A control-type integrated wire harness for a wind energy energy storage cabinet
By combining anti-loosening and magnetic suction devices, the shaking and loosening of the wire harness in the wind energy storage cabinet in the harsh environment is solved, and the stable connection and high-quality use of the wire harness are achieved.
Patent Information
- Application Number
- CN202411767379.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2044-12-04
AI Technical Summary
In outdoor environments, wind energy storage cabinets face harsh conditions such as strong wind and sand. The shaking and shaking of the wire harness leads to loose connections, poor contact or disconnection, and the blow of wind and sand causes loose connections to cause loose connections.
Anti-loosening device and magnetic suction device are adopted. The anti-loosening device stabilizes the wire harness through the gravel funnel and the air box assembly. The magnetic suction device uses wind power to generate a magnetic field to enhance the adsorption effect, preventing the wire harness from shaking and disengaging.
It effectively solves the problem of shaking and loosening of the wiring harness in harsh environments, improves the quality and stability of the wiring harness, and avoids poor contact and circuit breakage.
Smart Images

Figure CN119627632B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of integrated wire harnesses, and more particularly to a control-type integrated wire harness for a wind energy energy storage cabinet. Background Art
[0002] An integrated wire harness refers to integrating multiple wires, cables, and related connectors and accessories together to form an integrated electrical connection assembly, which is widely used in various electrical and electronic systems, especially in the fields of new energy, automotive, aerospace, rail transit, industrial automation, etc.
[0003] Chinese Patent Authorization Publication No. CN113675687B discloses an integrated wire harness for an air conditioner with heat resistance and waterproofness, which relates to the technical field of integrated wire harnesses, specifically an integrated wire harness for an air conditioner with heat resistance and waterproofness, including a main plug connector I. The right side of the main plug connector I is threadedly connected with a main integrated wire harness I. The main integrated wire harness I includes a corrugated tube body. An insulating layer is arranged inside the corrugated tube body. An inner tube is arranged inside the insulating layer. A reinforcing metal mesh is fixedly installed in the inner wall of the inner tube. A wire harness fixing column is arranged inside the inner tube. For this integrated wire harness for an air conditioner with heat resistance and waterproofness, through the combined use of the corrugated tube body and the insulating layer, the corrugated tube body has good high-temperature resistance and can be used normally in an environment with a relatively high temperature. The insulating layer can isolate heat radiation, avoid heat transfer to the inside, and prevent the wires from being damaged by high temperature.
[0004] However, there are still the following deficiencies. Wind energy energy storage cabinets are usually deployed in outdoor environments and often face harsh conditions such as strong winds and sandstorms. Wind and sand can enter the wind energy energy storage cabinet. The wind flow causes the wire harness to swing and shake, and the connection between the wire harness and the connector may become loose, resulting in poor contact or disconnection. Moreover, frequent impacts from sandstorms may also cause the wire harness connection to become loose. Summary of the Invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a control-type integrated wire harness for a wind energy energy storage cabinet to solve the problems existing in the above background art.
[0006] To achieve the above object, the present invention provides the following technical solution: A control type integrated wire harness for a wind energy storage cabinet, including a loosening prevention device, a wind power generation device is fixedly connected to the front of the loosening prevention device, a magnetic attraction device is fixedly connected to the back of the loosening prevention device, a wire harness assembly is fixedly sleeved inside the loosening prevention device, and wire harness assemblies are fixedly connected to both ends of the loosening prevention device. The loosening prevention device includes a protective housing, an air box assembly is fixedly connected to the inner wall of the bottom of the protective housing, a grit funnel is connected to the top of the air box assembly through a pipeline, the side of the top of the grit funnel is fixedly sleeved on the top of the protective housing, two first air pipes are connected to the top and bottom of the air box assembly through pipelines, and one end of each of the four first air pipes is connected to a push rod assembly through a pipeline. The air box assembly includes an air box housing, grit discharge outlets are provided on both sides of the air box housing, a first air cylinder is fixedly connected to the inner wall of the bottom of the air box housing, the bottom edge of the grit discharge outlet and the top end of the first air cylinder are on the same horizontal line, a plunger is movably sleeved on the top end of the first air cylinder, second air pipes are connected to the bottom ends on both sides of the first air cylinder through pipelines, third air pipes are connected to the top and bottom of both of the second air pipes through pipelines, a sand placement plate is welded to the top end of the plunger, the push rod assembly includes a second air cylinder, a rod plug is movably sleeved on the top end of the second air cylinder, a connecting block is welded to the top end of the rod plug, and a connecting head is welded to the top end of the connecting block.
[0007] Further, a grit funnel is connected to the middle of the top of the air box housing through a pipeline, and one end of each of the four third air pipes is connected to a first air pipe through a pipeline.
[0008] Further, the wind power generation device includes a wind direction housing, the back of the wind direction housing is bolted to the protective housing, a power generation assembly is bolted to the front of the protective housing, and the wind direction housing covers the power generation assembly.
[0009] Further, the power generation assembly includes a wind turbine, a fan is rotationally connected to the front of the wind turbine through a shaft, wires are electrically connected to both sides of the wind turbine, and the back of the wind turbine is bolted to the front of the protective housing.
[0010] Further, the magnetic attraction device includes four electromagnetic components, first conductor sheets are electrically connected to the bottoms of two of the electromagnetic components, one ends of the two first conductor sheets are electrically connected to the tops of the other two electromagnetic components, a second conductor sheet is electrically sleeved inside the two first conductor sheets, wires are electrically connected to both ends of the second conductor sheet, and the backs of the four electromagnetic components are fixedly connected to the back of the protective housing.
[0011] Further, the electromagnetic component includes a coil housing, a Luo coil is electrically sleeved inside the coil housing, and a magnet block is fixedly connected to the front of the coil housing.
[0012] Furthermore, the wire harness assembly includes an integrated bus wire harness, both ends of the integrated bus wire harness are electrically connected with connectors, and electrode rods are electrically connected to the inner walls of the backs of the two connectors.
[0013] Technical effects and advantages of the present invention:
[0014] 1. By providing an anti-loosening device in the present invention, when wind and sand cause the wire harness to shake and sand and gravel strike the wire harness, making the wire harness connector loose, the sand and gravel funnel conducts the incoming sand and gravel to the sand placement plate. When the sand and gravel accumulate continuously, the gravity of the sand and gravel causes the sand placement plate to move downward, thereby causing the plunger to squeeze the first air cylinder. Then, the air in the first air cylinder is transmitted to the second air cylinder by using the second air pipe and the third air pipe, so that the rod plug moves outward under the push of the air flow and pushes the wire harness connector to be reinforced in the connector interface. This is beneficial to solving the problems that when the integrated wire harness faces harsh conditions such as strong winds and sandstorms, wind and sand will enter the wind energy energy storage cabinet, the wind makes the wire harness swing and shake, the connection between the wire harness and the connector becomes loose, resulting in poor contact or disconnection, and the frequent impact of sand and gravel also causes the wire harness connection to become loose.
[0015] 2. By providing a magnetic attraction device in the present invention, the cable part of the wire harness is fixed inside the energy storage cabinet by using a magnet. When wind enters the energy storage cabinet, the wind makes the generator rotate, generating an electric current. Then, the electric current is connected to the solenoid coil by using a wire. The energized solenoid coil generates a magnetic field due to the principle of electromagnetic induction. The magnetic force of the magnetic field further adsorbs the magnetic attraction device in the energy storage cabinet, increasing the overall magnetic attraction effect. This is beneficial to avoiding the problem that when the integrated wire harness is in a strong wind environment, the wire harness swings and shakes, causing the wire harness to separate from the interface and the control circuit of the wind energy energy storage cabinet to be open, and improving the service quality of the wire harness. Description of the Drawings
[0016] Figure 1 is the overall structural schematic diagram of the present invention;
[0017] Figure 2 is the cross-sectional structural schematic diagram of the anti-loosening device of the present invention;
[0018] Figure 3 is the cross-sectional structural schematic diagram of the air box assembly of the present invention;
[0019] Figure 4 is the structural schematic diagram of the push rod assembly of the present invention;
[0020] Figure 5 is the structural schematic diagram of the wind power generation device of the present invention;
[0021] Figure 6 is the structural schematic diagram of the power generation assembly of the present invention;
[0022] Figure 7 is the structural schematic diagram of the magnetic attraction device of the present invention;
[0023] Figure 8 Structural schematic diagram of the electromagnetic component of the present invention;
[0024] Figure 9 Structural schematic diagram of the wire harness component of the present invention.
[0025] Reference numerals are: 1, anti-loosening device; 101, protective housing; 102, air box assembly; 1021, air box housing; 1022, grit discharge port; 1023, first air cylinder; 1024, plunger; 1025, second air pipe; 1026, third air pipe; 1027, sand placement plate; 103, grit funnel; 104, first air pipe; 105, push rod assembly; 1051, second air cylinder; 1052, rod plug; 1053, connecting block; 2, wind power generation device; 201, wind direction housing; 202, power generation assembly; 2021, wind turbine; 2022, fan; 2023, wire; 3, magnetic attraction device; 301, electromagnetic component; 3011, coil housing; 3012, Luo coil; 3013, magnet block; 302, first conductor sheet; 303, second conductor sheet; 4, wire harness component; 401, integrated bus wire harness; 402, connector; 403, electrode rod. Detailed implementation manners
[0026] Next, the technical solutions in the present invention will be clearly and completely described in conjunction with the accompanying drawings in the present invention. In addition, the forms of the respective structures described in the following embodiments are merely examples, and a control-type integrated wire harness of a wind energy storage cabinet according to the present invention is not limited to the respective structures described in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
[0027] Referring to Figure 1 , the present invention provides a control-type integrated wire harness of a wind energy storage cabinet, including an anti-loosening device 1. The front surface of the anti-loosening device 1 is fixedly connected to a wind power generation device 2, the back surface of the anti-loosening device 1 is fixedly connected to a magnetic attraction device 3, the wire harness component 4 is fixedly sleeved inside the anti-loosening device 1, and the wire harness component 4 is fixedly connected to both ends of the anti-loosening device 1.
[0028] In this embodiment, it should be specifically supplemented that the anti-loosening device 1 is conducive to solving the problems that when the integrated wire harness faces harsh conditions such as strong winds and sandstorms, the wind and sand will enter the wind energy storage cabinet, the wind flow will cause the wire harness to swing and shake, the connection between the wire harness and the connector will become loose, resulting in poor contact or disconnection, and the frequent beating of sand and dust will also cause the wire harness connection to become loose. The wind power generation device 2 uses the wind energy entering the energy storage cabinet to generate electricity, so that the electromagnetic component generates magnetic force to improve the magnetic attraction effect. The magnetic attraction device 3 is conducive to avoiding the problem that when the integrated wire harness is in a strong wind environment, the wire harness swings and shakes, causing the wire harness to separate from the interface and the control circuit of the wind energy storage cabinet to be open circuit, improving the service quality of the wire harness. The specific structures and working principles of the above components will be described in detail later.
[0029] Referring to Figure 2 , the anti-loosening device 1 includes a protective housing 101. The inner wall of the bottom of the protective housing 101 is fixedly connected with an air box assembly 102. The top of the air box assembly 102 is connected to a grit funnel 103 through a pipeline. The side of the top of the grit funnel 103 is fixedly sleeved on the top of the protective housing 101. Both the top and the bottom of the air box assembly 102 are connected to two first air pipes 104 through pipelines. One end of the four first air pipes 104 is connected to a push rod assembly 105 through a pipeline.
[0030] In this embodiment, it should be specifically supplemented that the grit funnel 103 is used to conduct grit into the air box assembly 102. The material of the first air pipe 104 is a hard material, such as plastic, resin, etc.
[0031] Referring to Figure 3 , the air box assembly 102 includes an air box housing 1021. Grit discharge ports 1022 are provided on both sides of the air box housing 1021. The inner wall of the bottom of the air box housing 1021 is fixedly connected with a first air cylinder 1023. The bottom edge of the grit discharge port 1022 and the top end of the first air cylinder 1023 are on the same horizontal line. A plunger 1024 is movably sleeved on the top end of the first air cylinder 1023. The bottom ends of both sides of the first air cylinder 1023 are connected to second air pipes 1025 through pipelines. Both the top and the bottom of the two second air pipes 1025 are connected to third air pipes 1026 through pipelines. A sand placement plate 1027 is welded to the top end of the plunger 1024. The middle of the top of the air box housing 1021 is connected to the grit funnel 103 through a pipeline. One end of the four third air pipes 1026 is connected to the first air pipe 104 through a pipeline.
[0032] In this embodiment, it should be specifically supplemented that when the gravity of the grit causes the sand placement plate 1027 to move down to the upper port of the first air cylinder 1023, the grit will be discharged from the grit discharge port 1022 to the bottom inside the protective housing 101. There are round holes at the bottom of the protective housing 101 to discharge the grit out of the housing.
[0033] Refer to Figure 4 , the push rod assembly 105 includes a second air cylinder 1051, a rod plug 1052 is movably sleeved on the top end of the second air cylinder 1051, a connection block 1053 is welded to the top end of the rod plug 1052, and a connection head 402 is welded to the top end of the connection block 1053.
[0034] In this embodiment, it should be specifically supplemented that when wind and sand cause the wire harness to shake and sand and gravel hit the wire harness, causing the wire harness connector to loosen, the sand funnel 103 conducts the incoming sand and gravel to the sand placement plate 1027. When the sand and gravel continuously accumulate, the gravity of the sand and gravel causes the sand placement plate 1027 to move downward, thereby causing the plunger 1024 to squeeze the first air cylinder 1023. Then, the air in the first air cylinder 1023 is transmitted to the second air cylinder 1051 by using the second air pipe 1025 and the third air pipe 1026, so that the rod plug 1052 moves outward under the push of the air flow to push the wire harness connector to be fixed in the connector interface. This is beneficial to solving the problems that when the integrated wire harness faces harsh conditions such as strong winds and sandstorms, the wind and sand will enter the wind energy energy storage cabinet, the wind flow causes the wire harness to swing and shake, the connection between the wire harness and the connector becomes loose, resulting in poor contact or disconnection, and the frequent hitting of the wind and sand also causes the wire harness connection to become loose.
[0035] Refer to Figure 5 , the wind power generation device 2 includes a wind direction outer shell 201, a protection outer shell 101 is bolted to the back of the wind direction outer shell 201, a power generation assembly 202 is bolted to the front of the protection outer shell 101, and the wind direction outer shell 201 covers the power generation assembly 202.
[0036] In this embodiment, it should be specifically supplemented that long plate boards are provided on the sides of the power generation assembly 202. The long plate board on the front of the power generation assembly 202 is perpendicular to the front of the wind direction outer shell 201, and the long plate boards on other sides form an inclined angle with the sides. The purpose is to enable the wind flow to act on the wind direction outer shell 201 no matter from which angle it blows.
[0037] Refer to Figure 6 , the power generation assembly 202 includes a wind turbine generator 2021, a fan 2022 is rotationally connected to the front rotating shaft of the wind turbine generator 2021, wires 2023 are electrically connected to both sides of the wind turbine generator 2021, and the back of the wind turbine generator 2021 is bolted to the front of the protection outer shell 101.
[0038] Refer to Figure 7, the magnetic attraction device 3 includes four electromagnetic components 301. The bottoms of two of the electromagnetic components 301 are electrically connected to a first conductor sheet 302. One ends of the two first conductor sheets 302 are electrically connected to the tops of the other two electromagnetic components 301. A second conductor sheet 303 is electrically sleeved inside the two first conductor sheets 302. Both ends of the second conductor sheet 303 are electrically connected to a wire 2023. The backs of the four electromagnetic components 301 are fixedly connected to the back of the protection shell 101.
[0039] Referring to Figure 8 , the electromagnetic component 301 includes a coil housing 3011. A toroidal coil 3012 is electrically sleeved inside the coil housing 3011. A magnet block 3013 is fixedly connected to the front of the coil housing 3011.
[0040] Specifically, in this embodiment, the cable part of the wire harness is fixed inside the energy storage cabinet by using the magnet block 3013. When air flow enters the energy storage cabinet, the wind force causes the power generation component 202 to rotate and generate current. Then, the current is connected to the toroidal coil 3012 by using the wire 2023. The toroidal coil 3012 generates a magnetic field due to the principle of electromagnetic induction. The magnetic force of the magnetic field further adsorbs the magnetic attraction device 3 in the energy storage cabinet, increasing the overall magnetic attraction effect. This helps to avoid the problem that in an environment with strong wind, the wire harness sways and shakes, causing the wire harness to separate from the interface and the control circuit of the wind energy storage cabinet to be open circuit, and improves the service quality of the wire harness.
[0041] Referring to Figure 9 , the wire harness assembly 4 includes an integrated bus wire harness 401. Both ends of the integrated bus wire harness 401 are electrically connected to a connector 402. Electrode rods 403 are electrically connected to the inner walls of the backs of the two connectors 402.
[0042] The working principle of the present invention: When wind and sand cause the wire harness to shake and sand and gravel hit the wire harness, loosening the wire harness connector, the sand and gravel funnel 103 conducts the incoming sand and gravel to the sand placement plate 1027. When the sand and gravel accumulate continuously, the gravity of the sand and gravel causes the sand placement plate 1027 to move downward, thereby causing the plunger 1024 to squeeze the first air cylinder 1023. Then, the air in the first air cylinder 1023 is transmitted to the second air cylinder 1051 by using the second air pipe 1025 and the third air pipe 1026, so that the rod plug 1052 moves outward under the push of the air flow and pushes the wire harness connector to be reinforced in the connector interface. This helps to solve the problems that when the integrated wire harness faces harsh conditions such as strong wind and sand, the wind and sand will enter the wind energy storage cabinet, the wind flow causes the wire harness to sway and shake, the connection between the wire harness and the connector becomes loose, resulting in poor contact or disconnection, and the frequent hitting of the wind and sand also causes the wire harness connection to become loose.
[0043] The cable part of the wire harness is fixed inside the energy storage cabinet by the magnet block 3013. When air flow enters the energy storage cabinet, the wind force causes the power generation component 202 to rotate, generating an electric current. Then, the electric current is connected to the solenoid 3012 through the wire 2023. The solenoid 3012 generates a magnetic field due to the principle of electromagnetic induction. The magnetic force of the magnetic field further adsorbs the magnetic adsorption device 3 in the energy storage cabinet, enhancing the overall magnetic adsorption effect. This helps to avoid the problem that when the integrated wire harness is in an environment with strong wind, the wire harness sways and shakes, causing the wire harness to separate from the interface and the control circuit of the wind energy storage cabinet to be open, thus improving the service quality of the wire harness.
[0044] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the communication inside two components. It can be directly connected. The terms "upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change.
[0045] Second, in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved. Other structures can refer to the general design. Without conflict, the same embodiment and different embodiments of the present invention can be combined with each other.
[0046] Finally, the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A control-type integrated wire harness for a wind energy energy storage cabinet, comprising a loosening prevention device (1), characterized in that, The front of the anti-loosening device (1) is fixedly connected to a wind power generation device (2), the back of the anti-loosening device (1) is fixedly connected to a magnetic attraction device (3), a wire harness assembly (4) is fixedly sleeved inside the anti-loosening device (1), and the wire harness assembly (4) is fixedly connected to both ends of the anti-loosening device (1). The anti-loosening device (1) includes a protective housing (101). The inner wall of the bottom of the protective housing (101) is fixedly connected to an air box assembly (102). The top of the air box assembly (102) is connected to a grit hopper (103) through a pipeline. The side of the top of the grit hopper (103) is fixedly sleeved on the top of the protective housing (101). Both the top and bottom of the air box assembly (102) are connected to two first air pipes (104) through pipelines. One end of the four first air pipes (104) is connected to a push rod assembly (105) through a pipeline. The air box assembly (102) includes an air box housing (1021). There are grit discharge ports (1022) on both sides of the air box housing (1021). The inner wall of the bottom of the air box housing (1021) is fixedly connected to a first air cylinder (1023). The bottom edge of the grit discharge port (1022) and the top end of the first air cylinder (1023) are on the same horizontal line. The top end of the first air cylinder (1023) is movably sleeved with a plunger (1024). Both the bottom ends of the two sides of the first air cylinder (1023) are connected to a second air pipe (1025) through pipelines. Both the top and bottom of the two second air pipes (1025) are connected to a third air pipe (1026) through pipelines. A sand placement plate (1027) is welded to the top end of the plunger (1024). The push rod assembly (105) includes a second air cylinder (1051). The top end of the second air cylinder (1051) is movably sleeved with a rod plug (1052). A connecting block (1053) is welded to the top end of the rod plug (1052). A connecting head (402) is welded to the top end of the connecting block (1053); The middle of the top of the air box housing (1021) is connected to a grit hopper (103) through a pipeline. One end of the four third air pipes (1026) is connected to a first air pipe (104) through a pipeline; The wire harness assembly (4) includes an integrated bus wire harness (401). Both ends of the integrated bus wire harness (401) are electrically connected to a connecting head (402). Electrode rods (403) are electrically connected to the inner walls of the backs of the two connecting heads (402).
2. The control integrated wire harness of a wind energy energy storage cabinet according to claim 1, characterized in that: The wind power generation device (2) includes a wind direction housing (201). The back of the wind direction housing (201) is bolted to the protective housing (101). The front of the protective housing (101) is bolted to a power generation assembly (202). The wind direction housing (201) covers the power generation assembly (202).
3. The control integrated wire harness of a wind energy energy storage cabinet according to claim 2, characterized in that: The power generation component (202) includes a wind turbine (2021). A front rotating shaft of the wind turbine (2021) is connected to a fan (2022). Both sides of the wind turbine (2021) are electrically connected to wires (2023). The back of the wind turbine (2021) is bolted to the front of the protective housing (101).
4. The control integrated wire harness of a wind energy energy storage cabinet according to claim 1, characterized in that: The magnetic attraction device (3) includes four electromagnetic components (301). The bottoms of both of the two electromagnetic components (301) are electrically connected to first conductor sheets (302). One ends of both of the two first conductor sheets (302) are electrically connected to the tops of the other two electromagnetic components (301). A second conductor sheet (303) is electrically sleeved inside both of the two first conductor sheets (302). Both ends of the second conductor sheet (303) are electrically connected to wires (2023). The backs of the four electromagnetic components (301) are fixedly connected to the back of the protective housing (101).
5. The control integrated wire harness of a wind energy energy storage cabinet according to claim 4, characterized in that: The electromagnetic component (301) includes a coil housing (3011). A toroidal coil (3012) is electrically sleeved inside the coil housing (3011). A magnet block (3013) is fixedly connected to the front of the coil housing (3011).
Citation Information
Patent Citations
Heat-resistant and waterproof integrated wiring harness for air conditioning
CN113675687B
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CN217720151U
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