Aluminum alloy component machining device for power transmission and transformation of electric power circuit and machining method of aluminum alloy component machining device

Abstract

The invention discloses an aluminum alloy component machining device for power transmission and transformation of a power line. The aluminum alloy component machining device comprises an operation rack. A receiving unit is arranged on the operation rack; a clamping mechanism and a machining unit are arranged above the operation rack through two mounting frames correspondingly. The processing unit is connected with one of the mounting frames through a sliding rail; each of the receiving unit and the processing unit comprises a mounting substrate; and an outer edge driving shaft sleeve is rotationally arranged on the mounting base plate through a bearing seat. According to the polishing device, the four polishing bags are adjusted to conduct independent autorotation so as to polish the fastening hole of the aluminum alloy suspension clamp, and the four polishing bags are spirally wound together through revolution driving to form a strand of polishing assembly to polish the connecting U-shaped groove face; in this way, deburring treatment is conducted on the position of the aluminum alloy suspension clamp within effective time, and functional diversification is achieved.

Description

Technical Field

[0001] The present invention relates to the technical field of aluminum alloy component processing for power line transmission and transformation, and more specifically, to an aluminum alloy component processing device and a processing method for the aluminum alloy component for power line transmission and transformation. Background Art

[0002] Aluminum alloy suspension wire clamps are mainly used to suspend conductors, keep the conductors in a certain position in the vertical direction, reduce the vertical vibration of the conductors, and protect the conductors from fatigue damage caused by factors such as wind vibration. It is an important component to ensure the safe suspension and stable operation of transmission line conductors.

[0003] Advantages: The lightweight characteristics of aluminum alloy also reduce the suspension load of the tower. Its good mechanical properties can withstand the deadweight of the conductor and dynamic loads within a certain range. In addition, the surface of the aluminum alloy can be treated with anti-oxidation to enhance its corrosion resistance and maintain good performance in harsh environments such as acid rain.

[0004] how Fig. 9 After the aluminum alloy suspension clamp shown is cast, its fastening holes for installing U-shaped bolts and the laterally arranged connecting U-shaped groove surfaces need to be polished to remove the burrs produced by the casting. The existing removal method uses two adapted rotating components to perform frictional contact respectively to achieve the removal of burrs. The functionality of a single device is insufficient. In view of this, we propose an aluminum alloy component processing device and a processing method for power line transmission and transformation. Summary of the invention

[0005] The object of the present invention is to provide an aluminum alloy component processing device and a processing method for power line transmission and transformation, so as to solve the technical problem of insufficient function of the aluminum alloy suspension wire clamp removal device.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an aluminum alloy component processing device for power transmission and transformation of power lines, comprising an operating frame; a receiving unit is arranged on the operating frame; a clamping mechanism and a processing unit are arranged above the operating frame through two mounting frames respectively; the processing unit is connected to one of the mounting frames through a slide rail; the receiving unit and the processing unit both comprise a mounting base plate; an outer edge driving sleeve is rotatably arranged on the mounting base plate through a bearing seat; a planet carrier is rotatably arranged on the expansion section of the outer edge driving sleeve; a central driving gear shaft is movably penetrated inside the outer edge driving sleeve; four planetary driving gears are meshed and arranged on the sides of the output end of the central driving gear shaft in a rectangular distribution; the planet carrier The planetary drive gear is rotatably connected to the planetary carrier; an outer edge drive mechanism is provided at the input end of the outer edge drive sleeve; a center drive mechanism is provided at the input end of the center drive gear shaft; wherein, the processing unit also includes a connecting shaft passing through the inside of the center drive gear shaft; an adjusting drive push rod is rotatably provided at the input end of the connecting shaft through a bearing seat; a connecting seat is rotatably provided at the output end of the connecting shaft; a conveying auxiliary seat is passed through one side of the connecting seat; the input end of the connecting shaft is movably interlaced with the planetary drive gear located in the processing unit, wherein a grinding bag is provided at the end of the planetary drive gear located in the processing unit; wherein, the processing unit also includes a spring clip arranged at the top of the planetary drive gear.

[0007] The present invention grinds the fastening holes of the aluminum alloy suspension wire clamp by adjusting four grinding bags to make them rotate independently, and grinds the connecting U-shaped groove surface by driving the four grinding bags to be spirally wound together to form a grinding assembly through revolution. In this way, the burrs at the position of the aluminum alloy suspension wire clamp can be effectively removed for a long time, thereby realizing functional diversification.

[0008] Preferably, the outer drive shaft sleeve, the planet carrier, the central drive gear shaft and the planetary drive gear constitute a planetary transmission structure; wherein, the planetary transmission structure has a revolution-concentrated screwing state and a rotation-distributed processing state.

[0009] Preferably, the outer surface of the central driving gear shaft is provided with a plurality of long grooves in a circular shape and at equal intervals; the connecting shaft is provided with a connecting block that slides with the long groove relative to the long groove; the outside of the connecting shaft is provided with a ring block that is fixedly connected to the connecting block; the ring block is rotatably connected to the connecting seat.

[0010] Preferably, a plug-in connecting shaft is fixedly provided at the forked end of the connecting seat; and a gap is provided between the conveying auxiliary seat and the inner wall of the outer edge driving shaft sleeve, and a surge connecting shaft is fixedly provided at the forked end of the conveying auxiliary seat; and the plug-in connecting shaft is plugged into and matched with the plug-in connecting shaft, and a one-way flow control component is provided at the bottom of the plug-in connecting shaft and the surge connecting shaft; wherein, the one-way flow control component comprises a control sleeve movably arranged at the bottom of the plug-in connecting shaft and the plug-in connecting shaft; a plurality of flow holes are opened on the side of the control sleeve at equal intervals in a ring shape; and a spring is provided at the bottom of the control sleeve.

[0011] Preferably, the grinding capsule is a flexible structure, and the grinding capsule comprises a grinding layer and a filling layer from the inside to the outside; and a clamping joint which is movably engaged with the spring clamping buckle is fixedly provided at the bottom of the grinding capsule; and a plurality of radial limiting protrusions are provided on the side of the clamping joint.

[0012] Preferably, the internal gap of the grinding bag constitutes a filling chamber; the gap between the two one-way flow control components constitutes an expansion and compression chamber; the internal gap of the flow connecting shaft constitutes an inflow chamber; wherein, the expansion and compression chamber has a pumping state and a compression state; the return drive of the regulating drive push rod causes the connecting shaft, the connecting seat, and the plug-in connecting shaft to move downward, causing the expansion and compression chamber to stretch axially to form a negative pressure effect, so that the one-way flow control component located on the flow connecting shaft is opened to form a pumping state; the return stroke of the regulating drive push rod causes the connecting shaft, the connecting seat, and the plug-in connecting shaft to disassemble and move upward, causing the axial compression distance of the expansion and compression chamber to be reduced to form a supercharging effect, so that the one-way flow control component located on the plug-in connecting shaft is opened to perform a one-way inflation compression state on the filling chamber.

[0013] Preferably, the outer edge drive mechanism and the center drive mechanism both include a servo drive motor arranged on the mounting base through a mounting seat; a synchronous wheel is provided at the output end of the servo drive motor; wherein the outer edge drive shaft sleeve and the center drive gear shaft input end are respectively connected to the two synchronous wheels through a synchronous belt.

[0014] Preferably, the clamping mechanism comprises a cylinder seat arranged on the side of the operating frame through one of the mounting frames; a push rod is provided on the cylinder seat; an auxiliary mounting seat is fixedly provided on the end of the push rod; and a clamp is provided on the auxiliary mounting seat through a flip driving motor.

[0015] A processing method of an aluminum alloy component processing device for power transmission and transformation of power lines, comprising the following steps:

[0016] S100, clamping treatment:

[0017] If the fastening hole in the aluminum alloy suspension clamp is polished and clamped: the aluminum alloy suspension clamp in the aluminum alloy component for power line transmission and transformation is placed in the fixture for positioning and clamping by manual or mechanical means, and the fixture and the aluminum alloy suspension clamp are driven by a flip drive motor to rotate and adjust so that the fastening hole of the aluminum alloy suspension clamp is in a vertical direction;

[0018] If the U-shaped groove surface of the aluminum alloy suspension wire clamp is polished and clamped: the aluminum alloy suspension wire clamp in the aluminum alloy component for power transmission and transformation of the power line is manually or mechanically positioned and clamped before being placed on the fixture, and the fixture and the aluminum alloy suspension wire clamp are rotated and adjusted by the flip driving motor so that the axis of the U-shaped groove surface of the aluminum alloy suspension wire clamp is placed vertically;

[0019] S200, lamination treatment:

[0020] If the fastening hole in the aluminum alloy suspension wire clamp is subjected to interlacing and fitting treatment: by adjusting the maximum return stroke of the driving push rod, the plug-in connecting shaft is fully inserted into the filling cavity so that the grinding capsule is kept in a vertical direction, and then the push rod is used to push the stroke so that the fastening hole in the aluminum alloy suspension wire clamp coincides with the top view angle of the grinding capsule, and then the processing unit is driven by the slide rail to be lowered as a whole and inserted into the fastening hole, so that the clamping joint and the spring clamping buckle are limitedly clamped;

[0021] If the U-shaped groove surface connecting the aluminum alloy suspension wire clamp is to be interlaced and fitted: the maximum return drive adjustment of the driving push rod is adjusted so that the plug-in connecting shaft is completely inserted into the filling cavity so that the grinding capsule remains in the vertical direction, and then the processing unit is driven to descend as a whole and inserted into the fastening hole by the slide rail, so that the clamping joint and the spring clamping buckle are limitedly engaged, and then the driving push rod is adjusted to reciprocate and lift the plug-in connecting shaft in the axial distance inside the planetary driving gear, and the pressurized air is pumped in and the negative pressure air is sucked to realize the unidirectional air pumping into the filling cavity, so as to realize the filling and expansion effect of filling the filling cavity with air in the revolution centralized twisting state, and then the revolution centralized twisting state is driven by any group of the receiving unit or the processing unit, so that the four grinding capsule twisted circles are wound together, and the push rod is used to push the stroke so that the U-shaped groove surface of the aluminum alloy suspension wire clamp fits with the winding strands of the four grinding capsule twisted circles;

[0022] S300, polishing treatment:

[0023] If the fastening holes in the aluminum alloy suspension clamp are polished:

[0024] The center drive mechanism drives the grinding capsule to rotate by adapting the outer drive mechanism to keep the planet carrier stationary, so that the four planetary drive gears rotate and drive the grinding capsule to rotate.

[0025] If the U-shaped groove surface of the aluminum alloy suspension clamp is polished:

[0026] The center driving mechanism is used for driving, and the outer driving mechanism is adapted to rotate synchronously to realize the same rotation angle driving, so that the four grinding bag twisting circles are wound around the strands for revolution.

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] 1. The present invention performs grinding work on the fastening holes of the aluminum alloy suspension wire clamp by adjusting four grinding capsules to make them rotate independently, and performs grinding work on the connecting U-shaped groove surface by driving the four grinding capsules to be spirally wound together to form a grinding assembly through revolution. In this way, the burrs at the position of the aluminum alloy suspension wire clamp can be effectively removed for a long time, thereby realizing functional diversification.

[0029] 2. In the present invention, the outer edge driving mechanism is used to perform locking work or synchronously adapt the rotation drive, so that the planetary carrier and the planetary driving gear can realize the self-rotation distributed processing state and the revolution centralized screwing state. This method is used to effectively adapt to the grinding processing work of the required position of the aluminum alloy suspension wire clamp and realize the necessary actions of the adjustment operation.

[0030] 3. The present invention avoids the motion interference between the connecting shaft and the connecting seat in the adjustment work of adapting and adjusting the different heights of the driving push rod through the rotation setting of the ring block and the connecting seat and the penetration setting of the connecting block, and provides the necessary operating structure for adjusting the connecting seat.

[0031] 4. The present invention blocks the flow hole of the control sleeve by the elastic force of the spring in the absence of external force, and moves the control sleeve under the force of negative pressure or boost, thereby forming the necessary connection operation for air flow.

[0032] 5. The grinding capsules in the present invention are flexible so that the four grinding capsules can be wound together in the revolving centralized twisting state; wherein, the filling layer is a rubber structure so that the grinding capsules can be filled with an appropriate amount of gas, so that the four grinding capsules wound together have a good expansion state, which is convenient for fully fitting the connecting U-shaped groove surface, reducing the situation where the unexpanded grinding capsules produce insufficient contact surface of the grinding layer and insufficient fit with the connecting U-shaped groove surface, and effectively improving the grinding effect.

[0033] 6. The present invention reciprocates and lifts the plug-in connecting shaft in the axial distance inside the planetary drive gear, and realizes unidirectional air pumping into the filling cavity by coordinating the pressurized air pumping and the negative pressure air suction, so as to achieve the filling and expansion effect of filling the filling cavity with air in the orbital centralized twisting state; the present invention adjusts the maximum return drive adjustment of the driving push rod so that the plug-in connecting shaft is fully inserted into the filling cavity so that the grinding capsule remains in a vertical direction, which is convenient for inserting into the fastening hole of the aluminum alloy suspension wire clamp to perform the required operations for grinding. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0035] Figure 2 It is a schematic diagram of the three-dimensional structure of the processing unit of the present invention;

[0036] Figure 3 It is a schematic diagram of the cross-sectional three-dimensional structure of the processing unit of the present invention;

[0037] Figure 4 It is a schematic diagram of the split three-dimensional structure of the central driving gear shaft, the connecting shaft, the connecting seat, and the conveying auxiliary seat of the present invention;

[0038] Figure 5 For the present invention Figure 3 A schematic diagram of the partially enlarged structure at center A;

[0039] Figure 6 For the present invention Figure 3 A schematic diagram of the partially enlarged structure at B in the middle;

[0040] Figure 7 For the present invention Figure 3 A schematic diagram of the partially enlarged structure at C in the middle;

[0041] Figure 8 It is a schematic diagram of the cross-sectional three-dimensional structure of the receiving unit of the present invention;

[0042] Fig. 9 It is a schematic diagram of the three-dimensional structure of the aluminum alloy suspension wire clamp.

[0043] Description of the numbers in the figure:

[0044] 1. Operating frame; 2. Receiving unit; 3. Clamping mechanism; 5. Processing unit; 6. Mounting base plate; 7. Outer edge drive sleeve; 8. Planetary carrier; 9. Center drive gear shaft; 10. Planetary drive gear; 11. Outer edge drive mechanism; 12. Center drive mechanism; 13. Connecting shaft; 14. Adjusting drive push rod; 15. Connecting seat; 16. Conveying auxiliary seat; 17. Grinding capsule; 18. Spring clip buckle; 19. One-way flow control component;

[0045] 901, long groove;

[0046] 1301, connecting block; 1302, ring block;

[0047] 1501, plug and connect the shaft;

[0048] 1601, surge connecting shaft;

[0049] 1701, card joint; 1702, radial limiting protrusion; 1703, filling cavity;

[0050] 1901, control sleeve; 1902, flow hole; 1903, spring;

[0051] 2001, servo drive motor; 2002, synchronous wheel;

[0052] 301, cylinder seat; 302, push rod; 303, auxiliary mounting seat; 304, flip drive motor; 305, fixture. DETAILED DESCRIPTION

[0053] like Figures 1 to 8 As shown, the present invention relates to an aluminum alloy component processing device for power transmission and transformation of power lines, comprising an operating frame 1; a receiving unit 2 is arranged on the operating frame 1; a clamping mechanism 3 and a processing unit 5 are arranged above the operating frame 1 through two mounting frames respectively; the processing unit 5 is connected to one of the mounting frames through a slide rail; the receiving unit 2 and the processing unit 5 both include a mounting base plate 6; an outer edge driving shaft sleeve 7 is rotatably arranged on the mounting base plate 6 through a bearing seat; a planet carrier 8 is rotatably arranged on the expansion section of the outer edge driving shaft sleeve 7; a central driving gear shaft 9 is movably penetrated inside the outer edge driving shaft sleeve 7; four planetary driving gears 10 are arranged in a rectangular distribution on the output side of the central driving gear shaft 9; the planetary driving gear 10 rotates with the planet carrier 8 Connection; an outer drive mechanism 11 is provided at the input end of the outer drive sleeve 7; a center drive mechanism 12 is provided at the input end of the center drive gear shaft 9; wherein, the processing unit 5 also includes a connecting shaft 13 which is passed through the inside of the center drive gear shaft 9; an adjusting drive push rod 14 is rotatably provided at the input end of the connecting shaft 13 through a bearing seat; a connecting seat 15 is rotatably provided at the output end of the connecting shaft 13; a conveying auxiliary seat 16 is passed through one side of the connecting seat 15; the input end of the connecting shaft 13 is movably interlaced with the planetary drive gear 10 located in the processing unit 5, wherein a grinding bag 17 is provided at the end of the planetary drive gear 10 located in the processing unit 5; wherein, the processing unit 5 also includes a spring clip 18 arranged at the top of the planetary drive gear 10. The present invention performs grinding work on the fastening holes of the aluminum alloy suspension wire clamp by adjusting four grinding capsules 17 to make them rotate independently, and performs grinding work on the connecting U-shaped groove surface by driving the four grinding capsules 17 to be spirally wound together to form a grinding assembly through revolution. In this way, the burrs at this position of the aluminum alloy suspension wire clamp can be effectively removed for a long time, thereby realizing functional diversification.

[0054] In the embodiment of the present invention, the outer edge drive sleeve 7, the planet carrier 8, the central drive gear shaft 9 and the planetary drive gear 10 constitute a planetary transmission structure; wherein the planetary transmission structure has a revolution-concentrated screwing state and a self-rotation-distributed processing state. In the present invention, the outer edge drive mechanism 11 is used for locking or synchronous adaptation of the rotation drive, so that the planet carrier 8 and the planetary drive gear 10 can achieve the self-rotation-distributed processing state and the revolution-concentrated screwing state, and in this way, the grinding process of the required position of the aluminum alloy suspension wire clamp is effectively adapted to achieve the necessary actions of the adjustment operation.

[0055] In the embodiment of the present invention, the outer surface of the central driving gear shaft 9 is annularly provided with a plurality of long grooves 901 at equal intervals; the connecting shaft 13 is provided with a connecting block 1301 that is slidably matched with the long groove 901 at a position relative to the long groove 901; the connecting shaft 13 is provided with a ring block 1302 that is fixedly connected to the connecting block 1301 on the outside; and the ring block 1302 is rotatably connected to the connecting seat 15. The present invention avoids motion interference between the connecting shaft 13 and the connecting seat 15 in the adjustment work of adapting and adjusting different heights of the driving push rod 14, and provides a necessary operating structure for adjusting the connecting seat 15 through the rotatable arrangement of the ring block 1302 and the connecting seat 15 and the penetration arrangement of the connecting block 1301.

[0056] In an embodiment of the present invention, a plug-in connecting shaft 1501 is fixedly provided at the bifurcated end of the connecting seat 15; and a gap is provided between the conveying auxiliary seat 16 and the inner wall of the outer edge driving shaft sleeve 7, and a surge connecting shaft 1601 is fixedly provided at the bifurcated end of the conveying auxiliary seat 16; and the plug-in connecting shaft 1501 and the plug-in connecting shaft 1501 are plugged together, and a one-way flow control component 19 is provided at the bottom of the plug-in connecting shaft 1501 and the surge connecting shaft 1601; wherein the one-way flow control component 19 includes a control sleeve 1901 movably arranged at the bottom of the plug-in connecting shaft 1501 and the plug-in connecting shaft 1501; a plurality of flow holes 1902 are provided at equal intervals on the side of the control sleeve 1901 in a ring-like manner; and a spring 1903 is provided at the bottom of the control sleeve 1901. The present invention is as follows Figure 5 As shown, the flow hole 1902 of the control sleeve 1901 is blocked by the elastic force of the spring 1903 in the absence of external force, and the control sleeve 1901 moves under the force of negative pressure or boost, forming the necessary connection operation for air flow.

[0057] In the embodiment of the present invention, the grinding capsule 17 is a flexible structure, and the grinding capsule 17 is composed of a grinding layer and a filling layer from the inside to the outside; and a clamping joint 1701 that is movably clamped with the spring clamping buckle 18 is fixedly provided at the bottom of the grinding capsule 17; and a plurality of radial limiting protrusions 1702 are provided on the side of the clamping joint 1701. The grinding capsule 17 in the present invention is flexible so that the four grinding capsules 17 can be wound together in the state of revolution centralized twisting; wherein, the filling layer is a rubber structure so that the grinding capsule 17 can be filled with a proper amount of gas, so that the four grinding capsules 17 wound together have a good expansion state, which is convenient for fully fitting the connecting U-shaped groove surface, reducing the situation that the unexpanded grinding capsule 17 has insufficient contact surface of the grinding layer and insufficient fit with the connecting U-shaped groove surface, and effectively improving the grinding effect.

[0058] In an embodiment of the present invention, the internal gap of the grinding bag 17 constitutes a filling chamber 1703; the gap between the two one-way flow control components 19 constitutes an expansion compression chamber; the internal gap of the surge connecting shaft 1601 constitutes an inflow chamber; wherein, the expansion compression chamber has a pumping state and a compression state; the return stroke of the driving push rod 14 is adjusted to drive the connecting shaft 13, the connecting seat 15, and the plug-in connecting shaft 1501 to move downward, causing the expansion compression chamber to stretch axially to form a negative pressure effect, so that the one-way flow control component 19 located on the surge connecting shaft 1601 is opened to form a pumping state; the return stroke of the driving push rod 14 is adjusted to cause the connecting shaft 13, the connecting seat 15, and the plug-in connecting shaft 1501 to disassemble and move upward, causing the axial compression distance of the expansion compression chamber to be reduced to form a boosting effect, so that the one-way flow control component 19 located on the plug-in connecting shaft 1501 is opened to perform a one-way inflation compression state on the filling chamber 1703. The present invention performs reciprocating lifting and lowering adjustment by inserting the connecting shaft 1501 in the axial distance inside the planetary drive gear 10, and realizes unidirectional air pumping into the filling chamber 1703 by coordinating the pressurized air pumping and the negative pressure air suction, so as to realize the filling and expansion effect of filling the filling chamber 1703 with air in the orbital centralized screwing state; the present invention adjusts the maximum return drive adjustment of the driving push rod 14 so that the plug-in connecting shaft 1501 is fully inserted into the filling chamber 1703, so that the grinding capsule 17 remains in a vertical direction, which is convenient for inserting it into the fastening hole of the aluminum alloy suspension wire clamp to perform the required operations for grinding.

[0059] In the embodiment of the present invention, the outer edge driving mechanism 11 and the center driving mechanism 12 both include a servo driving motor 2001 arranged on the mounting base 6 through a mounting seat; a synchronous wheel 2002 is provided at the output end of the servo driving motor 2001; wherein, the input ends of the outer edge driving sleeve 7 and the center driving gear shaft 9 are respectively connected to the two synchronous wheels 2002 through a synchronous belt. The present invention uses the servo driving motor 2001 to perform precise rotation angle, number of turns and locking control on the outer edge driving sleeve 7.

[0060] In the embodiment of the present invention, the clamping mechanism 3 includes a cylinder seat 301 arranged on the side of the operating frame 1 through one of the mounting frames; a push rod 302 is arranged on the cylinder seat 301; an auxiliary mounting seat 303 is fixedly arranged at the end of the push rod 302; and a clamp 305 is arranged on the auxiliary mounting seat 303 through a flip driving motor 304. The present invention can adjust the angle of the clamped aluminum alloy suspension wire clamp through the flip driving motor 304 to adapt to the grinding processing requirements of different azimuths of the aluminum alloy suspension wire clamp fastening hole and the connecting U-shaped groove surface.

[0061] Working principle: This embodiment provides a processing method of an aluminum alloy component processing device for power transmission and transformation of power lines, comprising the following steps:

[0062] S100, clamping treatment:

[0063] If the fastening hole in the aluminum alloy suspension wire clamp is polished and clamped: the aluminum alloy suspension wire clamp in the aluminum alloy component for power transmission and transformation of the power line is placed in front of the clamp 305 for positioning and clamping by manual or mechanical means, and the clamp 305 and the aluminum alloy suspension wire clamp are driven by the flip driving motor 304 to rotate and adjust so that the fastening hole of the aluminum alloy suspension wire clamp is in a vertical direction;

[0064] If the U-shaped groove surface of the aluminum alloy suspension wire clamp is polished and clamped: the aluminum alloy suspension wire clamp in the aluminum alloy component for power transmission and transformation of the power line is placed in front of the clamp 305 for positioning and clamping by manual or mechanical means, and the clamp 305 and the aluminum alloy suspension wire clamp are driven by the flip driving motor 304 to rotate and adjust so that the axis of the U-shaped groove surface of the aluminum alloy suspension wire clamp is placed vertically;

[0065] S200, lamination treatment:

[0066] If the fastening hole in the aluminum alloy suspension wire clamp is subjected to the interlacing and fitting treatment: by adjusting the maximum return drive adjustment of the driving push rod 14, the plug-in connecting shaft 1501 is completely inserted into the filling cavity 1703 so that the grinding capsule 17 maintains a vertical direction, and then the push rod 302 is used to push the stroke so that the fastening hole in the aluminum alloy suspension wire clamp coincides with the grinding capsule 17 in a top-view angle, and then the processing unit 5 is driven by the slide rail to be lowered as a whole and inserted into the fastening hole, so that the clamping joint 1701 is limitedly clamped with the spring clamping buckle 18;

[0067] If the U-shaped groove surface in the aluminum alloy suspension clamp is inserted and fitted: the maximum return drive adjustment of the driving push rod 14 is adjusted so that the plug-in connecting shaft 1501 is fully inserted into the filling cavity 1703 so that the grinding capsule 17 remains in the vertical direction, and then the processing unit 5 is driven by the slide rail to be lowered as a whole and inserted into the fastening hole, so that the clamping joint 1701 and the spring clamping buckle 18 are limitedly engaged, and then the driving push rod 14 is adjusted to reciprocate the plug-in connecting shaft 1501 in the axial distance inside the planetary driving gear 10. Adjustment, with the pressurized air pumping and the negative pressure air suction, realize the unidirectional air pumping into the filling chamber 1703, so as to realize the filling and expansion effect of filling the filling chamber 1703 with air in the revolution centralized twisting state, and then drive the revolution centralized twisting state through any group of the receiving unit 2 or the processing unit 5, so that the four grinding capsules 17 are twisted together, and the push rod 302 is used to push the stroke so that the U-shaped groove surface of the aluminum alloy suspension wire clamp fits with the four grinding capsules 17 twisted strands;

[0068] S300, polishing treatment:

[0069] If the fastening holes in the aluminum alloy suspension clamp are polished:

[0070] The center driving mechanism 12 drives the outer driving mechanism 11 to rotate in a coordinated manner, so that the planet carrier 8 remains stationary, causing the four planetary driving gears 10 to rotate and drive the grinding capsule 17 to rotate;

[0071] If the U-shaped groove surface of the aluminum alloy suspension clamp is polished:

[0072] The center driving mechanism 12 drives the outer driving mechanism 11 to rotate synchronously to achieve the same rotation angle driving, so that the four grinding capsules 17 are twisted and wound around the strands to revolve.

[0073] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A processing device for aluminum alloy components for power transmission and transformation of power lines, characterized in that: The invention comprises an operating frame (1); a receiving unit (2) is arranged on the operating frame (1); a clamping mechanism (3) and a processing unit (5) are arranged above the operating frame (1) via two mounting frames; the processing unit (5) is connected to one of the mounting frames via a slide rail; The receiving unit (2) and the processing unit (5) both comprise a mounting base (6); an outer drive shaft sleeve (7) is rotatably mounted on the mounting base (6) via a bearing seat; a planet carrier (8) is rotatably mounted on the expansion section of the outer drive shaft sleeve (7); a central drive gear shaft (9) is movably inserted into the inner part of the outer drive shaft sleeve (7); four planetary drive gears (10) are meshed and arranged in a rectangular shape on the side of the output end of the central drive gear shaft (9); the planetary drive gears (10) are rotatably connected to the planet carrier (8); An outer edge driving mechanism (11) is provided at the input end of the outer edge driving sleeve (7); and a central driving mechanism (12) is provided at the input end of the central driving gear shaft (9); The processing unit (5) further comprises a connecting shaft (13) which is inserted into the interior of the central driving gear shaft (9); an adjusting driving push rod (14) is rotatably provided at the input end of the connecting shaft (13) through a bearing seat; a connecting seat (15) is rotatably provided at the output end of the connecting shaft (13); a conveying auxiliary seat (16) is inserted at one side of the connecting seat (15); the input end of the connecting shaft (13) is movably inserted into the planetary driving gear (10) located in the processing unit (5), wherein a grinding capsule (17) is provided at the end of the planetary driving gear (10) located in the processing unit (5); Wherein, the processing unit (5) further comprises a spring snap-fit ​​buckle (18) arranged at the top of the planetary drive gear (10).

2. The aluminum alloy component processing device for power line transmission and transformation according to claim 1 is characterized in that: The outer drive shaft sleeve (7), the planetary frame (8), the central drive gear shaft (9) and the planetary drive gear (10) form a planetary transmission structure; wherein the planetary transmission structure has a revolution-concentrated screwing state and a rotation-dispersed processing state.

3. The aluminum alloy component processing device for power line transmission and transformation according to claim 2 is characterized in that: The outer surface of the central driving gear shaft (9) is provided with a plurality of long grooves (901) at equal intervals in a ring shape; a connecting block (1301) which is slidably matched with the long groove (901) is provided at a position of the connecting shaft (13) relative to the long groove (901); a ring block (1302) which is fixedly connected to the connecting block (1301) is provided outside the connecting shaft (13); and the ring block (1302) is rotatably connected to the connecting seat (15).

4. The aluminum alloy component processing device for power line transmission and transformation according to claim 3 is characterized in that: A plug-in connecting shaft (1501) is fixedly provided at the bifurcated end of the connecting seat (15); a gap is provided between the conveying auxiliary seat (16) and the inner wall of the outer edge driving shaft sleeve (7); and a surge connecting shaft (1601) is fixedly provided at the bifurcated end of the conveying auxiliary seat (16); and the plug-in connecting shaft (1501) and the plug-in connecting shaft (1501) are plug-fitted with each other, and a one-way flow control component (19) is provided at the bottom of each of the plug-in connecting shaft (1501) and the surge connecting shaft (1601); The one-way flow control assembly (19) comprises a control sleeve (1901) movably arranged between the plug-in connecting shaft (1501) and the bottom of the plug-in connecting shaft (1501); a plurality of flow holes (1902) are formed in a ring-like shape at equal intervals on the side of the control sleeve (1901); and a spring (1903) is provided at the bottom of the control sleeve (1901).

5. The aluminum alloy component processing device for power line transmission and transformation according to claim 4 is characterized in that: The grinding capsule (17) is a flexible structure, and the grinding capsule (17) comprises a grinding layer and a filling layer from the inside to the outside. A clamping joint (1701) which is movably clamped with the spring clamping buckle (18) is fixedly arranged at the bottom of the grinding capsule (17); and a plurality of radial limiting protrusions (1702) are arranged on the side of the clamping joint (1701).

6. The aluminum alloy component processing device for power transmission and transformation of power lines according to claim 5 is characterized in that: The internal gap of the grinding capsule (17) constitutes a filling chamber (1703); the gap between the two one-way flow control components (19) constitutes an expansion compression chamber; the internal gap of the influx communication shaft (1601) constitutes an influx chamber; Wherein, the expansion compression chamber has a pumping state and a compression state; The adjustment drive push rod (14) drives the connecting shaft (13), the connecting seat (15), and the plug-in connecting shaft (1501) to move downward, causing the expansion compression chamber to stretch axially to form a negative pressure effect, so that the one-way flow control component (19) located on the surge connecting shaft (1601) is opened to form a pumping state; The return stroke of the regulating driving push rod (14) causes the connecting shaft (13), the connecting seat (15), and the plug-in connecting shaft (1501) to be disassembled and moved upward, causing the axial compression distance of the expanded compression chamber to be reduced to form a boosting effect, so that the one-way flow control component (19) located on the plug-in connecting shaft (1501) is opened to put the filling chamber (1703) into a one-way inflation compression state.

7. The aluminum alloy component processing device for power transmission and transformation of power lines according to claim 6 is characterized in that: The outer edge drive mechanism (11) and the center drive mechanism (12) both comprise a servo drive motor (2001) arranged on the mounting base (6) via a mounting seat; a synchronous wheel (2002) is provided at the output end of the servo drive motor (2001); wherein the input ends of the outer edge drive shaft sleeve (7) and the center drive gear shaft (9) are respectively connected to the two synchronous wheels (2002) via a synchronous belt.

8. The aluminum alloy component processing device for power transmission and transformation of power lines according to claim 7 is characterized in that: The clamping mechanism (3) comprises a cylinder seat (301) arranged on the side of the operating frame (1) via one of the mounting frames; a push rod (302) is arranged on the cylinder seat (301); an auxiliary mounting seat (303) is fixedly arranged at the end of the push rod (302); and a clamp (305) is arranged on the auxiliary mounting seat (303) via a flip driving motor (304).

9. The processing method of the aluminum alloy component processing device for power line transmission and transformation according to claim 7 is characterized in that: The following steps are involved: S100, clamping treatment: If the fastening hole in the aluminum alloy suspension wire clamp is polished and clamped: the aluminum alloy suspension wire clamp in the aluminum alloy component for power transmission and transformation of power lines is placed in front of the clamp (305) for positioning and clamping manually or mechanically, and the clamp (305) and the aluminum alloy suspension wire clamp are driven by the flip driving motor (304) to rotate and adjust so that the fastening hole of the aluminum alloy suspension wire clamp is vertically oriented; If the U-shaped groove surface of the aluminum alloy suspension wire clamp is polished and clamped: the aluminum alloy suspension wire clamp in the aluminum alloy component for power line transmission and transformation is manually or mechanically positioned and clamped before being placed on the clamp (305), and the clamp (305) and the aluminum alloy suspension wire clamp are driven by the flip driving motor (304) to rotate and adjust so that the axis of the U-shaped groove surface of the aluminum alloy suspension wire clamp is placed vertically; S200, Lamination treatment: If the fastening hole in the aluminum alloy suspension wire clamp is subjected to an interlacing and fitting treatment: by adjusting the maximum return drive adjustment of the driving push rod (14), the plug-in connecting shaft (1501) is completely inserted into the filling cavity (1703), so that the grinding capsule (17) is kept in a vertical direction, and then the push rod (302) is used to push the stroke so that the fastening hole in the aluminum alloy suspension wire clamp and the grinding capsule (17) overlap in a top-view angle, and then the processing unit (5) is driven by the slide rail to be lowered as a whole and inserted into the fastening hole, so that the clamping joint (1701) and the spring clamping buckle (18) are limitedly clamped; If the U-shaped groove surface in the aluminum alloy suspension clamp is inserted and fitted: the maximum return stroke of the driving push rod (14) is adjusted to make the plug-in connecting shaft (1501) completely inserted into the filling cavity (1703) so that the grinding capsule (17) remains in a vertical direction, and then the processing unit (5) is driven by the slide rail to be lowered as a whole and inserted into the fastening hole, so that the clamping joint (1701) and the spring clamping buckle (18) are limitedly engaged, and then the driving push rod (14) is adjusted to move the plug-in connecting shaft (1501) in the axial distance inside the planetary driving gear (10) to move forward. The multiple lifting and lowering adjustment is combined with the pressurized air pumping and the negative pressure air suction to realize the unidirectional air pumping into the filling chamber (1703), so as to realize the filling and expansion effect of filling the filling chamber (1703) with air in the revolution-concentrated twisting state, and then the revolution-concentrated twisting state is driven by any group of the receiving unit (2) or the processing unit (5), so that the four grinding capsules (17) are twisted together, and the push rod (302) is used to push the stroke so that the U-shaped groove surface of the aluminum alloy suspension wire clamp fits with the four grinding capsules (17) twisted strands; S300, polishing treatment: If the fastening holes in the aluminum alloy suspension clamp are polished: The central driving mechanism (12) drives the outer driving mechanism (11) to rotate in a matching manner, so that the planet carrier (8) remains stationary, causing the four planetary driving gears (10) to rotate and drive the grinding capsule (17) to rotate; If the U-shaped groove surface of the aluminum alloy suspension clamp is polished: The central driving mechanism (12) drives the outer driving mechanism (11) to rotate synchronously and adaptably, thereby achieving the same rotation angle driving work, so that the four grinding capsules (17) twist and wrap around the strands to revolve.

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