Processing classificator for finely selecting rice seeds

By designing a selection machine including exhaust air, vibration screening and soaking sorting mechanism, the problem of difficult separation of large empty shells in the prior art is solved, efficient screening and sorting of rice seeds is achieved, and seed quality is improved.

CN119608377APending Publication Date: 2025-03-14INST OF CROP SCI NINGXIA ACADEMY OF AGRI & FORESTRY SCI
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Patent Information

Application Number
CN202411911394.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

Existing rice seed screening machines are difficult to effectively separate large volume empty shells, resulting in poor seed quality.

Method used

A selection machine including exhaust mechanism, vibration screening mechanism and soaking sorting mechanism is designed. By combining vibration screening and soaking sorting, efficient screening and sorting of rice seeds is achieved.

Benefits of technology

Seeds with small and unfull particles and foreign matter with small particles are effectively screened out, and husks and unfull seeds are separated by soaking and sorting machine, improving seed quality and sorting efficiency.

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Abstract

The invention belongs to the technical field of agricultural planting, and particularly relates to a rice seed processing classificator which comprises a shell, an exhaust mechanism, a vibration screening mechanism and a soaking and sorting mechanism are sequentially arranged in the shell from top to bottom, a discharge port is formed in the bottom end of the soaking and sorting mechanism, and a drying device is arranged below the discharge port; the soaking and sorting mechanism comprises a screening box, a stirring assembly used for stirring rice seeds is arranged at the bottom end of the screening box, a rice husk intercepting assembly is arranged at an inlet of the screening box and used for intercepting rice husks floating on the water surface, and a feeding hopper is arranged at the top end of a shell. A water inlet pipe used for supplying water to the soaking and sorting mechanism is arranged on one side of the shell, and a valve is arranged on the water inlet pipe. According to the rice seed sorting device, the sorting precision of rice seeds can be improved, particularly, large empty shells can be effectively separated and sorted in batches, and the labor cost is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of agricultural planting, and in particular to a machine for processing and selecting rice seeds. Background Art

[0002] Rice is an important cereal crop in my country. The seeds of rice are called rice grains. After the husks of rice grains are removed, they are called brown rice. After the bran layer is removed from brown rice, rice can be obtained. Nearly half of the world's population relies on rice as their staple food. Before burying rice seeds in the soil for cultivation, it is necessary to screen the rice seeds and remove the empty shells, smaller particles and broken particles from a batch of rice seeds, so as to obtain better quality and fuller seeds for cultivation.

[0003] In the prior art, rice screening machines are commonly used to screen rice seeds. When the operator puts the rice seeds into the frame from the feed port, the vibration motor drives the screen to vibrate, and the rice seeds are forced to jump up and down. When the rice seeds fall, they will have a certain potential energy, and some smaller rice seeds will pass through the holes on the screen and fall into the containing cavity, while the fuller rice seeds will pass through the discharge port, thus completing the screening process. However, there are still some large empty shells in the rice seeds, and the device cannot effectively separate the empty shells.

[0004] For this reason, it is necessary to design a kind of rice seed processing and selecting machine for selecting to solve the above-mentioned technical problems. Summary of the invention

[0005] The purpose of the present invention is to provide a rice seed processing and selecting machine to solve the problems existing in the above-mentioned prior art.

[0006] To achieve the above-mentioned purpose, the present invention provides a rice seed processing and selection machine, comprising a shell, wherein an exhaust mechanism, a vibration screening mechanism and a soaking and sorting mechanism are sequentially arranged in the shell from top to bottom, a discharge port is arranged at the bottom end of the soaking and sorting mechanism, and a drying device is arranged below the discharge port; the soaking and sorting mechanism comprises a screening box, a stirring assembly for stirring rice seeds is arranged at the bottom end of the screening box, a husk intercepting assembly is arranged at the inlet of the screening box, and the husk intercepting assembly is used to intercept rice husks floating on the water surface, a feeding hopper is arranged at the top end of the shell, and a water inlet pipe for supplying water to the soaking and sorting mechanism is arranged on one side of the shell, and a valve is arranged on the water inlet pipe.

[0007] Preferably, the exhaust mechanism comprises an exhaust hood connected to the inner wall of the shell, the exhaust hood is trumpet-shaped, the exhaust hood is arranged corresponding to the vibration screening mechanism, and an exhaust fan is arranged in the exhaust hood.

[0008] Preferably, the vibrating screening mechanism includes a bracket fixedly connected to the side wall of the shell, one end of a screen plate is hinged on the bracket, the screen plate is tilted, a vibration motor is provided in the middle of the bottom surface of the screen plate, a cross plate is provided below the screen plate, one end of the cross plate is connected to the inner wall of the shell, the other end of the cross plate is elastically connected to the lowest end of the screen plate through a spring, a material box for collecting small seeds is placed on the top of the cross plate, and a side opening is opened on the side wall of the shell, and the side opening is used for taking out and placing the material box and for ventilation.

[0009] Preferably, the stirring assembly includes a motor installed in the middle of the bottom end of the screening box, the output end of the motor passes through the screening box and is connected to a plurality of stirring blades, and the plurality of stirring blades are arranged at equal intervals along the circumferential outer wall of the output shaft of the motor.

[0010] Preferably, the chaff interception assembly includes two baffles obliquely arranged on the inner wall of the screening box opening, the two baffles are arranged in an inverted eight shape, a steering gear is installed in the middle of one side of the screening box, the output shaft of the steering gear is connected to one end of a swing arm, the other end of the swing arm is vertically connected to a support rod, one side of an interception net is connected to the support rod, the other side of the interception net is fixedly connected to one of the baffles, the support rod is in frictional contact with the baffle, and the interception net is immersed in water.

[0011] Preferably, a guide plate is provided on one side of the shell close to the lowest end of the screen plate, and the guide plate is used to guide the seeds that have been vibrated and screened into the screening box.

[0012] Preferably, it further comprises a conveyor, wherein the conveyor is arranged below the discharge port, and the drying device is arranged on the conveyor.

[0013] Preferably, the drying device comprises a drying hood arranged on the conveyor belt of the conveyor, a plurality of drying fans are staggeredly arranged on the upper and lower sides of the drying hood, a plurality of ventilation holes are opened on the conveyor belt surface of the conveyor, and the aperture of the ventilation holes is smaller than the particle size of the rice seeds.

[0014] Compared with the prior art, the present invention has the following advantages and technical effects:

[0015] The present invention provides a rice seed processing and selection machine. The rice seeds can be selected by a vibration screening mechanism, and seeds with smaller and less full grains and small foreign matter can be selected. The rice seeds are spread under the action of the vibration screening mechanism, and floating dust and smaller husks on the rice seeds are sucked away by an exhaust mechanism. Water is injected into a screening box through a water inlet pipe, and the rice seeds that have been vibrated and selected are stirred by a stirring component so that large and full rice seeds that meet the requirements are fully immersed in water and sink to the bottom of the screening box. Husks and less full rice seeds float on the water surface, and floating objects are intercepted and isolated by a husk interception component, so that the husks and less full seeds are effectively sorted. The full seeds are dried by a drying device for easy storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 This is a schematic diagram of the structure of a machine for processing and selecting rice seeds proposed by the present invention;

[0018] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0019] Among them: 1. Shell; 2. Feed hopper; 3. Exhaust hood; 4. Exhaust fan; 5. Bracket; 6. Screen plate; 7. Spring; 8. Horizontal plate; 9. Material box; 10. Vibration motor; 11. Side port; 12. Water inlet pipe; 13. Valve; 14. Screening box; 15. Baffle; 16. Guide plate; 17. Servo; 18. Swing arm; 19. Intercepting net; 20. Discharge pipe; 21. Solenoid valve; 22. Motor; 23. Stirring blade; 24. Drying hood; 25. Drying fan; 26. Conveyor; 27. Drain pipe; 28. Water collection box; 29. ​​Material collection box; 30. Support rod. DETAILED DESCRIPTION

[0020] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The present invention will be described in detail below with reference to the drawings and in combination with the embodiments.

[0021] Reference Figure 1 to Figure 2As shown, the present invention provides a rice seed processing and selecting machine, comprising a shell 1, wherein an exhaust mechanism, a vibration screening mechanism and a soaking and sorting mechanism are sequentially arranged in the shell 1 from top to bottom, a discharge port is arranged at the bottom end of the soaking and sorting mechanism, and a drying device is arranged below the discharge port; the soaking and sorting mechanism comprises a screening box 14, a stirring assembly for stirring rice seeds is arranged at the bottom end of the screening box 14, a husk intercepting assembly is arranged at the inlet of the screening box 14, and the husk intercepting assembly is used to intercept rice husks floating on the water surface, a feeding hopper 2 is arranged at the top of the shell 1, and a water inlet pipe 12 for supplying water to the soaking and sorting mechanism is arranged at one side of the shell 1, and a valve 13 is arranged on the water inlet pipe 12.

[0022] The vibrating screening mechanism can be used to screen the rice seeds, and the seeds with smaller and less full grains and small foreign objects can be screened out. The rice seeds are spread under the action of the vibrating screening mechanism, and the dust and smaller husks on the rice seeds are sucked away by the exhaust mechanism. Water is injected into the screening box 14 through the water inlet pipe 12, and the rice seeds that have been vibrated and screened are stirred by the stirring component so that the large and full rice seeds that meet the requirements are fully immersed in water and sink to the bottom of the screening box 14. Husks and less full rice seeds float on the water surface, and the floating objects are intercepted and isolated by the husk intercepting component, so that the husks and less full seeds can be effectively sorted, and the full seeds are dried by the drying device for easy storage.

[0023] Furthermore, the exhaust mechanism includes an exhaust hood 3 connected to the inner wall of the shell 1 , the exhaust hood 3 is trumpet-shaped, the exhaust hood 3 is arranged corresponding to the vibration screening mechanism, and an exhaust fan 4 is arranged in the exhaust hood 3 .

[0024] The exhaust hood 3 is arranged above the entire spread seeds, so that floating dust and smaller husks can be effectively sucked and discharged outside the shell 1.

[0025] Furthermore, the vibration screening mechanism includes a bracket 5 fixedly connected to the side wall of the shell 1, one end of a screen plate 6 is hinged on the bracket 5, the screen plate 6 is tilted, a vibration motor 10 is provided in the middle of the bottom surface of the screen plate 6, a cross plate 8 is provided below the screen plate 6, one end of the cross plate 8 is connected to the inner wall of the shell 1, and the other end of the cross plate 8 is elastically connected to the lowest end of the screen plate 6 through a spring 7, a material box 9 for collecting small seeds is placed on the top of the cross plate 8, and a side opening 11 is opened on the side wall of the shell 1, and the side opening 11 is used for taking out and placing the material box 9 and for ventilation.

[0026] The rice seeds slide down from the highest end of the screen plate 6 to achieve spreading. The screen plate 6 swings along the hinge shaft under the action of the spring 7 and the vibration motor 10 to achieve the screening of the rice seeds. Small seeds and foreign objects pass through the holes on the screen plate 6 and fall into the material box 9 for collection.

[0027] Furthermore, the stirring assembly includes a motor 22 installed in the middle of the bottom end of the screening box 14. The output end of the motor 22 passes through the screening box 14 and is connected to a plurality of stirring blades 23. The plurality of stirring blades 23 are arranged at equal intervals along the outer wall of the output shaft of the motor 22.

[0028] The stirring blades 23 are driven to rotate by the motor 22, thereby stirring the rice seeds, accelerating the soaking of the full seeds in the water bottom, and floating the unfull seeds and husks to the water surface, thereby improving the efficiency of sorting.

[0029] Furthermore, the chaff interception assembly includes two baffles 15 obliquely arranged on the inner wall of the opening of the screening box 14, and the two baffles 15 are arranged in an inverted eight shape. A steering gear 17 is installed in the middle of one side of the screening box 14, and the output shaft of the steering gear 17 is connected to one end of a swing arm 18, and the other end of the swing arm 18 is vertically connected to a support rod 30, and one side of an interception net 19 is connected to the support rod 30, and the other side of the interception net 19 is fixedly connected to a baffle 15, and the support rod 30 is in friction contact with the baffle 15, and the interception net 19 is immersed in water.

[0030] When all the husks and unfilled seeds float on the water surface, start the steering gear 17 to drive the swing arm 18 to rotate, and the swing arm 18 drives the support rod 30 to rotate. The support rod 30 pulls the interception net 19 to expand and cover the inverted eight-shaped shape surrounded by the two baffles 15, so as to effectively isolate the floating objects on the water from the full seeds on the bottom of the water. A discharge pipe 20 is connected to the bottom of the screening box 14, and a solenoid valve 21 is provided on the discharge pipe 20. When it is necessary to discharge the full seeds, only the solenoid valve 21 needs to be opened, and the full seeds are discharged from the screening box 14 together with the water and enter the drying device, and are accumulated on the conveyor belt of the conveyor 26 for drainage. The floating objects finally fall on the interception net 19 as the water level in the screening box 14 drops.

[0031] Furthermore, in order to allow the seeds that have been vibrated and screened to enter the screening box 14 smoothly, a guide plate 16 is provided on one side of the shell 1 close to the lowest end of the screen plate 6 , and the guide plate 16 is used to guide the seeds that have been vibrated and screened into the screening box 14 .

[0032] Furthermore, it also includes a conveyor 26, which is arranged below the discharge port, and the drying device is arranged on the conveyor 26.

[0033] Furthermore, the drying device includes a drying hood 24 covered on the conveyor belt of the conveyor 26, and multiple drying fans 25 are staggered on the upper and lower sides of the drying hood 24. A plurality of ventilation holes are opened on the conveyor belt surface of the conveyor 26, and the aperture of the ventilation holes is smaller than the particle size of the rice seeds.

[0034] In this embodiment, the conveyor 26 and the drying fan 25 are commercially available parts, which are prior art. Air holes are punched on the conveyor belt of the conveyor 26. In order for the hot air blown out by the drying fan 25 at the bottom to pass through the conveyor belt and act on the plump seeds to accelerate the evaporation of surface moisture, it is necessary to control the temperature of the hot air blown out by the drying fan 25 to avoid damaging the seeds. A plurality of drain pipes 27 are arranged at the bottom of the drying hood 24, and a water collecting box 28 is placed directly under the drain pipe 27 to collect the drained water. A collecting box 29 is placed at the other end of the conveyor 26 to facilitate the collection of the plump seeds after drying.

[0035] The present invention provides a rice seed processing and selection machine, and its working principle is as follows: when in use, the rice seeds to be selected enter from the feed hopper 2, and the rice seeds slide down from the highest end of the screen plate 6 to achieve spreading. The screen plate 6 swings up and down along the hinge axis under the action of the spring 7 and the vibration motor 10, and small seeds and foreign matter pass through the screen plate 6 and fall into the material box 9 for collection, thereby achieving the screening of the rice seeds. At the same time, the floating dust and smaller husks on the rice seeds are discharged through the exhaust mechanism, and then the seeds that have been preliminarily screened enter the screening box 14 under the guidance of the guide plate 16. After a certain amount of rice seeds are accumulated in the screening box 14, the rice seeds are stopped from being poured into the feed hopper 2, and water is started to be injected into the screening box 14. When the water surface submerges the intercepting net 19, the water injection is stopped. At this time, the intercepting net 19 is in a retracted state, and the motor 22 is turned on, and the motor 22 drives the stirring blade 23 to rotate. Then, the rice seeds are stirred to accelerate the soaking of the full seeds in the water bottom, and the unfull seeds and husks float to the water surface. When the husks and unfull seeds all float to the water surface, the steering gear 17 is turned on, and the steering gear 17 drives the swing arm 18 to rotate, and the swing arm 18 drives the support rod 30 to rotate, and the support rod 30 pulls the interception net 19 to expand and cover the inverted eight-shaped mouth surrounded by the two baffles 15, and then the solenoid valve 21 is opened, and the full seeds are discharged to the conveyor 26 with the water for drainage, and the floating objects finally fall on the interception net 19 as the water level in the screening box 14 drops. When the drainage is completed, the drying fan 25 and the conveyor 26 are turned on to dry the full seeds. It should be noted that in order to improve the drying effect, a baffle is provided at one end of the conveyor 26 close to the discharge pipe 20, and the full seeds pass through the distance between the baffle and the conveyor belt surface, thereby controlling the paving thickness of the full seeds.

[0036] The above are only preferred specific implementations of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A rice seed processing and selection machine, characterized in that: The invention comprises a shell (1), wherein an exhaust mechanism, a vibration screening mechanism and a soaking and sorting mechanism are sequentially arranged in the shell (1) from top to bottom, a discharge port is arranged at the bottom end of the soaking and sorting mechanism, and a drying device is arranged below the discharge port; the soaking and sorting mechanism comprises a screening box (14), a stirring assembly for stirring rice seeds is arranged at the bottom end of the screening box (14), a husk intercepting assembly is arranged at the inlet of the screening box (14), and the husk intercepting assembly is used to intercept rice husks floating on the water surface; a feeding hopper (2) is arranged at the top end of the shell (1), and a water inlet pipe (12) for supplying water to the soaking and sorting mechanism is arranged on one side of the shell (1), and a valve (13) is arranged on the water inlet pipe (12).

2. The rice seed processing and selection machine according to claim 1, characterized in that: The exhaust mechanism comprises an exhaust hood (3) connected to the inner wall of the shell (1); the exhaust hood (3) is horn-shaped and is arranged corresponding to the vibration screening mechanism; an exhaust fan (4) is arranged inside the exhaust hood (3).

3. The rice seed processing and selection machine according to claim 1, characterized in that: The vibration screening mechanism comprises a bracket (5) fixedly connected to the side wall of the shell (1), one end of a screen plate (6) is hinged on the bracket (5), the screen plate (6) is tilted, a vibration motor (10) is provided in the middle of the bottom surface of the screen plate (6), a transverse plate (8) is provided below the screen plate (6), one end of the transverse plate (8) is connected to the inner wall of the shell (1), the other end of the transverse plate (8) is elastically connected to the lowest end of the screen plate (6) through a spring (7), a material box (9) for collecting small seeds is placed on the top of the transverse plate (8), and a side opening (11) is opened on the side wall of the shell (1), and the side opening (11) is used for taking out the material box (9) and ventilation.

4. The rice seed processing and selection machine according to claim 1, characterized in that: The stirring assembly comprises a motor (22) installed in the middle of the bottom end of the screening box (14); the output end of the motor (22) passes through the screening box (14) and is connected to a plurality of stirring blades (23); the plurality of stirring blades (23) are arranged at equal intervals along the circumferential direction of the outer wall of the output shaft of the motor (22).

5. The rice seed processing and selection machine according to claim 3, characterized in that: The husk interception assembly comprises two baffles (15) obliquely arranged on the inner wall of the opening of the screening box (14), the two baffles (15) being arranged in an inverted eight-shaped shape, a steering gear (17) being installed in the middle of one side of the screening box (14), the output shaft of the steering gear (17) being connected to one end of a swing arm (18), the other end of the swing arm (18) being vertically connected to a support rod (30), one side of an interception net (19) being connected to the support rod (30), the other side of the interception net (19) being fixedly connected to one of the baffles (15), the support rod (30) being in frictional contact with the baffle (15), and the interception net (19) being immersed in water.

6. The rice seed processing and selection machine according to claim 3, characterized in that: A guide plate (16) is provided on one side of the housing (1) close to the lowest end of the screen plate (6), and the guide plate (16) is used to guide the seeds that have been vibrated and screened into the screening box (14).

7. The rice seed processing and selection machine according to claim 1, characterized in that: It also includes a conveyor (26), wherein the conveyor (26) is arranged below the discharge port, and the drying device is arranged on the conveyor (26).

8. The rice seed processing and selection machine according to claim 7, characterized in that: The drying device comprises a drying hood (24) which is arranged on the conveyor belt of the conveyor (26); a plurality of drying fans (25) are arranged alternately on the upper and lower sides of the drying hood (24); a plurality of ventilation holes are opened on the conveyor belt surface of the conveyor (26); and the aperture of the ventilation holes is smaller than the particle size of the rice seeds.

Citation Information

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