Welding positioning structure and welding equipment for composite busbar

Abstract

The utility model provides a welding positioning structure and welding equipment of a composite busbar, the welding positioning structure of the composite busbar is used for assisting the expanded connection of a copper column and a copper plate of the composite busbar, and the welding positioning structure of the composite busbar comprises a supporting platform, an expanded connection supporting tool and a sample punch; the expanded connection supporting tool is provided with a plurality of supporting parts which are arranged up and down, the distances between the supporting parts and the supporting platform are different, and the supporting parts are used for supporting the edge positions of the copper plates to be expanded at different heights; and the sample punch is used for fixing the copper column in the mounting hole of the copper plate. According to the expanded connection supporting tool, the multiple supporting parts with different heights are arranged, the expanded connection supporting tool can effectively adapt to copper plates with various height specifications, and therefore one tool can meet various welding requirements, the welding universality of the copper plates with different specifications is improved, and the production cost and the management difficulty are reduced.

Description

Technical Field

[0001] This application belongs to the field of busbar processing technology, and particularly relates to a welding positioning structure and welding equipment for a composite busbar. Background Technology

[0002] In the current composite busbar processing, the assembly process of copper pillars and copper plates generally adopts welding, riveting and other processes. Since composite busbar products are customized parts, they exhibit different structural characteristics in different industries, functions, power and assembly environments. Therefore, the welding process requires a corresponding tool for each specification of copper pillar due to the large number of specifications of the inner hole. The tooling is diverse and cannot meet the welding requirements of multiple specifications of copper pillars at the same time. Utility Model Content

[0003] This application provides a welding positioning structure and welding equipment for composite busbars to solve the technical problem that the welding positioning structure cannot meet the welding requirements of copper pillars of various specifications during the welding of composite busbars.

[0004] This application provides a welding positioning structure for a composite busbar, used to assist in the expansion connection of the copper pillars and copper plates of the composite busbar. The welding positioning structure for the composite busbar includes:

[0005] Support platform;

[0006] The expansion joint support fixture has multiple support parts arranged vertically, each support part being at a different distance from the support platform. The support parts are used to support the edge positions of copper plates to be expanded at different heights.

[0007] A punch is used to fix the copper pillar into the mounting hole of the copper plate.

[0008] Optionally, the expansion joint support fixture includes a fixture body, one side of which has multiple stepped surfaces that rise in a stepped manner. Any two adjacent stepped surfaces are connected by a vertical surface, and the height of each vertical surface is different.

[0009] Optionally, among all the stepped surfaces, the topmost stepped surface has the largest width, while the remaining stepped surfaces have the same width.

[0010] Optionally, the tooling body is a one-piece molded part made of stainless steel.

[0011] Optionally, the punch has a pointed tip that strikes the connection point between the copper plate and the copper pillar.

[0012] Optionally, the punch is made of high-speed steel.

[0013] Optionally, the part to be welded between the copper plate and the copper column is the expansion joint position, and the angle between the pointed head and the horizontal plane where the expansion joint position is located is 45°.

[0014] Optionally, the pointed head can be one of a circle, a square, or a cone shape.

[0015] Optionally, the support platform is a heavy-duty workbench, which has a horizontal support surface for supporting the expansion joint support fixture.

[0016] In addition, this application also proposes a welding device for composite busbars, including the welding positioning structure described above.

[0017] The composite busbar welding positioning structure provided in this application includes a support platform, an expansion joint support fixture, and a center punch. The support platform supports the entire expansion joint support fixture; the expansion joint support fixture has multiple vertically arranged support parts, each at a different distance from the support platform to accommodate the edge positions of copper plates of varying heights to be expanded; the center punch is used to fix the copper column into the mounting holes of the copper plate. By providing multiple support parts of different heights in the expansion joint support fixture, this application can effectively accommodate copper plates of various heights and specifications, thereby enabling one fixture to meet multiple welding requirements, improving the welding versatility of copper plates of different specifications, and reducing production costs and management difficulty. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] To gain a more complete understanding of this application and its beneficial effects, the following description will be provided in conjunction with the accompanying drawings. In the following description, the same reference numerals denote the same parts.

[0020] Figure 1 This is a schematic diagram of the welding positioning structure of the composite busbar provided in the embodiments of this application.

[0021] Figure 2 This is a schematic diagram of the expansion joint support fixture in the welding positioning structure of the composite busbar provided in the embodiments of this application.

[0022] Explanation of reference numerals in the attached figures:

[0023] 10. Support platform; 20. Expansion joint support fixture; 21. Fixture body; 22. Step surface; 23. Vertical surface; 30. Center punch; 40. Copper column; 50. Copper plate. Detailed Implementation

[0024] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0025] To address the problem that the welding positioning structure of existing composite busbars cannot meet the welding requirements of copper pillars of various specifications during welding, this application provides a welding positioning structure for composite busbars, which will be described below in conjunction with the accompanying drawings.

[0026] This application provides a welding positioning structure for the expansion joint of copper pillars and copper plates in auxiliary composite busbars. The structure includes a support platform 10, an expansion joint support fixture 20, and a center punch 30. The support platform 10 supports the entire expansion joint support fixture 20; the expansion joint support fixture 20 has multiple vertically arranged support parts, each at a different distance from the support platform 10 to accommodate the edge positions of the copper plates to be expanded at different heights; the center punch 30 is used to fix the copper pillar 40 into the mounting holes of the copper plate 50.

[0027] In this embodiment, by setting multiple support parts of different heights on the expansion joint support fixture 20, it can effectively adapt to copper plates 50 of various height specifications, thereby enabling one fixture to meet multiple welding requirements, improving the welding versatility of copper plates 50 of different specifications, and reducing production costs and management difficulty.

[0028] Furthermore, the support platform 10 can be made of high-strength steel to ensure its load-bearing capacity and stability. The punch 30 can be designed with a replaceable head to accommodate mounting holes for copper pillars 40 and copper plates 50 of different shapes and sizes. Through the above technical solutions, the composite busbar welding positioning structure of this embodiment can significantly improve welding efficiency, reduce time wasted due to tooling changes, and ensure the stability of welding quality.

[0029] In a preferred embodiment, the tooling body 21 of the expansion joint support tooling 20 has multiple stepped surfaces 22 on one side, and any two adjacent stepped surfaces 22 are connected by vertical surfaces 23, and the height of each vertical surface 23 is different.

[0030] The design of this stepped surface 22 allows the expansion joint support fixture 20 to more precisely adapt to copper plates 50 of different heights, and achieves stable support for the copper plate 50 through the height difference of the vertical surface 23. In practical applications, the number and height of the stepped surfaces 22 can be customized according to the specifications of the copper plate 50 to meet diverse production needs.

[0031] Furthermore, the step surface 22 can be designed in the shape of a rectangle, trapezoid, or other suitable geometry to increase its contact area and stability with the copper plate 50. The surface of the vertical surface 23 can be treated with anti-slip measures, such as adding patterns or coatings, to prevent the copper plate 50 from sliding during welding. In addition, the tooling body 21 can be manufactured using a one-piece molding process to ensure its structural strength and precision.

[0032] Through the above technical solution, the expansion joint support fixture 20 of this embodiment can significantly improve the positioning accuracy and stability of the composite busbar welding process, reduce welding errors, and improve product quality.

[0033] In some implementations, the topmost step surface 22 has the largest width among all the step surfaces 22, while the remaining step surfaces 22 have the same width.

[0034] This design allows the top stepped surface 22 to provide a larger support area, suitable for thicker copper plates 50, while the other stepped surfaces 22 are suitable for thinner copper plates 50. Through this differentiated design, the expansion joint support fixture 20 can more flexibly adapt to copper plates 50 of different thicknesses while maintaining the stability of the overall structure.

[0035] Furthermore, the width of the step surface 22 can be optimized according to the thickness range of the copper plate 50. For example, the width of the topmost step surface 22 can be designed to be 1.5 or 2 times the width of the other step surfaces 22 to ensure sufficient support capacity. In addition, the surface of the step surface 22 can be hardened to improve its wear resistance and service life.

[0036] Through the above technical solution, the expansion joint support fixture 20 of this embodiment can further improve the positioning accuracy and reliability in the composite busbar welding process, reduce welding problems caused by the thickness difference of copper plate 50, and improve production efficiency and product quality.

[0037] In some implementations, the tooling body 21 is manufactured as a single piece of stainless steel.

[0038] Stainless steel is a high-strength, corrosion-resistant, and wear-resistant material, which effectively improves the service life and reliability of the expansion joint support fixture 20. The one-piece molding manufacturing process ensures the structural accuracy and overall strength of the fixture body 21, reducing structural weaknesses caused by welding or splicing.

[0039] Furthermore, different grades of stainless steel can be selected according to actual needs, such as 304 stainless steel or 316 stainless steel, to meet different corrosion resistance and strength requirements. In addition, the surface of the tooling body 21 can be polished to improve its appearance quality and corrosion resistance.

[0040] Through the above technical solution, the expansion joint support fixture 20 of this embodiment can significantly improve its durability and stability, reduce production interruptions caused by fixture damage, and reduce maintenance costs.

[0041] In some embodiments, the punch 30 has a pointed head at the point where the copper plate 50 and the copper pillar 40 are joined.

[0042] The pointed tip design allows the punch 30 to more accurately fix the copper pillar 40 into the mounting hole of the copper plate 50, improving the accuracy of welding positioning. In practical applications, the pointed tip can be designed to be round, square, or conical to accommodate mounting holes of different shapes.

[0043] Furthermore, the dimensions of the pointed tip can be optimized according to the specifications of the copper pillar 40 and the copper plate 50. For example, the diameter of the pointed tip can be designed to be 1 / 2 or 2 / 3 of the diameter of the mounting hole to ensure that it can be smoothly inserted and fixed to the copper pillar 40. In addition, the surface of the pointed tip can be hardened to improve its wear resistance and service life.

[0044] Through the above technical solution, the punch 30 in this embodiment can significantly improve the positioning accuracy and reliability in the composite busbar welding process, reduce welding defects caused by inaccurate positioning, and improve product quality.

[0045] In some embodiments, the punch 30 is made of high-speed steel. High-speed steel possesses high strength, high hardness, and good wear resistance, effectively improving the service life and reliability of the punch 30. In practical applications, the high-speed steel punch 30 can maintain its shape and performance during high-frequency impacts, reducing positioning errors caused by wear.

[0046] Furthermore, the shank of the punch 30 can be designed as a detachable structure to facilitate the replacement of the tip. The shank and tip can be connected by threads or snap-fit ​​to improve its flexibility and maintainability. In addition, the surface of the punch 30 can be coated, such as by nitriding or hard chrome plating, to further improve its wear resistance and corrosion resistance. Through the above technical solutions, the durability and reliability of the punch 30 can be significantly improved, welding problems caused by punch wear can be reduced, and production efficiency and product quality can be increased.

[0047] In some implementations, the angle between the pointed end and the horizontal plane where the expansion joint is to be located is 45°.

[0048] This 45° angle design allows the punch 30 to transmit force more evenly during the hammering process, reducing deformation of the copper pillar 40 or copper plate 50 caused by force concentration. Simultaneously, the 45° angle improves the stability and precision of the hammering, ensuring accurate connection between the copper pillar 40 and copper plate 50. Through the above technical solution, the punch 30 in this embodiment can significantly improve the positioning accuracy and reliability during the composite busbar welding process, reduce welding defects caused by uneven hammering force, and improve product quality.

[0049] In some implementations, the pointed tip can be designed as round, square, or conical to accommodate mounting holes of different shapes and welding requirements. A round pointed tip is suitable for round mounting holes, providing a uniform distribution of striking force and reducing damage to the copper pillar 40 and copper plate 50. A square pointed tip is suitable for square mounting holes, providing a larger contact area and higher positioning accuracy. A conical pointed tip is suitable for applications requiring step-by-step positioning, achieving more precise positioning through its beveled design.

[0050] Furthermore, the dimensions of the pointed tip can be optimized according to the size of the mounting hole. For example, the diameter of a round pointed tip can be designed to be 1 / 2 or 2 / 3 of the diameter of the mounting hole, and the side length of a square pointed tip can be designed to be 1 / 2 or 2 / 3 of the side length of the mounting hole. In addition, the surface of the pointed tip can be textured, such as by adding patterns or coatings, to improve its friction and wear resistance.

[0051] Through the above technical solution, the punch 30 in this embodiment can significantly improve the positioning accuracy and reliability in the composite busbar welding process, reduce welding problems caused by mismatch in tip shape, and improve product quality.

[0052] In some embodiments, the support platform 10 is a heavy-duty workbench with a horizontal support surface for supporting the expansion joint support fixture 20.

[0053] The heavy-duty worktable is designed to provide higher load-bearing capacity and stability, ensuring positioning accuracy during the welding process. In practical applications, the heavy-duty worktable can be manufactured using high-strength steel and fixed to the expansion support fixture 20 via welding or bolting.

[0054] Furthermore, the surface of the heavy-duty worktable can be treated with anti-slip features, such as adding patterns or coatings, to prevent the expansion joint support fixture 20 from sliding during welding. Additionally, the bottom of the heavy-duty worktable can be designed with an adjustable height structure, for example, through threaded adjustment or hydraulic support, to adapt to different welding environments and operational requirements.

[0055] Through the above technical solution, the support platform 10 of this embodiment can significantly improve the stability and reliability of the composite busbar welding positioning structure, reduce welding errors caused by platform instability, and improve product quality.

[0056] Furthermore, this application also proposes a welding device for composite busbars, which includes the welding positioning structure described above. Since the welding device adopts all embodiments of the above-described welding positioning structure, it has all the beneficial effects brought about by the above-described welding positioning structure, which will not be described in detail here.

[0057] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0058] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0059] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0060] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0061] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A welding positioning structure of a composite busbar for assisting in the expansion of a copper stud (40) and a copper plate (50) of a composite busbar, characterized by, The welding positioning structure of the composite busbar comprises: a support platform (10); an expanded support tooling (20) having a plurality of support portions arranged in an up-down manner, each of the support portions having a different distance from the support platform (10), and each of the support portions being used for supporting an edge position of a copper plate (50) to be expanded; a sample punch (30) used for fixing the copper column (40) in a mounting hole of the copper plate (50).

2. The welding positioning structure of the composite busbar according to claim 1, wherein, The expanded support tooling (20) comprises a tooling body (21), one side of the tooling body (21) having a plurality of stepped surfaces (22) arranged in steps, any two adjacent stepped surfaces (22) being connected by a vertical surface (23), and each of the vertical surfaces (23) having a different height.

3. The welding positioning structure of the composite busbar according to claim 2, wherein, Among all the stepped surfaces (22), the stepped surface (22) at the topmost position has the largest width, and the remaining stepped surfaces (22) have the same width.

4. The welding positioning structure of the composite busbar according to claim 2, wherein, The tooling body (21) is an integral forming part made of stainless steel.

5. The welding positioning structure of the composite busbar according to any one of claims 1 to 4, wherein The sample punch (30) has a sharp head portion used for knocking the copper plate (50) and a connecting position of the copper column (40).

6. The welding positioning structure of the composite busbar according to claim 5, wherein, The sample punch (30) is a part made of high-speed steel.

7. The welding positioning structure of the composite busbar according to claim 5, wherein, The position to be welded between the copper plate (50) and the copper column (40) is an expanded position, and an included angle between the sharp head portion and a horizontal plane on which the expanded position is located is 45°.

8. The welding positioning structure of the composite busbar according to claim 5, wherein, The sharp head portion is one of a circular shape, a square shape, or a conical shape.

9. The welded positioning structure of a composite busbar according to any one of claims 1 to 4, wherein The support platform (10) is a heavy-duty workbench having a horizontal support surface for supporting the expanded support tooling (20).

10. A welding apparatus for a composite busbar, characterized by, The welding positioning structure comprises the welding positioning structure according to any one of claims 1 to 9.

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