Automatic Detection Device for Testing Lamp Beads of LED Light Strips
By designing an automatic detection device, the flat power supply of the LED light strip is achieved using the belt pressure assembly and conductive terminals, and the photosensitive element detects the light emission of the lamp beads, solving the problem of inconvenient detection of the LED light strip light strip light beads, achieving fast and accurate detection, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202510149700.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2045-02-11
AI Technical Summary
In the prior art, the detection of the lamp beads of LED light strips is not convenient enough, the operation is complicated and there is a risk of misjudgment.
An automatic detection device for testing lamp beads for LED light strips is designed, including a workbench, a material discharge device, a material collection device and a light bead detection chamber. The inside of the detection chamber is divided into dust removal zones and detection zones through partitions. The belt pressure assembly and conductive terminals are used to achieve a flat power supply of the LED light strips, and the photosensitive element detects the light emission of the lamp beads.
The rapid and continuous detection of LED light beads is realized, ensuring that each light bead can emit light reliably and be accurately identified, reducing the risk of damage to the lamp beads, improving production efficiency and product quality, and reducing errors caused by manual operation.
Smart Images

Figure CN119619906B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of LED strip testing, and more specifically, to an automatic detection device for testing the lamp beads of LED strips. Background Art
[0002] During the production process of LED strips, it is crucial to test the lamp beads, mainly to ensure product quality and reliability, extend service life, and avoid safety hazards. These tests help identify potential defects and ensure compliance with industry standards.
[0003] After retrieval, the publication number is CN219676238U, which discloses a strip testing device, including an equipment support frame. There is a test support cross beam at the upper end of the equipment support frame. There are a front strip testing device and a rear strip testing device on the test support cross beam. There is a strip testing table under the front strip testing device and the rear strip testing device. Both ends of the strip testing table are installed on the test table support brackets, and the lower ends of the test table support brackets are installed on the equipment support frame. The front strip testing device and the rear strip testing device include strip testing ends, which are installed on the end installation rods. There is a test controller at the upper end of the end installation rod, and a clamping installation seat is provided in the middle of the end installation rod and installed on the test support seat. It can test the lamp beads on the strip one by one, which can ensure the overall product quality. At the same time, it speeds up the detection speed of the product.
[0004] However, during the production process of LED strips, in order to ensure that each lamp bead of the finished LED strip can be powered on and lit, workers need to detect the lamp beads on the energized LED strip by the naked eye, which undoubtedly increases the labor of the workers. Moreover, the existing detection equipment for the lamp beads on the LED strip also requires powering the LED strip while moving the LED strip to enable the equipment to detect the lamp beads. It is not convenient during detection, the operation is relatively cumbersome, and there are also misjudgment situations for the LED strip to be detected.
[0005] Therefore, it is necessary to provide an automatic detection device for testing the lamp beads of LED strips to solve the above problems.
[0006] It should be noted that the above information disclosed in this background art section is only used to understand the background art of the concept of this application, and therefore, it may include information that does not constitute prior art. Summary of the Invention
[0007] Based on the above problems existing in the prior art, the problem to be solved by this application is: to provide an automatic detection device for testing the lamp beads of LED strips and solve the problem that it is not convenient to detect the quality of the lamp beads on the LED strip.
[0008] The technical solution adopted by the present application to solve its technical problems is as follows:
[0009] An automatic detection device for testing the lamp beads of an LED light strip, including a workbench. On one side of the top surface of the workbench, a feeding device for installing a lamp strip reel is installed. On the other side of the top surface of the workbench, a winding device for winding the lamp strip reel is installed. On the top surface of the workbench and between the feeding device and the winding device, a lamp bead detection bin for detecting the LED lamp strip is fixedly installed. The interior of the lamp bead detection bin is divided into a dust removal area and a detection area by a partition. Through grooves for the LED lamp strip to pass through are formed in the side walls on both sides of the lamp bead detection bin. The LED lamp strip is released from the feeding device, passes through the through groove on one side of the lamp bead detection bin and then passes out from the other side of the lamp bead detection bin, and is wound again by the winding device.
[0010] Among them, the detection area includes a belt pressing component and a detection component. The detection component is fixedly installed on the bottom surface of the detection area. The detection component includes a detection table, a limiting table, a groove, a second rotating rod, a second conveying pressure belt, a base, a photosensitive element and a conductive terminal. Limiting tables are respectively fixedly installed on both sides of the detection table. Grooves are respectively formed on the top surfaces of the limiting tables. A plurality of second rotating rods are respectively rotatably connected inside the grooves. The side walls of the second rotating rods at both ends of the limiting table are sleeved with the second conveying pressure belt. A base is fixedly installed at the center of the top surface of the detection table. A photosensitive element is arranged on the top surface of the base. Conductive terminals are respectively potted on the detection tables on both sides of the base. The top surfaces of the conductive terminals are slidably connected with the power supply contacts on both sides of the lamp beads of the LED lamp strip.
[0011] Preferably, the side wall of the conductive terminal is set as an inwardly concave arc portion, and a notch is formed inside the conductive terminal. A sliding groove is formed on the top surface of the conductive terminal. Steel balls are respectively rotatably connected in the sliding groove. The steel balls are slidably connected with the power supply contacts on both sides of the lamp beads of the LED lamp strip.
[0012] Preferably, the belt pressing component includes a downward pressing mechanism and a rolling mechanism. The rolling mechanism is fixedly installed on the side wall of the downward pressing mechanism. The downward pressing mechanism includes a cylinder, a moving plate and a movable plate. The end parts of the telescopic shafts of the cylinders are respectively fixedly installed at both ends of the bottom surface of the moving plate. The cylinders are fixedly installed on the bottom surface of the detection area and on one side of the detection component. Slide columns are respectively fixedly connected to both sides of the bottom surface of the moving plate. Slide holes are correspondingly formed in the movable plate at the positions of the slide columns. The slide columns are slidably connected in the slide holes. Limiting disks are fixedly connected to the top surfaces of the slide columns. Springs are sleeved on the side walls of the slide columns between the limiting disks and the top surfaces of the movable plates.
[0013] Preferably, the rolling mechanism includes a first rotating rod and a first conveyor pressing belt. A plurality of the first rotating rods are respectively fixedly installed on the side wall of the movable plate through bearing seats. The first conveyor pressing belt is sleeved on the plurality of first rotating rods. Both sides of the bottom surface of the first conveyor pressing belt are in double-sided contact with both sides of the LED light strip between the top surface of the second conveyor pressing belt.
[0014] Preferably, the dust removal area includes a dust removal mechanism. The dust removal mechanism includes an air inlet pipe, an air nozzle and an air outlet pipe. An air inlet pipe is fixedly installed on one side wall of the lamp bead detection bin in the dust removal area, and an air outlet pipe is fixedly installed on the other side wall of the lamp bead detection bin in the dust removal area. An air nozzle is installed at the air inlet pipe on the inner side wall of the dust removal area, and the air nozzle is in a "duck bill shape".
[0015] Preferably, the dust removal area includes a tape guiding mechanism. The tape guiding mechanism includes a material guiding frame, a support plate and a sliding cylinder. The two side walls of the dust removal area at the through groove position of the lamp bead detection bin are respectively fixedly connected with a material guiding frame. The two sides inside the material guiding frame are respectively fixedly installed with a support plate. The support plates are symmetrically arranged on the top surface and the bottom surface inside the material guiding frame. A notch is provided on the top surface of the support plate, and the rotating shafts at both ends of the sliding cylinder are rotatably connected in the notch.
[0016] Preferably, material openings for the LED light strip to pass through are respectively opened on both sides of the detection area at the position of the material guiding frame, and the material openings are in a round waist shape.
[0017] Preferably, the feeding device includes a first bracket and a feeding tray. The clamping post on the top side wall of the first bracket is clamped inside the feeding tray. The clamping post is rotatably connected to the first bracket through a bearing. The inside of the feeding tray is wound with the LED light strip to be detected. A guiding assembly is fixedly installed on the side wall of the first bracket located in the lamp bead detection bin.
[0018] Preferably, the collecting device includes a second bracket and a collecting tray. The clamping post on one side of the top of the second bracket is clamped inside the collecting tray. The clamping post is rotatably connected to the second bracket through a bearing. A driving motor is fixedly installed on the other side of the top of the second bracket. The output shaft of the driving motor is fixedly installed with the shaft rod of the clamping post. A guiding assembly is fixedly installed on the side wall of the second bracket located in the lamp bead detection bin.
[0019] Preferably, the guiding assembly includes a cross plate, a round waist groove and a guiding roller. A round waist groove is opened on the side wall of the cross plate. The shaft rod of the guiding roller passes through the round waist groove and the end is threadedly connected with a nut.
[0020] The beneficial effects of this application are:
[0021] 1. The automatic detection device of the present application combines the winding and unwinding of the LED light strip with the detection of the lamp beads, enabling fast and continuous detection, ensuring that each lamp bead can emit light reliably and be accurately identified. The pressing belt assembly and the conductive terminals effectively maintain the flatness of the LED light strip, ensuring accurate contact of the power supply contacts, thereby reducing the risk of lamp bead damage. This not only improves production efficiency but also helps to ensure product quality, reduces errors caused by manual operation, and thus enhances the reliability and stability of the final product.
[0022] 2. Through the dust removal mechanism and the tape guiding mechanism, the detection efficiency and accuracy of the LED light strip are further improved. The dust removal mechanism uses air nozzles and air pumps to remove the floating dust on the surface of the power supply contacts of the LED light strip, thereby ensuring good electrical conductivity between the conductive terminals and the lamp bead power supply contacts, reducing the problem of poor contact caused by dust, ensuring that each lamp bead can be lit smoothly, improving the accuracy of detection, and reducing the false judgment caused by contact problems. The tape guiding mechanism straightens the light strip, ensuring its smooth movement when entering the detection area, effectively avoiding the light strip from being twisted or bent, ensuring that the conductive terminals correctly contact the power supply contacts, and further reducing the power supply failures caused by unevenness.
[0023] In addition to the purposes, features, and advantages described above, the present application has other purposes, features, and advantages. The following will refer to the drawings to further elaborate on the present application in detail. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The schematic diagrams in the specification that form a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:
[0025] Figure 1 is the overall schematic diagram of the automatic detection device for testing the lamp beads of the LED light strip in the present application;
[0026] Figure 2 is Figure 1 the schematic diagram of the position structure of the unwinding device, winding device, and lamp bead detection bin in
[0027] Figure 3 is Figure 1 the schematic diagram of the guiding component structure in
[0028] Figure 4 is Figure 1 the schematic diagram of the internal structure of the lamp bead detection bin in
[0029] Figure 5 is Figure 4 the schematic diagram of the dust removal area structure in
[0030] Figure 6 is Figure 5Schematic diagram of the enlarged structure at A in
[0031] Figure 7 is Figure 4 Schematic diagram of the detection area structure in
[0032] Figure 8 is Figure 7 Schematic diagram of one side structure of the pressure belt assembly in
[0033] Figure 9 is Figure 7 Schematic diagram of the other side structure of the pressure belt assembly in
[0034] Figure 10 is Figure 7 Schematic diagram of the detection component structure in
[0035] Figure 11 is Figure 10 Schematic diagram of the enlarged structure at B in
[0036] Among them, the reference numerals in the figure are as follows:
[0037] 1. Workbench;
[0038] 2. Feeding device; 21. First bracket; 22. Feeding tray;
[0039] 3. Receiving device; 31. Second bracket; 32. Receiving tray; 33. Driving motor;
[0040] 4. Lamp bead detection bin;
[0041] 5. LED light strip;
[0042] 6. Detection area;
[0043] 61. Material inlet;
[0044] 62. Pressure belt assembly; 621. Cylinder; 622. Moving plate; 623. Movable plate; 624. Slide column; 625. Spring; 626. Limit disc; 627. First rotating rod; 628. First transmission pressure belt;
[0045] 63. Detection component; 631. Detection table; 632. Limit table; 633. Groove; 634. Second rotating rod; 635. Second transmission pressure belt; 636. Base; 637. Photosensitive element; 638. Conductive terminal; 639. Arc part; 6310. Notch; 6311. Slide groove; 6312. Steel ball;
[0046] 7. Dust removal area; 71. Air inlet pipe; 72. Air nozzle; 73. Air outlet pipe; 74. Material guiding frame; 75. Support plate; 76. Slide cylinder;
[0047] 8. Partition board;
[0048] 9. Guide assembly; 91. Horizontal plate; 92. Round waist groove; 93. Guide roller. DETAILED DESCRIPTION
[0049] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0050] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work should fall within the scope of protection of the present application.
[0051] See also Figure 1-11 , the embodiment provided by the present invention: Example 1
[0052] like Figure 1 and Figure 2 As shown, an automatic detection device for testing lamp beads of LED light strips comprises a workbench 1, a feeding device 2 for installing a light strip reel is installed on one side of the top surface of the workbench 1, a receiving device 3 for winding up the light strip reel is installed on the other side of the top surface of the workbench 1, the LED light strip 5 with inspection is fed out by the feeding device 2, and the inspected light strip is rewound again by the receiving device 3, a lamp bead detection bin 4 for detecting the LED light strip 5 is fixedly installed on the top surface of the workbench 1 and between the feeding device 2 and the receiving device 3, and during the process of feeding and retracting the LED light strip 5, the lamp beads on the LED light strip 5 are inspected and processed by the lamp bead detection bin 4.
[0053] like Figure 4 As shown, the interior of the lamp bead detection chamber 4 is divided into a dust removal area 7 and a detection area 6 by a partition 8. The side walls of the lamp bead detection chamber 4 are penetrated with through grooves for the LED light strip 5 to pass through. The LED light strip 5 is released from the unloading device 2, and passes through the through groove on one side of the lamp bead detection chamber 4 and passes through the other side of the lamp bead detection chamber 4, and is rewound by the receiving device 3 again, so as to detect the quality of the lamp beads on the LED light strip 5 passing through the detection area 6;
[0054] Among them, Figures 7 to 11As shown, the detection area 6 includes a belt pressing assembly 62 and a detection assembly 63. The detection assembly 63 is fixedly installed on the bottom surface of the detection area 6, and the belt pressing assembly 62 is installed on the bottom surface of the detection area 6 on one side of the detection assembly 63. The LED light strip 5 is brought close to and attached to the detection assembly 63 through the belt pressing assembly 62, and it is ensured that the lamp beads on the LED light strip 5 can be close to the detection assembly 63. The detection assembly 63 includes a detection table 631, a limiting table 632, a groove 633, a second rotating rod 634, a second conveying belt 635, a base 636, a photosensitive element 637, and a conductive terminal 638. Limiting tables 632 are fixedly installed on both sides of the detection table 631 respectively. Grooves 633 are respectively formed on the top surfaces of the limiting tables 632. A plurality of second rotating rods 634 are rotatably connected inside the grooves 633. The side walls of the second rotating rods 634 at both ends of the limiting table 632 are sleeved with the second conveying belt 635. A base 636 is fixedly installed at the center of the top surface of the detection table 631. A photosensitive element 637 is provided on the top surface of the base 636. Conductive terminals 638 are respectively encapsulated on the detection table 631 on both sides of the base 636. The top surfaces of the conductive terminals 638 are slidably connected to the power supply contacts on both sides of the lamp beads of the LED light strip 5. The side wall of the conductive terminal 638 is set as an inwardly concave arc portion 639, and a notch 6310 is formed inside the conductive terminal 638. A chute 6311 is formed on the top surface of the conductive terminal 638. Steel balls 6312 are respectively rotatably connected in the chute 6311. The steel balls 6312 are slidably connected to the power supply contacts on both sides of the lamp beads of the LED light strip 5.
[0055] The LED light strip 5 moves on the detection table 631 along with the feeding and discharging of the feeding device 2 and the discharging device 3. Under the pressing of the belt pressing assembly 62, both sides of the LED light strip 5 are driven on the second conveying belt 635, and at the same time, the top surface of the conductive terminal 638 contacts and slides on the power supply contacts on both sides of the lamp beads of the LED light strip 5 through the steel balls 6312. Since the lamp beads of the LED light strip 5 are arranged at equal intervals on the LED light strip 5, when the conductive terminal 638 passes through the power supply contacts on both sides of the lamp beads, power is supplied to a single lamp bead, causing the lamp bead to emit light. The lit lamp bead is detected by the photosensitive element 637 between the two conductive terminals 638. If the photosensitive element 637 detects that the lamp bead emits light, it can be determined that the lamp bead at this position on the LED light strip 5 is not damaged. The same detection is performed on each passing lamp bead to determine whether there are damaged lamp beads on the LED light strip after production.
[0056] As Figure 8 and Figure 9As shown in the figure, the belt pressing assembly 62 includes a downward pressing mechanism and a rolling mechanism. The rolling mechanism is fixedly installed on the side wall of the downward pressing mechanism. The downward pressing mechanism includes a cylinder 621, a moving plate 622 and a movable plate 623. The telescopic shaft ends of the cylinder 621 are respectively fixedly installed at both ends of the bottom surface of the moving plate 622. The cylinder 621 is fixedly installed on the bottom surface of the detection area 6 and is located on one side of the detection assembly 63. Slide columns 624 are respectively fixedly connected to both sides of the bottom surface of the moving plate 622. The movable plate 623 is provided with slide holes corresponding to the positions of the slide columns 624. The slide columns 624 are slidably connected in the slide holes. A limit disk 626 is fixedly connected to the top surface of the slide columns 624. A spring 625 is sleeved on the side wall of the slide columns 624 between the top surfaces of the limit disk 626 and the movable plate 623. The rolling mechanism includes a first rotating rod 627 and a first conveying pressing belt 628. A plurality of first rotating rods 627 are respectively fixedly installed on the side wall of the movable plate 623 through bearing seats. The first conveying pressing belt 628 is sleeved on the plurality of first rotating rods 627. The two sides of the bottom surface of the first conveying pressing belt 628 are in double-sided contact with the two sides of the LED light strip 5 on the top surface of the second conveying pressing belt 635.
[0057] In order to enable the LED light strip 5 to pass through the detection table 631 smoothly, the cylinder 621 is driven to move the moving plate 622 downward, and the LED light strip 5 is pressed downward. At the same time, the spring 625 can also enable the first conveying pressing belt 628 to have a certain buffering effect, so as to prevent the LED light strip 5 from being pulled and damaged during the process of winding and unwinding the LED light strip 5. When the cylinder 621 drives the moving plate 622 to move downward, the first conveying pressing belt 628 also moves downward at the same time, and fits the two sides of the LED light strip 5 with the second conveying pressing belt 635. With the winding and unwinding movement, the first conveying pressing belt 628 and the second conveying pressing belt 635 respectively roll on the movable plate 623 and the limit table 632 to smooth the LED light strip 5, so as to prevent the LED light strip 5 from bending when detecting the lamp beads, so as to ensure that the conductive terminal 638 can slide accurately on the contacts for supplying power to the lamp beads on the LED light strip 5. Embodiment 2
[0058] As Figure 5 and Figure 6 shown, on the basis of Embodiment 1, in order to ensure the conductivity between the conductive terminal 638 and the contacts for supplying power to the lamp beads on the LED light strip 5.
[0059] The dust removal area 7 includes a tape guiding mechanism and a dust removal mechanism. The dust removal mechanism includes an air inlet pipe 71, an air nozzle 72, and an air outlet pipe 73. One side wall of the lamp bead detection bin 4 in the dust removal area 7 is fixedly installed with the air inlet pipe 71, and the other side wall of the lamp bead detection bin 4 in the dust removal area 7 is fixedly installed with the air outlet pipe 73. The inner side wall of the dust removal area 7 where the air inlet pipe 71 is installed is provided with the air nozzle 72. The air nozzle 72 is in the shape of a "duck bill". A gas pump provides gas for the air inlet pipe 71. The gas passes through the air inlet pipe 71 and is blown out from the air nozzle 72. The blown gas blows the floating dust on the contacts that supply power to the lamp beads of the LED light strip 5. The gas with dust is collected and processed again through the air outlet pipe 73, so as to ensure good electrical conductivity between the conductive terminal 638 and the contacts that supply power to the lamp beads on the LED light strip 5.
[0060] In addition, the tape guiding mechanism includes a material guiding frame 74, a support plate 75, and a sliding cylinder 76. The two side walls of the dust removal area 7 located at the through groove position of the lamp bead detection bin 4 are respectively fixedly connected with the material guiding frame 74. The two sides inside the material guiding frame 74 are respectively fixedly installed with the support plate 75. The support plates 75 are symmetrically arranged on the top surface and the bottom surface inside the material guiding frame 74. The top surface of the support plate 75 is provided with a notch. The rotating shafts at both ends of the sliding cylinder 76 are rotatably connected in the notch. The sliding cylinder 76 rotates through the support plate 75 in the material guiding frame 74, so as to smooth the LED light strip 5 passing through the dust removal area 7 and perform preliminary arrangement on the LED light strip 5 entering the detection area 6 to ensure the smooth movement of the LED light strip 5. On both sides of the detection area 6 located at the position of the material guiding frame 74, material openings 61 for the LED light strip 5 to pass through are respectively opened. The material openings 61 are in the shape of a rounded waist. After the LED light strip 5 is smoothed by the sliding cylinder 76 rotating through the support plate 75 in the material guiding frame 74, it enters the detection area 6 through the material opening 61, and then passes through the material opening 61 and exits from the detection area 6, and is wound up again by the material collecting device 3. Embodiment 3
[0061] Such as Figure 2 and Figure 3As shown in the figure, on the basis of Embodiment 1 and Embodiment 2, in order to be able to wind and unwind the LED strip 5, the unwinding device 2 includes a first bracket 21 and an unwinding reel 22. The clamping post on the top side wall of the first bracket 21 is clamped inside the unwinding reel 22. The clamping post is rotatably connected to the first bracket 21 through a bearing. The LED strip 5 to be detected is wound inside the unwinding reel 22. A guiding assembly 9 is fixedly installed on the side wall of the first bracket 21 located in the lamp bead detection bin 4. The winding device 3 includes a second bracket 31 and a winding reel 32. The clamping post on one side of the top of the second bracket 31 is clamped inside the winding reel 32. The clamping post is rotatably connected to the second bracket 31 through a bearing. A driving motor 33 is fixedly installed on the other side of the top of the second bracket 31. The output shaft of the driving motor 33 is fixedly installed with the shaft rod of the clamping post. A guiding assembly 9 is fixedly installed on the side wall of the second bracket 31 located in the lamp bead detection bin 4. The guiding assembly 9 includes a cross plate 91, an oval waist slot 92 and a guiding roller 93. An oval waist slot 92 is opened on the side wall of the cross plate 91. The shaft rod of the guiding roller 93 passes through the oval waist slot 92 and the end is threadedly connected through a nut.
[0062] When it is necessary to detect the lamp beads on the produced LED strip 5, the unwinding reel 22 of the LED strip 5 to be detected is installed on the rotatable clamping post of the first bracket 21. Then, open the lamp bead detection bin 4, thread the LED strip 5 through the material inlet 61 and the guiding frame, then wind it from the bottom surface of the first conveying pressure belt 628, and finally pass through and wind it on the winding reel 32. Drive the rotation of the winding reel 32 through the driving motor 33 on the winding reel 32, which will cause the LED strip 5 to move in the lamp bead detection bin 4. At the same time, guide the LED strip 5 through the guiding assembly 9. Before the LED strip 5 released or wound from the unwinding reel 22 or the winding reel 32 passes through the lamp bead detection bin 4, the LED strip 5 is wound around the guiding roller 93, and the conveying direction of the LED strip 5 is changed through the guiding roller 93, so that the LED lamp can better enter the lamp bead detection bin 4 for detection processing. At the same time, the guiding roller 93 can slide on the oval waist slot 92 by loosening the nut, so as to change the direction of the LED strip 5 entering and exiting the lamp bead detection bin 4 during detection.
[0063] The above are only the preferred embodiments of the present application and are not used to limit the present application. For those skilled in the art, various changes and modifications can be made to the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. Automatic detection device for testing the lamp beads of LED light strips, characterized by: The invention comprises a workbench (1), wherein a feeding device (2) for installing a light strip reel is installed on one side of the top surface of the workbench (1), and a receiving device (3) for winding up the light strip reel is installed on the other side of the top surface of the workbench (1). A lamp bead detection bin (4) for detecting LED light strips (5) is fixedly installed on the top surface of the workbench (1) and located between the feeding device (2) and the receiving device (3). The interior of the lamp bead detection bin (4) is divided into a dust removal area (7) and a detection area (6) by a partition (8). Through grooves for the LED light strips (5) to pass through are formed through the side walls of both sides of the lamp bead detection bin (4). The LED light strips (5) are fed out from the feeding device (2), penetrate into the through groove on one side of the lamp bead detection bin (4), and pass out from the other side of the lamp bead detection bin (4), and are rewound by the receiving device (3). The detection area (6) comprises a belt pressing component (62) and a detection component (63); the detection component (63) is fixedly mounted on the bottom surface of the detection area (6); the detection component (63) comprises a detection platform (631), a limit platform (632), a groove (633), a second rotating rod (634), a second conveyor belt pressing component (635), a base (636), a photosensitive element (637) and a conductive terminal (638); the limit platforms (632) are fixedly mounted on both sides of the detection platform (631), and the top surface of the limit platform (632) is provided with grooves (633) , a plurality of second rotating rods (634) are rotatably connected inside the groove (633), the side walls of the second rotating rods (634) located at both ends of the limiting platform (632) are sleeved with the second conveying pressing belt (635), a base (636) is fixedly installed at the center of the top surface of the detection platform (631), a photosensitive element (637) is provided on the top surface of the base (636), and conductive terminals (638) are plastic-sealed on the detection platform (631) located on both sides of the base (636), and the top surface of the conductive terminal (638) is slidably connected to the power supply contacts on both sides of the lamp beads of the LED light strip (5); The side wall of the conductive terminal (638) is configured as an inwardly concave arc-shaped portion (639), and a notch (6310) is provided inside the conductive terminal (638). A slide groove (6311) is provided on the top surface of the conductive terminal (638), and steel balls (6312) are rotatably connected in the slide grooves (6311). The steel balls (6312) are slidably connected to power supply contacts on both sides of the lamp beads of the LED light strip (5).
2. The automatic detection device for testing the lamp beads of the LED light bar according to claim 1, characterized in that: The belt pressing assembly (62) comprises a pressing mechanism and a rolling mechanism. The side wall of the pressing mechanism is fixedly mounted with the rolling mechanism. The pressing mechanism comprises a cylinder (621), a movable plate (622) and a movable plate (623). The ends of the telescopic shaft of the cylinder (621) are respectively fixedly mounted on the two ends of the bottom surface of the movable plate (622). The cylinder (621) is fixedly mounted on the bottom surface of the detection area (6) and is located on one side of the detection assembly (63). The two sides of the bottom surface of the movable plate (622) are respectively fixedly connected with sliding columns (624). The movable plate (623) is provided with sliding holes corresponding to the positions of the sliding columns (624). The sliding columns (624) are slidably connected in the sliding holes. The top surface of the sliding column (624) is fixedly connected with a limiting plate (626). The side wall of the sliding column (624) located between the limiting plate (626) and the top surface of the movable plate (623) is sleeved with a spring (625).
3. The automatic detection device for testing the lamp beads of the LED light bar according to claim 2, characterized in that: The rolling mechanism comprises a first rotating rod (627) and a first conveying pressing belt (628); a plurality of the first rotating rods (627) are respectively fixedly mounted on the side walls of the movable plate (623) via bearing seats; the first conveying pressing belt (628) is sleeved on the plurality of first rotating rods (627); the two sides of the bottom surface of the first conveying pressing belt (628) and the top surface of the second conveying pressing belt (635) are in double contact with the two sides of the LED light strip (5).
4. The automatic detection device for testing the lamp beads of the LED light bar according to claim 1, characterized in that: The dust removal area (7) comprises a dust removal mechanism, the dust removal mechanism comprising an air inlet pipe (71), an air nozzle (72) and an air outlet pipe (73); the air inlet pipe (71) is fixedly mounted on one side wall of the lamp bead detection chamber (4) of the dust removal area (7); the air outlet pipe (73) is fixedly mounted on the other side wall of the lamp bead detection chamber (4) of the dust removal area (7); the air nozzle (72) is mounted on the inner side wall of the dust removal area (7) at the air inlet pipe (71); the air nozzle (72) is in a "duckbill" shape.
5. The automatic detection device for testing the lamp beads of the LED light bar according to claim 4, characterized in that: The dust removal area (7) comprises a belt guide mechanism, which comprises a material guide frame (74), a support plate (75) and a slide cylinder (76). The side walls of the dust removal area (7) located at the through slot position of the lamp bead detection bin (4) are respectively fixedly connected with the material guide frame (74). The inner sides of the material guide frame (74) are respectively fixedly installed with support plates (75). The support plates (75) are symmetrically arranged on the inner top and bottom surfaces of the material guide frame (74). The top surface of the support plate (75) is provided with a notch, and the rotating shafts on the two ends of the slide cylinder (76) are rotatably connected in the notch.
6. The automatic detection device for testing the lamp beads of the LED light bar according to claim 5, characterized in that: Material openings (61) for the LED light strip (5) to pass through are respectively provided on both sides of the detection area (6) located at the material guide frame (74), and the material openings (61) are in a round waist shape.
7. The automatic detection device for testing the lamp beads of the LED light bar according to claim 1, characterized in that: The discharge device (2) comprises a first bracket (21) and a discharge tray (22); a clamping column on a top side wall of the first bracket (21) is clamped with the inside of the discharge tray (22); the clamping column is rotatably connected to the first bracket (21) via a bearing; an LED light strip (5) to be detected is wound inside the discharge tray (22); and a guide assembly (9) is fixedly mounted on the side wall of the first bracket (21) located in the lamp bead detection chamber (4).
8. The automatic detection device for testing the lamp beads of the LED light bar according to claim 1, characterized in that: The material receiving device (3) comprises a second bracket (31) and a material receiving tray (32); a clamping column on one side of the top of the second bracket (31) is clamped with the inside of the material receiving tray (32); the clamping column is rotatably connected to the second bracket (31) via a bearing; a driving motor (33) is fixedly mounted on the other side of the top of the second bracket (31); an output shaft of the driving motor (33) is fixedly mounted on the shaft of the clamping column; and a guide assembly (9) is fixedly mounted on the side wall of the second bracket (31) located in the lamp bead detection chamber (4).
9. The automatic detection device for testing lamp beads of an LED light bar according to any one of claims 7 or 8, characterized in that: The guide assembly (9) comprises a transverse plate (91), a round waist groove (92) and a guide roller (93); the side wall of the transverse plate (91) is provided with a round waist groove (92); the shaft of the guide roller (93) passes through the round waist groove (92) and the end thereof is threadedly connected via a nut.
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