A device for treating combustion product smoke
Through the combination of multi-stage treatment processes and mechanisms, the problem of poor treatment of high-concentration smoke exhaust gas by biodegradation devices was solved, efficient and environmentally friendly smoke exhaust gas treatment was achieved, treatment efficiency was improved and water resources were saved.
Patent Information
- Application Number
- CN202411587848.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2044-11-08
AI Technical Summary
Existing biodegradable smoke treatment devices are not effective in treating high-concentration smoke exhaust gas, and traditional methods have problems of secondary pollution and waste of resources.
It adopts multi-stage treatment processes such as spraying, sedimentation, biodegradation, drying and dehydration, and adsorption, and combines spraying mechanism, sedimentation mechanism, biodegradation mechanism, drying and dehydration mechanism, and adsorption mechanism. Through steps such as water mist spraying, sedimentation, microbial decomposition, drying and adsorption, the smoke and exhaust gas treatment efficiency is improved and resources are recycled.
It improves the treatment efficiency of high-concentration smoke exhaust gas, reduces secondary pollution, saves water resources, and ensures the cleanliness of exhaust gas.
Smart Images

Figure CN119617449B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of smoke and waste gas treatment equipment, in particular to a device for treating smoke produced by combustion. Background Art
[0002] Combustion smoke is generated in many areas of modern industrial production, including petrochemical plants, coal and natural gas mining, fuel combustion, and waste incineration. This smoke contains a variety of harmful substances, including carbon dioxide, carbon monoxide, sulfur dioxide, nitrogen oxides, hydrogen chloride, and suspended particulate matter. These pollutants not only cause severe damage to the environment but also have adverse effects on human health, such as respiratory diseases, cardiovascular diseases, and cancer. Therefore, addressing and reducing the emission of this smoke has become a key task in the field of environmental protection.
[0003] In the prior art, methods for treating combustion product smoke mainly include physical, chemical, and biological methods. Physical methods, such as activated carbon adsorption and washing, have certain removal efficiencies, but they can produce secondary pollution and are relatively expensive. Chemical methods utilize chemical reagents for treatment, but these reagents cannot be discharged directly into the environment and require secondary treatment to meet standards before discharge, resulting in complex processes. Combustion methods oxidize organic waste gas into carbon dioxide and water at high temperatures, but high-temperature combustion produces secondary pollutants such as nitrogen oxides. Compared to traditional physical and chemical treatment methods, biodegradation technology has significant advantages in terms of environmental protection. However, the degradation efficiency of traditional biodegradation equipment may be limited when treating combustion product smoke. This is because the smoke waste gas degradation equipment in the prior art generally directly contacts the waste gas with the degrading microorganisms and air, and then performs adsorption degradation. This has the advantage of low equipment layout costs and is conducive to the rapid treatment of smoke waste gas. However, the disadvantage is that due to the high speed of smoke waste gas passing through, it does not fully contact the degrading microorganisms, resulting in poor treatment effect on high-concentration smoke waste gas. Summary of the Invention
[0004] In view of the shortcomings of the prior art, the present invention provides a device for treating combustion product smoke, which solves the problem that the biodegradation smoke treatment device in the prior art has poor treatment effect on high-concentration smoke exhaust gas.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A device for treating combustion product smoke, comprising:
[0006] A spray mechanism is provided on the upper left side surface of the fixed base, and its function is to wash the smoke of combustion products by spraying water mist;
[0007] The sedimentation mechanism is arranged at the rear side of the spray mechanism, and its function is to receive the washing water inside the spray mechanism, perform sedimentation treatment on it, and regularly discharge the solid pollutants collected by the sedimentation;
[0008] An anti-blocking mechanism is provided inside the spray mechanism to prevent solid pollutants from clogging the inside of the settling mechanism;
[0009] The biodegradation mechanism is arranged on the upper surface of the middle portion of the fixed base and is used to receive the smoke and exhaust gas treated by the spraying mechanism and disperse it, thereby increasing the contact area between the smoke and exhaust gas and the degrading microorganisms inside the biodegradation mechanism by dispersing the smoke and exhaust gas into a large number of fine bubbles;
[0010] The drying and water removal mechanism is arranged on the upper right surface of the fixed base, and its function is to receive the waste gas that has been degraded by the biodegradation mechanism and dry and dehydrate it to reduce the water content in the gas;
[0011] A condensed water recovery mechanism is provided at the rear side of the biodegradation mechanism, and its function is to collect the condensed water generated by the drying and water removal mechanism and to transport the collected condensed water to the adsorption mechanism;
[0012] The adsorption mechanism is arranged at the rear side of the drying and dehydration mechanism, and its function is to receive the gas processed by the drying and dehydration mechanism and adsorb the gas through the internal activated carbon filler;
[0013] The control mechanism is arranged in front of the spray mechanism and its function is to control other mechanisms of the device.
[0014] Preferably, the spray mechanism includes a fixing frame and a spray tank body, the lower end of the fixing frame is fixedly connected to the upper surface of the fixed base, the lower outer surface of the spray tank body is fixedly connected to the inner surface of the fixing frame, the left side of the spray tank body is fixedly connected to an air inlet pipe, the upper side of the spray tank body is fixedly connected to a first delivery pipe, the right end of the first delivery pipe is fixedly connected to a first delivery fan, the lower side of the first delivery fan is fixedly connected to the upper surface of the fixed base, a plurality of groups of water mist nozzles are arranged inside the spray tank body, the rear input ends of the water mist nozzles are fixedly connected to a water inlet pipe, the water inlet pipe passes through the rear side of the spray tank body and is fixedly connected to the spray tank body, and the lower side of the spray tank body is fixedly connected to a water outlet pipe.
[0015] Preferably, the sedimentation mechanism includes a sedimentation tank and a cover plate, the outer surface of the sedimentation tank is fixedly connected to the fixed base, the outer edge of the cover plate is fixedly connected to the upper inner surface of the sedimentation tank, the lower side of the sedimentation tank is fixedly connected with a sewage pipe, the lower end of the sewage pipe is fixedly connected to an output pipe, the middle part of the output pipe is fixedly connected to a sewage control valve, the output end of the output pipe is fixedly connected to a storage tank, the right side of the sedimentation tank is fixedly connected with a circulation pipe, the output end of the circulation pipe passes through the fixed base and is fixedly connected to a circulation pump, the lower side of the circulation pump is fixedly connected to the upper surface of the fixed base, the output end of the circulation pump is fixedly connected to the input end of the water inlet pipe, and the rear upper surface of the cover plate is fixedly connected to the output end of the water outlet pipe.
[0016] Preferably, the anti-blocking mechanism includes a driving motor and a transmission shaft. The lower end of the driving motor is fixedly connected to the upper middle surface of the cover plate, the upper end of the transmission shaft passes through the cover plate and is fixedly connected to the power output end of the driving motor, the middle outer surface of the transmission shaft is fixedly connected with a spiral scraper, the outer edge of the spiral scraper is in close contact with the inner surface of the sedimentation tank, and the outer surface of the lower end of the transmission shaft is fixedly connected with an anti-blocking spiral blade, the outer edge of the anti-blocking spiral blade is in close contact with the inner surface of the sewage pipe.
[0017] Preferably, the biodegradation mechanism includes a tank support seat and a degradation tank body, the lower end of the tank support seat is fixedly connected to the middle upper surface of the fixed base, the outer surface of the degradation tank body is fixedly connected to the inner surface of the tank support seat, and multiple groups of degradation filler layers are provided inside the degradation tank body. The lower side of the degradation tank body is fixedly connected to a gas dispersion device, the left input end of the gas dispersion device is fixedly connected to the input end of the first delivery pipe, and the upper side of the degradation tank body is fixedly connected to a second delivery pipe. A one-way control valve is fixedly connected to the middle of the second delivery pipe, and the right end of the second delivery pipe is fixedly connected to a second delivery fan.
[0018] Preferably, the drying and water removal mechanism includes a heating device and a condensed water collecting box. The inner surface of the heating device is fixedly connected to the outer surface of the second conveying pipe. The left side of the condensed water collecting box is fixedly connected to the input end of the second conveying pipe. A cooling box body is provided on the upper side of the condensed water collecting box. A plurality of heat exchange devices are fixedly connected to the interior of the cooling box body. The upper and lower sides of the condensed water collecting box are fixedly connected with sealing plates. The lower surface of the sealing plate on the lower side is fixedly connected to the upper side of the condensed water collecting box. A plurality of ventilation slots that pass through the front and back are provided on the right side of the cooling box body. The interior of the ventilation slots is fixedly connected with a cooling fan. The upper left surface of the sealing plate on the upper side is fixedly connected to an air collecting hood. The upper side of the air collecting hood is fixedly connected to the third conveying pipe.
[0019] Preferably, the condensate recovery mechanism includes a multi-directional delivery pump and a condensate delivery pipe. The lower side of the multi-directional delivery pump is fixedly connected to the upper surface of the fixed base, the front side of the multi-directional delivery pump is fixedly connected to the condensate delivery pipe, the output end of the condensate delivery pipe passes through the fixed base and is fixedly connected to the lower left side of the condensate collection tank, the rear side of the multi-directional delivery pump is fixedly connected to the rear connecting pipe, the right side of the multi-directional delivery pump is fixedly connected to the flushing delivery pipe, the rear end of the rear connecting pipe is fixedly connected to a temporary water storage tank, the left side of the temporary water storage tank is fixedly connected to a discharge pipe, the middle part of the discharge pipe is fixedly connected to a water drain control valve, and a liquid level float valve is provided on the left side of the temporary water storage tank.
[0020] Preferably, the adsorption mechanism includes a bottom collecting box and an adsorption tank body, the lower side of the bottom collecting box is fixedly connected to the upper surface of the fixed base, the lower end of the adsorption tank body is fixedly connected to the upper side of the bottom collecting box, a plurality of adsorption filler layers are arranged inside the adsorption tank body, the lower inner surface of the adsorption tank body is fixedly connected with a filter screen, the upper middle part of the adsorption tank body is fixedly connected with an upper connecting pipe, the input end of the upper connecting pipe is fixedly connected to the output end of the flushing delivery pipe, the upper rear part of the adsorption tank body is fixedly connected to the output end of the third delivery pipe, the output end of the upper connecting pipe passes through the adsorption tank body and is fixedly connected to a flushing nozzle, the right side of the adsorption tank body is fixedly connected with an exhaust pipe, the left side of the bottom collecting box is fixedly connected with a recovery pipe, the output end of the recovery pipe is fixedly connected to the upper rear part of the cover plate, and the middle part of the recovery pipe is fixedly connected to the output end of the discharge pipe.
[0021] Preferably, the control mechanism includes a mounting base and an automatic control machine, the lower surface of the mounting base is fixedly connected to the front upper surface of the fixed base, the lower side of the automatic control machine is fixedly connected to the right upper surface of the mounting base, an operation panel is provided on the upper side of the automatic control machine, and a communication device is fixedly connected to the left upper surface of the mounting base.
[0022] Preferably, the automatic control machine is electrically connected to the first conveying fan, the sewage control valve, the circulation pump, the drive motor, the gas dispersion equipment, the second conveying fan, the one-way control valve, the heating device, the cooling fan, the multi-directional conveying pump, the water discharge control valve, the liquid level float valve, the operation panel, and the communication device.
[0023] Working principle: The smoke from combustion products enters the spray tank through the air inlet pipe. The multiple groups of water mist nozzles inside the spray tank provide water through the water inlet pipe, spraying out fine water mist particles. The water mist particles fully contact with the smoke from combustion products, capture and settle solid particles and some harmful substances in the smoke, and effectively reduce the temperature of the smoke from combustion products. The treated exhaust gas enters the first conveying fan through the first conveying pipe and is transported to the inside of the biodegradation mechanism.
[0024] Wastewater generated during the spraying process is discharged into the sedimentation tank through the outlet pipe. In the sedimentation tank, solid pollutants settle to the bottom of the tank under the action of gravity. The settled water is transported back to the spray mechanism through the circulation pipe and circulation pump for recycling, saving water resources. When the equipment performs scheduled sewage discharge, the control mechanism starts the drive motor to rotate and simultaneously opens the sewage control valve. The drive shaft drives the spiral scraper and anti-blocking spiral blade to rotate, scraping solid pollutants from the inner wall of the sedimentation tank to prevent blockage. The solid pollutants are discharged into the storage tank through the sewage pipe and output pipe.
[0025] After spraying, the smoke exhaust gas enters the gas dispersion device through the first conveying pipe. The gas dispersion device disperses the exhaust gas into fine bubbles, increasing the contact area with the microorganisms in the degradation packing layer. The microorganisms inside the degradation tank decompose the harmful substances in the exhaust gas, producing harmless products. The treated gas is transported to the drying and dewatering mechanism through the second conveying pipe and the second conveying fan.
[0026] The biodegradable waste gas enters the condensate collection tank through the second delivery pipe. During this process, the heating device heats the waste gas, evaporating the water into water vapor. The heat exchange device within the cooling tank cools the waste gas, condensing the water vapor into liquid water, which is collected in the condensate collection tank. The dried waste gas enters the adsorption mechanism through the third delivery pipe. Condensed water is transported through the condensate delivery pipe to a temporary water storage tank for storage. Excess condensed water is discharged through the discharge pipe into the sedimentation mechanism for recycling. The dried waste gas enters the adsorption tank through the third delivery pipe. The activated carbon material in the adsorption packing layer absorbs residual pollutants in the gas, purifying the gas. The purified gas is then discharged through the exhaust pipe.
[0027] The control mechanism controls each actuator through the automatic control machine and operation panel to ensure the automatic operation of the device. The communication device realizes communication with external equipment or systems, thereby realizing the function of remote monitoring and control of the device.
[0028] The present invention provides a device for treating combustion product smoke. It has the following beneficial effects:
[0029] 1. The present invention is provided with a biodegradation mechanism, which increases the contact area between the smoke and waste gas and the degrading microorganisms inside the biodegradation mechanism by dispersing the smoke and waste gas, thereby improving the waste gas degradation treatment efficiency.
[0030] 2. The present invention is provided with a spray mechanism. Through the combination of the spray mechanism and the biodegradation mechanism, solid particles and harmful substances in the smoke can be effectively captured and decomposed, thereby improving the waste gas treatment efficiency.
[0031] 3. The present invention is provided with a sedimentation mechanism and a condensed water recovery mechanism. The design of the sedimentation mechanism and the condensed water recovery mechanism allows waste water to be recycled back to the spraying mechanism for use, which significantly saves water resources and improves the overall water resource utilization efficiency of the device.
[0032] 4. The present invention is provided with an adsorption mechanism, which ensures that pollutants in the exhaust gas are removed layer by layer through multi-stage treatment, including spraying, sedimentation, biodegradation, drying and dehydration, and adsorption, so that the final discharged gas is cleaner. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is a front overall schematic diagram of the present invention;
[0034] Figure 2 It is an overall schematic diagram of the back side of the present invention;
[0035] Figure 3 Detailed schematic diagram of the spray mechanism of the present invention;
[0036] Figure 4 It is a detailed schematic diagram of the sinking mechanism of the present invention;
[0037] Figure 5 Detailed schematic diagram of the anti-blocking mechanism of the present invention;
[0038] Figure 6 Detailed schematic diagram of the biodegradation mechanism of the present invention;
[0039] Figure 7 Detailed schematic diagram of the drying and water removal mechanism of the present invention;
[0040] Figure 8 Detailed schematic diagram of the condensed water recovery mechanism of the present invention;
[0041] Figure 9 Detailed schematic diagram of the adsorption mechanism of the present invention;
[0042] Figure 10 Detailed schematic diagram of the control mechanism of the present invention.
[0043] Among them, 1. Fixed base; 2. Spray mechanism; 201. Fixed frame; 202. Spray tank; 203. Air inlet pipe; 204. First delivery pipe; 205. First delivery fan; 206. Water mist nozzle; 207. Water inlet pipe; 208. Water outlet pipe; 3. Sedimentation mechanism; 301. Sedimentation tank; 302. Cover plate; 303. Drain pipe; 304. Output pipe; 305. Drain control valve; 306. Storage tank; 30 7. Circulation pipe; 308. Circulation pump; 4. Anti-blocking mechanism; 401. Drive motor; 402. Drive shaft; 403. Spiral scraper; 404. Anti-blocking spiral blade; 5. Biodegradation mechanism; 501. Tank support; 502. Degradable tank; 503. Degradable packing layer; 504. Gas dispersion device; 505. Second delivery pipe; 506. Second delivery fan; 507. One-way control valve; 6. Drying and water removal mechanism; 601. Heating device; 602. Condensate collection box; 603. Cooling box; 604. Heat exchange device; 605. Sealing plate; 606. Ventilation slot; 607. Cooling fan; 608. Gas collection hood; 609. Third delivery pipe; 7. Condensate recovery mechanism; 701. Multidirectional delivery pump; 702. Condensate delivery pipe; 703. Rear connecting pipe; 704. Flushing delivery pipe; 705. Temporary water storage tank; 706 , discharge pipe; 707, water discharge control valve; 708, liquid level float valve; 8, adsorption mechanism; 801, collection box; 802, adsorption tank body; 803, adsorption packing layer; 804, filter screen; 805, upper connecting pipe; 806, flushing nozzle; 807, exhaust pipe; 808, recovery pipe; 9, control mechanism; 901, installation base; 902, automatic control machine; 903, operation panel; 904, communication device. DETAILED DESCRIPTION
[0044] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0045] Please see the attached Figure 1 - Attachment Figure 3 The embodiment of the present invention provides a device for processing combustion product smoke, comprising:
[0046] The spray mechanism 2 is arranged on the upper left side of the fixed base 1. Its function is to rinse the smoke of the combustion products by spraying water mist. The spray mechanism 2 includes a fixed frame 201 and a spray tank 202. The lower end of the fixed frame 201 is fixedly connected to the upper surface of the fixed base 1. The lower outer surface of the spray tank 202 is fixedly connected to the inner surface of the fixed frame 201. The left side of the spray tank 202 is fixedly connected to the air inlet pipe 203. The upper side of the spray tank 202 is fixedly connected to the air inlet pipe 203. It is connected to a first conveying pipe 204, the right end of which is fixedly connected to a first conveying fan 205, the lower side of the first conveying fan 205 is fixedly connected to the upper surface of the fixed base 1, and a plurality of water mist nozzles 206 are arranged inside the spray tank body 202, and the rear input ends of the water mist nozzles 206 are fixedly connected to a water inlet pipe 207, the water inlet pipe 207 passes through the rear side of the spray tank body 202 and is fixedly connected to the spray tank body 202, and the lower side of the spray tank body 202 is fixedly connected to a water outlet pipe 208.
[0047] Specifically, the mounting bracket 201 securely mounts the spray tank 202 on the fixed base 1. Exhaust smoke enters the spray tank 202 through an air inlet pipe 203. Multiple water mist nozzles 206 are located within the spray tank 202, supplied with water via a water inlet pipe 207 connected to the rear. Once the exhaust smoke enters the spray tank 202, the water mist nozzles 206 spray fine water mist particles. These mist particles fully interact with the combustion product smoke, effectively capturing and settling solid particles and some harmful substances in the smoke, and effectively reducing the temperature of the combustion product smoke. After being treated by the water mist nozzles 206, the exhaust smoke enters the first conveying fan 205 through a first conveying pipe 204. The first conveying fan 205 transports the treated exhaust smoke to a subsequent biodegradation unit for further treatment. A water outlet pipe 208 at the bottom of the spray tank 202 discharges wastewater generated during the spraying process. The wastewater will be transported to the sedimentation mechanism 3 for sedimentation treatment to separate the solid pollutants. The water in the upper layer of the sedimentation mechanism 3 will be circulated back to the spraying mechanism 2 for continued use, saving the overall water consumption of the device.
[0048] Please see the attached Figure 4, sedimentation mechanism 3, the sedimentation mechanism 3 is arranged at the rear side of the spray mechanism 2, and its function is to receive the rinsing water inside the spray mechanism 2, to perform sedimentation treatment on it, and to regularly discharge the solid pollutants collected by the sedimentation, the sedimentation mechanism 3 includes a sedimentation tank 301, a cover plate 302, the outer surface of the sedimentation tank 301 is fixedly connected to the fixed base 1, the outer edge of the cover plate 302 is fixedly connected to the upper inner surface of the sedimentation tank 301, the lower side of the sedimentation tank 301 is fixedly connected to a sewage pipe 303, and the lower end of the sewage pipe 303 is fixedly connected to an output pipe 3 04, the middle part of the output pipe 304 is fixedly connected with a sewage control valve 305, the output end of the output pipe 304 is fixedly connected with a storage tank 306, the right side of the sedimentation tank 301 is fixedly connected with a circulation pipe 307, the output end of the circulation pipe 307 passes through the fixed base 1 and is fixedly connected with a circulation pump 308, the lower side of the circulation pump 308 is fixedly connected to the upper surface of the fixed base 1, the output end of the circulation pump 308 is fixedly connected to the input end of the water inlet pipe 207, and the rear upper surface of the cover plate 302 is fixedly connected to the output end of the water outlet pipe 208.
[0049] Specifically, the sedimentation tank 301 is the main component of the sedimentation mechanism, which is used to collect and settle the wastewater discharged by the spraying mechanism 2. After the wastewater enters the sedimentation tank 301, the solid pollutants will settle to the bottom of the tank under the action of gravity. The cover plate 302 covers the top of the sedimentation tank 301 to prevent external pollutants from entering the sedimentation tank, and also provides an installation position for the anti-blocking mechanism 4. The sewage pipe 303 at the bottom of the sedimentation tank 301 is used to regularly discharge the solid pollutants at the bottom of the sedimentation tank. The sewage pipe 303 is connected to the output pipe 304, and the discharge is controlled by the sewage control valve 305. The output pipe 304 is used to transport the solid pollutants at the bottom of the sedimentation tank 301 to the storage tank 306 for storage and treatment.
[0050] The circulation pipe 307 on the right side of the settling tank 301 is used to transport the settled water back to the spray mechanism 2 for recycling. The circulation pump 308 provides power in this process and inputs water from the circulation pipe 307 into the water inlet pipe 207. The rear side of the cover plate 302 is connected to the output end of the water outlet pipe 208, so that the wastewater received from the spray mechanism 2 is directly discharged into the settling tank 301. The settling mechanism 3 can effectively separate and treat the wastewater generated by the spray mechanism 2, remove solid contaminants, and circulate the treated water back to the spray mechanism 2 for continued use, thereby improving the overall water resource utilization efficiency of the device.
[0051] Please see the attached Figure 5The anti-blocking mechanism 4 is arranged inside the spraying mechanism 2, and its function is to prevent solid pollutants from being blocked inside the sedimentation mechanism 3. The anti-blocking mechanism 4 includes a driving motor 401 and a transmission shaft 402. The lower end of the driving motor 401 is fixedly connected to the middle upper surface of the cover plate 302, and the upper end of the transmission shaft 402 passes through the cover plate 302 and is fixedly connected to the power output end of the driving motor 401. A spiral scraper 403 is fixedly connected to the outer surface of the middle part of the transmission shaft 402, and the outer edge of the spiral scraper 403 is in close contact with the inner surface of the sedimentation tank 301. The outer surface of the lower end of the transmission shaft 402 is fixedly connected to an anti-blocking spiral blade 404, and the outer edge of the anti-blocking spiral blade 404 is in close contact with the inner surface of the sewage pipe 303.
[0052] Specifically, when the equipment performs scheduled sewage discharge, the control mechanism 9 activates the drive motor 401 and simultaneously opens the sewage discharge control valve 305. The drive motor 401 is mounted on the upper middle surface of the cover plate 302 and electrically drives the drive shaft 402. The lower end of the drive shaft 402 extends through the cover plate 302 and into the sedimentation tank 301. The rotation of the drive shaft 402 drives the spiral scraper 403 and the anti-blocking spiral blade 404 to rotate together. The outer edge of the spiral scraper 403 is in close contact with the inner surface of the sedimentation tank 301. As the drive shaft 402 rotates, the spiral scraper 403 scrapes away solid contaminants from the inner wall of the sedimentation tank 301, preventing them from accumulating there. The outer edge of the anti-blocking spiral blade 404 is in close contact with the inner surface of the sewage pipe 303. As the drive shaft 402 rotates, the anti-blocking spiral blade 404 pushes the solid contaminants in the sewage pipe 303 into the output pipe 304 and discharges them into the storage tank 306. The anti-blocking mechanism 4 can effectively prevent blockage from occurring inside the sedimentation mechanism 3, ensuring that solid pollutants can be discharged smoothly, thereby ensuring the normal operation of the entire device.
[0053] Please see the attached Figure 6, biodegradation mechanism 5, the biodegradation mechanism 5 is arranged on the middle upper surface of the fixed base 1, and its function is to receive the smoke exhaust gas treated by the spraying mechanism 2 and disperse it, and increase the contact area between the smoke exhaust gas and the degrading microorganisms inside the biodegradation mechanism 5 by dispersing the smoke exhaust gas into a large number of fine bubbles. The biodegradation mechanism 5 includes a tank support seat 501 and a degradation tank 502. The lower end of the tank support seat 501 is fixedly connected to the middle upper surface of the fixed base 1, and the outer surface of the degradation tank 502 is fixedly connected to the middle upper surface of the fixed base 1. It is fixedly connected to the inner surface of the tank support seat 501, and multiple groups of degradation filler layers 503 are arranged inside the degradation tank body 502. The lower side of the degradation tank body 502 is fixedly connected to a gas dispersion device 504, and the left input end of the gas dispersion device 504 is fixedly connected to the input end of the first delivery pipe 204. The upper side of the degradation tank body 502 is fixedly connected to a second delivery pipe 505. The middle part of the second delivery pipe 505 is fixedly connected to a one-way control valve 507, and the right end of the second delivery pipe 505 is fixedly connected to a second delivery fan 506.
[0054] Specifically, the tank support 501 is used to securely mount the degradation tank 502 on the fixed base 1. The degradation tank 502 is the core component of the biodegradation mechanism and is internally provided with multiple layers of degradable filler 503. These layers are filled with porous ceramsite, providing attachment points for degrading microorganisms and exhaust gas bubbles. Simultaneously, the degradation tank 502 is filled with a microbial culture medium, providing a surface for the degrading microorganisms to attach and grow, while the culture medium provides nutrients for the microorganisms within the device. After being treated by the spray mechanism 2, the smoke and exhaust gas enters the gas dispersion device 504 through the first delivery pipe 204. The gas dispersion device 504 disperses the smoke and exhaust gas into a large number of fine bubbles, increasing the contact area between the gas and the microorganisms in the degradable filler 503, thereby improving degradation efficiency. These microorganisms are able to decompose harmful substances in the smoke and exhaust gas. As the exhaust gas bubbles pass through the degradable filler 503, the harmful substances are degraded by the microorganisms, producing environmentally friendly products.
[0055] The degraded gas accumulates at the top of degradation tank 502. Control mechanism 9 then periodically opens one-way control valve 507, allowing the degraded gas to be discharged from degradation tank 502 through second delivery pipe 505. One-way control valve 507 ensures that the gas can only flow in one direction, preventing backflow. A second delivery fan 506, mounted on the right end of second delivery pipe 505, transports the degraded gas to subsequent drying and dewatering mechanism 6 for further processing.
[0056] Please see the attached Figure 7, drying and water removal mechanism 6, the drying and water removal mechanism 6 is arranged on the upper right surface of the fixed base 1, and its function is to receive the waste gas that has been degraded by the biodegradation mechanism 5, and dry and water it to reduce the water content in the gas. The drying and water removal mechanism 6 includes a heating device 601 and a condensed water collection box 602. The inner surface of the heating device 601 is fixedly connected to the outer surface of the second delivery pipe 505, and the left side of the condensed water collection box 602 is fixedly connected to the input end of the second delivery pipe 505. The upper side of the condensed water collection box 602 is provided with a cooling box 60 3. Multiple sets of heat exchange devices 604 are fixedly connected to the interior of the cooling box 603. Sealing plates 605 are fixedly connected to the upper and lower sides of the condensate collection box 602. The lower surface of the lower sealing plate 605 is fixedly connected to the upper side of the condensate collection box 602. Multiple sets of ventilation slots 606 that pass through the front and back are provided on the right side of the cooling box 603. Cooling fans 607 are fixedly connected to the interior of the ventilation slots 606. An air collecting hood 608 is fixedly connected to the upper left surface of the upper sealing plate 605. The upper side of the air collecting hood 608 is fixedly connected to the third conveying pipe 609.
[0057] Specifically, the heating device 601 is fixedly connected to the outer surface of the second delivery pipe 505. When the waste gas after biodegradation treatment passes through the second delivery pipe 505 and enters the condensate collection box 602, the heating device 601 heats the waste gas by heating the second delivery pipe 505, so that the water therein evaporates into water vapor. The condensate collection box 602 is fixedly connected to the input end of the second delivery pipe 505, and the heated waste gas enters the condensate collection box 602.
[0058] The cooling box 603 is arranged on the upper side of the condensate collection box 602, and sealing plates 605 are provided at both the upper and lower ends thereof. Multiple groups of heat exchange devices 604 are fixedly connected inside, among which the left side of the sealing plate 605 is preset with slots, and the right side of the cooling box 603 is provided with multiple groups of ventilation slots 606 that pass through the front and back. The cooling box 603, the heat exchange device 604, and the sealing plate 605 together constitute two left and right air ducts that are not connected to each other, and the heat exchange device 604 can exchange heat between the two air ducts through the internal heat exchange pipe. The right side of the heat exchange device 604 is cooled by a cooling fan 607 installed in the ventilation slot 606, thereby reducing the overall temperature of the heat exchange device 604. When the heated exhaust gas enters the condensate collection box 602, it will enter the air duct on the left side of the heat exchange device 604 along the preset slot at the upper end of the sealing plate 605. The water vapor in it will be cooled and condensed into liquid water on the left side of the heat exchange device 604, and then fall into the condensate collection box 602 under the action of gravity. The gas collection hood 608 is used to collect the dried waste gas and input the gas into the adsorption mechanism 8 through the third delivery pipe 609. Through the above steps, the drying and dehydration mechanism 6 can effectively dry and dehydrate the waste gas after biodegradation, reducing the water content in the gas, thereby improving the working efficiency of the subsequent adsorption mechanism 8.
[0059] Please see the attached Figure 8 The condensed water recovery mechanism 7 is arranged at the rear side of the biodegradation mechanism 5. Its function is to collect the condensed water generated by the drying and water removal mechanism 6 and to transport the collected condensed water to the adsorption mechanism 8. The condensed water recovery mechanism 7 includes a multi-directional delivery pump 701 and a condensed water delivery pipe 702. The lower side of the multi-directional delivery pump 701 is fixedly connected to the upper surface of the fixed base 1. The front side of the multi-directional delivery pump 701 is fixedly connected to the condensed water delivery pipe 702. The output end of the condensed water delivery pipe 702 passes through the fixed The base 1 is fixedly connected to the lower left side of the condensate collection tank 602, the rear side of the multi-directional delivery pump 701 is fixedly connected to the rear connecting pipe 703, the right side of the multi-directional delivery pump 701 is fixedly connected to the flushing delivery pipe 704, the rear end of the rear connecting pipe 703 is fixedly connected to the temporary water storage tank 705, the left side of the temporary water storage tank 705 is fixedly connected to the discharge pipe 706, the middle part of the discharge pipe 706 is fixedly connected to the water discharge control valve 707, and the left side of the temporary water storage tank 705 is provided with a liquid level float valve 708.
[0060] Specifically, a multi-directional delivery pump 701 is fixed to the fixed base 1 and is used to transport condensed water to components in different directions. A condensed water delivery pipe 702 connects the multi-directional delivery pump 701 and the condensed water collection tank 602 for transporting condensed water. A rear connecting pipe 703 connects the multi-directional delivery pump 701 and the temporary water storage tank 705. Through this connection, condensed water in the condensed water collection tank 602 can be transported to the temporary water storage tank 705 for temporary storage.
[0061] The flushing delivery pipe 704 connects the multi-directional delivery pump 701 and the adsorption mechanism 8, and is used to deliver condensed water to the adsorption mechanism 8. The temporary water storage tank 705 is used to temporarily store condensed water to ensure that condensed water can be supplied in time when needed. The temporary water storage tank 705 is connected to the sedimentation mechanism 3 through the discharge pipe 706, and the discharge pipe 706 is used to discharge excess condensed water. A water discharge control valve 707 is provided in the middle of the discharge pipe 706 to control the discharge of condensed water, and a liquid level float valve 708 is installed in the temporary water storage tank 705 to monitor the water level in the water storage tank. When the water level reaches a certain height, the liquid level float valve 708 is triggered, and the control mechanism 9 controls the water discharge control valve 707 to open, discharging excess condensed water into the sedimentation mechanism 3 to prevent the water storage tank from overflowing.
[0062] Through the above steps, the condensed water recovery mechanism 7 can effectively collect and process the condensed water generated by the drying and water removal mechanism 6, and transport it to the adsorption mechanism 8 and the sedimentation mechanism 3 for recycling, thereby improving the water resource utilization efficiency of the entire device.
[0063] Please see the attached Figure 9 , adsorption mechanism 8, the adsorption mechanism 8 is arranged on the rear side of the drying and dehydration mechanism 6, and its function is to receive the gas processed by the drying and dehydration mechanism 6, and adsorb the gas through the internal activated carbon filler. The adsorption mechanism 8 includes a bottom collecting box 801 and an adsorption tank body 802. The lower side of the bottom collecting box 801 is fixedly connected to the upper surface of the fixed base 1, and the lower end of the adsorption tank body 802 is fixedly connected to the upper side of the bottom collecting box 801. The interior of the adsorption tank body 802 is provided with multiple groups of adsorption filler layers 803, and the inner surface of the lower side of the adsorption tank body 802 is fixedly connected with a filter screen 804. The upper side of the adsorption tank body 802 The upper connecting pipe 805 is fixedly connected to the top, the input end of the upper connecting pipe 805 is fixedly connected to the output end of the flushing delivery pipe 704, the upper rear part of the adsorption tank body 802 is fixedly connected to the output end of the third delivery pipe 609, the output end of the upper connecting pipe 805 passes through the adsorption tank body 802 and is fixedly connected to the flushing nozzle 806, the right side of the adsorption tank body 802 is fixedly connected to the exhaust pipe 807, the left side of the bottom collecting box 801 is fixedly connected to the recovery pipe 808, the output end of the recovery pipe 808 is fixedly connected to the upper rear part of the cover plate 302, and the middle part of the recovery pipe 808 is fixedly connected to the output end of the discharge pipe 706.
[0064] Specifically, the bottom collection box 801 is fixed to the fixed base 1, providing a mounting location for the adsorption tank 802 and collecting the wastewater after flushing. Multiple adsorption packing layers 803 are located within the adsorption tank 802. These packing layers are typically composed of highly efficient adsorption materials such as activated carbon, effectively adsorbing residual pollutants in the gas. As the gas passes through the adsorption tank 802, the activated carbon and other materials in the adsorption packing layers 803 absorb harmful substances in the gas, thereby purifying the gas.
[0065] The filter screen 804 at the bottom of the adsorption tank body 802 is used to prevent particulate matter in the adsorption filler layer 803 from entering the bottom collection box 801 and to prevent the recovery pipe 808 from being blocked. The upper connecting pipe 805 is connected to the flushing delivery pipe 704, which is used to deliver flushing water to the interior of the adsorption tank body 802 and spray the flushing water through the flushing nozzle 806 to clean the adsorption filler layer 803 and ensure its adsorption effect. The exhaust pipe 807 on the right side of the adsorption tank body 802 is used to discharge the purified gas after the adsorption treatment. The recovery pipe 808 on the left side of the bottom collection box 801 is used to transport the flushed wastewater to the sedimentation mechanism 3 for recycling. Through the above steps, the adsorption mechanism 8 can effectively further purify the gas after the drying and dehydration treatment and remove residual harmful substances.
[0066] Please see the attached Figure 10 , control mechanism 9, the control mechanism 9 is arranged on the front side of the spray mechanism 2, and its function is to control other mechanisms of the device. The control mechanism 9 includes a mounting base 901 and an automatic control machine 902. The lower surface of the mounting base 901 is fixedly connected to the front upper surface of the fixed base 1, and the lower side of the automatic control machine 902 is fixedly connected to the right upper surface of the mounting base 901. An operation panel 903 is provided on the upper side of the automatic control machine 902, and a communication device 904 is fixedly connected to the left upper surface of the mounting base 901.
[0067] Specifically, the mounting base 901 securely mounts the automatic control unit 902 on the fixed base 1. The automatic control unit 902 is the core component of the control mechanism, responsible for receiving and processing signals from various sensors and control devices, and controlling the device according to a preset program. The automatic control unit 902 communicates with the various actuators via electrical connections. The operating panel 903 displays the device's operating status and various parameters, facilitating user monitoring and adjustment. The user can manually control the device and set parameters through the operating panel 903. The communication device 904 enables communication between the automatic control unit 902 and external devices or systems. The communication device 904 can connect to an external monitoring system via wired or wireless means, enabling remote monitoring and control of the device.
[0068] The automatic control machine 902 is electrically connected to the first conveying fan 205, the sewage control valve 305, the circulation pump 308, the drive motor 401, the gas dispersion device 504, the second conveying fan 506, the one-way control valve 507, the heating device 601, the cooling fan 607, the multi-directional conveying pump 701, the water discharge control valve 707, the liquid level float valve 708, the operation panel 903, and the communication device 904.
[0069] Specifically, the automatic controller 902 controls each actuator of the device through electrical connections, including the first conveying fan 205, the sewage control valve 305, the circulation pump 308, the drive motor 401, the gas dispersion device 504, the second conveying fan 506, the one-way control valve 507, the heating device 601, the cooling fan 607, the multi-directional conveying pump 701, the water discharge control valve 707, the liquid level float valve 708, the operation panel 903, and the communication device 904. The automatic controller 902 controls each actuator according to a preset program and sensor feedback signals to ensure the normal operation of the device. Through the above connections, the control mechanism 9 can realize automatic control of the device, ensuring that each component can work in coordination according to the preset program.
[0070] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A device for treating combustion product smoke, characterized in that: include: A spray mechanism (2), the spray mechanism (2) being arranged on the left upper surface of the fixed base (1), and having a function of washing the smoke of combustion products by spraying water mist; A sedimentation mechanism (3) is provided at the rear side of the spray mechanism (2), and its function is to receive the rinsing water inside the spray mechanism (2), perform sedimentation treatment on the water, and regularly discharge the solid pollutants collected by the sedimentation; an anti-blocking mechanism (4), the anti-blocking mechanism (4) being arranged inside the spray mechanism (2) and having a function of preventing solid pollutants from clogging inside the sedimentation mechanism (3); A biodegradation mechanism (5) is provided on the upper surface of the middle portion of the fixed base (1), and is used to receive the smoke and waste gas processed by the spraying mechanism (2) and disperse it, thereby increasing the contact area between the smoke and waste gas and the degrading microorganisms inside the biodegradation mechanism (5) by dispersing the smoke and waste gas into a large number of fine bubbles; A drying and water removal mechanism (6), which is arranged on the upper right surface of the fixed base (1), and has the function of receiving the waste gas that has been degraded by the biodegradation mechanism (5), and performing drying and water removal treatment on the waste gas to reduce the water content in the gas; A condensed water recovery mechanism (7) is provided at the rear side of the biodegradation mechanism (5) and is used to collect condensed water generated by the drying and water removal mechanism (6) and to transport the collected condensed water to the adsorption mechanism (8); An adsorption mechanism (8) is provided at the rear side of the drying and dehydration mechanism (6), and its function is to receive the gas processed by the drying and dehydration mechanism (6) and adsorb the gas through the activated carbon filler inside; A control mechanism (9), which is arranged on the front side of the spray mechanism (2) and functions to control other mechanisms of the device; The spray mechanism (2) comprises a fixing frame (201) and a spray tank body (202); the lower end of the fixing frame (201) is fixedly connected to the upper surface of the fixing base (1); the lower outer surface of the spray tank body (202) is fixedly connected to the inner surface of the fixing frame (201); the left side of the spray tank body (202) is fixedly connected to an air inlet pipe (203); the upper side of the spray tank body (202) is fixedly connected to a first delivery pipe (204); the right end of the first delivery pipe (204) is fixedly connected to a first conveying fan (205), wherein the lower side of the first conveying fan (205) is fixedly connected to the upper surface of the fixed base (1); a plurality of water mist nozzles (206) are provided inside the spray tank (202); rear input ends of the water mist nozzles (206) are fixedly connected to water inlet pipes (207); the water inlet pipes (207) pass through the rear side of the spray tank (202) and are fixedly connected to the spray tank (202); and a water outlet pipe (208) is fixedly connected to the lower side of the spray tank (202); The sedimentation mechanism (3) comprises a sedimentation tank (301) and a cover plate (302); the outer surface of the sedimentation tank (301) is fixedly connected to the fixed base (1); the outer edge of the cover plate (302) is fixedly connected to the upper inner surface of the sedimentation tank (301); a sewage pipe (303) is fixedly connected to the lower side of the sedimentation tank (301); the lower end of the sewage pipe (303) is fixedly connected to an output pipe (304); the middle of the output pipe (304) is fixedly connected to a sewage control valve (305); the output pipe (304) is fixedly connected to the sewage control valve (305); ) is fixedly connected to a storage tank (306), a circulation pipe (307) is fixedly connected to the right side of the sedimentation tank (301), the output end of the circulation pipe (307) passes through the fixed base (1) and is fixedly connected to a circulation pump (308), the lower side of the circulation pump (308) is fixedly connected to the upper surface of the fixed base (1), the output end of the circulation pump (308) is fixedly connected to the input end of the water inlet pipe (207), and the rear upper surface of the cover plate (302) is fixedly connected to the output end of the water outlet pipe (208); The anti-blocking mechanism (4) comprises a driving motor (401) and a transmission shaft (402). The lower end of the driving motor (401) is fixedly connected to the upper surface of the middle portion of the cover plate (302). The upper end of the transmission shaft (402) passes through the cover plate (302) and is fixedly connected to the power output end of the driving motor (401). A spiral scraper (403) is fixedly connected to the outer surface of the middle portion of the transmission shaft (402). The outer edge of the spiral scraper (403) is in close contact with the inner surface of the sedimentation tank (301). An anti-blocking spiral blade (404) is fixedly connected to the outer surface of the lower end of the transmission shaft (402). The outer edge of the anti-blocking spiral blade (404) is in close contact with the inner surface of the sewage pipe (303). The biodegradation mechanism (5) comprises a tank support seat (501) and a degradation tank (502). The lower end of the tank support seat (501) is fixedly connected to the upper surface of the middle portion of the fixed base (1). The outer surface of the degradation tank (502) is fixedly connected to the inner surface of the tank support seat (501). The interior of the degradation tank (502) is provided with multiple groups of degradation filler layers (503). The lower side of the degradation tank (502) is fixedly connected to a gas dispersion device (504). The left input end of the gas dispersion device (504) is fixedly connected to the input end of the first delivery pipe (204). The upper side of the degradation tank (502) is fixedly connected to a second delivery pipe (505). The middle portion of the second delivery pipe (505) is fixedly connected to a one-way control valve (507). The right end of the second delivery pipe (505) is fixedly connected to a second delivery fan (506). The drying and water removal mechanism (6) comprises a heating device (601) and a condensed water collection box (602). The inner surface of the heating device (601) is fixedly connected to the outer surface of the second delivery pipe (505). The left side of the condensed water collection box (602) is fixedly connected to the input end of the second delivery pipe (505). A cooling box (603) is provided on the upper side of the condensed water collection box (602). Multiple sets of heat exchange devices (604) are fixedly connected to the interior of the cooling box (603). The condensed water collection box (602) The upper and lower sides of the cooling box (603) are fixedly connected with sealing plates (605); the lower surface of the sealing plate (605) on the lower side is fixedly connected to the upper side of the condensed water collection box (602); a plurality of groups of ventilation slots (606) that pass through the cooling box (603) are provided on the right side; the interiors of the ventilation slots (606) are fixedly connected with cooling fans (607); the upper left surface of the sealing plate (605) on the upper side is fixedly connected with an air collecting hood (608); the upper side of the air collecting hood (608) is fixedly connected with a third conveying pipe (609); The condensate recovery mechanism (7) comprises a multidirectional delivery pump (701) and a condensate delivery pipe (702). The lower side of the multidirectional delivery pump (701) is fixedly connected to the upper surface of the fixed base (1). The front side of the multidirectional delivery pump (701) is fixedly connected to the condensate delivery pipe (702). The output end of the condensate delivery pipe (702) passes through the fixed base (1) and is fixedly connected to the lower left side of the condensate collection box (602). The rear side of the multidirectional delivery pump (701) is fixedly connected to the upper surface of the fixed base (1). The rear connecting pipe (703) is fixedly connected to the side of the multi-directional delivery pump (701); the right side of the multi-directional delivery pump (701) is fixedly connected to a flushing delivery pipe (704); the rear end of the rear connecting pipe (703) is fixedly connected to a temporary water storage tank (705); the left side of the temporary water storage tank (705) is fixedly connected to a discharge pipe (706); the middle part of the discharge pipe (706) is fixedly connected to a water discharge control valve (707); and the left side of the temporary water storage tank (705) is provided with a liquid level float valve (708); The adsorption mechanism (8) comprises a bottom collecting box (801) and an adsorption tank body (802). The lower side of the bottom collecting box (801) is fixedly connected to the upper surface of the fixed base (1). The lower end of the adsorption tank body (802) is fixedly connected to the upper side of the bottom collecting box (801). The interior of the adsorption tank body (802) is provided with multiple groups of adsorption filler layers (803). The lower inner surface of the adsorption tank body (802) is fixedly connected to a filter screen (804). The middle part of the upper side of the adsorption tank body (802) is fixedly connected to an upper connecting pipe (805). The input end of the upper connecting pipe (805) is connected to the flushing delivery pipe. (704) is fixedly connected, the upper rear portion of the adsorption tank body (802) is fixedly connected to the output end of the third delivery pipe (609), the output end of the upper connecting pipe (805) passes through the adsorption tank body (802) and is fixedly connected to the flushing nozzle (806), the right side of the adsorption tank body (802) is fixedly connected to the exhaust pipe (807), the left side of the bottom collection box (801) is fixedly connected to the recovery pipe (808), the output end of the recovery pipe (808) is fixedly connected to the upper rear portion of the cover plate (302), and the middle portion of the recovery pipe (808) is fixedly connected to the output end of the discharge pipe (706); The control mechanism (9) comprises a mounting base (901) and an automatic control machine (902); the lower surface of the mounting base (901) is fixedly connected to the front upper surface of the fixed base (1); the lower side of the automatic control machine (902) is fixedly connected to the right upper surface of the mounting base (901); an operation panel (903) is provided on the upper side of the automatic control machine (902); and a communication device (904) is fixedly connected to the left upper surface of the mounting base (901).
2. The device for treating combustion product smoke according to claim 1, characterized in that: The automatic control machine (902) is electrically connected to the first conveying fan (205), the sewage control valve (305), the circulation pump (308), the drive motor (401), the gas dispersion device (504), the second conveying fan (506), the one-way control valve (507), the heating device (601), the cooling fan (607), the multi-directional conveying pump (701), the water discharge control valve (707), the liquid level float valve (708), the operation panel (903), and the communication device (904).
Citation Information
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