Laser multi-head automatic switching composite multi-axis machining equipment

By designing a laser multi-head automatic switching composite multi-axis processing equipment including composite laser welding joints, hydraulic cylinders, electric telescopic rods, adjustment tables and automatic cleaning systems, the shortcomings of existing equipment in fixing and cleaning welding slag are solved, efficient and accurate welding and automatic cleaning are achieved, and welding quality and production efficiency are significantly improved.

CN119609371AInactive Publication Date: 2025-03-14LIAOCHENG FANGDE LASER TECH CO LTD
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Patent Information

Application Number
CN202510103563.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing laser multi-head automatic switching composite multi-axis processing equipment has shortcomings in fixing and cleaning welding slag, and it is unable to effectively fix different types of round tubes, and it lacks the function of automatically cleaning welding slag, which leads to difficult manual operation, low efficiency and poor quality.

Method used

A laser multi-head automatic switching composite multi-axis processing equipment including composite laser welding joints, hydraulic cylinders, electric telescopic rods, adjustment tables and automatic cleaning systems is designed. Through the clever mechanical structure design, the equipment achieves efficient, accurate and convenient fixing and welding of solid and hollow circular tubes, and is equipped with the function of automatically cleaning welding slag.

Benefits of technology

Through multi-axis adjustment and automatic cleaning system, the equipment significantly improves the accuracy, efficiency and quality of welding, reduces manual operation difficulty and error, has strong versatility, can adapt to the welding needs of different types of round tubes, and reduces maintenance costs and production stagnation.

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Abstract

The invention provides laser multi-head automatic switching composite multi-shaft machining equipment, which relates to the technical field of mechanical manufacturing, and comprises a machining table, a center frame fixedly mounted on the machining table, a control panel fixedly mounted on one side of the center frame, a composite laser welding head arranged at the lower end part of the center frame, and an adjusting frame fixedly mounted at the upper end part of the machining table, a first adjusting table is slidably mounted on the adjusting frame, a second hydraulic oil cylinder is fixedly mounted on the side wall of the adjusting frame, a second electric telescopic rod is mounted at the output end of the second hydraulic oil cylinder and fixedly connected with the first adjusting table, and a first sliding groove is formed in the first adjusting table. According to the welding device, efficient, accurate, convenient and stable fixing and welding operation on solid circular pipes and hollow circular pipes is achieved, the manual operation difficulty and errors are reduced, the welding efficiency and quality are greatly improved, meanwhile, the welding device has high universality, the welding requirements of different types of circular pipes can be met, and the welding device is suitable for diversified production scenes.
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Description

Technical Field

[0001] The invention belongs to the technical field of mechanical manufacturing, and more specifically, particularly relates to a laser multi-head automatic switching composite multi-axis processing equipment. Background Art

[0002] Laser welding is an advanced welding technology that uses a high-energy-density laser beam as a heat source to achieve material connection. Laser welding has many advantages. First, it has a fast welding speed and can significantly improve production efficiency. Secondly, due to the small spot size and concentrated energy of the laser beam, the welding heat-affected zone is small, which can reduce thermal damage to surrounding materials and maintain the good performance of the welded joint. Furthermore, it can achieve high-precision welding and is suitable for occasions with high requirements for welding accuracy.

[0003] However, the existing laser multi-head automatic switching composite multi-axis processing equipment still has the following shortcomings when used:

[0004] 1. Most existing welding equipment is fixed by external clamping. The fixing method is relatively simple and cannot be changed according to needs. For example, when fixing and welding aluminum alloy or copper round tubes, it is difficult to ensure the size and uniform distribution of the clamping force by applying pressure externally, which may cause large indentations or deformation of the round tube, thus causing damage;

[0005] 2. Most traditional welding equipment is not equipped with the function of automatically cleaning welding slag, which requires manual labor to spend a lot of time and energy to clean. Manual cleaning is not only inefficient and increases labor costs, but also if it is not cleaned in time, the accumulated welding slag may interfere with the normal operation of the equipment, have an adverse effect on the welding quality, and even shorten the service life of the equipment. Summary of the invention

[0006] In order to solve the above technical problems, the present invention provides a laser multi-head automatic switching composite multi-axis processing equipment to solve the above problems.

[0007] A laser multi-head automatic switching composite multi-axis processing equipment comprises a processing table, a center frame is fixedly installed on the processing table, a control panel is fixedly installed on one side of the center frame, a composite laser welding head is arranged at the lower end of the center frame, an adjustment frame is fixedly installed on the upper end of the processing table, a first adjustment table is slidably installed on the adjustment frame, a second hydraulic oil cylinder is fixedly installed on the side wall of the adjustment frame, a second electric telescopic rod is installed on the output end of the second hydraulic oil cylinder, the second electric telescopic rod is fixedly connected to the first adjustment table, a first slide groove is opened on the first adjustment table, a connecting block is symmetrically fixedly installed on the lower end of the first adjustment table, a first driving motor is installed on the connecting block located on the right, a first screw is installed on the output end of the first driving motor, the first screw is rotatably installed in two connecting blocks, and a second adjusting table is arranged on the first adjustment table;

[0008] Wherein, a third adjusting platform is arranged above the second adjusting platform, a material discharge trough is symmetrically provided on the upper end of the third adjusting platform, a guide groove is provided at the center of the upper end of the third adjusting platform, second screws are threadedly installed at both ends of the third adjusting platform, sliders are slidably installed inside the two material discharge troughs, the two second screws are rotatably connected with the two sliders respectively, a disc is fixedly installed on the upper end of the two sliders, a cylinder is fixedly installed at the center of the upper end of the two discs, a first internal threaded ring is threadedly installed on the two cylinders, a support rod is fixedly installed on the upper end of the disc, a second driving motor is fixedly installed on the side wall of the support rod, a third screw is installed on the output end of the second driving motor, an operating port is provided inside the third screw, a driven disc is fixedly sleeved on the third screw, and a fixing mechanism is fixedly installed on the end of the third screw away from the second driving motor;

[0009] The fixing mechanism comprises a fixing cylinder, which is fixedly mounted on a third screw rod. The fixing cylinder is provided with inner grooves evenly and equidistantly. A fourth screw rod is threadedly mounted inside the fixing cylinder, and the fourth screw rod is arranged in the operating port.

[0010] Preferably, wedge blocks are slidably installed inside the three inner grooves, first springs are symmetrically fixedly installed on the three wedge blocks, and three groups of the first springs are fixedly connected to the fixing tube.

[0011] Preferably, a rotating rod is rotatably mounted on the two cylinders, a vertical rod is fixedly mounted on the upper ends of the two rotating rods, a driven rod is rotatably mounted inside the two vertical rods, and the two driven rods are rotatably mounted on two driven disks respectively.

[0012] Preferably, a third internal threaded ring is threadedly mounted on both of the driven rods, base blocks are fixedly mounted on opposite ends of the two driven rods, L-shaped grooves are equidistantly formed on the two base blocks, and a clamping strip is slidably mounted in each of the L-shaped grooves.

[0013] Preferably, a second spring is fixedly mounted on each of the clamping strips, and one end of each of the second springs away from each of the clamping strips is fixedly connected to the inner wall of each of the L-shaped grooves.

[0014] Preferably, a U-shaped connecting frame is fixedly installed at the lower end of the second adjustment platform, the U-shaped connecting frame is slidably installed in the first sliding groove, and the U-shaped connecting frame is threadedly sleeved on the first screw rod.

[0015] Preferably, a first hydraulic cylinder is arranged at the center of the upper end of the second adjusting platform, a first electric telescopic rod is installed on the output end of the first hydraulic cylinder, and outer slide cylinders are fixedly installed at the four corners of the upper end of the second adjusting platform.

[0016] Preferably, inner sliding columns are fixedly installed at the four corners of the lower end of the third adjustment platform, and the four inner sliding columns are respectively slidably installed in four outer sliding cylinders. Fixed bars are symmetrically fixedly installed on the upper end of the third adjustment platform, and limiting grooves are provided inside the two fixed bars.

[0017] Preferably, cleaning scraper rods are evenly and equidistantly slidably installed inside the guide groove, and limit blocks are symmetrically fixedly installed on the upper ends of the two groups of cleaning scraper rods. The two groups of limit blocks are respectively slidably installed in the two limit grooves, and a rack is fixedly installed on the limit block group located on the left.

[0018] Preferably, gears are slidably mounted on the two driven rods, second internal threaded rings are symmetrically threadedly mounted on the two driven rods, and the two gears are respectively located in two groups of second internal threaded rings.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] In the present invention, when laser beam welding is performed on two solid circular tubes, the two sections of solid circular tubes can be placed in two groups of clamping strips respectively, and then the third internal threaded ring is rotated on the driven rod. Since the two are threadedly connected, the two third internal threaded rings will move relatively when rotating, and the two groups of clamping strips will be squeezed by the movement of the two third internal threaded rings. At this time, the two groups of clamping strips will be forced to move toward the middle in the two groups of L-shaped grooves. The solid circular tube will be fixed under the movement of the two groups of clamping strips, and the two groups of second springs will be compressed accordingly. At this time, the two second driving motors can be started through the control panel, and the two second driving motors drive the two third screws to rotate at the same frequency, one clockwise and the other counterclockwise, so that the two solid circular tubes rotate synchronously and remain relatively still. At this time, the composite laser welding head can be controlled to switch through the control panel to weld the two solid circular tubes. When laser beam welding is required for hollow circular tubes, the two cylinders can be rotated left and right on the two cylinders. The two rotating rods are rotated in the right and left directions, and the two rotating rods and the two third screws are rotated from the horizontal state to the vertical state, and then the two rotating rods are fixed by the first internal threaded ring. At this time, the two hollow circular tubes are put on the two fixed cylinders, and then the two fourth screws can be rotated inside the two fixed cylinders. Since the two are threadedly connected, the three wedge blocks will be squeezed under the rotation of the fourth screw. At this time, the three wedge blocks will slide out of the three inner grooves to resist and fix the inner walls of the two solid circular tubes. Then the three groups of first springs will be stretched accordingly. At this time, the equipment can be controlled by the control panel to weld the two solid circular tubes. The equipment realizes efficient, accurate, convenient and stable fixing and welding operations of solid circular tubes and hollow circular tubes through ingenious mechanical structure design, reduces the difficulty and error of manual operation, and greatly improves welding efficiency and quality. At the same time, it has strong versatility, can meet the welding needs of different types of circular tubes, and adapt to diversified production scenarios.

[0021] In the present invention, the slag receiving plate can be placed on the second adjustment platform when in use. When one rotating rod is flipped to the left side of the equipment and is perpendicular to the third screw, the two second internal threaded rings can be rotated on the driven rod. The gear will move horizontally under the rotation of the two second internal threaded rings. At this time, the gear will slide to a state of meshing with the rack. At this time, when the second driving motor drives the third screw to rotate, the driven plate will shake with the third screw as the central axis. Under the influence of the driven plate, the driven rod and the connecting part thereof will swing, and the part away from it will swing like a clock inside the vertical rod. At this time, the gear will swing accordingly. Since the gear is meshing with the rack, Therefore, the rack will drive the limit block and the cleaning scraper to slide inside the limit groove and the guide groove respectively. The sliding of the cleaning scraper will scrape and clean the accumulated welding slag on the guide groove. The scraped welding slag will fall from the discharge chute to the slag receiving plate to complete the collection. The equipment realizes the automatic scraping, cleaning and collection of the accumulated welding slag on the equipment. This design not only greatly reduces the tedious work of manual cleaning of welding slag and improves the cleaning efficiency, but also avoids the adverse effects of welding slag accumulation on the normal operation of the equipment and the welding quality, ensuring the continuous and stable operation of the equipment, reducing maintenance costs, and improving the overall production efficiency and the continuity of welding work.

[0022] In the present invention, by designing the gears into two groups, only one gear can be used to drive the rack to slide, and the other gear can be in an idle state for standby. When the working gear fails or is damaged, the idle gear can be quickly activated to ensure that the welding slag scraping work can be carried out uninterruptedly, reduce production stagnation caused by equipment failure, and improve the reliability of the entire system. The idle gear is used as a spare part and can replace the working gear during regular maintenance for maintenance and repair, which helps to extend the overall service life of the gear.

[0023] In the present invention, when in use, the second hydraulic oil cylinder can be controlled to start through the control panel, and the second hydraulic oil cylinder will drive the second electric telescopic rod to extend and retract, thereby driving the first adjusting platform to slide on the adjusting frame to adjust the front and rear positions of processing. The first driving motor can also be controlled to start through the control panel, and the first screw rod will be driven to rotate under the action of the first driving motor, and the U-shaped connecting frame threadedly connected thereto will be driven to slide inside the first slide groove under the action of the first screw, thereby adjusting the left and right positions of processing. The first hydraulic oil cylinder can also be controlled to start through the control panel, and the first electric telescopic rod will be driven to extend and retract under the action of the first hydraulic oil cylinder. At this time, the first electric telescopic rod will push the third adjusting platform to move upward, and the movement of the third adjusting platform will drive the inner sliding column to slide inside the outer sliding cylinder, thereby adjusting the processing height. Through composite multi-axis adjustment, the equipment can accurately adjust the position of the processing parts in the front and rear, left and right and height directions. This multi-dimensional flexible adjustment function greatly improves the processing precision and accuracy.

[0024] In the present invention, when the round tube needs to be disassembled, the fourth screw rod or the third internal threaded ring can be rotated on the equipment to loosen the two ends of the round tube, and then the two second screw rods can be rotated on the third adjusting platform. Since the two second screw rods are rotatably connected to the two sliders respectively, the rotation of the two second screw rods will drive the two sliders to slide to the two ends, and the two sliders will drive the two discs to slide to the two ends, thereby completing the disassembly of the round tube, making it more convenient to disassemble and take out the round tube after welding is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0026] Figure 2 It is a schematic diagram of the connection structure of the composite laser welding head of the present invention;

[0027] Figure 3 It is a schematic diagram of the explosion structure of the second adjustment platform connection of the present invention;

[0028] Figure 4 It is a schematic diagram of the explosion structure of the third adjustment platform connection of the present invention;

[0029] Figure 5 It is a schematic diagram of the disc connection explosion structure of the present invention;

[0030] Figure 6 It is a schematic diagram of the rack connection explosion structure of the present invention;

[0031] Figure 7 It is a schematic diagram of the explosion structure of the driven rod connection of the present invention;

[0032] Figure 8 It is a schematic diagram of the fixed cylinder connection explosion structure of the present invention;

[0033] Fig. 9 It is a schematic diagram of the gear connection explosion structure of the present invention;

[0034] Fig.10 This is a schematic diagram of the explosion structure of the clamp strip connection of the present invention;

[0035] Fig.11 It is a schematic diagram of the connection structure of the adjustment frame of the present invention.

[0036] In the figure, the corresponding relationship between the component names and the figure numbers is: 11, processing table; 12, center frame; 13, control panel; 14, composite laser welding head; 15, adjustment frame; 16, first adjustment table; 17, first slide; 18, connecting block; 19, first drive motor; 21, first screw; 22, second adjustment table; 23, U-shaped connecting frame; 24, first hydraulic cylinder; 25, first electric telescopic rod; 26, outer slide; 27, third adjustment table; 28, inner slide column; 29, unloading chute; 31, guide groove; 32, second screw; 33, fixing strip; 34, limit groove; 35, cleaning Scraper rod; 36, limit block; 37, rack; 38, slider; 41, disc; 42, cylinder; 43, first internal threaded ring; 44, support rod; 45, second drive motor; 46, third screw rod; 47, driven disc; 48, fixed cylinder; 49, inner groove; 51, fourth screw rod; 52, wedge block; 53, first spring; 54, rotating rod; 55, vertical rod; 56, driven rod; 58, gear; 59, second internal threaded ring; 61, third internal threaded ring; 62, base block; 63, L-shaped groove; 64, clamping strip; 65, second spring; 71, second hydraulic cylinder; 72, second electric telescopic rod. DETAILED DESCRIPTION

[0037] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0038] See also Figure 1-Figure 11The present invention provides a laser multi-head automatic switching composite multi-axis processing equipment, including a processing table 11, a center frame 12 is fixedly installed on the processing table 11, a control panel 13 is fixedly installed on one side of the center frame 12, a composite laser welding head 14 is arranged at the lower end of the center frame 12, an adjustment frame 15 is fixedly installed on the upper end of the processing table 11, a first adjustment table 16 is slidably installed on the adjustment frame 15, a second hydraulic cylinder 71 is fixedly installed on the side wall of the adjustment frame 15, a second electric telescopic rod 72 is installed on the output end of the second hydraulic cylinder 71, the second electric telescopic rod 72 is fixedly connected to the first adjustment table 16, and a first slide groove 1 is provided on the first adjustment table 16 7. A connecting block 18 is symmetrically fixedly installed at the lower end of the first adjusting platform 16. A first driving motor 19 is installed on the right connecting block 18. A first screw 21 is installed on the output end of the first driving motor 19. The first screw 21 is rotatably installed in the two connecting blocks 18. A second adjusting platform 22 is provided on the first adjusting platform 16. A U-shaped connecting frame 23 is fixedly installed at the lower end of the second adjusting platform 22. The U-shaped connecting frame 23 is slidably installed in the first slide groove 17. The U-shaped connecting frame 23 is threadedly sleeved on the first screw 21. A first hydraulic cylinder 24 is provided at the center of the upper end of the second adjusting platform 22. A first hydraulic cylinder 24 is installed at the output end of the first hydraulic cylinder 24. The first electric telescopic rod 25 and the second adjusting platform 22 are fixedly installed with outer slides 26 at the four corners of the upper end. A third adjusting platform 27 is arranged above the second adjusting platform 22. When in use, the second hydraulic cylinder 71 can be controlled to start through the control panel 13, and the second hydraulic cylinder 71 will drive the second electric telescopic rod 72 to extend and retract, thereby driving the first adjusting platform 16 to slide on the adjusting frame 15 to adjust the front and rear positions of processing. The first driving motor 19 can also be controlled to start through the control panel 13, and the first screw 21 will be driven to rotate under the action of the first driving motor 19, and the U-shaped connecting frame 23 threadedly connected thereto will be driven to rotate under the action of the first screw 21. A slide groove 17 slides inside to adjust the left and right positions of the processing, and the control panel 13 can also control the first hydraulic cylinder 24 to start, under the action of the first hydraulic cylinder 24, the first electric telescopic rod 25 will be driven to extend and retract, at this time, the first electric telescopic rod 25 will push the third adjustment platform 27 to move upward, and under the movement of the third adjustment platform 27, the inner slide column 28 will be driven to slide inside the outer slide cylinder 26, thereby adjusting the processing height. Through composite multi-axis adjustment, the equipment can accurately adjust the position of the processing parts in the front and back, left and right and height directions. This multi-dimensional flexible adjustment function greatly improves the precision and accuracy of processing;

[0039] Inner sliding columns 28 are fixedly installed at the four corners of the lower end of the third adjusting platform 27, and the four inner sliding columns 28 are slidably installed in the four outer sliding cylinders 26 respectively. A feeding trough 29 is symmetrically provided at the upper end of the third adjusting platform 27, and a guide groove 31 is provided at the center of the upper end of the third adjusting platform 27. Second screws 32 are threadedly installed at both ends of the third adjusting platform 27. Fixed bars 33 are symmetrically fixedly installed on the upper end of the third adjusting platform 27. Limiting grooves 34 are provided inside the two fixing bars 33. Cleaning scrapers 35 are evenly and equidistantly slidably installed inside the guide grooves 31. Limiting blocks 36 are symmetrically fixedly installed on the upper ends of the two groups of cleaning scrapers 35. The two groups of limiting blocks 36 are slidably installed in the two limiting grooves 34 respectively. On the one group of limiting blocks 36 located on the left A rack 37 is fixedly installed, and sliders 38 are slidably installed inside the two feeding troughs 29. The two second screws 32 are rotatably connected to the two sliders 38 respectively. A disk 41 is fixedly installed on the upper end of the two sliders 38. A cylinder 42 is fixedly installed at the center of the upper end of the two disks 41. The first internal threaded ring 43 is threadedly installed on the two cylinders 42. A support rod 44 is fixedly installed on the upper end of the disk 41. A second drive motor 45 is fixedly installed on the side wall of the support rod 44. The second hydraulic cylinder 71, the second drive motor 45, the first hydraulic cylinder 24, the first drive motor 19 and the composite laser welding head 14 are all electrically connected to the control panel 13. A third screw 46 is installed on the output end of the second drive motor 45. The third screw An operation port is provided inside the third screw 46, a driven disk 47 is fixedly sleeved on the third screw 46, a fixing mechanism is fixedly installed on one end of the third screw 46 away from the second drive motor 45, and the fixing mechanism includes a fixing cylinder 48, the fixing cylinder 48 is fixedly installed on the third screw 46, inner grooves 49 are evenly and equidistantly provided on the fixing cylinder 48, a fourth screw 51 is threadedly installed inside the fixing cylinder 48, and the fourth screw 51 is arranged in the operation port, wedge blocks 52 are slidably installed inside the three inner grooves 49, first springs 53 are symmetrically fixedly installed on the three wedge blocks 52, and the three groups of first springs 53 are fixedly connected to the fixing cylinder 48, and rotating rods 54 are rotatably installed on the two cylinders 42, and vertical rods 55 are fixedly installed on the upper ends of the two rotating rods 54. 5. A driven rod 56 is rotatably installed inside the two vertical rods 55. The two driven rods 56 are rotatably installed on the two driven disks 47 respectively. Gears 58 are slidably installed on the two driven rods 56. By designing the gears 58 into two groups, only one gear 58 can drive the rack 37 to slide, and the other can be in an idle state for standby. When the working gear 58 fails or is damaged, the idle gear 58 can be quickly activated to ensure that the welding slag scraping work can be carried out uninterruptedly, reduce production stagnation caused by equipment failure, and improve the reliability of the entire system. The idle gear 58 is used as a spare part and can replace the working gear 58 during regular maintenance for maintenance and repair, which helps to extend the overall service life of the gear 58.The two driven rods 56 are symmetrically threaded with second internal thread rings 59, and the two gears 58 are respectively located in the two groups of second internal thread rings 59. The two driven rods 56 are threaded with third internal thread rings 61. When the round tube needs to be disassembled, the fourth screw rod 51 or the third internal thread ring 61 can be rotated on the equipment to loosen the two ends of the round tube, and then the two second screw rods 32 can be rotated on the third adjustment platform 27. Since the two second screw rods 32 are respectively rotatably connected with the two sliders 38, the two sliders 38 will be driven to slide to the two ends under the rotation of the two second screw rods 32, and the two sliders 38 will drive the two discs 41 to slide to the two ends, thereby completing the disassembly of the round tube, making it more convenient to disassemble and take the round tube after welding.

[0040] Base blocks 62 are fixedly installed on the opposite ends of the two driven rods 56, and L-shaped grooves 63 are equidistantly provided on the two base blocks 62. A clamping strip 64 is slidably installed in each L-shaped groove 63, and a second spring 65 is fixedly installed on each clamping strip 64. One end of each second spring 65 away from each clamping strip 64 is fixedly connected to the inner wall of each L-shaped groove 63. When laser beam welding is performed on two solid circular tubes, the two sections of solid circular tubes can be placed in the two groups of clamping strips 64 respectively, and then the third internal threaded ring 61 is rotated on the driven rod 56. Since the two are threadedly connected, the two third internal threaded rings 61 will move relative to each other during rotation. The movement of the two third internal threaded rings 61 will squeeze the two groups of clamping strips 64. At this time, the forces on the two groups of clamping strips 64 will be The L-shaped groove 63 moves inwardly toward the middle, and the solid circular tube is fixed under the movement of the two groups of clamping strips 64, and the two groups of second springs 65 are compressed simultaneously. At this time, the two second drive motors 45 can be started through the control panel 13, and the two second drive motors 45 drive the two third screws 46 to rotate clockwise and counterclockwise at the same frequency, so that the two solid circular tubes rotate synchronously and remain relatively still. At this time, the composite laser welding head 14 can be switched through the control panel 13 to weld the two solid circular tubes. When laser beam welding of the hollow circular tube is required, the two rotating rods 54 can be rotated to the left and right directions on the two cylinders 42, and the two rotating rods 54 and the two third screws 46 are rotated from a horizontal state to a vertical state, and then The two rotating rods 54 are fixed through the first internal threaded ring 43. At this time, the two hollow circular tubes are put on the two fixed cylinders 48, and then the two fourth screws 51 can be rotated inside the two fixed cylinders 48. Since the two are threadedly connected, the three wedge blocks 52 will be squeezed under the rotation of the fourth screw 51. At this time, the three wedge blocks 52 will slide out of the three inner grooves 49 to resist and fix the inner walls of the two solid circular tubes. Then the three groups of first springs 53 will be stretched accordingly. At this time, the control panel 13 can be used to control the equipment to weld the two solid circular tubes. The equipment realizes efficient, accurate, convenient and stable fixing and welding operations of solid circular tubes and hollow circular tubes through ingenious mechanical structure design, reduces the difficulty and error of manual operation, and greatly improves the welding efficiency. The slag receiving plate 22 can meet the welding requirements of different types of round pipes and adapt to various production scenarios. When one rotating rod 54 is flipped to the left side of the equipment and is perpendicular to the third screw 46, the two second internal threaded rings 59 can be rotated on the driven rod 56. Under the rotation of the two second internal threaded rings 59, the gear 58 will move horizontally. At this time, the gear 58 will slide to a meshing state with the rack 37. At this time, when the second driving motor 45 drives the third screw 46 to rotate, the driven plate 47 will shake with the third screw 46 as the central axis. Under the influence of the driven plate 47, the driven rod 56 and the connecting part thereof will swing, and the part away from it will swing like a clock inside the vertical rod 55.At this time, the gear 58 will swing accordingly. Since the gear 58 is meshed with the rack 37, the rack 37 will drive the limit block 36 and the cleaning scraper 35 to slide inside the limit groove 34 and the guide groove 31 respectively. Under the sliding of the cleaning scraper 35, the accumulated welding slag dropped on the guide groove 31 will be scraped and cleaned. The scraped welding slag will fall from the discharge chute 29 to the slag receiving plate to complete the collection. The equipment realizes the automatic scraping, cleaning and collection of the accumulated welding slag on the equipment. This design not only greatly reduces the tedious work of manually cleaning welding slag, improves the cleaning efficiency, but also avoids the adverse effects of welding slag accumulation on the normal operation of the equipment and the welding quality, ensures the continuous and stable operation of the equipment, reduces maintenance costs, and improves the overall production efficiency and the continuity of welding work.

[0041] Working principle:

[0042] In the first step, when laser beam welding is performed on two solid round tubes, the two sections of solid round tubes can be placed in two groups of clamping strips 64 respectively, and then the third internal thread ring 61 is rotated on the driven rod 56. Since the two are threadedly connected, the two third internal thread rings 61 will move relative to each other during rotation. Under the movement of the two third internal thread rings 61, the two groups of clamping strips 64 will be squeezed. At this time, the two groups of clamping strips 64 will be forced to move toward the middle in the two groups of L-shaped grooves 63. Under the movement of the two groups of clamping strips 64, the solid round tube will be welded. The two sets of second springs 65 are fixed and compressed at the same time. At this time, the two second drive motors 45 can be started through the control panel 13. The two second drive motors 45 drive the two third screws 46 to rotate clockwise and counterclockwise at the same frequency, so that the two solid circular tubes rotate synchronously and remain relatively still. At this time, the composite laser welding head 14 can be switched through the control panel 13 to weld the two solid circular tubes. When the hollow circular tube needs to be laser beam welded, the composite laser welding head 14 can be switched on the two cylinders 42. The two rotating rods 54 are rotated in the left and right directions, and the two rotating rods 54 and the two third screw rods 46 are rotated from the horizontal state to the vertical state, and then the two rotating rods 54 are fixed by the first internal threaded ring 43. At this time, the two hollow circular tubes are sleeved on the two fixed cylinders 48, and then the two fourth screw rods 51 can be rotated inside the two fixed cylinders 48. Since the two are threadedly connected, the three wedge blocks 52 will be squeezed under the rotation of the fourth screw rod 51. At this time, the three wedge blocks 52 will slide out inside the three inner grooves 49 to resist and fix the inner walls of the two solid circular tubes. Then the three groups of first springs 53 will be stretched accordingly. At this time, the control panel 13 can be used to control the equipment to weld the two solid circular tubes. The equipment realizes efficient, accurate, convenient and stable fixing and welding operations of solid circular tubes and hollow circular tubes through ingenious mechanical structure design, reduces the difficulty and error of manual operation, and greatly improves welding efficiency and quality. At the same time, it has strong versatility, can meet the welding needs of different types of circular tubes, and adapt to diversified production scenarios.

[0043] In the second step, the slag receiving plate can be placed on the second adjustment platform 22. When one rotating rod 54 is flipped to the left side of the equipment and is perpendicular to the third screw rod 46, the two second internal threaded rings 59 can be rotated on the driven rod 56. Under the rotation of the two second internal threaded rings 59, the gear 58 will move horizontally. At this time, the gear 58 will slide to a state of meshing with the rack 37. At this time, when the second driving motor 45 drives the third screw rod 46 to rotate, the driven plate 47 will shake with the third screw rod 46 as the central axis. Under the influence of the driven plate 47, the driven rod 56 and the connecting part thereof will swing, and the part away from it will swing like a clock inside the vertical rod 55. At this time, the gear 58 will swing accordingly. Since the gear 58 is meshed with the rack 37, the rack 37 will drive the limit block 3 6 and the cleaning scraper rod 35 slide in the limiting groove 34 and the guide groove 31 respectively. The sliding of the cleaning scraper rod 35 will scrape and clean the accumulated welding slag dropped on the guide groove 31. The scraped welding slag will fall from the discharge chute 29 to the slag receiving plate to complete the collection. When welding a solid circular tube, the welding slag can be automatically cleaned after welding, and when welding a hollow circular tube, the welding can be automatically cleaned while welding. The device can be selected arbitrarily. The device realizes the automatic scraping, cleaning and collection of the accumulated welding slag on the equipment. This design not only greatly reduces the tedious work of manually cleaning welding slag, improves the cleaning efficiency, but also avoids the adverse effects of welding slag accumulation on the normal operation of the equipment and the welding quality, ensures the continuous and stable operation of the equipment, reduces the maintenance cost, and improves the overall production efficiency and the continuity of the welding work.

[0044] The third step is to design the gear 58 into two groups, so that only one gear 58 can drive the rack 37 to slide, and the other gear can be in an idle state for standby. When the working gear 58 fails or is damaged, the idle gear 58 can be quickly activated to ensure that the welding slag scraping work can be carried out uninterruptedly, reduce production stagnation caused by equipment failure, and improve the reliability of the entire system. The idle gear 58, as a spare part, can replace the working gear 58 during regular maintenance for maintenance and repair, which helps to extend the overall service life of the gear 58;

[0045] The fourth step is to control the second hydraulic cylinder 71 to start through the control panel 13 during use. The second hydraulic cylinder 71 will drive the second electric telescopic rod 72 to extend and retract, thereby driving the first adjustment platform 16 to slide on the adjustment frame 15 to adjust the front and rear positions of the processing. The first driving motor 19 can also be controlled to start through the control panel 13. Under the action of the first driving motor 19, the first screw 21 will be driven to rotate. Under the action of the first screw 21, the U-shaped connecting frame 23 threadedly connected thereto will be driven to slide inside the first slide groove 17 to adjust the left and right positions of the processing. The first hydraulic cylinder 24 can also be controlled to start through the control panel 13. Under the action of the first hydraulic cylinder 24, the first electric telescopic rod 25 will be driven to extend and retract. At this time, the first electric telescopic rod 25 will push the third adjustment platform 27 to move upward. Under the movement of the third adjustment platform 27, the inner slide column 28 will be driven to slide inside the outer slide cylinder 26, thereby adjusting the processing height. Through composite multi-axis adjustment, the equipment can accurately adjust the position of the processing parts in the front and rear, left and right and height directions. This multi-dimensional flexible adjustment function greatly improves the processing precision and accuracy.

[0046] In the fifth step, when the round tube needs to be disassembled, the fourth screw rod 51 or the third internal threaded ring 61 can be rotated on the equipment to loosen the two ends of the round tube, and then the two second screw rods 32 can be rotated on the third adjusting platform 27. Since the two second screw rods 32 are rotatably connected to the two sliders 38 respectively, the rotation of the two second screw rods 32 will drive the two sliders 38 to slide to the two ends, and the two sliders 38 will drive the two discs 41 to slide to the two ends, thereby completing the disassembly of the round tube, making it more convenient to disassemble and take out the round tube after welding is completed.

[0047] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A laser multi-head automatic switching composite multi-axis processing equipment, comprising a processing table (11), a center frame (12) is fixedly mounted on the processing table (11), and a control panel (13) is fixedly mounted on one side of the center frame (12), characterized in that: A composite laser welding head (14) is arranged at the lower end of the center frame (12); an adjusting frame (15) is fixedly installed at the upper end of the processing table (11); a first adjusting table (16) is slidably installed on the adjusting frame (15); a second hydraulic cylinder (71) is fixedly installed on the side wall of the adjusting frame (15); a second electric telescopic rod (72) is installed on the output end of the second hydraulic cylinder (71); the second electric telescopic rod (72) is fixedly connected to the first adjusting table (16); a first sliding groove (17) is provided on the first adjusting table (16); a connecting block (18) is symmetrically fixedly installed at the lower end of the first adjusting table (16); a first driving motor (19) is installed on the right connecting block (18); a first screw rod (21) is installed on the output end of the first driving motor (19); the first screw rod (21) is rotatably installed in two connecting blocks (18); and a second adjusting table (22) is arranged on the first adjusting table (16); A third adjustment platform (27) is arranged above the second adjustment platform (22), a material discharge trough (29) is symmetrically provided at the upper end of the third adjustment platform (27), a guide groove (31) is provided at the center of the upper end of the third adjustment platform (27), second screw rods (32) are threadedly installed at both ends of the third adjustment platform (27), a slider (38) is slidably installed inside the two material discharge troughs (29), the two second screw rods (32) are respectively rotatably connected to the two sliders (38), the upper ends of the two sliders (38) are fixedly installed with a disk (41), and the upper ends of the two disks (41) are A cylinder (42) is fixedly installed at the center of each end, and a first internal thread ring (43) is threadedly installed on each of the two cylinders (42). A support rod (44) is fixedly installed on the upper end of the disc (41), and a second drive motor (45) is fixedly installed on the side wall of the support rod (44). A third screw rod (46) is installed on the output end of the second drive motor (45), and an operating port is provided inside the third screw rod (46). A driven disc (47) is fixedly sleeved on the third screw rod (46), and a fixing mechanism is fixedly installed on one end of the third screw rod (46) away from the second drive motor (45); The fixing mechanism comprises a fixing cylinder (48), wherein the fixing cylinder (48) is fixedly mounted on a third screw rod (46), wherein inner grooves (49) are evenly and equidistantly formed on the fixing cylinder (48), and a fourth screw rod (51) is threadedly mounted inside the fixing cylinder (48), wherein the fourth screw rod (51) is disposed inside the operating port.

2. The laser multi-head automatic switching composite multi-axis processing equipment as claimed in claim 1, characterized in that: Wedge blocks (52) are slidably mounted inside the three inner grooves (49); The three wedge blocks (52) are all symmetrically fixedly mounted with first springs (53), and the three groups of the first springs (53) are all fixedly connected to the fixed cylinder (48).

3. The laser multi-head automatic switching composite multi-axis processing equipment as claimed in claim 1, characterized in that: A rotating rod (54) is rotatably mounted on each of the two cylinders (42), and a vertical rod (55) is fixedly mounted on the upper ends of each of the two rotating rods (54); Wherein, driven rods (56) are rotatably mounted inside the two vertical rods (55), and the two driven rods (56) are rotatably mounted on two driven disks (47) respectively.

4. The laser multi-head automatic switching composite multi-axis processing equipment as claimed in claim 3, characterized in that: A third internal thread ring (61) is threadedly mounted on each of the two driven rods (56), and a base block (62) is fixedly mounted on opposite ends of the two driven rods (56); Wherein, L-shaped grooves (63) are equidistantly provided on the two base blocks (62), and a clamping strip (64) is slidably installed in each of the L-shaped grooves (63).

5. The laser multi-head automatic switching composite multi-axis processing equipment as claimed in claim 4, characterized in that: A second spring (65) is fixedly mounted on each of the clamping strips (64); Wherein, one end of each of the second springs (65) away from each clamping strip (64) is fixedly connected to the inner wall of each L-shaped groove (63).

6. The laser multi-head automatic switching composite multi-axis processing equipment as claimed in claim 1, characterized in that: A U-shaped connecting frame (23) is fixedly mounted on the lower end of the second adjustment platform (22); The U-shaped connecting frame (23) is slidably mounted in the first sliding groove (17), and the U-shaped connecting frame (23) is threadedly sleeved on the first screw rod (21).

7. The laser multi-head automatic switching composite multi-axis processing equipment as claimed in claim 6, characterized in that: A first hydraulic cylinder (24) is arranged at the center of the upper end of the second adjustment platform (22), and a first electric telescopic rod (25) is installed on the output end of the first hydraulic cylinder (24); Wherein, outer slide cylinders (26) are fixedly mounted at the four corners of the upper end of the second adjustment platform (22).

8. The laser multi-head automatic switching composite multi-axis processing equipment as claimed in claim 7, characterized in that: Inner sliding columns (28) are fixedly installed at the four corners of the lower end of the third adjustment platform (27), and the four inner sliding columns (28) are slidably installed in the four outer sliding cylinders (26) respectively; Wherein, fixing bars (33) are symmetrically fixedly mounted on the upper end of the third adjustment platform (27), and limiting grooves (34) are provided inside the two fixing bars (33).

9. The laser multi-head automatic switching composite multi-axis processing equipment as claimed in claim 8, characterized in that: Cleaning scrapers (35) are evenly and equidistantly slidably installed inside the guide groove (31); limiting blocks (36) are symmetrically fixedly installed on the upper ends of two groups of cleaning scrapers (35); and the two groups of limiting blocks (36) are respectively slidably installed in the two limiting grooves (34); A rack (37) is fixedly mounted on a group of the limit blocks (36) located on the left side.

10. The laser multi-head automatic switching composite multi-axis processing equipment as claimed in claim 4, characterized in that: Gears (58) are slidably mounted on the two driven rods (56); Wherein, the two driven rods (56) are both symmetrically threadedly mounted with second internal thread rings (59), and the two gears (58) are respectively located in two groups of second internal thread rings (59).