Enzymolysis device for producing and processing cereal beverage
By designing an enzymatic decomposition device including a bracket, a transmission frame, an eccentric frame, a vertical frame, a cylinder frame and an enzymatic decomposition cylinder, combined with spindle motor drive, hammer oscillation and mixed leaf agitation, the problems of uneven placement of enzyme solvents and external impurities contamination are solved, and the uniformity and efficiency of the enzymatic decomposition process are improved.
Patent Information
- Application Number
- CN202411906207.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-14
AI Technical Summary
The existing enzymatic cereal beverage enzymatic device is fixed at the placement of the enzyme solvent, resulting in uneven reactions, and the enzymatic calender opening is large and susceptible to external impurities, and there are problems of mixing dead corners and impurities deposition during the stirring process.
An enzymatic decomposition device including a bracket, transmission frame, eccentric frame, vertical frame, cylinder frame and enzymatic decomposition cylinder is designed. The hollow spindle rotation is driven by the spindle motor, combined with hammer oscillation and mixed leaf agitation, so as to achieve uniform placement of enzyme solvents and sufficient mixing of materials, reduce the mixing dead angle, and prevent external impurities from entering through the filling assembly and the blocking structure.
The uniform placement of enzyme solvents and the full mixing of materials are achieved, the mixture blind spots are reduced, the enzymatic solution effect is improved, and the contamination of external impurities is effectively prevented.
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Figure CN119614364A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cereal beverage processing, in particular to an enzymatic hydrolysis device used for the production and processing of cereal beverages. Background Art
[0002] As we all know, enzyme is a biological catalyst. During the enzymatic hydrolysis process of grain beverage processing, specific enzymes can act on macromolecular substances in grains, such as starch, protein, etc. For example, amylase can hydrolyze starch molecules in grains into dextrin and small molecular sugars. Its mechanism of action is that the enzyme combines with the substrate to form an enzyme and substrate complex, and then a chemical reaction is carried out at the active center of the enzyme to break the chemical bonds of the substrate molecules, thereby achieving the degradation of macromolecular substances. Enzymatic hydrolysis can better release the nutrients in grains. At the same time, the small molecular sugars produced after cellulose enzymatic hydrolysis also increase the nutritional content of the beverage.
[0003] After searching, a Chinese patent discloses a biogas slurry enzymatic fermentation tank to which enzymatic agents can be quantitatively added, and its application announcement number is CN114214190B. The patent has the feature that when in use, the motor controls the rotating part to rotate, so that the storage part rotates accordingly, and the bottom of the pull part can be automatically inserted into the interior of the pull groove under force. Since the internal top of the pull groove is an inclined structure, the pull part is pulled downward, so that the moving rod moves accordingly, so that the discharge trough can be exposed, and the enzymatic agent can be discharged downward, so that the enzymatic agent can be evenly sprinkled inside the main body, reducing manpower output, and solving the problem of the biogas slurry enzymatic fermentation tank, the enzymatic agent is easily accumulated in a single position after addition, and requires manpower to spread it, which is relatively laborious, and lacks a structure for automatically controlling the discharge of the enzymatic agent.
[0004] When enzymatic hydrolysis of cereal beverages is performed, an enzymatic hydrolysis device is required. The existing technology has the following problems: if an enzymatic hydrolysis tank is used, the placement position of the enzyme solvent is relatively fixed, which easily leads to uneven reaction. If an enzymatic hydrolysis pool is used for processing, due to the large opening size, bacteria or impurities in the external environment may enter the processed material and cause contamination. In addition, in order to improve uniformity during the enzymatic hydrolysis process, the material is usually stirred to keep flowing. However, there are too many dead corners in this process, and impurities are easily deposited at the bottom, making it difficult to perform normal enzymatic hydrolysis reactions and subsequent cleaning, which is inconvenient to use. Based on the above-mentioned situation, we found that it is difficult for the enzymatic hydrolysis device of the existing technology to avoid the above problems at the same time. Therefore, we proposed an enzymatic hydrolysis device for the production and processing of cereal beverages that can evenly distribute enzyme solvents, reduce dead corners of internal material mixing, and is relatively closed and not easy for external impurities to enter. Summary of the invention
[0005] 1. Technical issues to be resolved In view of the deficiencies in the prior art, the present invention provides an enzymatic hydrolysis device for the production and processing of cereal beverages, which has the advantages of being able to evenly dispense enzyme solvents and reduce dead corners for internal material mixing, while being relatively closed and not easily accessible to external impurities.
[0006] (II) Technical solution The above technical objectives of the present invention are achieved through the following technical solutions: an enzymolysis device for the production and processing of cereal beverages, comprising a bracket, the top of the bracket is fixedly connected to a transmission frame, the inner side of the transmission frame is rotatably connected to an eccentric frame, the outer side of the eccentric frame is movably connected to a vertical frame, the inner side of the vertical frame is rotatably connected to a fulcrum shaft, the bottom of the vertical frame is fixedly connected to a cylinder frame, the inner side of the cylinder frame is movably connected to an enzymolysis cylinder, the left side of the enzymolysis cylinder is fixedly connected to a spindle motor, and the output end of the spindle motor is fixedly connected to a hollow spindle; The enzymatic hydrolysis cylinder comprises a shaking cylinder and a movable cylinder inside the shaking cylinder, the outer side of the movable cylinder is fixedly connected to a supporting airbag, the outer side of the supporting airbag is fixedly connected to the shaking cylinder, and the top of the shaking cylinder is fixedly connected to a filling assembly; The hollow main shaft comprises a shaft body, a mixing blade is fixedly connected to the outer side of the shaft body, a hollow ring is fixedly connected to the inner side of the shaft body, a side piece is fixedly connected to the inner side of the hollow ring, a guide rod is fixedly connected to the outer side of the side piece, a hammer is slidably connected to the outer side of the guide rod, and the inner side of the hammer is slidably connected to the side piece; The filling assembly includes an enzyme pool, a through section is fixedly connected to the bottom of the enzyme pool, a silicone sleeve is fixedly connected to the outside of the through section, a matching piece is fixedly connected to the bottom of the inner side of the enzyme pool, shielding pieces are provided at the top and bottom of the matching piece, a pulling frame is fixedly connected to the bottom of the top shielding piece, the outside of the pulling frame is fixedly connected to the bottom of the shielding piece, a conduction rod is fixedly connected to the bottom of the pulling frame, and the top of the conduction rod is fixedly connected to the top of the inner wall of the movable cylinder.
[0007] The above technical solution is adopted, and the structure is supported by setting a bracket to cooperate with the transmission frame. The eccentric frame will rotate eccentrically when rotating along the inner side of the transmission frame, and its outer side will drive the vertical frame to swing back and forth along the fulcrum axis, and the cylinder frame connected thereto will drive the enzymatic hydrolysis cylinder to swing. When in use, the grain liquid material and enzyme to be processed can be directly put into the interior of the movable cylinder, and the main shaft motor provides power to drive the hollow main shaft to rotate, and the mixing blades on the outer side will stir the internal material to keep the material flowing and in contact with the enzyme solvent. While rotating, the hammer connected to the inner side of the hollow ring through the side plate and the guide rod will fall under the limit of the side plate and the guide rod after tilting due to gravity, and hammer on the inner side of the movable cylinder. At this time, the movable cylinder oscillates due to the hammering, and the internal materials including the sediment will be displaced due to the oscillation, and at the same time mixed by the mixing blades, thereby reducing the mixing dead angle and improving the enzymatic hydrolysis effect. When the movable cylinder oscillates, it will shift and shake along the supporting airbag, and can assist the structure to reset. Since the enzymatic hydrolysis cylinder is in a reciprocating swinging state, and the enzyme solvent is injected from the top filling assembly, when the enzyme solvent falls, it will be sprinkled on the top surface of the material and the surface of the mixing blade due to gravity and inertia, avoiding the uneven enzymatic hydrolysis caused by a small injection point. When injecting, the enzyme solvent can be injected into the enzyme pool according to the demand. When the movable cylinder oscillates on the inside of the enzymatic hydrolysis cylinder, the conductive rod, pull frame and shielding plate connected to it will all be displaced to a certain extent. At this time, the solvent will fall in strands from the gap between the shielding plate and the matching plate. While the movable cylinder continues to oscillate, the enzyme solvent will be injected in small amounts for multiple times, which also reduces the difficulty of the enzyme solvent to evenly contact with all the materials due to a single injection, further improving the mixing uniformity and enzymatic hydrolysis effect.
[0008] The present invention is further configured as follows: a contact piece is fixedly connected to the bottom of the inner side of the shaking cylinder, the top of the contact piece is used in conjunction with a hammer, and a heating tube is fixedly connected to the inner side of the shaking cylinder.
[0009] By adopting the above technical solution, a contact piece is provided, and when the hammer strikes the shaking cylinder, it will directly act on the contact piece to reduce damage to the shaking cylinder. The heating tube provided can facilitate the control of the temperature inside the movable cylinder to keep the material at a suitable enzymatic hydrolysis temperature.
[0010] The present invention is further configured as follows: a branch pipe is provided on the outer side of the shaft body, a one-way valve is fixedly connected to the inner side of the branch pipe, a filling pot is movably connected to the right side of the shaft body, a suspension is fixedly connected to the outer side of the fulcrum shaft, a filling pump is installed on the top of the suspension, and a water tank is fixedly connected to the top of the suspension.
[0011] By adopting the above technical solution, a branch pipe is set up in combination with a one-way valve. When the material is put in, the material can be directly put into the interior of the shaft body and output from the branch pipe through the one-way valve, so that the material can be evenly put into the movable cylinder and can directly contact the mixing blade. The filling pot set up can filter the residue in the material after the filling pump extracts the material and then input it into the interior of the shaft body, and the water tank is used to store a large amount of material to be processed for extraction by the filling pump.
[0012] The present invention is further configured as follows: the input end of the filling pump is fixedly connected to the water tank, and the output end of the filling pump is fixedly connected to the top of the filling pot through a hose.
[0013] By adopting the above technical solution, a hose is provided to connect the filling pump, so that the enzymatic hydrolysis cylinder can be stably fed while it is swinging.
[0014] The present invention is further configured as follows: the filling pot includes a pot cover, the bottom of the pot cover is threadedly connected to a pot ring, the bottom of the pot ring is fixedly connected to a bellows section, the bottom of the bellows section is fixedly connected to the pot bottom, the inner side of the pot bottom is fixedly connected to a guide bucket, the inner side of the pot ring is provided with a filter net, the top of the pot cover is fixedly connected to the output end of the filling pump through a hose, and the bottom of the pot bottom is fixedly connected to a connecting pipe.
[0015] By adopting the above technical solution, a filter screen is set up, so that residues and the like can be filtered when the material passes through, and the lid and the pot ring cooperate, so that the filter screen can be easily cleaned or replaced after being disassembled through threads. The pot bottom and guide bucket are used to guide the material and supply it to the position of the connecting pipe to be injected into the shaft body.
[0016] The present invention is further configured as follows: a connecting protrusion is provided on the left side of the inner wall of the connecting tube and the right side of the inner wall of the shaft body; a rotating sleeve is rotatably connected to the left side of the inner wall of the connecting tube; and the rotating sleeve is rotatably connected to the right side of the inner wall of the shaft body.
[0017] By adopting the above technical solution, a connecting protrusion is set to cooperate with the rotating sleeve. Since the shaft body is always in a rotating state under the drive of the spindle motor, the set rotating sleeve can facilitate the shaft body to rotate along the rotating sleeve or the shaft body and the rotating sleeve to rotate along the connecting tube, so that the rotation of the shaft body will not be affected while the fluid material can be transmitted normally, and the installation of the filling pot is also relatively stable.
[0018] The present invention is further configured as follows: an assembly ring is fixedly connected to the inner side of the kettle ring, a net ring is movably connected to the top of the assembly ring, and the inner side of the net ring is fixedly connected to the filter net.
[0019] By adopting the above technical solution, by providing an assembly ring to cooperate with the net ring, the filter net can be easily assembled and disassembled by assembling and disassembling the net ring on the assembly ring.
[0020] The present invention is further configured as follows: an output pump is fixedly connected to the top of the bracket, and an input end of the output pump is fixedly connected to an extraction pipe via a hose.
[0021] By adopting the above technical solution, an output pump is provided in combination with an extraction tube, so that the material after enzymatic hydrolysis can be extracted and output to a subsequent step or container for subsequent processing.
[0022] The present invention is further configured as follows: a glass observation window is provided on the front side of the enzyme pool, a filling slot is fixedly connected to the top of the enzyme pool, a sleeve rod is slidably connected to the inner side of the filling slot, and a top cover is fixedly connected to the top of the sleeve rod.
[0023] By adopting the above technical solution, a glass observation window is set to facilitate observation of the material volume inside the enzyme pool. The sleeve rod is matched with the top cover, and when enzyme solvent needs to be added, it can be added through the funnel-shaped filling groove. After the filling is stopped, the top cover can fall along the filling groove through the sleeve rod and block the top of the filling groove to prevent external impurities from entering.
[0024] The present invention is further configured as follows: inner frames are fixedly connected to both sides of the outer side of the fulcrum shaft, the bottom of the inner frame is fixedly connected to the bracket, the right side of the transmission frame is fixedly connected to a motor and a reducer, and the output ends of the motor and the reducer are fixedly connected to the right side of the eccentric frame.
[0025] By adopting the above technical solution and providing an inner frame, the fulcrum shaft can be easily installed and supported, and the motor and the reducer are used to provide power to drive the eccentric frame to rotate.
[0026] (III) Beneficial effects Compared with the prior art, the present invention provides an enzymatic hydrolysis device for the production and processing of cereal beverages, which has the following beneficial effects: The enzymolysis device for producing and processing cereal beverages supports the structure by arranging a bracket to cooperate with a transmission frame. The eccentric frame will rotate eccentrically when rotating along the inner side of the transmission frame, and the outer side of the eccentric frame will drive the vertical frame to swing back and forth along the fulcrum axis, and the barrel frame connected thereto will drive the enzymolysis barrel to swing. When in use, the cereal liquid material and enzyme to be processed can be directly put into the interior of the movable barrel, and the main shaft motor provides power to drive the hollow main shaft to rotate, and the mixing blades on the outer side thereof will stir the internal material to keep the material flowing and in contact with the enzyme solvent. While rotating, the hammer connected to the inner side of the hollow ring through the side plate and the guide rod will fall under the limit of the side plate and the guide rod after tilting due to gravity, and hammer on the inner side of the movable barrel. At this time, the movable barrel will vibrate due to the hammering, and the internal material including the sediment will be displaced due to the vibration, and will be mixed by the mixing blades at the same time, thereby reducing the mixing dead angle and improving the enzyme The enzymatic hydrolysis effect is improved. When the movable cylinder oscillates, it will move and shake along the supporting airbag, and the auxiliary structure can be reset. Since the enzymatic hydrolysis cylinder is in a reciprocating swinging state, and the enzyme solvent is injected from the top filling assembly, when the enzyme solvent falls, it will be sprinkled on the top surface of the material and the surface of the mixing blade due to gravity and inertia, avoiding the uneven enzymatic hydrolysis caused by a small injection point. When injecting, the enzyme solvent can be injected into the enzyme pool according to the demand. When the movable cylinder oscillates on the inside of the enzymatic hydrolysis cylinder, the conductive rod, the pull frame and the shielding plate connected thereto will all be displaced to a certain extent. At this time, the solvent will fall in strands from the gap between the shielding plate and the matching plate. While the movable cylinder continues to oscillate, the enzyme solvent will be injected in small amounts for multiple times, which also reduces the difficulty of the enzyme solvent to evenly contact with all the materials due to a single injection, further improving the mixing uniformity and the enzymatic hydrolysis effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a schematic diagram of the structure of the enzymatic hydrolysis cartridge in the present invention; Figure 3 It is a structural schematic diagram of the hollow main shaft of the present invention; Figure 4 Schematic diagram of the position of the hollow ring in the present invention; Figure 5 It is a connection diagram of the filling pot in the present invention; Figure 6 It is a schematic diagram of the external structure of the filling pot in the present invention; Figure 7 It is a schematic diagram of the structure of the top cover in the present invention; Figure 8 It is a structural schematic diagram of the filling component in the present invention.
[0028] In the figure: 1, bracket; 2, transmission frame; 3, eccentric frame; 4, vertical frame; 5, fulcrum shaft; 6, cylinder frame; 7, enzymolysis cylinder; 701, shaking cylinder; 702, movable cylinder; 703, supporting airbag; 704, filling assembly; 704a, enzyme pool; 704b, through section; 704c, silicone sleeve; 704d, matching piece; 704e, shielding piece; 704f, pulling frame; 704g, conducting rod; 8, spindle motor; 9, hollow spindle; 901, shaft body; 902, mixing blade; 903, hollow ring; 904, side piece; 905, guide Direction rod; 906, hammer; 10, contact piece; 11, heating tube; 12, branch pipe; 13, one-way valve; 14, filling pot; 141, pot cover; 142, pot ring; 143, bellows section; 144, pot bottom; 145, guide bucket; 146, connecting pipe; 147, filter screen; 15, suspension; 16, filling pump; 17, water tank; 18, motor and reducer; 19, rotating sleeve; 20, assembly ring; 21, net ring; 22, output pump; 23, extraction pipe; 24, filling tank; 25, sleeve rod; 26, top cover; 27, inner frame. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] Example 1 See also Figure 1-4 , an enzymolysis device for producing and processing cereal beverages, comprising a bracket 1, a transmission frame 2 is fixedly connected to the top of the bracket 1, an eccentric frame 3 is rotatably connected to the inner side of the transmission frame 2, a vertical frame 4 is movably connected to the outer side of the eccentric frame 3, a fulcrum shaft 5 is rotatably connected to the inner side of the vertical frame 4, a cylinder frame 6 is fixedly connected to the bottom of the vertical frame 4, an enzymolysis cylinder 7 is movably connected to the inner side of the cylinder frame 6, a spindle motor 8 is fixedly connected to the left side of the enzymolysis cylinder 7, and a hollow spindle 9 is fixedly connected to the output end of the spindle motor 8; The enzymatic hydrolysis cylinder 7 includes a shaking cylinder 701 and a movable cylinder 702 inside the shaking cylinder 701, the outer side of the movable cylinder 702 is fixedly connected to a supporting airbag 703, the outer side of the supporting airbag 703 is fixedly connected to the shaking cylinder 701, and the top of the shaking cylinder 701 is fixedly connected to a filling assembly 704; The hollow main shaft 9 includes a shaft body 901, a mixing blade 902 is fixedly connected to the outer side of the shaft body 901, a hollow ring 903 is fixedly connected to the inner side of the shaft body 901, a side piece 904 is fixedly connected to the inner side of the hollow ring 903, a guide rod 905 is fixedly connected to the outer side of the side piece 904, a hammer 906 is slidably connected to the outer side of the guide rod 905, and the inner side of the hammer 906 is slidably connected to the side piece 904; The structure is supported by setting a bracket 1 to cooperate with the transmission frame 2. The eccentric frame 3 is set to rotate eccentrically when rotating along the inner side of the transmission frame 2, and its outer side will drive the vertical frame 4 to swing back and forth along the fulcrum shaft 5. The cylinder frame 6 connected thereto will drive the enzymatic hydrolysis cylinder 7 to swing. When in use, the grain liquid material and enzyme to be processed can be directly put into the interior of the movable cylinder 702, and the main shaft motor 8 provides power to drive the hollow main shaft 9 to rotate. The mixing blades 902 on the outer side will stir the internal material to keep the material flowing and in contact with the enzyme solvent. While rotating, the hammer 906 connected to the inner side of the hollow ring 903 through the side plate 904 and the guide rod 905 will be tilted due to gravity. 05 falls under the limit and hammers on the inner side of the movable cylinder 702. At this time, the movable cylinder 702 vibrates due to the hammering, and its internal materials including sediments will be displaced due to the vibration and mixed by the mixing leaves 902 at the same time, reducing the mixing dead angle and improving the enzymatic hydrolysis effect. When the movable cylinder 702 vibrates, it will be displaced and shake along the supporting airbag 703, and can assist the structure to reset. Since the enzymatic hydrolysis cylinder 7 is in a reciprocating swinging state, and the enzyme solvent is injected from the top filling component 704, when the enzyme solvent falls, it will be sprinkled on the top surface of the material and the surface of the mixing leaves 902 due to gravity and inertia, avoiding the uneven enzymatic hydrolysis caused by too small a delivery point.
[0031] Among them, a contact piece 10 is fixedly connected to the bottom of the inner side of the shaking cylinder 701, and the top of the contact piece 10 is used in conjunction with the hammer 906. A heating tube 11 is fixedly connected to the inner side of the shaking cylinder 701. By setting the contact piece 10, when the hammer 906 hammers the shaking cylinder 701, it will directly act on the contact piece 10 to reduce the damage to the shaking cylinder 701. The set heating tube 11 can facilitate the control of the temperature inside the movable cylinder 702 so that the material is at a suitable enzymatic hydrolysis temperature. A branch pipe 12 is provided on the outer side of the shaft body 901, and a one-way valve 13 is fixedly connected to the inner side of the branch pipe 12. A filling pot 14 is movably connected to the right side of the shaft body 901, and a suspension 15 is fixedly connected to the outer side of the fulcrum shaft 5. A filling pump 16 is installed on the top of the suspension 15, and a water tank 17 is fixedly connected to the top of the suspension 15. By setting the branch pipe 12 in conjunction with the one-way valve 13, when the material is enzymatically hydrolyzed, a filling pot 14 is movably connected to the right side of the shaft body 901. When feeding, the material can be directly put into the interior of the shaft body 901 and output from the branch pipe 12 through the one-way valve 13, so that the material can be evenly put into the movable cylinder 702 and can directly contact the mixing blade 902. The provided filling pot 14 can filter the residue in the material after the filling pump 16 extracts the material and then input it into the interior of the shaft body 901, and the water tank 17 is used to store a large amount of material to be processed for extraction by the filling pump 16. The two sides of the outer side of the fulcrum shaft 5 are fixedly connected with the inner frame 27, the bottom of the inner frame 27 is fixedly connected to the bracket 1, and the right side of the transmission frame 2 is fixedly connected with the motor and the reducer 18, and the output end of the motor and the reducer 18 is fixedly connected to the right side of the eccentric frame 3. By setting the inner frame 27, the fulcrum shaft 5 can be easily installed and supported, and the motor and the reducer 18 are used to provide power to drive the eccentric frame 3 to rotate.
[0032] Working principle of this embodiment: During operation, the support 1 cooperates with the transmission frame 2 to support the structure, and the motor and the reducer 18 drive the eccentric frame 3 to rotate eccentrically inside the transmission frame 2, driving the vertical frame 4 connected thereto to swing back and forth along the fulcrum shaft 5, and the cylinder frame 6 at the bottom of the vertical frame 4 drives the enzymatic hydrolysis cylinder 7 to swing accordingly. The enzymatic hydrolysis cylinder 7 is composed of a shaking cylinder 701, a movable cylinder 702, a supporting airbag 703, and a filling assembly 704. The grain liquid material and the enzyme are put into the movable cylinder 702, and the spindle motor 8 drives the hollow spindle 9 to rotate. The mixing blades 902 on the hollow spindle 9 stir the internal material to make it contact with the enzyme solvent. At the same time, the hammer 906 in the hollow spindle 9 falls along the side piece 904 and the guide rod 905 after tilting due to gravity and hammers the inner side of the movable cylinder 702, causing oscillation to reduce mixing. The movable cylinder 702 is displaced along the supporting airbag 703 and shaken to assist in resetting when oscillating. The enzyme solvent is added from the filling assembly 704. Due to the swing of the enzymatic hydrolysis cylinder 7, it can be sprinkled on the top of the material and the surface of the mixing blade 902. The contact piece 10 at the bottom of the inner side of the shaking cylinder 701 buffers the damage caused by the hammer 906. The heating tube 11 controls the temperature inside the movable cylinder 702. The branch pipe 12 outside the shaft body 901 cooperates with the one-way valve 13. After being filtered by the filling pot 14, the material is added to the shaft body 901 and output from the branch pipe 12 to the movable cylinder 702 to contact with the mixing blade 902. The water tank 17 stores the material to be processed for extraction by the filling pump 16. The fulcrum shaft 5 is firmly installed with the bracket 1 through the inner frame 27. All components of the entire device cooperate with each other to complete the enzymatic hydrolysis operation in the production and processing of cereal beverages.
[0033] Example 2 refer to Figure 1-8 An enzymolysis device for producing and processing cereal beverages also includes a filling component 704, wherein the filling component 704 includes an enzyme pool 704a, a through section 704b is fixedly connected to the bottom of the enzyme pool 704a, a silicone sleeve 704c is fixedly connected to the outer side of the through section 704b, a matching piece 704d is fixedly connected to the bottom of the inner side of the enzyme pool 704a, a shielding piece 704e is provided at the top and bottom of the matching piece 704d, a pull frame 704f is fixedly connected to the bottom of the top shielding piece 704e, the outer side of the pull frame 704f is fixedly connected to the bottom shielding piece 704e, a conduction rod 704g is fixedly connected to the bottom of the pull frame 704f, and the conduction rod 704 The top of g is fixedly connected to the top of the inner wall of the movable cylinder 702. When it is put in, the enzyme solvent can be put into the enzyme pool 704a according to the demand. When the movable cylinder 702 oscillates on the inner side of the enzymatic hydrolysis cylinder 7, the conductive rod 704g, the pull frame 704f and the shielding piece 704e connected thereto will all be displaced to a certain extent. At this time, the solvent will fall in strands from the gap between the shielding piece 704e and the matching piece 704d. While the movable cylinder 702 continues to oscillate, the enzyme solvent will be put in multiple times in small amounts, which also reduces the difficulty of the enzyme solvent in uniform contact with all the materials due to a single full put, and further improves the mixing uniformity and enzymatic hydrolysis effect.
[0034] Among them, the input end of the filling pump 16 is fixedly connected to the water tank 17, and the output end of the filling pump 16 is fixedly connected to the top of the filling pot 14 through a hose. By setting a hose to connect the filling pump 16, it is convenient to stably perform the feeding action while the enzymolysis cylinder 7 is swinging. The filling pot 14 includes a pot cover 141, and the bottom of the pot cover 141 is threadedly connected to a pot ring 142, the bottom of the pot ring 142 is fixedly connected to a bellows section 143, the bottom of the bellows section 143 is fixedly connected to a pot bottom 144, the inner side of the pot bottom 144 is fixedly connected to a guide bucket 145, and the inner side of the pot ring 142 is provided with a filter screen 147, the top of the pot cover 141 is fixedly connected to the output end of the filling pump 16 through a hose, and the bottom of the pot bottom 144 is fixedly connected to a flange. The connecting pipe 146 is provided with a filter screen 147, so that residues and the like can be filtered when the material passes through. The pot cover 141 and the pot ring 142 cooperate with each other, and the filter screen 147 can be easily cleaned or replaced after being disassembled through threads. The pot bottom 144 and the guide bucket 145 are provided for guiding the material and supplying it to the position of the connecting pipe 146 to be injected into the shaft body 901. The left side of the inner wall of the connecting pipe 146 and the right side of the inner wall of the shaft body 901 are provided with connecting protrusions. The left side of the inner wall of the connecting pipe 146 is rotatably connected with a rotating sleeve 19, and the rotating sleeve 19 is rotatably connected to the right side of the inner wall of the shaft body 901. By providing the connecting protrusion to cooperate with the rotating sleeve 19, since the shaft body 901 is always in a rotating state under the drive of the spindle motor 8, a connecting protrusion is provided. The rotating sleeve 19 can facilitate the shaft body 901 to rotate along the rotating sleeve 19 or the shaft body 901 and the rotating sleeve 19 to rotate along the connecting tube 146, so that the rotation of the shaft body 901 will not be affected while the fluid material can be normally transmitted, so that the installation of the filling pot 14 is relatively stable. The inner side of the pot ring 142 is fixedly connected with the assembly ring 20, and the top of the assembly ring 20 is movably connected with the net ring 21. The inner side of the net ring 21 is fixedly connected to the filter screen 147. By setting the assembly ring 20 to cooperate with the net ring 21, it is convenient to complete the disassembly and assembly of the filter screen 147 by disassembling and assembling the net ring 21 on the assembly ring 20. The top of the bracket 1 is fixedly connected with an output pump 22, and the input end of the output pump 22 is fixedly connected with an extraction pipe 23 through a hose. By setting The output pump 22 cooperates with the extraction tube 23 to facilitate the extraction of the material after enzymatic hydrolysis and output it to the subsequent process or container for subsequent processing. A glass observation window is provided on the front side of the enzyme pool 704a. The top of the enzyme pool 704a is fixedly connected to a filling groove 24, and the inner side of the filling groove 24 is slidably connected to a sleeve rod 25. The top of the sleeve rod 25 is fixedly connected to a top cover 26. By setting up the glass observation window, the volume of the material inside the enzyme pool 704a can be easily observed. The sleeve rod 25 is provided in conjunction with the top cover 26. When enzyme solvent needs to be added, it can be added through the funnel-shaped filling groove 24. After the filling is stopped, the top cover 26 can fall along the filling groove 24 through the sleeve rod 25 and block the top of the filling groove 24 to prevent external impurities from entering.
[0035] The working principle of this embodiment is as follows: by setting the matching piece 704d at the bottom of the inner side of the enzyme pool 704a to match with the top and bottom shielding pieces 704e, the top shielding piece 704e is connected to the bottom shielding piece 704e through the pull frame 704f, and the conductive rod 704g at the bottom of the pull frame 704f is fixed to the top of the inner wall of the movable cylinder 702. When in use, the enzyme solvent is added into the enzyme pool 704a according to the demand, and the movable cylinder 702 oscillates to drive the conductive rod 704g, the pull frame 704f and the shielding piece 704e to move, so that the enzyme solvent falls into strands from the gap between the shielding piece 704e and the matching piece 704d. The continuous oscillation of the movable cylinder 702 is used to achieve multiple small amounts of addition to improve the mixing uniformity and enzymolysis effect. The input end of the filling pump 16 is fixedly connected to the water tank 17, and the output end is connected to the pot cover 141 of the filling pot 14 through a hose. The pot cover 141 in the filling pot 14 is threadedly connected to the pot ring 142, and the bottom of the pot ring 142 is connected to the pot cover 141. The bellows section 143 is connected to the bottom 144 of the pot, and a guide bucket 145 is arranged on the inner side of the bottom 144 of the pot. A filter screen 147 is arranged on the inner side of the pot ring 142. The connecting pipe 146 at the bottom of the bottom 144 of the pot cooperates with the rotating sleeve 19 through the connecting protrusion and the shaft body 901 to achieve stable feeding without affecting the rotation of the shaft body 901. The assembly ring 20 on the inner side of the pot ring 142 cooperates with the net ring 21 to facilitate the disassembly and assembly of the filter screen 147; the output pump 22 on the top of the bracket 1 extracts the material after enzymolysis through the extraction pipe 23, and a glass observation window is arranged on the front side of the enzyme pool 704a to facilitate the observation of the material volume. There is a filling groove 24 on the top, and the sleeve rod 25 in the filling groove 24 is connected to the top cover 26. When filling, the enzyme solvent is added through the filling groove 24. After the filling is stopped, the top cover 26 falls through the sleeve rod 25 to cover the top of the filling groove 24, so as to complete the enzyme solvent delivery, material filtration, enzymolysis and material output in the production and processing of cereal beverages, thereby ensuring the efficient enzymolysis operation and improved quality.
[0036] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make non-creative modifications to the present embodiment as needed. Although the embodiments of the present invention have been shown and described, it is understandable to those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An enzymatic hydrolysis device for producing and processing cereal beverages, comprising a support (1), characterized in that: The top of the support (1) is fixedly connected to a transmission frame (2), the inner side of the transmission frame (2) is rotatably connected to an eccentric frame (3), the outer side of the eccentric frame (3) is movably connected to a vertical frame (4), the inner side of the vertical frame (4) is rotatably connected to a fulcrum shaft (5), the bottom of the vertical frame (4) is fixedly connected to a cylinder frame (6), the inner side of the cylinder frame (6) is movably connected to an enzymolysis cylinder (7), the left side of the enzymolysis cylinder (7) is fixedly connected to a spindle motor (8), and the output end of the spindle motor (8) is fixedly connected to a hollow spindle (9); The enzymatic hydrolysis cylinder (7) comprises a shaking cylinder (701) and a movable cylinder (702) inside the shaking cylinder (701); the outer side of the movable cylinder (702) is fixedly connected to a supporting airbag (703); the outer side of the supporting airbag (703) is fixedly connected to the shaking cylinder (701); and the top of the shaking cylinder (701) is fixedly connected to a filling assembly (704); The hollow main shaft (9) comprises a shaft body (901), a mixing blade (902) is fixedly connected to the outer side of the shaft body (901), a hollow ring (903) is fixedly connected to the inner side of the shaft body (901), a side plate (904) is fixedly connected to the inner side of the hollow ring (903), a guide rod (905) is fixedly connected to the outer side of the side plate (904), a hammer (906) is slidably connected to the outer side of the guide rod (905), and the inner side of the hammer (906) is slidably connected to the side plate (904); The filling assembly (704) comprises an enzyme pool (704a), the bottom of the enzyme pool (704a) is fixedly connected to a through section (704b), the outer side of the through section (704b) is fixedly connected to a silicone sleeve (704c), the bottom of the inner side of the enzyme pool (704a) is fixedly connected to a matching piece (704d), the top and bottom of the matching piece (704d) are both provided with shielding pieces (704e), the bottom of the top shielding piece (704e) is fixedly connected to a pull frame (704f), the outer side of the pull frame (704f) is fixedly connected to the bottom shielding piece (704e), the bottom of the pull frame (704f) is fixedly connected to a conduction rod (704g), and the top of the conduction rod (704g) is fixedly connected to the top of the inner wall of the movable cylinder (702).
2. An enzymatic hydrolysis device for the production and processing of cereal beverages according to claim 1, characterized in that: A contact piece (10) is fixedly connected to the bottom of the inner side of the shaking cylinder (701), and the top of the contact piece (10) is used in conjunction with a hammer (906). A heating tube (11) is fixedly connected to the inner side of the shaking cylinder (701).
3. The enzymatic hydrolysis device for producing and processing cereal beverages according to claim 1, characterized in that: The outer side of the shaft body (901) is provided with a branch pipe (12), the inner side of the branch pipe (12) is fixedly connected to a one-way valve (13), the right side of the shaft body (901) is movably connected to a filling pot (14), the outer side of the fulcrum shaft (5) is fixedly connected to a suspension (15), the top of the suspension (15) is equipped with a filling pump (16), and the top of the suspension (15) is fixedly connected to a water tank (17).
4. An enzymatic hydrolysis device for the production and processing of cereal beverages according to claim 3, characterized in that: The input end of the filling pump (16) is fixedly connected to the water tank (17), and the output end of the filling pump (16) is fixedly connected to the top of the filling pot (14) via a hose.
5. The enzymatic hydrolysis device for producing and processing cereal beverages according to claim 3, characterized in that: The filling pot (14) comprises a pot cover (141), the bottom of the pot cover (141) is threadedly connected to a pot ring (142), the bottom of the pot ring (142) is fixedly connected to a bellows section (143), the bottom of the bellows section (143) is fixedly connected to a pot bottom (144), the inner side of the pot bottom (144) is fixedly connected to a guide bucket (145), the inner side of the pot ring (142) is provided with a filter screen (147), the top of the pot cover (141) is fixedly connected to the output end of a filling pump (16) via a hose, and the bottom of the pot bottom (144) is fixedly connected to a connecting pipe (146).
6. An enzymatic hydrolysis device for the production and processing of cereal beverages according to claim 5, characterized in that: The left side of the inner wall of the connecting tube (146) and the right side of the inner wall of the shaft body (901) are both provided with connecting protrusions. The left side of the inner wall of the connecting tube (146) is rotatably connected to a rotating sleeve (19), and the rotating sleeve (19) is rotatably connected to the right side of the inner wall of the shaft body (901).
7. The enzymatic hydrolysis device for producing and processing cereal beverages according to claim 5, characterized in that: The inner side of the pot ring (142) is fixedly connected to an assembly ring (20), the top of the assembly ring (20) is movably connected to a net ring (21), and the inner side of the net ring (21) is fixedly connected to the filter net (147).
8. The enzymatic hydrolysis device for producing and processing cereal beverages according to claim 1, characterized in that: The top of the support (1) is fixedly connected to an output pump (22), and the input end of the output pump (22) is fixedly connected to an extraction pipe (23) via a hose.
9. The enzymatic hydrolysis device for producing and processing cereal beverages according to claim 1, characterized in that: A glass observation window is provided on the front side of the enzyme pool (704a); a filling slot (24) is fixedly connected to the top of the enzyme pool (704a); a sleeve rod (25) is slidably connected to the inner side of the filling slot (24); and a top cover (26) is fixedly connected to the top of the sleeve rod (25).
10. The enzymatic hydrolysis device for producing and processing cereal beverages according to claim 1, characterized in that: Both sides of the outer side of the fulcrum shaft (5) are fixedly connected to an inner frame (27), the bottom of the inner frame (27) is fixedly connected to the bracket (1), the right side of the transmission frame (2) is fixedly connected to a motor and a reducer (18), and the output ends of the motor and the reducer (18) are fixedly connected to the right side of the eccentric frame (3).
Citation Information
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