Aluminum profile extrusion molding machine

Through the design of the spacer plate, double-sided toothed ring and water-cooled plate, the heat loss and temperature difference problems of aluminum rods during the transfer process are solved, and efficient and uniform heating and cooling of aluminum profiles are achieved, and production efficiency and quality are improved.

CN119608813BActive Publication Date: 2025-08-12ZHEJIANG QINGWEI ALUMINUM TECH CO LTD
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Patent Information

Application Number
CN202510029364.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-08-12
Estimated Expiration
2045-01-08

AI Technical Summary

Technical Problem

The existing aluminum profile extrusion molding machines have severe heat loss during the transfer of aluminum rods, which leads to increased extrusion difficulty and the water cooling method is difficult to cool evenly, resulting in a decrease in temperature difference and production quality.

Method used

The spacer plate is intermittently rotated with the double-sided toothed ring, friction roller and water-cooling plate structure to achieve continuous uniform heating and rapid and uniform cooling of the aluminum rod. The water flow is sprayed through the atomized spray hole and water resources are recycled to ensure the heat retention and uniformity of the aluminum rod during the heating and cooling process.

Benefits of technology

The heating efficiency and cooling efficiency of aluminum rods are improved, heat loss is avoided, the uniformity and production quality of aluminum profiles are ensured, and water resource consumption is reduced.

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Abstract

The present invention discloses an aluminum profile extrusion forming machine, which belongs to the field of aluminum profile extrusion equipment. An aluminum profile extrusion forming machine includes an extrusion box and a heater, wherein an extrusion groove is provided in the extrusion box, the end of the extrusion groove is fixedly connected to a forming die plate, an extrusion rod is slidably connected in the extrusion groove, and the extrusion box is provided with an extrusion part for pushing the extrusion rod to move, and further comprises: a feeding tank with an open top, and the heater is fixed on the outer wall of the feeding tank; the present invention realizes continuous feeding of high-temperature aluminum rods through the intermittent rotation of the partition plate, thereby effectively improving the extrusion efficiency; at the same time, in conjunction with the setting of the double-sided gear ring, the driven gear and the friction roller, the heated aluminum rod is rolled, ensuring that the aluminum rod can be heated evenly, effectively improving the heating efficiency, and the heated aluminum rod is directly fed into the extrusion groove, effectively avoiding the loss of heat of the aluminum rod, thereby improving the extrusion effect.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum profile extrusion equipment, in particular to an aluminum profile extrusion molding machine. Background Art

[0002] Aluminum profile extrusion machines are specialized equipment used to heat aluminum alloy bars at high temperatures and then extrude them into profiles of various shapes through dies. These machines are widely used in construction, transportation, electronics, machinery, and other fields, and are capable of producing aluminum profiles with cross-sectional shapes ranging from simple to complex.

[0003] Currently, the existing processing steps generally involve heating the aluminum alloy bar in a separate device and then transferring the heated aluminum bar to the extrusion equipment. This not only reduces production efficiency, but also causes the aluminum bar to lose a certain amount of heat during transfer, making extrusion more difficult and reducing the extrusion effect. In addition, the existing water cooling method is difficult to evenly cool and dissipate heat from the aluminum profile, resulting in local temperature differences in the aluminum profile, which may cause cracks and other adverse conditions, reducing production quality. Therefore, an aluminum profile extrusion molding machine is proposed. Summary of the Invention

[0004] The purpose of the present invention is to solve the problem that the aluminum rod will lose a certain amount of heat during transfer, which makes extrusion more difficult and reduces the extrusion effect; and the existing water cooling method is difficult to evenly cool and dissipate heat for the aluminum profile, resulting in local temperature differences in the aluminum profile and reducing production quality. An aluminum profile extrusion forming machine is proposed.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] An aluminum profile extrusion molding machine includes an extrusion box and a heater, wherein an extrusion groove is provided in the extrusion box, the end of the extrusion groove is fixedly connected to a forming die, an extrusion rod is slidably connected in the extrusion groove, and the extrusion box is provided with an extrusion part for pushing the extrusion rod to move. It also includes: a feeding tank with an open top, the heater is fixed on the outer wall of the feeding tank, the bottom of the inner cavity of the feeding tank is connected to the inner cavity of the extrusion groove, and the feeding tank is provided with a feeding part for intermittently conveying high-temperature aluminum rods to the extrusion groove; a cooling component, the cooling component is arranged on the side wall of the extrusion box, and the cooling component is used to quickly cool the aluminum profile passing through the forming die.

[0007] In order to facilitate extrusion, preferably, the extrusion part includes a positioning frame, the positioning frame is fixed on the side wall of the extrusion box, and mounting plates are fixedly connected on both sides of the extrusion box. A threaded rod is rotatably connected between the mounting plate and the positioning frame on one side, and a guide rod is fixedly connected between the mounting plate and the positioning frame on the other side. A push plate is provided between the threaded rod and the guide rod, and the push plate and the threaded rod are threadedly connected, and the push plate and the guide rod are slidably connected, and the outer end of the extrusion rod is fixedly connected to the side wall of the push plate, and a servo motor is fixedly connected to the side wall of the mounting plate, and the output shaft end of the servo motor is fixedly connected to the end of the threaded rod.

[0008] In order to facilitate the heating of the aluminum rod, preferably, the feeding part includes a rotating disk, which is rotatably connected to the two ends of the feeding tank, and a rotating shaft is fixedly connected between the rotating disks on both sides. Four groups of partition plates are fixed at equal intervals on the rotating shaft located in the feeding tank, and the top of the extrusion box is fixedly connected to a bearing seat, one end of the rotating shaft is rotatably connected to the side wall of the bearing seat, and the extrusion box is provided with a driving part for driving the rotating shaft to rotate intermittently.

[0009] In order to facilitate feeding, preferably, the driving part includes a gear plate, which is fixed on the outer wall of the rotating shaft. The top of the extrusion box is rotatably connected to a single-tooth gear, which is meshed with the gear plate. A first runner is fixedly connected to the side wall of the single-tooth gear, and a second runner is fixedly connected to the threaded rod through a one-way bearing. The first runner and the second runner are connected by a belt drive.

[0010] In order to improve the heating efficiency, preferably, each group of the partition plates is rotatably connected to two groups of friction rollers, both ends of each group of the friction rollers pass through the rotating disk and are fixedly connected to a driven gear, and three groups of mounting frames are fixed at equal intervals on the side walls of both ends of the extrusion box, and double-sided gear rings are clamped between the three groups of mounting frames, and the double-sided gear rings are meshed with multiple groups of driven gears, and a driven runner is fixedly connected to the middle of the double-sided gear rings close to the gear disk side, and the driven runner and the threaded rod are connected through a first pulley group.

[0011] Furthermore, the outer walls of the double-sided gear rings and the inner wall of the mounting frame rotate in contact with each other, and the central axes of the double-sided gear rings coincide with the central axis of the rotating shaft.

[0012] In order to improve the cooling efficiency, preferably, the cooling assembly includes a discharge pipe, which is fixed on the outer wall of the end of the extrusion box, and the central axis of the discharge pipe coincides with the central axis of the forming mold plate. A cooling plate is fixed on and connected to the discharge pipe, and positioning rings are fixedly connected on both sides of the inner wall of the cooling plate. A water-cooling plate is rotatably connected between the positioning rings on both sides. A water groove is provided in the positioning ring on one side, and the water groove is connected to the inner cavity of the water-cooling plate. A plurality of groups of atomizing spray holes are provided at equal intervals on the side of the water-cooling plate close to the center of the discharge pipe, and a water supply part for conveying water to the water-cooling plate is provided in the extrusion box.

[0013] Furthermore, the water supply part includes a water supply trough, which is opened in the extrusion box, and an extrusion plate is slidably connected in the water supply trough, and an extrusion rod is fixedly connected between the side wall of the extrusion plate and the bottom of the push plate. The bottom of the water trough is fixed and connected to a water inlet pipe, the other end of the water inlet pipe is connected to the inner cavity of the water supply trough, and a one-way valve is arranged in the water inlet pipe.

[0014] In order to improve the energy-saving effect, preferably, multiple groups of return water grooves are opened at equal intervals on the upper part of the positioning ring on the other side, and a water collecting groove is opened in the extrusion box. The water collecting groove is connected to the bottom of the inner cavity of the cooling plate through a return water pipe, and the water collecting groove is connected to the water supply groove through a water replenishment groove, and a one-way valve is provided in the water replenishment groove.

[0015] In order to improve the water cooling effect, preferably, a driving compartment is fixedly connected to the top of the cooling plate, the driving compartment is communicated with the inner cavity of the cooling plate, and a friction wheel is rotatably connected inside the driving compartment, the friction wheel rotates in engagement with the outer wall of the water cooling plate, and a linkage shaft is fixedly connected to the middle of the double-sided gear ring close to the driving compartment side, and the rotating shaft of the friction wheel and the linkage shaft are connected through a second pulley set.

[0016] Compared with the prior art, the present invention provides an aluminum profile extrusion molding machine with the following beneficial effects:

[0017] 1. This aluminum profile extrusion machine realizes continuous feeding of high-temperature aluminum bars through the intermittent rotation of the separator plate, effectively improving the extrusion efficiency; at the same time, with the setting of the double-sided gear ring, driven gear and friction roller, the heated aluminum bars are rolled to ensure that the aluminum bars can be heated evenly, effectively improving the heating efficiency, and the heated aluminum bars are directly fed into the extrusion trough, effectively avoiding the loss of heat from the aluminum bars and improving the extrusion effect.

[0018] 2. The aluminum profile extrusion forming machine pushes the extrusion rod forward, so that water flows along the atomizing nozzle to spray onto the extruded aluminum profile, so that the aluminum profile is quickly cooled and dissipated, effectively improving the cooling efficiency; then the extrusion rod is moved backward to recover the dripping water, realizing the recycling of water, reducing water resource loss and improving energy saving effect.

[0019] 3. The aluminum profile extrusion forming machine, through the transmission action of the friction roller, driven gear, double-sided gear ring and the second pulley group, cooperates with the friction action of the friction wheel and the water cooling plate, so that the water cooling plate rotates, and the water flow sprayed in the atomizing nozzle rotates, thereby achieving uniform water cooling of the aluminum profile, improving the water cooling efficiency, and also completing the uniform water cooling effect, avoiding the situation of local temperature difference in the aluminum profile, and ensuring the output quality of the aluminum profile. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The overall structure of an aluminum profile extrusion molding machine proposed by the present invention is shown in FIG. Figure 1 ;

[0021] Figure 2 The overall structure of an aluminum profile extrusion molding machine proposed by the present invention is shown in FIG. Figure 2 ;

[0022] Figure 3 This is a schematic diagram of a half-section structure of an aluminum profile extrusion molding machine proposed in the present invention;

[0023] Figure 4 Aluminum profile extrusion molding machine proposed by the present invention Figure 3 Schematic diagram of the enlarged structure of area A in the middle;

[0024] Figure 5 Aluminum profile extrusion molding machine proposed by the present invention Figure 3 Schematic diagram of the enlarged structure of the middle B area;

[0025] Figure 6 Aluminum profile extrusion molding machine proposed by the present invention Figure 3 Schematic diagram of the enlarged structure of the middle C area;

[0026] Figure 7 This is a side view half-section structural schematic diagram of an aluminum profile extrusion molding machine proposed by the present invention;

[0027] Figure 8 This is a schematic diagram of the double-sided gear ring structure of an aluminum profile extrusion molding machine proposed by the present invention.

[0028] In the figure: 1. Extrusion box; 2. Heater; 3. Extrusion groove; 31. Forming die plate; 32. Extrusion rod; 4. Loading tank; 5. Positioning frame; 51. Mounting plate; 52. Threaded rod; 53. Guide rod; 54. Push plate; 55. Servo motor; 6. Rotating plate; 61. Rotating shaft; 62. Separator plate; 63. Bearing seat; 64. Gear plate; 65. Single-tooth gear; 651. First rotating wheel; 66. Second rotating wheel; 67. Friction roller; 671. Driven gear; 68. Mounting frame 681. Double-sided gear ring; 682. Driven pulley; 683. First pulley assembly; 7. Discharge pipe; 71. Cooling plate; 72. Positioning ring; 721. Water trough; 722. Return water trough; 73. Water cooling plate; 731. Atomizing nozzle; 74. Water supply trough; 741. Extrusion plate; 742. Extrusion rod; 75. Water inlet pipe; 76. Water collecting trough; 761. Return water pipe; 762. Water supply trough; 77. Drive compartment; 771. Friction wheel; 78. Linkage shaft; 781. Second pulley assembly. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0030] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0031] Example:

[0032] Reference Figures 1-8 , an aluminum profile extrusion molding machine includes an extrusion box 1 and a heater 2, an extrusion groove 3 is opened in the extrusion box 1, the end of the extrusion groove 3 is fixedly connected to the forming die 31, an extrusion rod 32 is slidably connected to the extrusion groove 3, and the extrusion box 1 is provided with an extrusion part for pushing the extrusion rod 32 to move, and also includes: a feeding tank 4 with an open top, the heater 2 is fixed on the outer wall of the feeding tank 4, the bottom of the inner cavity of the feeding tank 4 is connected with the inner cavity of the extrusion groove 3, and the feeding tank 4 is provided with a feeding part for intermittently conveying high-temperature aluminum rods to the extrusion groove 3; a cooling component, the cooling component is arranged on the side wall of the extrusion box 1, and the cooling component is used to quickly cool the aluminum profile passing through the forming die 31.

[0033] Reference Figure 1-Figure 3 and Figure 7, wherein the extrusion part includes a positioning frame 5, which is fixed to the side wall of the extrusion box 1, and mounting plates 51 are fixedly connected on both sides of the extrusion box 1, a threaded rod 52 is rotatably connected between the mounting plate 51 on one side and the positioning frame 5, and a guide rod 53 is fixedly connected between the mounting plate 51 on the other side and the positioning frame 5, and a pushing plate 54 is provided between the threaded rod 52 and the guide rod 53, and the pushing plate 54 is threadedly connected to the threaded rod 52, and the pushing plate 54 and the guide rod 53 are slidably connected, and the outer end of the extrusion rod 32 is fixedly connected to the side wall of the pushing plate 54, and a servo motor 55 is fixedly connected to the side wall of the mounting plate 51, and the output shaft end of the servo motor 55 is fixedly connected to the end of the threaded rod 52; the feeding part includes a rotating disk 6, which is rotatably connected to both ends of the feeding tank 4 A rotating shaft 61 is fixedly connected between the rotating disks 6 on both sides, and four groups of partition plates 62 are fixed at equal intervals on the rotating shaft 61 located in the feeding tank 4. A bearing seat 63 is fixedly connected to the top of the extrusion box 1, and one end of the rotating shaft 61 is rotatably connected to the side wall of the bearing seat 63. The extrusion box 1 is provided with a driving part that drives the rotating shaft 61 to rotate intermittently; the driving part includes a gear plate 64, which is fixed on the outer wall of the rotating shaft 61, and a single-tooth gear 65 is rotatably connected to the top of the extrusion box 1, and the single-tooth gear 65 is meshed with the gear plate 64. A first runner 651 is fixedly connected to the side wall of the single-tooth gear 65, and a second runner 66 is fixedly connected to the threaded rod 52 through a one-way bearing. The first runner 651 and the second runner 66 are connected by a belt drive.

[0034] It should be noted that the servo motor 55 is a bidirectional motor for flexibly controlling the forward and reverse rotation of the threaded rod 52; the four sets of partition plates 62 divide the feeding tank 4 into four cavities (such as Figure 7 ), the one connected to the top opening of the feeding tank 4 is the feeding cavity, the one connected to the heater 2 is the heating cavity, the one connected to the extrusion groove 3 is the unloading cavity, and the remaining one is an unloaded cavity; the one-way bearing on the threaded rod 52 can only drive the second rotating wheel 66 to rotate in one reverse direction, so as to ensure that the rotating shaft 61 will only continue to rotate in one direction, and at the same time ensure that the aluminum rod heating cavity obtains sufficient heating time, and every time the threaded rod 52 rotates back and forth for a cycle, the single-tooth gear 65 just drives the gear plate 64 to rotate 90 degrees to realize the switching of different workstations.

[0035] Through the arrangement of the above structure, the cut aluminum rod is placed into the loading cavity from the open top of the loading tank 4, and the heater 2 is turned on to heat the heating cavity. Then the servo motor 55 drives the threaded rod 52 to rotate forward. At this time, the pushing plate 54 will slide along the threaded rod 52 to the side close to the positioning frame 5, and pull the extrusion rod 32 to slide outward along the extrusion groove 3. At the same time, by utilizing the transmission effect between the first rotating wheel 651, the second rotating wheel 66 and the belt, when the threaded rod 52 rotates forward, it will drive the single-tooth gear 65 to rotate in conjunction with the arrangement of the one-way bearing, thereby driving the gear plate 64 to rotate. When the extrusion rod 32 is pulled out to the predetermined position, the gear plate 64 just rotates 90 degrees, thereby also driving the rotating shaft 61, the rotating disk 6 and each group of partition plates 62 to rotate 90 degrees. At this time, the aluminum rod previously in the loading cavity will move to the heating cavity for heating, and the previously unloaded The cavity will select the loading cavity to continue loading. In addition, the aluminum rod in the previous heating cavity will be pushed to the unloading cavity and fall into the extrusion groove 3, thereby effectively avoiding the heat loss of the aluminum rod and improving the extrusion effect; then the servo motor 55 drives the threaded rod 52 to rotate in the opposite direction. Due to the action of the one-way bearing, the second rotor 66 will no longer rotate at this time to ensure that the aluminum rod in the heating cavity obtains sufficient heating time, thereby improving the heating effect; next, the pushing plate 54 pushes the extrusion rod 32 to move into the extrusion groove 3, thereby pushing the high-temperature aluminum rod to move toward the forming die 31. Finally, under the action of a strong extrusion force, the high-temperature aluminum rod will pass through the forming groove in the middle of the forming die 31, thereby completing the extrusion production of the aluminum profile, and then in the process of the extrusion rod 32 exiting the extrusion groove 3, the new heated aluminum rod will enter the extrusion groove 3 again, thereby effectively improving the extrusion efficiency.

[0036] Reference Figure 1-Figure 3 、 Figure 7 and Figure 8 , wherein, each set of partition plates 62 is rotatably connected with two sets of friction rollers 67, both ends of each set of friction rollers 67 pass through the rotating disk 6 and are fixedly connected with a driven gear 671, and three sets of mounting brackets 68 are fixed at equal intervals on the side walls of both ends of the extrusion box 1, and a double-sided gear ring 681 is clamped between the three sets of mounting brackets 68, and the double-sided gear ring 681 is meshed with multiple sets of driven gears 671. A driven runner 682 is fixedly connected to the middle of the double-sided gear ring 681 near the gear disk 64, and the driven runner 682 is connected to the threaded rod 52 through a first pulley group 683; the outer wall of the double-sided gear ring 681 fits and rotates with the inner wall of the mounting bracket 68, and the central axis of the double-sided gear ring 681 coincides with the central axis of the rotating shaft 61.

[0037] Through the arrangement of the above structure, during the reverse rotation of the threaded rod 52, the transmission action of the first pulley group 683 will drive the driven rotating wheel 682 and the double-sided gear ring 681 to rotate. At this time, the meshing relationship between the double-sided gear ring 681 and the driven gear 671 will cause the friction roller 67 to rotate, thereby utilizing the friction action to push the aluminum rod to rotate in the heating chamber, ensuring that the aluminum rod can be heated evenly, thereby effectively improving the heating efficiency.

[0038] Reference Figure 3-Figure 6 , wherein the cooling assembly includes a discharge pipe 7, the discharge pipe 7 is fixed on the outer wall of the end of the extrusion box 1, and the central axis of the discharge pipe 7 coincides with the central axis of the forming die 31, the discharge pipe 7 is fixed and connected to a cooling plate 71, the inner wall of the cooling plate 71 is fixedly connected to positioning rings 72 on both sides, and a water cooling plate 73 is rotatably connected between the positioning rings 72 on both sides, and a water groove 721 is opened in one side of the positioning ring 72, and the water groove 721 is connected to the inner cavity of the water cooling plate 73, and the water cooling plate 73 is evenly spaced from the side near the center of the discharge pipe 7. There are multiple groups of atomizing spray holes 731, and a water supply part for conveying water to the water cooling plate 73 is provided in the extrusion box 1; the water supply part includes a water supply trough 74, which is provided in the extrusion box 1, and an extrusion plate 741 is slidably connected in the water supply trough 74, and an extrusion rod 742 is fixedly connected between the side wall of the extrusion plate 741 and the bottom of the push plate 54, and the bottom of the water trough 721 is fixed and connected to a water inlet pipe 75, the other end of the water inlet pipe 75 is connected to the inner cavity of the water supply trough 74, and a one-way valve is provided in the water inlet pipe 75.

[0039] It should be noted that the one-way valve in the water inlet pipe 75 can only allow the water in the water supply tank 74 to flow into the water cooling plate 73 .

[0040] Through the arrangement of the above structure, while the pushing plate 54 pushes the extrusion rod 32 to perform extrusion molding, it also drives the extrusion rod 742 to move into the water supply tank 74, thereby squeezing the cooling water flow in the water supply tank 74, thereby opening the one-way valve in the water inlet pipe 75, allowing the water to flow along the water inlet pipe 75 and the water trough 721 into the water cooling plate 73, and then sprayed onto the extruded aluminum profile by multiple groups of atomizing nozzles 731, so that the aluminum profile is quickly cooled and dissipated, thereby effectively improving the cooling efficiency.

[0041] Reference Figure 3 、 Figure 5 and Figure 6 Among them, multiple groups of return water grooves 722 are opened at equal intervals on the upper part of the positioning ring 72 on the other side, and a water collecting groove 76 is opened in the extrusion box 1. The water collecting groove 76 is connected to the bottom of the inner cavity of the cooling plate 71 through a return water pipe 761, and the water collecting groove 76 is connected to the water supply groove 74 through a water replenishment groove 762, and a one-way valve is provided in the water replenishment groove 762.

[0042] It should be noted that the one-way valve in the water replenishment tank 762 can only allow the water in the water collection tank 76 to flow into the water supply tank 74.

[0043] Through the setting of the above structure, the water flow sprayed and dripping to the bottom of the cooling plate 71 will enter the water collecting tank 76 along the return water tank 722 and the return water pipe 761. When the extrusion rod 742 moves in the opposite direction following the push plate 54, a suction effect will be generated in the water supply tank 74, thereby opening the one-way valve in the water replenishment tank 762, so that the water flow in the water collecting tank 76 is sucked into the water supply tank 74 for replenishment, thereby realizing the recycling of water flow, reducing water resource loss, and improving energy saving effect.

[0044] Reference Figure 3 、 Figure 4 , wherein, a driving chamber 77 is fixedly connected to the top of the cooling disk 71, the driving chamber 77 is communicated with the inner cavity of the cooling disk 71, and a friction wheel 771 is rotatably connected in the driving chamber 77, and the friction wheel 771 rotates in contact with the outer wall of the water-cooling disk 73, and a linkage shaft 78 is fixedly connected to the middle of the double-sided gear ring 681 near the side of the driving chamber 77, and the rotating shaft of the friction wheel 771 and the linkage shaft 78 are connected for transmission via a second pulley set 781.

[0045] Through the arrangement of the above structure, when the friction roller 67 rotates, the meshing relationship between the driven gear 671 on the other side and the double-sided gear ring 681 will cause the double-sided gear ring 681 on the other side to rotate. At this time, the transmission action of the second pulley set 781 will cause the friction wheel 771 to rotate, thereby driving the water cooling plate 73 to rotate under the action of friction force, causing the sprayed water flow to rotate, thereby achieving uniform water cooling of the aluminum profile, improving the water cooling efficiency, and completing the uniform water cooling effect, avoiding the local cooling temperature difference of the aluminum profile, and effectively ensuring the output quality of the aluminum profile.

[0046] Reference Figures 1-8In the present invention, when in use, the cut aluminum rod is placed into the loading cavity from the open top of the loading tank 4, and the heater 2 is turned on to heat the heating cavity. Then the servo motor 55 drives the threaded rod 52 to rotate forward. At this time, the pushing plate 54 will slide along the threaded rod 52 to the side close to the positioning frame 5, and pull the extrusion rod 32 to slide outward along the extrusion groove 3. At the same time, by utilizing the transmission effect between the first rotating wheel 651, the second rotating wheel 66 and the belt, when the threaded rod 52 rotates forward, the one-way bearing will drive the single-tooth gear 65 to rotate, thereby driving the gear plate 64 to rotate, and when the extrusion rod 32 is pulled out to the predetermined position, the gear plate 64 just rotates 90 degrees, thereby also driving the rotating shaft 61, the rotating disk 6 and each set of partition plates 62 to rotate 90 degrees. At this time, the aluminum rod previously in the loading cavity will move to the heating cavity. The aluminum rod in the heating cavity is heated, and the previously unloaded cavity will be selected to continue loading into the loading cavity. In addition, the aluminum rod in the previously heated cavity will be pushed to the unloading cavity and fall into the extrusion groove 3; then the servo motor 55 drives the threaded rod 52 to rotate in the opposite direction. Due to the action of the one-way bearing, the second runner 66 will no longer rotate at this time to ensure that the aluminum rod in the heating cavity obtains sufficient heating time, thereby improving the heating effect; next, the push plate 54 pushes the extrusion rod 32 to move into the extrusion groove 3, thereby pushing the high-temperature aluminum rod to move toward the forming die 31, and finally, under the action of a strong extrusion force, the high-temperature aluminum rod will pass through the forming groove in the middle of the forming die 31, thereby completing the extrusion production of the aluminum profile, and then in the process of the extrusion rod 32 exiting the extrusion groove 3, the new heated aluminum rod will enter the extrusion groove 3 again, thereby effectively improving the extrusion efficiency.

[0047] When the pushing plate 54 pushes the extrusion rod 32 to extrude the material, it will also drive the extrusion rod 742 to move into the water supply trough 74, thereby squeezing the cooling water flow in the water supply trough 74, so as to open the one-way valve in the water inlet pipe 75, so that the water flows along the water inlet pipe 75 and the water trough 721 into the water cooling plate 73, and then is sprayed onto the extruded aluminum profile by the multiple groups of atomizing nozzles 731, so that the aluminum profile is quickly cooled and dissipated, thereby effectively improving the cooling efficiency; and the water flow sprayed and dripping to the bottom of the cooling plate 71 will enter the water collection trough 76 along the return water trough 722 and the return water pipe 761, and when the extrusion rod 742 moves in the opposite direction following the pushing plate 54, a suction effect will be generated in the water supply trough 74, thereby opening the one-way valve in the water replenishment trough 762, so that the water flow in the water collection trough 76 is sucked into the water supply trough 74 for replenishment, thereby realizing the recycling of water flow, reducing water resource loss and improving energy saving effect.

[0048] In the process of reverse rotation of the threaded rod 52, the transmission effect of the first pulley group 683 will drive the driven runner 682 and the double-sided gear ring 681 to rotate. At this time, the meshing relationship between the double-sided gear ring 681 and the driven gear 671 will cause the friction roller 67 to rotate, thereby using the friction effect to push the aluminum rod to rotate in the heating chamber, ensuring that the aluminum rod can be evenly heated, effectively improving the heating efficiency; and when the friction roller 67 rotates, the meshing relationship between the driven runner 682 on the other side and the double-sided gear ring 681 will cause the double-sided gear ring 681 on the other side to rotate. At this time, the transmission effect of the second pulley group 781 will cause the friction wheel 771 to rotate, thereby driving the water cooling plate 73 to rotate under the action of friction, causing the sprayed water flow to rotate, thereby achieving uniform water cooling of the aluminum profile, improving the water cooling efficiency, and also completing the uniform water cooling effect, effectively ensuring the output quality of the aluminum profile.

[0049] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An aluminum profile extrusion molding machine, comprising an extrusion box (1) and a heater (2), characterized in that: The extrusion box (1) is provided with an extrusion groove (3), the end of the extrusion groove (3) is fixedly connected to a forming die plate (31), an extrusion rod (32) is slidably connected to the extrusion groove (3), and the extrusion box (1) is provided with an extrusion part for pushing the extrusion rod (32) to move, and further comprises: An open feeding tank (4) is provided on the top, the heater (2) is fixed on the outer wall of the feeding tank (4), the bottom of the inner cavity of the feeding tank (4) is connected to the inner cavity of the extrusion groove (3), and a feeding part for intermittently conveying high-temperature aluminum rods to the extrusion groove (3) is provided in the feeding tank (4); A cooling component, the cooling component being arranged on a side wall of the extrusion box (1), and being used for rapidly cooling the aluminum profile passing through the forming die plate (31); The extrusion part includes a positioning frame (5), the positioning frame (5) is fixed on the side wall of the extrusion box (1), and the two sides of the extrusion box (1) are fixedly connected with mounting plates (51), a threaded rod (52) is rotatably connected between the mounting plate (51) and the positioning frame (5) on one side, and a guide rod (53) is fixedly connected between the mounting plate (51) and the positioning frame (5) on the other side, and a push plate (54) is provided between the threaded rod (52) and the guide rod (53), the push plate (54) and the threaded rod (52) are threadedly connected, the push plate (54) and the guide rod (53) are slidably connected, and the outer end of the extrusion rod (32) is fixedly connected to the side wall of the push plate (54), and a servo motor (55) is fixedly connected to the side wall of the mounting plate (51), and the output shaft end of the servo motor (55) is fixedly connected to the end of the threaded rod (52); The cooling assembly includes a discharge pipe (7), the discharge pipe (7) is fixed on the outer wall of the end of the extrusion box (1), and the central axis of the discharge pipe (7) coincides with the central axis of the forming mold plate (31), a cooling plate (71) is fixed on and connected to the discharge pipe (7), and positioning rings (72) are fixedly connected to both sides of the inner wall of the cooling plate (71), and a water cooling plate (73) is rotatably connected between the positioning rings (72) on both sides, a water groove (721) is provided in one side of the positioning ring (72), and the water groove (721) is connected to the inner cavity of the water cooling plate (73), and a plurality of groups of atomizing spray holes (731) are evenly spaced on one side of the water cooling plate (73) near the center of the discharge pipe (7), and a water supply part for conveying water to the water cooling plate (73) is provided in the extrusion box (1); The water supply portion comprises a water supply trough (74), the water supply trough (74) being opened in the extrusion box (1), an extrusion plate (741) being slidably connected in the water supply trough (74), an extrusion rod (742) being fixedly connected between the side wall of the extrusion plate (741) and the bottom of the push plate (54), a water inlet pipe (75) being fixedly connected to the bottom of the water trough (721), the other end of the water inlet pipe (75) being connected to the inner cavity of the water supply trough (74), and a one-way valve being arranged in the water inlet pipe (75).

2. The aluminum profile extrusion molding machine according to claim 1, characterized in that: The feeding part includes a rotating disk (6), which is rotatably connected to the two ends of the feeding tank (4), and a rotating shaft (61) is fixedly connected between the rotating disks (6) on both sides. Four groups of partition plates (62) are fixed at equal intervals on the rotating shaft (61) located in the feeding tank (4). The top of the extrusion box (1) is fixedly connected to a bearing seat (63), and one end of the rotating shaft (61) is rotatably connected to the side wall of the bearing seat (63). The extrusion box (1) is provided with a driving part for driving the rotating shaft (61) to rotate intermittently.

3. The aluminum profile extrusion molding machine according to claim 2, characterized in that: The driving part includes a gear plate (64), the gear plate (64) is fixed on the outer wall of the rotating shaft (61), the top of the extrusion box (1) is rotatably connected to a single tooth gear (65), the single tooth gear (65) is meshingly connected to the gear plate (64), a first rotating wheel (651) is fixedly connected to the side wall of the single tooth gear (65), a second rotating wheel (66) is fixedly connected to the threaded rod (52) via a one-way bearing, and the first rotating wheel (651) and the second rotating wheel (66) are connected via a belt transmission.

4. The aluminum profile extrusion molding machine according to claim 2, characterized in that: Each set of the material separators (62) is rotatably connected to two sets of friction rollers (67), and both ends of each set of friction rollers (67) pass through the rotating disk (6) and are fixedly connected to a driven gear (671). Three sets of mounting brackets (68) are evenly spaced and fixed on the side walls of both ends of the extrusion box (1). A double-sided gear ring (681) is clamped between the three sets of mounting brackets (68), and the double-sided gear ring (681) is meshed with multiple sets of driven gears (671). A driven runner (682) is fixedly connected to the middle of the double-sided gear ring (681) near the gear disk (64), and the driven runner (682) is connected to the threaded rod (52) through a first pulley group (683).

5. The aluminum profile extrusion molding machine according to claim 4, characterized in that: The outer wall of the double-sided gear ring (681) and the inner wall of the mounting frame (68) are fitted and rotated, and the central axis of the double-sided gear ring (681) coincides with the central axis of the rotating shaft (61).

6. The aluminum profile extrusion molding machine according to claim 5, characterized in that: A plurality of groups of return water grooves (722) are provided at equal intervals on the positioning ring (72) on the other side, and a water collecting groove (76) is provided in the extrusion box (1). The water collecting groove (76) is connected to the bottom of the inner cavity of the cooling plate (71) through a return water pipe (761), and the water collecting groove (76) is connected to the water supply groove (74) through a water replenishment groove (762), and a one-way valve is provided in the water replenishment groove (762).

7. The aluminum profile extrusion molding machine according to claim 6, characterized in that: The top of the cooling disk (71) is fixedly connected to a driving chamber (77), the driving chamber (77) is communicated with the inner cavity of the cooling disk (71), and a friction wheel (771) is rotatably connected in the driving chamber (77), the friction wheel (771) rotates in contact with the outer wall of the water cooling disk (73), and a linkage shaft (78) is fixedly connected to the middle of the double-sided gear ring (681) near the side of the driving chamber (77), and the rotating shaft of the friction wheel (771) and the linkage shaft (78) are connected by a second pulley set (781).

Citation Information

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