An antibacterial treatment device and process for fabric production

Abstract

The present invention specifically relates to an antibacterial treatment device for fabric production, including a treatment tank. A number of soaking rollers are rotatably assembled at the bottom of the treatment tank. The treatment tank is equipped with guiding rollers and an extrusion mechanism. The treatment tank is equipped with a mixing mechanism. The mixing mechanism includes a servo motor, which is fixedly assembled at the lower end of the treatment tank. A rotating rod is rotatably and hermetically assembled in the treatment tank. A stirring disk is fixedly assembled on the rotating rod. A number of uniformly distributed stirring blades are fixedly assembled on the stirring disk. An inner cylinder is fixedly assembled in the treatment tank. An outer cylinder rotates hermetically in the treatment tank, and the outer cylinder rotates hermetically outside the inner cylinder. The extrusion mechanism includes two brackets, which are respectively fixedly assembled at the front and rear ends of the treatment tank. A fixed roller is rotatably assembled between the two brackets. Inverted U-shaped frames are fixedly assembled at the upper ends of the two brackets. Sliders are slidably assembled up and down on the inverted U-shaped frames. An extrusion roller is rotatably assembled between the two sliders. An extrusion assembly is provided between the slider and the bracket.

Description

Technical Field

[0001] The present invention belongs to the technical field of fabric treatment, and particularly relates to an antibacterial treatment device and process for fabric production. Background Art

[0002] In the textile industry, the production process of fabrics is crucial, and antibacterial treatment is a key link to improve the quality and added value of fabrics. Traditional fabric antibacterial treatment methods mostly use soaking or spraying. Although these methods can achieve antibacterial effects to a certain extent, there are many deficiencies. Firstly, traditional soaking methods often require the fabric to be completely immersed in the antibacterial liquid, which requires a large amount of antibacterial liquid. During the soaking process, the antibacterial agent is prone to uneven distribution, affecting the antibacterial effect. Secondly, although the spraying method can reduce the amount of antibacterial liquid used, the distribution of the antibacterial agent during the spraying process is also difficult to ensure uniformity, and it is easy to form a pile on the fabric surface, affecting the air permeability and feel of the fabric. Moreover, the splashing and volatilization generated during the spraying process will also cause certain pollution to the environment. Therefore, an antibacterial treatment device and process for fabric production are provided to solve the above problems. Summary of the Invention

[0003] The purpose of the present invention is to provide an antibacterial treatment device and process for fabric production to solve the problems existing in the background art.

[0004] To achieve the above technical purpose, the technical solution adopted by the present invention is as follows:

[0005] An antibacterial treatment device for fabric production includes a treatment tank. A number of soaking rollers are rotatably assembled on the front and rear sides of the bottom of the treatment tank. A guiding roller is assembled on the left side of the treatment tank, an extrusion mechanism is assembled on the right side of the treatment tank, and a mixing mechanism is assembled in the middle of the treatment tank.

[0006] The mixing mechanism includes a servo motor. The servo motor is fixedly assembled at the lower end of the treatment tank. A rotating rod is hermetically and rotatably assembled in the middle of the treatment tank. A stirring disc is fixedly assembled at the upper end of the rotating rod. A number of uniformly distributed stirring blades are fixedly assembled on the stirring disc. The lower side of the rotating rod is in transmission connection with the output end of the servo motor. An inner cylinder is fixedly assembled in the middle of the treatment tank. The inner cylinder is hermetically and rotatably connected with the rotating rod. An outer cylinder is hermetically rotated in the middle of the treatment tank. The outer cylinder is hermetically rotated outside the inner cylinder. The lower side of the outer cylinder is in transmission connection with the output end of the servo motor.

[0007] The extrusion mechanism includes two brackets. The two brackets are respectively fixedly assembled at the front and rear ends of the treatment tank. A fixed roller is rotatably assembled between the two brackets. An inverted U-shaped frame is fixedly assembled at the upper end of each of the two brackets. A slider is slidably assembled up and down on the inverted U-shaped frame. An extrusion roller is rotatably assembled between the two sliders. An extrusion component is arranged between the slider and the bracket.

[0008] Preferably, pulley wheels are fixedly assembled at the lower end of the rotating rod and the output end of the servo motor, and a transmission belt is assembled between the two pulley wheels for transmission.

[0009] Preferably, a large gear is fixedly assembled on the outer side of the outer cylinder, and a small gear is fixedly assembled at the output end of the servo motor. The large gear meshes with the small gear.

[0010] Preferably, an impact mechanism is assembled at the bottom of the treatment tank. The impact mechanism includes a water pump, which is fixedly assembled at the lower end of the treatment tank. The input end of the water pump is communicated with the inside of the treatment tank. A support rod is fixedly arranged at the bottom of the treatment tank. The bottom of the inner cylinder is fixedly connected to the support rod. The support rod is fixedly assembled with a C-shaped sealing ring, and the C-shaped sealing ring is in sealing and rotational connection with the outer cylinder. The space between the inner cylinder and the outer cylinder is communicated with the C-shaped sealing ring. The output end of the water pump is communicated with the C-shaped sealing ring. A plurality of uniformly distributed stirring pipes are connected to the upper side of the outer cylinder, and a plurality of obliquely arranged water outlets are assembled on the stirring pipes.

[0011] Preferably, a fixing ring is assembled between the upper ends of the inner cylinder and the outer cylinder in a sealed and rotational manner. An installation plate is fixedly arranged between the fixing ring and the treatment tank. A limiting ring is assembled on the upper side between the inner cylinder and the outer cylinder. The upper end of the limiting ring is fixedly connected to the fixing ring. The limiting ring corresponds to the water inlet ends of a plurality of the stirring pipes, and limiting grooves are formed on both the front and rear sides of the limiting ring.

[0012] Preferably, the extrusion assembly includes two extrusion plates. The same-side slider and the bracket are both fixedly assembled with the extrusion plates. A screw rod is fixedly assembled on the lower extrusion plate, and a sliding cylinder that is vertically slidably matched with the screw rod is fixedly arranged on the upper extrusion plate. A nut is threadedly rotated and connected to the upper side of the screw rod. A spring is fixedly assembled between the lower extrusion plate and the sliding cylinder.

[0013] Preferably, limiting rods are fixedly arranged at the upper ends of the lower extrusion plates, and the limiting rods are vertically slidably connected to the upper extrusion plate.

[0014] An antibacterial treatment process for fabric production, the specific steps are as follows:

[0015] S1: Add a certain amount of fabric antibacterial agent into the treatment tank containing water, and then start the servo motor to drive the stirring blades and the stirring pipes to mix the fabric antibacterial agent in the treatment tank to meet the requirements of fabric antibacterial treatment;

[0016] S2: The cloth is pulled into the mixed solution of the treatment tank through the guide roller and the soaking roller, and the cloth is continuously transported by the traction device so that the cloth is processed by the mixed solution in the treatment tank. At the same time, the servo motor and the water pump are operated to drive the stirring blade and the stirring tube to mix the solution, so that the solution remains uniform and the flow rate of the solution on the upper and lower sides of the cloth is increased. The stirring tube transports the solution through the water pump, which can make the solution impact the lower side of the cloth. Both can improve the absorption effect of the cloth on the solution.

[0017] S3: After the fabric processing is completed, the fabric is continuously transported to the squeezing mechanism through the traction device, and the residual solution on the fabric is squeezed out by the squeezing mechanism, and then the fabric follows the traction device to enter the subsequent steps of washing and drying.

[0018] Advantages of the present invention:

[0019] 1. The mixing mechanism designed in the equipment drives the rotating rod and the stirring blades on the stirring plate to rotate through a servo motor, thereby achieving sufficient mixing of the antimicrobial agent. At the same time, the meshing design of the outer cylinder and the large and small gears on it enables the outer cylinder to rotate and further promote the mixing of the solution through the stirring tube; this double stirring design ensures that the solution in the treatment tank always remains in a uniform state, thereby improving the mixing effect of the antimicrobial agent.

[0020] 2. The impact mechanism draws the solution from the treatment tank through a water pump and impacts the bottom of the fabric through the water outlet on the stirring tube, which not only improves the solution's ability to penetrate the fabric, but also promotes the fabric's absorption of the solution, thereby improving the efficiency and quality of the antibacterial treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention is further illustrated by means of the non-limiting examples given in the accompanying drawings.

[0022] Figure 1 This is a schematic diagram of the assembly structure of an antibacterial treatment device for fabric production according to the present invention;

[0023] Figure 2 This is a schematic diagram of the structure of an antibacterial treatment device for fabric production according to the present invention. Figure 1 ;

[0024] Figure 3 for Figure 2 The enlarged schematic diagram of point A in the middle;

[0025] Figure 4 for Figure 2 The enlarged schematic diagram of point B in the middle;

[0026] Figure 5 This is a schematic diagram of the structure of an antibacterial treatment device for fabric production according to the present invention. Figure 2 ;

[0027] Figure 6 is Figure 5 The enlarged schematic view of part C in

[0028] Figure 7 The sectional structure schematic view of an antibacterial treatment device for fabric production according to the present invention;

[0029] Figure 8 is Figure 7 The enlarged schematic view of part D in

[0030] Figure 9 is Figure 7 The enlarged schematic view of part E in

[0031] The main component symbols are explained as follows:

[0032] Treatment tank 1, soaking roller 11, guiding roller 12, servo motor 13, rotating rod 131, stirring disc 132, stirring blade 133, inner cylinder 134, outer cylinder 135, support 14, fixed roller 141, inverted U-shaped frame 1411, slider 142, extrusion roller 143, extrusion plate 144, screw 145, sliding cylinder 146, nut 147, spring 148, limiting rod 149, pulley 15, transmission belt 151, large gear 152, small gear 153, water pump 16, support rod 161, C-shaped sealing ring 162, stirring pipe 163, water outlet 164, fixing ring 165, mounting plate 166, limiting ring 167, limiting groove 168. Specific embodiments

[0033] In order to enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be further described below with reference to the accompanying drawings and embodiments.

[0034] As Figure 1-2 shown, an antibacterial treatment device for fabric production according to the present invention includes a treatment tank 1. A plurality of soaking rollers 11 are rotatably assembled on the front and rear sides of the bottom of the treatment tank 1. A guiding roller 12 is assembled on the left side of the treatment tank 1. An extrusion mechanism is assembled on the right side of the treatment tank 1. A mixing mechanism is assembled in the middle of the treatment tank 1;

[0035] As Figure 2 、 5As shown in the figure, the mixing mechanism includes a servo motor 13. The servo motor 13 is fixedly assembled at the lower end of the treatment tank 1. A rotating rod 131 is hermetically and rotatably assembled in the middle of the treatment tank 1. A stirring disk 132 is fixedly assembled at the upper end of the rotating rod 131. A number of uniformly distributed stirring blades 133 are fixedly assembled on the stirring disk 132. The lower side of the rotating rod 131 is in transmission connection with the output end of the servo motor 13. A pulley 15 is fixedly assembled at the lower end of the rotating rod 131 and the output end of the servo motor 13. A transmission belt 151 is assembled in transmission between the two pulleys 15. An inner cylinder 134 is fixedly assembled in the middle of the treatment tank 1. The inner cylinder 134 is hermetically and rotatably connected to the rotating rod 131. An outer cylinder 135 is rotatably sealed in the middle of the treatment tank 1. The outer cylinder 135 is hermetically and rotatably arranged outside the inner cylinder 134. The lower side of the outer cylinder 135 is in transmission connection with the output end of the servo motor 13. A large gear 152 is fixedly assembled on the outer side of the outer cylinder 135. A small gear 153 is fixedly assembled at the output end of the servo motor 13. The large gear 152 meshes with the small gear 153;

[0036] As Figure 2 , 4 shown in the figure, the extrusion mechanism includes two brackets 14. The two brackets 14 are respectively fixedly assembled at the front and rear ends of the treatment tank 1. A fixed roller 141 is rotatably assembled between the two brackets 14. An inverted U-shaped frame 1411 is fixedly assembled at the upper ends of the two brackets 14. A slider 142 is slidably assembled up and down in the inverted U-shaped frame 1411. An extrusion roller 143 is rotatably assembled between the two sliders 142. An extrusion assembly is arranged between the slider 142 and the bracket 14;

[0037] The extrusion assembly includes two extrusion plates 144. The same-side slider 142 and the bracket 14 are both fixedly assembled with extrusion plates 144. A screw rod 145 is fixedly assembled on the lower extrusion plate 144. A sliding cylinder 146 that is slidably matched with the screw rod 145 up and down is fixedly arranged on the upper extrusion plate 144. A nut 147 is rotationally connected to the upper side of the screw rod 145 in a threaded manner. A spring 148 is fixedly assembled between the lower extrusion plate 144 and the sliding cylinder 146. Tightening the nuts 147 on both sides simultaneously can overcome the elasticity of the spring 148 and push the extrusion roller 143 downward, so that the extrusion roller 143 and the fixed roller 141 perform water extrusion treatment on the fabric. The spring 148 can play a role in jacking up the extrusion roller 143 upward, avoiding the difficult operation of the staff to lift the extrusion roller 143 upward. A limiting rod 149 is fixedly arranged at the upper end of the lower extrusion plate 144. The limiting rod 149 is slidably connected to the upper extrusion plate 144 up and down;

[0038] As Figure 3 , and Figures 6-9As shown in the figure, an impact mechanism is assembled at the bottom of the treatment tank 1. The impact mechanism includes a water pump 16, which is fixedly assembled at the lower end of the treatment tank 1. The input end of the water pump 16 is communicated with the inside of the treatment tank 1. A support rod 161 is fixedly arranged at the bottom of the treatment tank 1. The bottom of the inner cylinder 134 is fixedly connected to the support rod 161. The support rod 161 is fixedly assembled with a C-shaped sealing ring 162. The C-shaped sealing ring 162 is in sealed rotational connection with the outer cylinder 135. The space between the inner cylinder 134 and the outer cylinder 135 is communicated with the C-shaped sealing ring 162. The output end of the water pump 16 is communicated with the C-shaped sealing ring 162. A plurality of uniformly distributed stirring pipes 163 are connected to the upper side of the outer cylinder 135. The stirring pipes 163 are equipped with a plurality of inclined water outlets 164.

[0039] A fixing ring 165 is in sealed rotational assembly between the upper ends of the inner cylinder 134 and the outer cylinder 135. An installation plate 166 is fixedly arranged between the fixing ring 165 and the treatment tank 1. A limiting ring 167 is assembled on the upper side between the inner cylinder 134 and the outer cylinder 135. The upper end of the limiting ring 167 is fixedly connected to the fixing ring 165. The limiting ring 167 corresponds to the water inlet ends of a plurality of stirring pipes 163. Limiting grooves 168 are opened on both the front and rear sides of the limiting ring 167, so that the stirring pipes 163 can only flush upward when moving to the front and rear sides through the limiting grooves 168.

[0040] When using this equipment to carry out antibacterial treatment on the fabric, first put the antibacterial agent into the treatment tank 1 and mix the antibacterial agent through the stirring blades 133 and the stirring pipes 163. Then stop the rotational work of the stirring blades 133 and the stirring pipes 163. Assemble the fabric through the guiding rollers 12, the soaking rollers 11, the fixing rollers 141 and the squeezing rollers 143, and carry out a traction operation on the fabric through an external traction device. During the process of antibacterial treatment of the fabric in the treatment tank 1, operate the servo motor 13 and the water pump 16 simultaneously, so that the stirring blades 133 and the stirring pipes 163 continuously mix the solution during the antibacterial treatment of the fabric. Relying on the stirring blades 133 and the stirring pipes 163 rotating in opposite directions, ensure that the solution in the treatment tank 1 remains in a uniform state, improve the mixing effect of the solution, and can also improve the flow rate of the solution on the upper and lower sides of the fabric, improve the absorption effect of the fabric on the solution. Among them, the solution pumped by the water pump 16 can rush out from the water outlets 164 to impact the bottom of the fabric, so that the solution can more easily penetrate the fabric and further improve the absorption effect of the fabric on the solution.

[0041] An antibacterial treatment process for fabric production, the specific steps are as follows:

[0042] S1: Add a certain amount of fabric antibacterial agent into the treatment tank containing water, and then start the servo motor to drive the stirring blades and the stirring pipes to mix the fabric antibacterial agent in the treatment tank to meet the requirements of fabric antibacterial treatment;

[0043] S2: The cloth is pulled into the mixed solution in the treatment tank through the guide roller and the soaking roller, and the cloth is continuously transported by the traction device so that the cloth passes through the mixed solution in the treatment tank for treatment. At the same time, the servo motor and the water pump are operated to drive the stirring blade and the stirring tube to mix, so that the solution remains in a uniform state and the flow rate of the solution on the upper and lower sides of the cloth is increased. The stirring tube transports the solution through the water pump, which can make the solution impact the lower side of the cloth. Both can improve the absorption effect of the cloth on the solution;

[0044] S3: After the fabric processing is completed, the fabric is continuously transported to the squeezing mechanism through the traction device, and the residual solution on the fabric is squeezed out by the squeezing mechanism, and then the fabric follows the traction device to enter the subsequent steps of washing and drying.

[0045] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed by the present invention should still be covered by the claims of the present invention.

Claims

1. An antimicrobial treatment device for fabric production, comprising a treatment tank, characterized in that: A plurality of soaking rollers are rotatably mounted on both the front and rear sides of the bottom of the treatment tank, a guide roller is mounted on the left side of the treatment tank, an extrusion mechanism is mounted on the right side of the treatment tank, and a mixing mechanism is mounted in the middle of the treatment tank; The mixing mechanism comprises a servo motor, the servo motor is fixedly mounted at the lower end of the treatment tank, a rotating rod is sealed and rotatably mounted in the middle of the treatment tank, a stirring disk is fixedly mounted at the upper end of the rotating rod, a plurality of stirring blades evenly distributed are fixedly mounted on the stirring disk, the lower side of the rotating rod is drivingly connected to the output end of the servo motor, an inner cylinder is fixedly mounted in the middle of the treatment tank, the inner cylinder is sealingly and rotatably connected to the rotating rod, an outer cylinder is sealed and rotatably mounted in the middle of the treatment tank, the outer cylinder is sealingly and rotatably arranged outside the inner cylinder, and the lower side of the outer cylinder is drivingly connected to the output end of the servo motor; The extrusion mechanism comprises two brackets, the two brackets are respectively fixedly mounted at the front and rear ends of the treatment tank, a fixed roller is rotatably mounted between the two brackets, an inverted U-shaped frame is fixedly mounted on the upper ends of the two brackets, a slider is slidably mounted on the inverted U-shaped frame up and down, an extrusion roller is rotatably mounted between the two sliders, and an extrusion assembly is provided between the slider and the bracket; The bottom of the treatment tank is equipped with an impact mechanism, and the impact mechanism includes a water pump, the water pump is fixedly installed at the lower end of the treatment tank, the water pump input end is communicated with the inside of the treatment tank, a support rod is fixedly provided at the bottom of the treatment tank, the bottom of the inner cylinder is fixedly connected to the support rod, the support rod is fixedly equipped with a C-shaped sealing ring, the C-shaped sealing ring is sealingly and rotatably connected to the outer cylinder, the space between the inner cylinder and the outer cylinder is communicated with the C-shaped sealing ring, the water pump output end is communicated with the C-shaped sealing ring, and a plurality of evenly distributed stirring tubes are connected to the upper side of the outer cylinder, and the stirring tube is equipped with a plurality of inclined water outlets; A fixing ring is sealingly and rotatably assembled between the upper ends of the inner cylinder and the outer cylinder, a mounting plate is fixedly arranged between the fixing ring and the treatment tank, a limiting ring is assembled on the upper side between the inner cylinder and the outer cylinder, the upper end of the limiting ring is fixedly connected to the fixing ring, the limiting ring corresponds to the water inlet end positions of several stirring tubes, and limiting grooves are arranged on both the front and rear sides of the limiting ring.

2. The antibacterial treatment equipment for fabric production according to claim 1, characterized in that: The lower end of the rotating rod and the output end of the servo motor are both fixedly equipped with pulleys, and a transmission belt is installed between the two pulleys.

3. The antibacterial treatment equipment for fabric production according to claim 1, characterized in that: A large gear is fixedly mounted on the outer side of the outer cylinder, a small gear is fixedly mounted on the output end of the servo motor, and the large gear is meshed with the small gear.

4. The antibacterial treatment equipment for fabric production according to claim 1, characterized in that: The extrusion assembly includes two extrusion plates, the slider and the bracket on the same side are fixedly assembled with the extrusion plates, the lower extrusion plate is fixedly assembled with a screw, the upper extrusion plate is fixedly equipped with a slide barrel that matches the screw for sliding up and down, a nut is rotatably connected to the upper side of the screw, and a spring is fixedly assembled between the lower extrusion plate and the slide barrel.

5. The antibacterial treatment equipment for fabric production according to claim 4, characterized in that: A limiting rod is fixedly provided on the upper end of the extrusion plate at the lower side, and the limiting rod is slidably connected with the extrusion plate at the upper side up and down.

6. An antibacterial treatment process for fabric production, based on an antibacterial treatment device for fabric production according to any one of claims 1 to 5, characterized in that: The specific steps are: S1: adding a certain amount of fabric antibacterial agent into a treatment tank containing water, and then starting a servo motor to drive a stirring blade and a stirring tube to mix the fabric antibacterial agent in the treatment tank so that it meets the fabric antibacterial treatment requirements; S2: The cloth is pulled into the mixed solution in the treatment tank through the guide roller and the soaking roller, and the cloth is continuously transported by the traction device so that the cloth passes through the mixed solution in the treatment tank for treatment. At the same time, the servo motor and the water pump are operated to drive the stirring blade and the stirring tube to mix, so that the solution remains in a uniform state and the flow rate of the solution on the upper and lower sides of the cloth is increased. The stirring tube transports the solution through the water pump, which can make the solution impact the lower side of the cloth. Both can improve the absorption effect of the cloth on the solution; S3: After the fabric processing is completed, the fabric is continuously transported to the squeezing mechanism through the traction device, and the residual solution on the fabric is squeezed out by the squeezing mechanism, and then the fabric follows the traction device to enter the subsequent steps of washing and drying.

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