Size inspection equipment for gear machining

By designing a gear processing size inspection device including an adjustable structure and a rotary detection head, the problem of difficult to ensure the consistency of gear size and shape is solved, and gear detection with high accuracy and reliability is achieved to meet gear detection needs of various sizes and shapes.

CN119618127AInactive Publication Date: 2025-03-14HEBEI SHIDA GEAR CO LTD
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Patent Information

Application Number
CN202411873453.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-03-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During gear processing, the prior art is difficult to ensure the consistency of the size and shape of the gear, resulting in problems with transmission efficiency, noise, life and reliability.

Method used

A dimensional inspection equipment for gear processing is designed. The equipment includes an adjustable structure and a rotary detection head. The connecting structure between the circular groove and the slot of the detection shaft is ensured to the stable rotation and precise alignment of the detection head. Combined with motor driving and manual adjustment, the detection position is quickly adjusted and manual operation is reduced.

Benefits of technology

The equipment can perform dimension detection of gears at all angles and angles, improve measurement accuracy and reliability, reduce human error, adapt to gear detection needs of different sizes, and improve work efficiency and operation convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides size inspection equipment for gear machining, which comprises a device main body and an inspection assembly, an adjusting assembly is arranged above the device main body, the inspection assembly is arranged on one side of the adjusting assembly, a fixed telescopic clamp is arranged in a placement sliding plate, a circular groove is formed in the inner side of a detection shaft, and the circular groove is connected with the detection shaft. The inner side of the circular groove is connected with a detection head. According to the dimension inspection equipment for gear machining, dimension inspection can be carried out on a gear in all directions and at multiple angles through an adjustable structure and a rotary detection head, stable rotation and accurate alignment of the detection head can be ensured by using a clamping groove connecting structure of a circular groove and a detection shaft, and then the accuracy and reliability of measurement are improved; the equipment combines motor driving and manual adjustment, the motor drives the sliding block to move back and forth on the moving rod through the control rod, the detection position can be rapidly adjusted, manual operation is reduced, and the working efficiency and the operation convenience are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field related to gear processing, and in particular to a dimension inspection device for gear processing. Background Art

[0002] Gear processing is a precise manufacturing process that involves the control of gear shape, size, tooth surface quality and other aspects. Since gears play a vital role in the transmission system, any deviation in size or shape will affect its transmission efficiency, noise, life and reliability. Therefore, the use of dimensional inspection equipment is very necessary in the gear processing process. Therefore, a dimensional inspection equipment for gear processing is particularly needed.

[0003] Gears play an important role in the transmission system, so the consistency and reliability of the product are crucial. Dimension inspection equipment can ensure that the size and shape of each gear remain consistent during the production process, ensuring that all gears meet the design requirements and avoiding transmission problems caused by inconsistent gear quality. Summary of the invention

[0004] The purpose of the present invention is to provide a dimension inspection device for gear processing to solve the problem mentioned in the above background technology that gears play an important role in the transmission system, so the consistency and reliability of the product are crucial. Through the dimension inspection equipment, it can be ensured that the size and shape of each gear remain consistent during the production process, ensuring that all gears can meet the design requirements and avoiding transmission problems caused by inconsistent gear quality.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a dimension inspection device for gear processing, comprising a device body and an inspection component, an adjustment component is arranged above the device body, an inspection component is arranged on one side of the adjustment component, a fixed telescopic clamp is arranged inside the sliding plate, a circular groove is opened on the inner side of the inspection shaft, and a detection head is connected to the inner side of the circular groove.

[0006] Preferably, the adjustment assembly includes a side plate, an adjustment shaft, a moving rod, a slider, a control rod and a motor, a side plate is provided on the upper side of the device body, an adjustment shaft is provided on the outer side of the side plate, a moving rod is connected to the inner side of the side plate, a slider is provided on the outer side of the moving rod, a control rod is connected to the rear end of the slider, and a motor window is installed on the right side of the device body.

[0007] Preferably, the moving rod and the slider are connected by a slot, and the moving rod forms a sliding structure with the slider and the adjusting shaft.

[0008] Preferably, the control rod is connected to the motor by screws, and the control rod runs through between the slider and the motor.

[0009] Preferably, the inspection component includes a fixed ring, an extension rod, a placement sliding plate, a fixed telescopic clamp, a locking shaft, a detection rod, a detection shaft, a circular groove and a detection head. A fixed ring is provided inside one side of the adjustment component, an extension rod is connected to the inner side of the fixed ring, a placement sliding plate is installed at one end of the extension rod, a locking shaft is installed behind the placement sliding plate, a detection rod is connected to the upper right side of the adjustment component, and a detection shaft is installed above the detection rod.

[0010] Preferably, the fixed telescopic clamp and the locking shaft are threadedly connected, and the placement sliding plate forms a fixed structure through the fixed telescopic clamp and the locking shaft.

[0011] Preferably, the detection shaft and the circular groove are connected by a slot, and the detection shaft and the detection head form a detection structure through the circular groove.

[0012] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a dimension inspection device for gear processing. The device can perform dimension inspection on gears in all directions and at multiple angles through an adjustable structure and a rotating inspection head. The use of a slot connection structure between a circular groove and an inspection shaft can ensure stable rotation and precise alignment of the inspection head, thereby improving the accuracy and reliability of measurement. The device combines motor drive and manual adjustment. The motor drives a slider to move back and forth on a moving rod through a control rod, so that the inspection position can be quickly adjusted, manual operation can be reduced, and work efficiency and convenience of operation can be improved. The gear position can be locked by adjusting the rotation of the shaft to ensure accurate measurement at the same position and reduce human errors. The structural design of the device enables it to adapt to the inspection requirements of gears of different sizes. By adjusting the shaft, slider, adjustment rod and other components, the user can quickly adjust the working position and measurement angle of the device according to different gear sizes and inspection requirements, and adapt to the inspection of gears of various sizes and shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall appearance structure of the present invention; Figure 2 This is a schematic diagram of the structure of placing a sliding plate of the present invention; Figure 3 It is a schematic diagram of the structure of the detection head of the present invention; Numbers in the figure: 1. Device body; 2. Adjustment assembly; 201. Side plate; 202. Adjustment shaft; 203. Moving rod; 204. Slider; 205. Control rod; 206. Motor; 3. Inspection assembly; 301. Fixed ring; 302. Extension rod; 303. Place sliding plate; 304. Fixed telescopic clamp; 305. Locking shaft; 306. Inspection rod; 307. Inspection shaft; 308. Circular groove; 309. Inspection head. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0015] See also Figure 1-3 The present invention provides a technical solution: a dimension inspection device for gear processing, including a device body 1 and an inspection component 3, an adjustment component 2 is arranged above the device body 1, an inspection component 3 is arranged on one side of the adjustment component 2, a fixed telescopic clamp 304 is arranged inside the sliding plate 303, a circular groove 308 is opened on the inner side of the detection shaft 307, and a detection head 309 is connected to the inner side of the circular groove 308.

[0016] Furthermore, the adjustment component 2 includes a side plate 201, an adjustment shaft 202, a moving rod 203, a slider 204, a control rod 205 and a motor 206. The side plate 201 is arranged on the upper side of the device body 1, the adjustment shaft 202 is arranged on the outer side of the side plate 201, the moving rod 203 is connected to the inner side of the side plate 201, the slider 204 is arranged on the outer side of the moving rod 203, the control rod 205 is connected to the rear end of the slider 204, and the motor 206 is installed on the right side of the device body 1. During use, due to different sizes, the detection head 309 needs to be aligned with the center of the circle. The motor 206 is energized, and the slider 204 is controlled by the control rod 205 to drive the upper detection rod 306 to move back and forth on the moving rod 203, so that it can be quickly aligned to the appropriate position according to the distance adjustment. When the detection head 309 rotates, it can be fully measured. When its position needs to be fixed, the adjustment shaft 202 is rotated, and corresponding measurements can be performed at the same position.

[0017] Furthermore, the moving rod 203 and the slider 204 are connected by a slot, and the moving rod 203 forms a sliding structure with the adjustment shaft 202 through the slider 204, so that its position can be quickly aligned for measurement.

[0018] Furthermore, the control rod 205 and the motor 206 are connected by screws, and the control rod 205 runs through the slider 204 and the motor 206, which reduces the use of manpower and enables semi-automatic movement and adjustment.

[0019] Furthermore, the inspection component 3 includes a fixed ring 301, an extension rod 302, a placement sliding plate 303, a fixed telescopic clamp 304, a locking shaft 305, a detection rod 306, a detection shaft 307, a circular groove 308 and a detection head 309. A fixed ring 301 is arranged inside one side of the adjustment component 2, the inner side of the fixed ring 301 is connected to the extension rod 302, the sliding plate 303 is installed at one end of the extension rod 302, the locking shaft 305 is installed at the rear of the placement sliding plate 303, the detection rod 306 is connected to the upper right side of the adjustment component 2, and the detection shaft 307 is installed above the detection rod 306, so as to facilitate the detection of gears of different sizes.

[0020] Furthermore, the fixed telescopic clamp 304 and the locking shaft 305 are threadedly connected, and the sliding plate 303 is placed to form a fixed structure through the fixed telescopic clamp 304 and the locking shaft 305 to prevent it from falling during measurement.

[0021] Furthermore, the detection shaft 307 and the circular groove 308 are connected by a slot, and the detection shaft 307 and the detection head 309 form a detection structure through the circular groove 308, so that detection can be performed in all directions, and the accuracy can be increased by rotation.

[0022] Working principle: Before use, first check whether all parts of the equipment are normal, ensure that the connection between the motor 206 and the control rod 205 is not loose, use the adjustment shaft 202 to adjust the initial position of the equipment according to the size of the gear and the measurement requirements, place the gear to be tested in the placement slide plate 303, and fix it firmly by fixing the telescopic clamp 304 and the locking shaft 305 to ensure that the gear will not move during the measurement process, power on the motor 206, and the motor starts to drive the control rod 205 and the slider 204 to move back and forth. Through the control rod 205, drive the slider 204 to slide back and forth on the moving rod 203, adjust the position of the gear detection head, and use the adjustment shaft 202 to further The position of the device is adjusted step by step so that the detection rod 306 and the detection shaft 307 are close to the required detection area of ​​the gear. The control slider 204 adjusts its position by sliding so that the detection head 309 can be aligned with the center position of the gear. When the detection head 309 of the device has been aligned with the center of the gear, the motor can be started to rotate the detection head 309. The slot structure of the circular groove 308 and the detection shaft 307 is used to ensure that the detection head can rotate smoothly and fully detect the size of the gear. The rotation of the detection head increases the accuracy of the measurement and ensures that the gear can be fully inspected at multiple angles. During the rotation process, the detection shaft 307 cooperates with the sliding and rotation of the detection shaft to complete the accurate measurement of the gear. The device can adjust different detection positions according to needs to ensure comprehensive measurement. When the measurement position needs to be changed, the gear position can be locked by rotating the adjustment shaft 202 to ensure continuous detection at the same position. After the measurement is completed, if the position needs to be fixed, the adjustment shaft 202 can be rotated and fixed to ensure that the gear position does not change. After the detection is completed, the fixed telescopic clamp 304 can be unlocked, the gear is taken out, the device is turned off, the power is disconnected, and cleaning and maintenance are carried out.

[0023] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A dimensional inspection device for gear processing, comprising a device body (1) and an inspection component (3), characterized in that: An adjustment component (2) is arranged above the device body (1), and a testing component (3) is arranged on one side of the adjustment component (2); The inspection component (3) comprises a fixing ring (301), an extension rod (302), a placement sliding plate (303), a fixed telescopic clamp (304), a locking shaft (305), a detection rod (306), a detection shaft (307), a circular groove (308) and a detection head (309). A fixing ring (301) is arranged inside one side of the adjustment component (2), an extension rod (302) is connected to the inner side of the fixing ring (301), and a placement sliding plate (303) is installed at one end of the extension rod (302). A sliding plate (303) is placed, a fixed telescopic clamp (304) is arranged inside the placing sliding plate (303), a locking shaft (305) is installed at the rear of the placing sliding plate (303), a detection rod (306) is connected to the upper right side of the adjustment component (2), a detection shaft (307) is installed above the detection rod (306), a circular groove (308) is opened on the inner side of the detection shaft (307), and a detection head (309) is connected to the inner side of the circular groove (308).

2. A gear processing dimension inspection device according to claim 1, characterized in that: The adjustment assembly (2) comprises a side plate (201), an adjustment shaft (202), a moving rod (203), a slider (204), a control rod (205) and a motor (206); the side plate (201) is arranged on the upper side of the device body (1); the adjustment shaft (202) is arranged on the outer side of the side plate (201); the moving rod (203) is connected to the inner side of the side plate (201); the moving rod (203) is arranged on the outer side of the moving rod (203); the control rod (205) is connected to the rear end of the slider (204); and the motor (206) is installed on the right side of the device body (1).

3. A gear processing dimension inspection device according to claim 2, characterized in that The moving rod (203) and the slider (204) are connected by a slot, and the moving rod (203) forms a sliding structure with the adjusting shaft (202) through the slider (204).

4. A gear processing dimension inspection device according to claim 2, characterized in that: The control rod (205) and the motor (206) are connected by screws, and the control rod (205) passes through between the slider (204) and the motor (206).

5. The gear processing dimension inspection device according to claim 1, characterized in that The fixed telescopic clamp (304) and the locking shaft (305) are threadedly connected, and the placement sliding plate (303) forms a fixed structure through the fixed telescopic clamp (304) and the locking shaft (305).

6. The gear processing dimension inspection device according to claim 1, characterized in that: The detection shaft (307) and the circular groove (308) are connected by a slot, and the detection shaft (307) and the detection head (309) form a detection structure through the circular groove (308).