processing status video back to the production management system;

[0103] Among them, the electronic identification card is used to circulate together with the copper foil in the processing workshop, and the camera device will be controlled to take pictures only when the electronic identification card is within the sensing range of the camera device. The sensing range is the material storage area to be processed of the processing equipment, and the camera device is used to take pictures of the production process of the copper foil.

[0104] The step of outputting a processing status video based on the shooting of the camera device and feeding the processing status video back to the production management system includes:

[0105] Based on the photographing of the copper foil processing process by the camera device, a processing status video is continuously output;

[0106] The processing status video is fed back to the production management system, and is synchronized to an authorized network port based on the production management system, so that the processing status video can be viewed through the network port.

[0107] In this embodiment, the current process information of the current batch of copper foil is obtained through the electronic identification card, specifically through a camera device with a radio frequency sensing function. When the electronic identification card and the semi-finished copper foil circulate together and enter the storage area for processing of the processing equipment, the current process information will be obtained through the radio frequency identification of the camera device and the electronic identification card, and then the camera function of the camera device is started. Through the shooting of the camera device, the processing status video is continuously output, and the processing status video is fed back to the production management system. After processing by the production management system, it will be synchronized to a pre-authorized network port, which is usually a port created and provided in advance for the customer. Then, the customer can use the authorized network port to synchronously view the actual production status of the copper foil order based on the processing status video. For example, it can be determined whether the processing procedure meets the predetermined processing requirements based on the processing status video.

[0108] Example 3

[0109] The third embodiment of the present invention also provides a copper foil order production process management method. The method shown in this embodiment is basically the same as the method shown in the first embodiment, except that:

[0110] In this embodiment, the method further includes:

[0111] Scanning the internal area of ​​the production workshop and outputting a workshop model corresponding to the production workshop;

[0112] In the workshop model, identifying and marking the equipment model corresponding to each processing equipment;

[0113] According to the positional relationship between the plurality of equipment models in the workshop model, a data transmission network is constructed for the areas where the plurality of processing equipment in the production workshop are respectively located.

[0114] The step of constructing a data transmission network for the areas where the plurality of processing equipment in the production workshop are respectively located according to the positional relationship between the plurality of equipment models in the workshop model includes:

[0115] Identifying the geometric centers of the plurality of device models respectively, and determining the positional relationship between the plurality of device models based on the geometric centers of the plurality of device models; wherein the positional relationship includes the absolute position of the device model and the relative position between the plurality of device models;

[0116] According to the positional relationship between the plurality of device models, a plurality of device clusters are correspondingly set, and at least one cluster head is determined in each of the device clusters;

[0117] According to the absolute position and relative position of the device model corresponding to the cluster head, the data transmission network in the area is randomly set and shared to all processing devices in the device cluster to control all processing devices in the device cluster to adopt the same data transmission method.

[0118] Specifically, in this embodiment, by establishing an equipment model corresponding to the production workshop and an equipment model corresponding to the processing equipment, and then based on the positional relationship between multiple equipment models in the workshop model, multiple equipment clusters are constructed accordingly. Each equipment cluster includes several equipment models with relatively close positions, and each equipment cluster contains at least one cluster head. Finally, according to the absolute position and relative position of the equipment model corresponding to the cluster head, the data transmission network of the area where it is located is randomly identified, that is, multiple data transmission networks corresponding to multiple equipment clusters are obtained. In other words, all processing equipment in the production workshop are classified into corresponding equipment clusters according to their absolute position and relative position. All processing equipment in each equipment cluster are applied to the data transmission network with the same data transmission method. Then, the data transmission network corresponding to each equipment cluster is used separately, which can ensure the safe transmission of data.

[0119] In addition, the multiple processing devices corresponding to each equipment cluster use a data transmission network with the same data transmission method. When the customer performs online monitoring according to the pre-authorized network port, the customer can directly view the processing status of the multiple processing devices in the equipment cluster in real time through the data transmission network corresponding to each equipment cluster. For example, if there are 5 processing devices corresponding to the equipment cluster, according to the data transmission network corresponding to the equipment cluster and the above-mentioned camera device, the processing status of each processing device can be viewed separately by selecting the channels corresponding to the 5 processing devices, thereby providing a simpler online supervision and traceability method to better ensure the quality of copper foil.

[0120] Example 4

[0121] See also Figure 2 The fourth embodiment of the present invention provides a copper foil order production process management system, which includes: a production task creation module 10, an equipment set creation module 20, a current process identification module 30, a time node calculation module 40, a target equipment traversal module 50 and an equipment task distribution module 60.

[0122] The production task creation module 10 is used to generate copper foil order data based on the user order, import the copper foil order data into the production management system, and create a copper foil production task corresponding to the copper foil order data;

[0123] The equipment set creation module 20 is used to obtain the process control information of the copper foil production task, and search the processing equipment in the production workshop according to the process control information to obtain the equipment set for executing different processes;

[0124] The current process identification module 30 is used to obtain the current process information of the current batch of copper foil through the electronic identification card circulated together with the copper foil production during the copper foil processing flow;

[0125] The time node calculation module 40 calculates the estimated time node for the current batch of copper foil to enter the target process based on the current process information of the current batch of copper foil and the production parameters of the copper foil production task;

[0126] The target equipment traversal module 50 is configured to traverse the equipment attributes of the processing equipment in the production workshop to find the target equipment that is allowed to execute the target process if the estimated time node of the current batch of copper foil entering the target process conflicts with the estimated time node of other batches of copper foil entering the target process;

[0127] The equipment task distribution module 60 is used to query the processing tasks of the target equipment. If the target equipment does not have any processing tasks at the expected time node, the processing tasks of the current batch of copper foil or the other batches of copper foil in the target process are sent to the target equipment, and the equipment set is edited according to the activation of the target equipment.

[0128] The device set creation module 20 is specifically configured to:

[0129] After receiving a user order, generating copper foil order data according to the user order, so as to create a copper foil production task according to the copper foil order data;

[0130] Creating process control parameters corresponding to the copper foil production task according to the copper foil order data;

[0131] According to the process flow requirements in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain an equipment set including equipment that performs different processes;

[0132] Wherein, the equipment set includes at least one processing equipment.

[0133] Compared with the prior art, the copper foil order production process management system shown in this embodiment has the following beneficial effects:

[0134] In the production process of copper foil orders, first, copper foil order data is generated based on the user order and a corresponding copper foil production task is created, and the process control information of the copper foil production task is obtained and the processing equipment is traversed to obtain an equipment set. Then, in the process of copper foil processing and circulation, the current process information is obtained based on the electronic identification card, and the estimated time node for the current batch of copper foil to enter the target process is calculated based on the current process information and the production parameters of the copper foil production task. Based on this, it is judged whether there is a conflict with the estimated time node for other batches of copper foil to enter the target process. If so, the equipment attributes of the processing equipment and the copper foil order data are traversed to find the target equipment that can execute the target process. Finally, the editing of the equipment set is completed based on the activation of the target equipment. The method shown in this embodiment can manage the copper foil production process and can adaptively adjust the processing equipment required for copper foil production based on the copper foil order data. This can reduce processing waiting time, improve the production efficiency of copper foil production, reduce the idle rate of processing equipment, and ensure that the copper foil production has good traceability and guarantees the quality of copper foil.

[0135] Throughout this specification, references to terms such as "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. Throughout this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0136] The above-described embodiments merely illustrate several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A copper foil order production process management method, characterized in that: The production process for copper foil orders includes copper melting, raw foil, surface treatment, slitting, packaging and testing. The method includes: Generate copper foil order data based on the user order, import the copper foil order data into the production management system, and create a copper foil production task corresponding to the copper foil order data; Obtaining process control information of the copper foil production task, searching for processing equipment in the production workshop according to the process control information, and obtaining a set of equipment for executing different processes; During the copper foil production process, the current process information of the current batch of copper foil is obtained through the electronic identification card that circulates together with the copper foil production; Calculating an estimated time node for the current batch of copper foil to enter a target process based on the current process information of the current batch of copper foil and the production parameters of the copper foil production task; If the estimated time node for the current batch of copper foil to enter the target process conflicts with the estimated time node for other batches of copper foil to enter the target process, the equipment attributes of the processing equipment in the production workshop are traversed to find the target equipment that is allowed to execute the target process; querying the processing tasks of the target device; if the target device does not have any processing tasks at the estimated time node, sending the processing tasks of the current batch of copper foil or the other batches of copper foil in the target process to the target device, and editing the device set according to the activation of the target device; The method further comprises: According to the circulation of the electronic identification card, the electronic identification card is sensed by a preset camera device and the processing status of the current batch of copper foil is photographed; Based on the photographing of the copper foil processing process by the camera device, a processing status video is continuously output; Feeding back the processing status video to the production management system, and synchronizing the processing status video to an authorized network port based on the production management system, so as to view the processing status video through the network port; Among them, the electronic identification card is used to circulate together with the copper foil in the processing workshop, and the camera device will be controlled to take pictures only when the electronic identification card is within the sensing range of the camera device. The sensing range is the material storage area to be processed of the processing equipment, and the camera device is used to take pictures of the production process of the copper foil.

2. The copper foil order production process management method according to claim 1, characterized in that: The steps of obtaining process control information of the copper foil production task, searching for processing equipment in the production workshop according to the process control information, and obtaining a set of equipment for executing different processes include: After receiving a user order, generating copper foil order data according to the user order, so as to create a copper foil production task according to the copper foil order data; Creating process control parameters corresponding to the copper foil production task according to the copper foil order data; According to the process flow requirements in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain an equipment set including equipment that performs different processes; Wherein, the equipment set includes at least one processing equipment.

3. The copper foil order production process management method according to claim 2, characterized in that: The step of searching all processing equipment in the processing workshop according to the process flow requirements in the process control parameters to obtain an equipment set including equipment performing different processes includes: According to the process flow requirements in the process control parameters, the equipment attributes of all processing equipment in the processing workshop are traversed; According to the equipment attributes of the processing equipment, the processing equipment that meets the process control parameters is classified into the equipment set.

4. The copper foil order production process management method according to claim 1, characterized in that: The step of calculating an estimated time node for the current batch of copper foil to enter a target process based on the current process information of the current batch of copper foil and the production parameters of the copper foil production task specifically includes: Creating production parameters corresponding to the copper foil production task according to the copper foil order data, wherein the production parameters at least include the quantity of copper foil to be processed; Calculating the remaining time to complete the current process based on the current process information of the current batch of copper foil and the quantity of the current batch of copper foil; And obtain the transfer time of the current batch of copper foil to the target equipment corresponding to the target process; According to the remaining time and the transportation time, the estimated time node for the current batch of copper foil to enter the target process is calculated.

5. The copper foil order production process management method according to claim 4, characterized in that: The target process is any process after the current process, and the target equipment is a processing equipment that executes the any process.

6. The copper foil order production process management method according to any one of claims 1 to 5, characterized in that: The method further comprises: Scanning the internal area of ​​the production workshop and outputting a workshop model corresponding to the production workshop; In the workshop model, identifying and marking the equipment model corresponding to each processing equipment; According to the positional relationship between the plurality of equipment models in the workshop model, a data transmission network is constructed for the areas where the plurality of processing equipment in the production workshop are respectively located.

7. The copper foil order production process management method according to claim 6, characterized in that: The step of constructing a data transmission network for the areas where the plurality of processing equipment in the production workshop are respectively located according to the positional relationship between the plurality of equipment models in the workshop model comprises: Identifying the geometric centers of the plurality of device models respectively, and determining the positional relationship between the plurality of device models based on the geometric centers of the plurality of device models; wherein the positional relationship includes the absolute position of the device model and the relative position between the plurality of device models; According to the positional relationship between the plurality of device models, a plurality of device clusters are correspondingly set, and at least one cluster head is determined in each of the device clusters; According to the absolute position and relative position of the device model corresponding to the cluster head, the data transmission network in the area is randomly set and shared to all processing devices in the device cluster to control all processing devices in the device cluster to adopt the same data transmission method.

8. A copper foil order production process management system, characterized in that: The method according to any one of claims 1 to 7, wherein the system comprises: A production task creation module is used to generate copper foil order data based on user orders, import the copper foil order data into the production management system, and create a copper foil production task corresponding to the copper foil order data; An equipment set creation module is used to obtain process control information of the copper foil production task, traverse and search for processing equipment in the production workshop according to the process control information, and obtain equipment sets for executing different processes; The current process identification module is used to obtain the current process information of the current batch of copper foil through the electronic identification card circulated together with the copper foil production during the copper foil processing flow; A time node calculation module calculates an estimated time node for the current batch of copper foil to enter a target process based on current process information of the current batch of copper foil and production parameters of the copper foil production task; A target equipment traversal module is used to traverse the equipment attributes of the processing equipment in the production workshop to find the target equipment that is allowed to execute the target process if the estimated time node of the current batch of copper foil entering the target process conflicts with the estimated time node of other batches of copper foil entering the target process; The device task distribution module is used to query the processing tasks of the target device. If the target device does not have any processing tasks at the expected time node, the processing tasks of the current batch of copper foil or the other batches of copper foil in the target process are sent to the target device, and the device set is edited according to the activation of the target device.

9. The copper foil order production process management system according to claim 8, characterized in that: The device set creation module is specifically used to: After receiving a user order, generating copper foil order data according to the user order, so as to create a copper foil production task according to the copper foil order data; Creating process control parameters corresponding to the copper foil production task according to the copper foil order data; According to the process flow requirements in the process control parameters, all processing equipment in the processing workshop is searched and found to obtain an equipment set including equipment that performs different processes; Wherein, the equipment set includes at least one processing equipment.

10. The copper foil order production process management system according to claim 8, characterized in that: The device set creation module is further configured to: According to the process flow requirements in the process control parameters, the equipment attributes of all processing equipment in the processing workshop are traversed; According to the equipment attributes of the processing equipment, the processing equipment that meets the process control parameters is classified into the equipment set.

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