High-pressure filter
By introducing a scraping and smoothing detection mechanism into the high-pressure filter, the problems of filter membrane offset, arching, damage and residual liquid in the inner wall of the cylinder are solved, and a more efficient filtration effect and a longer equipment service life are achieved.
Patent Information
- Application Number
- CN202510159548.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2045-02-13
AI Technical Summary
When used in existing high-pressure filters, the filter membrane is prone to offset, arch, wrinkle and damage, and the residual liquid on the inner wall of the cylinder and impurities on the filter membrane will affect the filtration efficiency and effect.
A high-pressure filter is designed, including a scraping mechanism and a detection mechanism. The scraping mechanism can automatically scrape the filter membrane to prevent arches and impurities from accumulating; the detection mechanism can detect the offset, damage and wrinkle of the filter membrane, and automatically scrape and clean if necessary.
Through the automatic scraping and smoothing detection function, the filter membrane is correctly installed and cleaned, which improves the filtration efficiency and effect, and avoids damage to the filter membrane and liquid residue on the inner wall of the cylinder.
Smart Images

Figure CN119607876A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of filters, in particular to a high-pressure filter. Background Art
[0002] High-pressure filters are widely used in small pharmaceutical factories, food and beverage, factories, mines, hospitals and laboratories. They are mainly used for filtering, clarifying and sterilizing liquids. They are mainly composed of a base, a cylinder, a filter membrane and an air pressurization component. During filtration, the liquid to be filtered passes through the filter membrane under pressure. Under the action of pressure, the filtrate is discharged through the filter membrane, while the solid particles are retained on the filter membrane to form a filter cake. By applying pressure, the efficiency and effect of filtration can be improved. When in use, the filter membrane needs to be placed on the filter membrane back plate of the base, and then the cylinder and the base are installed and fixed.
[0003] However, when the existing high-pressure filter is in use, the filter membrane is prone to displacement, arching and wrinkling when the filter membrane is placed, which is not easy to be found, affecting the efficiency and effect of filtration; during filtration, the filter membrane may be damaged, which is not easy to be found. At the same time, liquid is likely to remain on the inner wall of the cylinder, and impurities on the filter membrane will gradually increase, which will also affect the efficiency and effect of filtration. Summary of the invention
[0004] The object of the present invention is to provide a high pressure filter to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: a high-pressure filter, comprising a base assembly, a filter cartridge assembly and a pressurizing assembly, wherein the base assembly comprises a filter membrane back plate, and a filter membrane is arranged on the filter membrane back plate, the filter cartridge assembly comprises a cylinder, and the high-pressure filter further comprises: A rotating rod is inserted into the cylinder and penetrates the top of the cylinder, and the rotating rod rotates on the top of the cylinder; A mounting plate, inserted into the cylinder and fixed to the lower end of the rotating rod; Two first scrapers are fixed to the top of the mounting plate so that the first scrapers can slide on the inner wall of the cylinder; A driving mechanism, disposed at the top of the cylinder, for driving the rotating rod to rotate; A scraping mechanism is disposed below the mounting plate, so that the scraping mechanism can scrape the upper surface of the filter membrane to scrape and clean the filter membrane; The detection mechanism is arranged on two opposite side walls of the mounting plate and is used to detect the deviation, damage and wrinkle status of the filter membrane.
[0006] The detection mechanism includes: Two fixing plates, fixed on two sides of the mounting plate; A plurality of second telescopic mechanisms are arranged below the fixed plate, each of the second telescopic mechanisms is connected to a rubber rod for lifting and lowering the rubber rod; The first detection component is arranged on the top of the mounting plate and is used for detecting the movement of the rubber rod.
[0007] Preferably, the scraping mechanism comprises: A first telescopic mechanism is disposed below the mounting plate, and two first movable plates are connected to the first telescopic mechanism for lifting and lowering the first movable plates; Two second scrapers slide under the first movable plate through guide rails, and a collecting groove is provided on the side wall of each second scraper, and a plurality of filter holes are provided on the side wall of the collecting groove.
[0008] Preferably, the driving mechanism comprises: The motor is fixed to the top of the cylinder through an L-shaped bracket, and the conveying end of the motor is fixedly connected to the driving shaft; The soft connection mechanism is arranged between the driving shaft and the rotating rod, and is used to enable the driving shaft to rotate normally when the rotating rod cannot rotate.
[0009] Preferably, each of the second telescopic mechanisms comprises: A first T-shaped guide rod is arranged to pass through the top of the fixed plate, and the lower end of the first T-shaped guide rod is fixed to the upper end of the rubber rod through a first movable plate; A first spring is sleeved on the side wall of the first T-shaped guide rod, and two ends of the first spring are respectively fixed to the bottom of the fixed plate and the top of the first movable plate; The first telescopic sheath is sleeved on the side wall of the first spring, and two ends of the first telescopic sheath are respectively fixed to the bottom of the fixed plate and the top of the first movable plate.
[0010] Preferably, the first detection component comprises: Two second movable plates are arranged above the first T-shaped guide rod and fixed to each other through two connecting plates; A first reset mechanism is disposed above the mounting plate, and two connecting plates are connected to the first reset mechanism, and is used to guide and reset the movement of the connecting plates; A second reset mechanism is arranged above the mounting plate, and a moving block is connected to the second reset mechanism for guiding and resetting the movement of the moving block; an inclined surface is arranged at the bottom of the moving block so that the connecting plate can slide on the inclined surface; An insertion rod, inserted into a side wall of one of the first scrapers and connected to a side wall of the moving block via a telescopic assembly; A plurality of jacks are provided on the inner wall of the cylinder and are arranged in a circular shape with equal spacing.
[0011] Preferably, the telescopic assembly comprises: A connecting rod is disposed between the moving block and the first scraper, and one end of the connecting rod is fixed to the side wall of the insertion rod; A fixed tube, sleeved on the side wall of the insertion rod and fixedly sleeved on the side wall of the connecting rod; A return spring is inserted into the fixed tube, and two ends of the return spring are respectively fixed to the ends of the connecting rod and the insertion rod; And one end of the insertion rod away from the insertion hole is fixed to the end of the connecting rod through a return spring.
[0012] Preferably, the soft connection mechanism includes: A first connecting plate, disposed above the cylinder and fixed to the upper end of the rotating rod; A second connecting disk, disposed above the first connecting disk and fixed to the lower end of the driving shaft; A plurality of rectangular grooves are provided on the top of the first connecting plate and are arranged in an annular manner and at equal intervals; A plurality of third reset mechanisms are arranged below the second connection plate, and each of the third reset mechanisms is connected with an insert block for guiding and resetting the movement of the insert block, and the insert block is inserted in the rectangular groove; A plurality of movable posts are arranged above the second connection plate, and the movable posts are connected to the third reset mechanism; The second detection component is arranged below the bracket and is used for detecting the movement of the moving column.
[0013] Preferably, the second detection component comprises: Two first sleeves are fixed below the bracket, and each first sleeve has a first set of rods inserted therein; A moving ring, which is sleeved on the side wall of the driving shaft and arranged above the moving column, and is fixed to the lower end of the first sleeve rod through a first connecting block; The distance sensor is fixed below the bracket and arranged opposite to the first connecting block.
[0014] Preferably, the first telescopic mechanism comprises: Two second sets of rods are fixed to the top of each of the first movable plates, the side walls of the second sets of rods are sleeved with second sleeves, and the upper ends of the second sleeves are fixed to the bottom of the mounting plate; A second spring is sleeved on the second sleeve and the side wall of the second sleeve rod, and two ends of the second spring are respectively fixed to the bottom of the mounting plate and the top of the first movable plate; The second telescopic sheath is sleeved on the second sleeve tube and the side wall of the second sleeve rod, and the two ends of the second telescopic sheath are respectively fixed to the bottom of the mounting plate and the top of the first movable plate.
[0015] Preferably, the first reset mechanism comprises: Two second T-shaped guide rods are fixed to the top of the mounting plate and are arranged through the top of the connecting plate; The third spring is sleeved on the side wall of the second T-shaped guide rod, and two ends of the third spring are respectively fixed to the upper end of the second T-shaped guide rod and the top of the mounting plate.
[0016] Preferably, the second reset mechanism comprises: Two third T-shaped guide rods are fixed to the side walls of the moving block, the side walls of the third T-shaped guide rods are sleeved with second connecting blocks, and the second connecting blocks are fixed to the top of the mounting plate; A fourth spring is sleeved on the side wall of the third T-shaped guide rod, and two ends of the fourth spring are respectively fixed to the side wall of the moving block and the second connecting block; The third telescopic sheath is sleeved on the side wall of the fourth spring, and two ends of the third telescopic sheath are respectively fixed to the side walls of the moving block and the second connecting block.
[0017] Preferably, each of the third reset mechanisms comprises: A rectangular rod fixed to the top of the plug block, passing through the top of the second connection plate and fixed to the bottom of the moving column; The fifth spring is sleeved on the side wall of the rectangular rod, and two ends of the fifth spring are respectively fixed to the top of the insert block and the bottom of the second connecting plate.
[0018] Compared with the prior art, the present invention has the following beneficial effects: This type of high-pressure filter, by providing a scraping mechanism and a detection mechanism, can automatically scrape and flatten the filter membrane when the cylinder and the base are installed and fixed to avoid arching. At the same time, it can detect whether the filter membrane is offset and has wrinkles, so as to ensure the efficiency and effect of subsequent filtration. After the installation and fixing is completed, during filtration, impurities on the surface of the filter membrane can be automatically scraped and collected. At the same time, the liquid remaining on the inner wall of the cylinder can be scraped and cleaned, and the damage of the filter membrane can be detected in time to ensure the efficiency and effect of filtration. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a partial cross-sectional structural schematic diagram of the filter cartridge in the present invention; Figure 3 It is a partial cross-sectional structural schematic diagram of the filter cartridge in the present invention from another viewing angle; Figure 4 for Figure 2 A schematic diagram of the enlarged structure at A in the middle; Figure 5 for Figure 3 A schematic diagram of the enlarged structure at B in the middle; Figure 6 for Figure 3 Schematic diagram of the enlarged structure at C in the middle; Figure 7 for Figure 4 Schematic diagram of the enlarged structure at D in the middle; Figure 8 for Figure 7 Schematic diagram of the enlarged structure at E in the middle; Fig. 9 for Figure 6 The enlarged structural diagram at F in the middle; Fig.10 for Figure 6 Schematic diagram of the enlarged structure at G in the middle; Fig.11 for Figure 5 Schematic diagram of the enlarged structure at H in the middle.
[0020] In the figure: 101, base; 102, liquid collecting tank; 103, filter membrane back plate; 104, liquid outlet; 105, threaded column; 106, filter membrane; 107, cylinder; 108, liquid inlet; 109, mounting ring; 110, positioning hole; 111, locking nut; 112, air pump; 113, air pipe; 114, ball valve; 115, pressure gauge; 201, first movable plate; 202, first T-shaped Guide rod; 203, first spring; 204, first telescopic sheath; 301, second moving plate; 302, connecting plate; 303, jack; 304, inclined plane; 305, moving block; 306, plug rod; 401, connecting rod; 402, return spring; 403, fixed tube; 501, second sleeve; 502, second sleeve rod; 503, second spring; 504, second telescopic sheath; 601, first A connecting plate; 602, a second connecting plate; 603, a rectangular groove; 604, an insert; 605, a moving column; 701, a rectangular rod; 702, a fifth spring; 801, a moving ring; 802, a first connecting block; 803, a first set of rods; 804, a first sleeve; 805, a distance sensor; 901, a second T-shaped guide rod; 902, a third spring; 1001, a third T-shaped guide rod; 1002, a second connecting block; 1003, a fourth spring; 1004, a third telescopic sleeve; 11, a rotating rod; 12, a mounting plate; 13, a first scraper; 1401, a first moving plate; 1402, a second scraper; 1403, a guide rail; 1404, a collecting tank; 1405, a filter hole; 1501, a fixing plate; 1502, a rubber rod; 1601, a bracket; 1602, a motor; 1603, a driving shaft. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] See also Figure 1-Figure 11 The present invention provides a technical solution: a high-pressure filter, including a base assembly, a filter cartridge assembly and a pressurizing assembly, the base assembly including a filter membrane back plate 103, and a filter membrane 106 is arranged on the filter membrane back plate 103, the filter cartridge assembly includes a cylinder 107, the base assembly also includes a base 101, a liquid collecting tank 102 is opened on the top of the base 101, the filter membrane back plate 103 is inserted in the liquid collecting tank 102, and a liquid outlet 104 is arranged at the bottom of the base 101, and a filter membrane 106 is arranged on the top of the cylinder 107. There is a liquid inlet 108, a mounting ring 109 is fixedly sleeved at the bottom of the cylinder 107, and a plurality of positioning holes 110 are opened on the top of the mounting ring 109, a plurality of threaded columns 105 are fixedly connected to the top of the base 101, and a locking nut 111 is threadedly connected to the side wall of the threaded column 105, and the pressurizing component includes an air pump 112, and an air pipe 113 is fixedly connected between the air pump 112 and the cylinder 107, and a ball valve 114 and a pressure gauge 115 are arranged on the side wall of the air pipe 113, and the high-pressure filter also includes: The rotating rod 11 is inserted into the cylinder 107 and penetrates the top of the cylinder 107, and the rotating rod 11 rotates at the top of the cylinder 107; The mounting plate 12 is inserted into the cylinder 107 and fixed to the lower end of the rotating rod 11; Two first scrapers 13 are fixed to the top of the mounting plate 12 so that the first scrapers 13 can slide on the inner wall of the cylinder 107; A driving mechanism, disposed at the top of the cylinder 107, for driving the rotating rod 11 to rotate; The scraping mechanism is disposed below the mounting plate 12 so that the scraping mechanism can scrape the upper surface of the filter membrane 106 to scrape and clean the filter membrane 106; The detection mechanism is disposed on two opposite side walls of the mounting plate 12 and is used to detect the deviation, damage and wrinkle status of the filter membrane 106 .
[0023] Testing agencies include: Two fixing plates 1501 are fixed on both sides of the mounting plate 12; A plurality of second telescopic mechanisms are disposed below the fixed plate 1501, each of which is connected to a rubber rod 1502 for lifting and lowering the rubber rod 1502; The first detection component is arranged on the top of the mounting plate 12, and is used to detect the movement of the rubber rod 1502. When the cylinder 107 and the base 101 are installed and fixed, the filter membrane 106 can be automatically scraped and leveled to avoid arching. At the same time, it can detect whether the filter membrane 106 is offset and wrinkled, so as to ensure the efficiency and effect of subsequent filtration. After the installation and fixation is completed, during filtration, impurities on the surface of the filter membrane 106 can be automatically scraped and collected. At the same time, the liquid remaining on the inner wall of the cylinder 107 can be scraped and cleaned, and the damage of the filter membrane 106 can be detected in time to ensure the efficiency and effect of filtration.
[0024] The scraping mechanism includes: The first telescopic mechanism is disposed below the mounting plate 12, and two first movable plates 1401 are connected to the first telescopic mechanism, and are used to lift and move the first movable plates 1401; The two second scrapers 1402 slide under the first movable plate 1401 through the guide rail 1403. A collecting groove 1404 is provided on the side wall of each second scraper 1402, and a plurality of filter holes 1405 are provided on the side wall of the collecting groove 1404. The driving mechanism drives the rotating rod 11 and the mounting plate 12 to rotate, and then the first movable plate 1401 and the second scraper 1402 are driven to rotate clockwise through the first telescopic mechanism. At this time, the filter membrane 106 can be automatically scraped and leveled to avoid arching, thereby ensuring the efficiency and effect of subsequent filtration. In addition, during subsequent filtration, the mounting plate 12 and the second scraper 1402 can be driven by the driving mechanism to rotate counterclockwise. At this time, impurities on the surface of the filter membrane 106 can be automatically scraped off and enter the collecting groove 1404 for collection. At the same time, when the mounting plate 12 rotates, it can drive the first scraper 13 to rotate synchronously, so that the liquid remaining on the inner wall of the cylinder 107 can be scraped and cleaned, thereby ensuring the efficiency and effect of filtration.
[0025] The driving mechanism includes: The motor 1602 is fixed to the top of the cylinder 107 through an L-shaped bracket 1601, and the conveying end of the motor 1602 is fixedly connected to the driving shaft 1603; The soft connection mechanism is arranged between the driving shaft 1603 and the rotating rod 11, and is used to make the driving shaft 1603 rotate normally when the rotating rod 11 cannot rotate, start the motor 1602, and the rotation of the motor 1602 drives the rotation of the driving shaft 1603, and drives the rotating rod 11 and the mounting plate 12 to rotate through the soft connection mechanism.
[0026] Each second telescopic mechanism comprises: The first T-shaped guide rod 202 is arranged to pass through the top of the fixed plate 1501, and the lower end of the first T-shaped guide rod 202 is fixed to the upper end of the rubber rod 1502 through the first movable plate 201; The first spring 203 is sleeved on the side wall of the first T-shaped guide rod 202, and the two ends of the first spring 203 are respectively fixed to the bottom of the fixed plate 1501 and the top of the first movable plate 201; The first telescopic sheath 204 is sleeved on the side wall of the first spring 203 , and the two ends of the first telescopic sheath 204 are respectively fixed to the bottom of the fixed plate 1501 and the top of the first movable plate 201 , so as to guide and reset the movement of the rubber rod 1502 .
[0027] The first detection component includes: Two second movable plates 301 are disposed above the first T-shaped guide rod 202 and fixed to each other through two connecting plates 302; A first reset mechanism is disposed above the mounting plate 12, and two connecting plates 302 are connected to the first reset mechanism, for guiding and resetting the movement of the connecting plates 302; The second reset mechanism is arranged above the mounting plate 12, and the second reset mechanism is connected with a moving block 305 for guiding and resetting the movement of the moving block 305; the bottom of the moving block 305 is provided with an inclined surface 304, so that the connecting plate 302 can slide on the inclined surface 304; An insertion rod 306, which is inserted into a side wall of one of the first scrapers 13 and connected to a side wall of the moving block 305 through a telescopic assembly; A plurality of jacks 303 are provided on the inner wall of the cylinder 107 and are arranged in an annular manner with equal spacing. When the bottom of the cylinder 107 contacts the top of the base 101, the upper end of the first T-shaped guide rod 202 just contacts the bottom of the second movable plate 301. If the filter membrane 106 is wrinkled, the thickness of the filter membrane 106 will increase. When the rubber rod 1502 slides on the top of the filter membrane 106, it can push the rubber rod 1502 and the first T-shaped guide rod 202 to continue to move upward. At this time, the second movable plate 301 can be used to pass through the second movable plate 301. The connecting plate 302 is driven to move upward along the side wall of the second T-shaped guide rod 901. At the same time, the third spring 902 is compressed, and the connecting plate 302 is abutted against the inclined surface 304, thereby pushing the moving block 305 to move toward the second connecting block 1002. At the same time, the fourth spring 1003 is compressed. When the moving block 305 moves, the insertion rod 306 is driven to move through the telescopic assembly and can be inserted into the socket 303 for limiting. At this time, the mounting plate 12 and the rotating rod 11 cannot continue to rotate.
[0028] The telescopic components include: The fixed tube 403 is sleeved on the side wall of the insertion rod 306 and fixed to the side wall of the moving block 305 through the connecting rod 401, and the end of the insertion rod 306 away from the socket 303 is fixed to the end of the connecting rod 401 through the return spring 402. When the end of the insertion rod 306 abuts against the inner wall of the cylinder 107, the return spring 402 is compressed. When the insertion rod 306 is aligned with the socket 303, the insertion rod 306 can be inserted into the socket 303 for limiting under the action of the return spring 402.
[0029] The soft connection mechanism includes: The first connecting plate 601 is disposed above the cylinder 107 and fixed to the upper end of the rotating rod 11; The second connecting disk 602 is disposed above the first connecting disk 601 and fixed to the lower end of the driving shaft 1603; A plurality of rectangular grooves 603 are provided on the top of the first connecting plate 601 and are arranged in an annular manner and at equal intervals; A plurality of third reset mechanisms are disposed below the second connection plate 602, and each of the third reset mechanisms is connected with an insert block 604 for guiding and resetting the movement of the insert block 604, and the insert block 604 is inserted in the rectangular groove 603; A plurality of movable posts 605 are disposed above the second connection plate 602, and the movable posts 605 are connected to the third reset mechanism; The second detection component is arranged below the bracket 1601, and is used to detect the movement of the movable column 605. When the mounting plate 12 and the rotating rod 11 cannot continue to rotate, when the driving shaft 1603 continues to rotate, the plug block 604 can slide out of the first connecting disk 601 and slide on the top of the first connecting disk 601. At the same time, the movable column 605 is driven to move upward through the third reset mechanism and is detected by the second detection component.
[0030] The second detection component includes: Two first sleeves 804 are fixed below the bracket 1601, and each first sleeve 804 is inserted with a first rod 803; The moving ring 801 is sleeved on the side wall of the driving shaft 1603 and is arranged above the moving column 605, and is fixed to the lower end of the first sleeve rod 803 through the first connecting block 802; The distance sensor 805 is fixed below the bracket 1601 and is arranged opposite to the first connecting block 802. When the movable column 605 moves upward, it can push the movable ring 801 to move upward and drive the first connecting block 802 to move upward synchronously. At this time, the distance change of the first connecting block 802 can be detected by the distance sensor 805.
[0031] The first telescopic mechanism comprises: Two second rods 502 are fixed to the top of each first movable plate 1401, and the side walls of the second rods 502 are sleeved with second sleeves 501, and the upper ends of the second sleeves 501 are fixed to the bottom of the mounting plate 12; The second spring 503 is sleeved on the second sleeve 501 and the side wall of the second sleeve rod 502, and the two ends of the second spring 503 are respectively fixed to the bottom of the mounting plate 12 and the top of the first movable plate 1401; The second telescopic sleeve 504 is sleeved on the side walls of the second sleeve 501 and the second rod 502, and the two ends of the second telescopic sleeve 504 are respectively fixed to the bottom of the mounting plate 12 and the top of the first movable plate 1401. When the second scraper 1402 abuts against the top of the filter membrane 106, the second rod 502 can slide into the second sleeve 501, and at the same time, the second spring 503 is compressed.
[0032] The first reset mechanism comprises: Two second T-shaped guide rods 901 are fixed to the top of the mounting plate 12 and penetrate the top of the connecting plate 302; The third spring 902 is sleeved on the side wall of the second T-shaped guide rod 901, and the two ends of the third spring 902 are respectively fixed to the upper end of the second T-shaped guide rod 901 and the top of the mounting plate 12, guiding and resetting the movement of the connecting plate 302 and the second movable plate 301. The side wall of the third spring 902 is also provided with a telescopic sheath for protection.
[0033] The second reset mechanism comprises: Two third T-shaped guide rods 1001 are fixed to the side wall of the moving block 305, and the side wall of the third T-shaped guide rod 1001 is sleeved with a second connecting block 1002, and the second connecting block 1002 is fixed to the top of the mounting plate 12; The fourth spring 1003 is sleeved on the side wall of the third T-shaped guide rod 1001, and the two ends of the fourth spring 1003 are respectively fixed to the moving block 305 and the side wall of the second connecting block 1002; The third telescopic sheath 1004 is sleeved on the side wall of the fourth spring 1003 , and both ends of the third telescopic sheath 1004 are respectively fixed to the side walls of the moving block 305 and the second connecting block 1002 , so as to guide and reset the movement of the moving block 305 .
[0034] Each third reset mechanism comprises: A rectangular rod 701 is fixed to the top of the plug block 604 and passes through the top of the second connecting plate 602 and is fixed to the bottom of the moving column 605; The fifth spring 702 is sleeved on the side wall of the rectangular rod 701 , and the two ends of the fifth spring 702 are respectively fixed to the top of the plug block 604 and the bottom of the second connecting plate 602 , so as to guide and reset the movement of the plug block 604 and the movable column 605 .
[0035] Working principle: When in use, first place the filter membrane 106 on the top of the filter membrane back plate 103, then install and fix the cylinder 107 and the base 101. When installing, first sleeve the positioning hole 110 on the threaded column 105. When the second scraper 1402 abuts against the top of the filter membrane 106, the second sleeve rod 502 can slide into the second sleeve 501, and the second spring 503 is compressed. At the same time, start the motor 1602, and the rotation of the motor 1602 drives the rotation of the drive shaft 1603, and drives the rotating rod 11 and the mounting plate 12 to rotate through the soft connection mechanism, and then drives the first movable plate 1401 and the second scraper 1402 to rotate clockwise through the first telescopic mechanism. At this time, the filter membrane 106 can be automatically scraped and leveled to avoid arching, thereby ensuring the efficiency and effect of subsequent filtration; After the second scraper 1402 finishes scraping the filter membrane 106, when the lower end of the rubber rod 1502 abuts against the top of the filter membrane 106, the first spring 203 can be gradually compressed. At the same time, when the mounting plate 12 rotates, the rubber rod 1502 can be driven to slide on the top of the filter membrane 106 through the fixing plate 1501 and the second telescopic mechanism. If the filter membrane 106 is placed offset on the top of the filter membrane back plate 103, the lower end of the rubber rod 1502 can be inserted into the filter hole of the filter membrane back plate 103. At this time, the mounting plate 12 and the rotating rod 11 can no longer rotate. The block 604 can slide out from the first connection disk 601 and slide on the top of the first connection disk 601. At the same time, the moving column 605 is driven to move upward through the rectangular rod 701, and the fifth spring 702 is compressed. When the moving column 605 moves upward, it can push the moving ring 801 to move upward and drive the first connection block 802 to move upward synchronously. At this time, the distance change of the first connection block 802 can be detected by the distance sensor 805, so that before the cylinder 107 is installed and fixed, it can detect whether the filter membrane 106 is placed offset to ensure the efficiency and effect of filtration; At the same time, when the bottom of the cylinder 107 contacts the top of the base 101, the upper end of the first T-shaped guide rod 202 just contacts the bottom of the second movable plate 301. If the filter membrane 106 is wrinkled, the thickness of the filter membrane 106 will increase. When the rubber rod 1502 slides on the top of the filter membrane 106, it can push the rubber rod 1502 and the first T-shaped guide rod 202 to continue to move upward. At this time, the connecting plate 302 can be driven by the second movable plate 301 to move upward along the side wall of the second T-shaped guide rod 901. At the same time, the third spring 902 is compressed and causes the connecting plate 302 to abut against the inclined surface 304, thereby pushing the moving block 305 to move in the direction close to the second connecting block 1002. At the same time, the fourth spring 902 is compressed and causes the connecting plate 302 to abut against the inclined surface 304, thereby pushing the moving block 305 to move in the direction close to the second connecting block 1002. The spring 1003 is compressed. When the moving block 305 moves, the plug rod 306 is driven to move through the connecting rod 401 and the fixed tube 403, so that the end of the plug rod 306 can be against the inner wall of the cylinder 107. At the same time, the reset spring 402 is compressed. When the plug rod 306 is aligned with the insertion hole 303, the plug rod 306 can be inserted into the insertion hole 303 for limiting under the action of the reset spring 402. At this time, the mounting plate 12 and the rotating rod 11 cannot continue to rotate. At this time, the moving ring 801 and the first connecting block 802 can also be driven to move upward and be detected by the distance sensor 805, so that the wrinkle state of the filter membrane 106 can be detected before the cylinder 107 is installed and fixed, so as to ensure the efficiency and effect of filtration; After the test is completed, a plurality of locking nuts 111 are screwed and fixed on the side wall of the threaded column 105, so that the cylinder 107 can be installed and fixed on the top of the base 101. Then, liquid can be supplied through the liquid inlet 108 and closed. Then, air is supplied into the cylinder 107 through the air pump 112 for pressurization, and the filtering operation can be performed. The filtered liquid enters the liquid collecting tank 102 through the filter membrane back plate 103 and flows out through the liquid outlet 104, while impurities are filtered on the surface of the filter membrane 106. During filtration, the mounting plate 12 and the second scraper 1402 can be driven by the driving mechanism to rotate counterclockwise. At this time, impurities on the surface of the filter membrane 106 can be automatically scraped off and collected in the collecting tank 1404. At the same time, when the mounting plate 12 rotates, the first scraper 13 can be driven to rotate synchronously, so that the residual liquid on the inner wall of the cylinder 107 can be scraped off and cleaned, thereby ensuring the efficiency and effect of filtration. Moreover, when the filter membrane 106 is damaged, the lower end of the rubber rod 1502 can also be inserted into the filter hole of the filter membrane back plate 103, so that the mounting plate 12 and the rotating rod 11 cannot continue to rotate, and it can also be detected by the distance sensor 805, so that during filtering, the damage of the filter membrane 106 can be detected in time to ensure the efficiency and effect of filtration.
Claims
1. A high-pressure filter, comprising a base assembly, a filter cartridge assembly and a pressurizing assembly, wherein the base assembly comprises a filter membrane back plate (103), and a filter membrane (106) is arranged on the filter membrane back plate (103), and the filter cartridge assembly comprises a cylinder body (107), characterized in that: The high pressure filter also includes: A rotating rod (11) is inserted into the cylinder (107) and is arranged to pass through the top of the cylinder (107), and the rotating rod (11) rotates on the top of the cylinder (107); A mounting plate (12) inserted into the cylinder (107) and fixed to the lower end of the rotating rod (11); Two first scrapers (13) are fixed to the top of the mounting plate (12), so that the first scrapers (13) can slide on the inner wall of the cylinder (107); A driving mechanism, disposed on the top of the cylinder (107), and used for driving the rotating rod (11) to rotate; a scraping mechanism, arranged below the mounting plate (12), so that the scraping mechanism can scrape the upper surface of the filter membrane (106) to scrape and clean the filter membrane (106); A detection mechanism, arranged on two opposite side walls of the mounting plate (12), and used for detecting the deviation, damage and wrinkle status of the filter membrane (106); The detection mechanism includes: Two fixing plates (1501) fixed on two sides of the mounting plate (12); A plurality of second telescopic mechanisms are arranged below the fixed plate (1501), each of the second telescopic mechanisms being connected to a rubber rod (1502) for lifting and lowering the rubber rod (1502); A first detection component is arranged on the top of the mounting plate (12) and is used to detect the movement of the rubber rod (1502).
2. A high pressure filter according to claim 1, characterized in that: The scraping mechanism comprises: A first telescopic mechanism is arranged below the mounting plate (12), and two first movable plates (1401) are connected to the first telescopic mechanism, and is used to lift and lower the first movable plates (1401); Two second scrapers (1402) slide below the first movable plate (1401) via guide rails (1403); a collecting groove (1404) is provided on the side wall of each second scraper (1402); and a plurality of filter holes (1405) are provided on the side wall of the collecting groove (1404).
3. A high pressure filter according to claim 1, characterized in that: The driving mechanism comprises: The motor (1602) is fixed to the top of the cylinder (107) via an L-shaped bracket (1601), and the conveying end of the motor (1602) is fixedly connected to a driving shaft (1603); The soft connection mechanism is arranged between the driving shaft (1603) and the rotating rod (11), and is used to enable the driving shaft (1603) to rotate normally when the rotating rod (11) cannot rotate.
4. A high pressure filter according to claim 1, characterized in that: Each of the second telescopic mechanisms comprises: A first T-shaped guide rod (202) is arranged to pass through the top of the fixed plate (1501), and the lower end of the first T-shaped guide rod (202) is fixed to the upper end of the rubber rod (1502) through a first movable plate (201); A first spring (203) is sleeved on the side wall of the first T-shaped guide rod (202), and two ends of the first spring (203) are respectively fixed to the bottom of the fixed plate (1501) and the top of the first movable plate (201); The first telescopic sheath (204) is sleeved on the side wall of the first spring (203), and two ends of the first telescopic sheath (204) are respectively fixed to the bottom of the fixed plate (1501) and the top of the first movable plate (201).
5. A high pressure filter according to claim 1, characterized in that: The first detection component comprises: Two second movable plates (301) are arranged above the first T-shaped guide rod (202) and are fixed to each other via two connecting plates (302); A first reset mechanism is arranged above the mounting plate (12), and two connecting plates (302) are connected to the first reset mechanism, and is used to guide and reset the movement of the connecting plates (302); A second reset mechanism is arranged above the mounting plate (12), and a moving block (305) is connected to the second reset mechanism, and is used to guide and reset the movement of the moving block (305); an inclined surface (304) is arranged at the bottom of the moving block (305), so that the connecting plate (302) can slide on the inclined surface (304); An insertion rod (306) inserted into a side wall of one of the first scrapers (13) and connected to a side wall of the moving block (305) via a telescopic assembly; A plurality of insertion holes (303) are provided on the inner wall of the cylinder (107) and are arranged in a circular shape at equal intervals.
6. A high pressure filter according to claim 5, characterized in that: The telescopic assembly comprises: A connecting rod (401) is arranged between the moving block (305) and the first scraper (13), and one end of the connecting rod (401) is fixed to the side wall of the insertion rod (306); A fixed tube (403), sleeved on the side wall of the insertion rod (306) and fixedly sleeved on the side wall of the connecting rod (401); A return spring (402) is inserted into the fixed tube (403), and two ends of the return spring (402) are respectively fixed to the ends of the connecting rod (401) and the insertion rod (306); One end of the insertion rod (306) away from the insertion hole (303) is fixed to the end of the connecting rod (401) via a return spring (402).
7. A high pressure filter according to claim 3, characterized in that; The soft connection mechanism comprises: A first connecting plate (601) is disposed above the cylinder (107) and is fixed to the upper end of the rotating rod (11); A second connection disk (602) is disposed above the first connection disk (601) and fixed to the lower end of the drive shaft (1603); A plurality of rectangular grooves (603) are provided on the top of the first connection plate (601) and are arranged in an annular manner and at equal intervals; a plurality of third reset mechanisms, arranged below the second connection plate (602), and each third reset mechanism is connected to an insert block (604) for guiding the movement and resetting the insert block (604), the insert block (604) being inserted into the rectangular groove (603); A plurality of movable columns (605) are arranged above the second connection plate (602), and the movable columns (605) are connected to a third reset mechanism; A second detection component is disposed below the bracket (1601) and is used to detect the movement of the moving column (605).
8. A high pressure filter according to claim 7, characterized in that: The second detection component comprises: Two first sleeves (804) are fixed below the bracket (1601), and a first rod (803) is inserted into each first sleeve (804); A movable ring (801) is sleeved on the side wall of the driving shaft (1603) and is arranged above the movable column (605), and is fixed to the lower end of the first sleeve rod (803) through a first connecting block (802); The distance sensor (805) is fixed below the bracket (1601) and is arranged opposite to the first connecting block (802).
9. A high pressure filter according to claim 2, characterized in that: The first telescopic mechanism comprises: Two second rods (502) are fixed to the top of each of the first movable plates (1401); the side walls of the second rods (502) are sleeved with second sleeves (501); and the upper ends of the second sleeves (501) are fixed to the bottom of the mounting plate (12); A second spring (503) is sleeved on the second sleeve (501) and the side wall of the second sleeve rod (502), and two ends of the second spring (503) are respectively fixed to the bottom of the mounting plate (12) and the top of the first movable plate (1401); The second telescopic sheath (504) is sleeved on the side walls of the second sleeve (501) and the second sleeve rod (502), and two ends of the second telescopic sheath (504) are respectively fixed to the bottom of the mounting plate (12) and the top of the first movable plate (1401).
10. A high pressure filter according to claim 5, characterized in that: The first reset mechanism comprises: Two second T-shaped guide rods (901) are fixed to the top of the mounting plate (12) and are arranged through the top of the connecting plate (302); The third spring (902) is sleeved on the side wall of the second T-shaped guide rod (901), and two ends of the third spring (902) are respectively fixed to the upper end of the second T-shaped guide rod (901) and the top of the mounting plate (12).
11. A high pressure filter according to claim 5, characterized in that: The second reset mechanism comprises: Two third T-shaped guide rods (1001) are fixed to the side wall of the moving block (305); the side wall of the third T-shaped guide rod (1001) is sleeved with a second connecting block (1002), and the second connecting block (1002) is fixed to the top of the mounting plate (12); A fourth spring (1003) is sleeved on the side wall of the third T-shaped guide rod (1001), and two ends of the fourth spring (1003) are respectively fixed to the side wall of the moving block (305) and the second connecting block (1002); The third telescopic sheath (1004) is sleeved on the side wall of the fourth spring (1003), and two ends of the third telescopic sheath (1004) are respectively fixed to the side wall of the moving block (305) and the second connecting block (1002).
12. A high pressure filter according to claim 7, characterized in that: Each of the third reset mechanisms comprises: A rectangular rod (701) fixed to the top of the plug block (604), passing through the top of the second connection plate (602) and fixed to the bottom of the movable column (605); The fifth spring (702) is sleeved on the side wall of the rectangular rod (701), and the two ends of the fifth spring (702) are respectively fixed to the top of the insert block (604) and the bottom of the second connecting plate (602).
Citation Information
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