An ear picking and separating device and an ear picking method for a crawler type corn harvester
By using a combination technology of oblique shifting wheel and cutting assembly in the corn harvester, the problems of difficulty in adjusting the clamping force of corn stalks and clamping fracture in the prior art are solved, and the continuous separation and treatment of corn stalks and corn fruits are realized, and the treatment capacity is improved.
Patent Information
- Application Number
- CN202510175374.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2045-02-18
AI Technical Summary
In the prior art, it is difficult to adjust the clamping force according to corn stalks of different thicknesses during the ear picking process, and the clamping does not have a buffering force, which can easily lead to the clamping and breaking of corn stalks and cannot effectively drive the movement of corn stalks.
The oblique shifting wheel is used to press the corn stalks and drive them to move obliquely downward. The corn stalks are cut by cutting the assembly, and the translation rod prevents the corn fruit from detaching, realizing the continuous separation and treatment of corn stalks and corn fruits.
It improves the compression effect of corn stalks, prevents slippage, adapts to corn stalks of different thicknesses, ensures continuous movement and cutting, avoids clamping and breaking, and improves handling capacity.
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Figure CN119631711B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of harvesters, and in particular to an ear picking and separation device and an ear picking method for a crawler type corn harvester. Background Art
[0002] Ear picking refers to the process of removing the ears of crops (such as corn ears, wheat ears, etc.) from the plants in agricultural production. This operation is usually carried out after the crops are mature and is an important part of the harvesting process. The quality of ear picking directly affects the yield and quality of the crop. In modern agriculture, ear picking is usually carried out using special mechanical equipment, such as corn harvesters.
[0003] Chinese patent application CN114793615A discloses an ear picking mechanism, comprising: a first ear picking box; a first ear picking roller assembly, the first ear picking roller assembly is transmission-connected to the first ear picking box; a first ear picking frame, the first ear picking frame is fixed to the first ear picking box, the first ear picking frame comprises a chain guard plate, a roller guard plate arranged adjacent to the first ear picking roller assembly, and a first bottom plate connecting the chain guard plate and the roller guard plate; a sprocket assembly, the sprocket assembly comprises a first ear removing chain fixed to the first bottom plate, the first ear removing chain is arranged between the chain guard plate and the roller guard plate, the first ear picking frame plays a good protective role on the sprocket assembly, and prevents the sprocket assembly from being damaged by collision caused by vibration during operation;
[0004] Chinese patent application CN102771252A discloses an ear picking device for a corn harvester, comprising an ear picking box body, in which a long ear picking roller and a short ear picking roller are rotatably installed, the long ear picking roller comprising a long ear picking roller power output part and a long ear picking roller ear picking part hinged together by a connecting shaft, the end of the long ear picking roller power output part is provided with a ball head connected to the long ear picking roller ear picking part, and the connecting shaft passes through the ball head; the short ear picking roller comprises a short ear picking roller power output part and a short ear picking roller ear picking part hinged together by another connecting shaft, the end of the short ear picking roller power output part is also provided with a ball head connected to the short ear picking roller ear picking part, the connecting shaft passes through the ball head, and the gap between the rollers can be adjusted to improve the adaptability to crops and prevent the box body from breaking and the bearings from being damaged.
[0005] The above patents and prior art also have the following defects:
[0006] When picking ears of corn, it is necessary to clamp the corn stalks and drive them to move, so as to remove the corn berries from the corn stalks. However, when clamping the corn stalks, the clamping force cannot be adjusted according to the different thicknesses of the corn stalks, and the clamping force does not have a buffering force, which can easily cause the corn stalks to break, making it impossible to drive the corn stalks to move.
[0007] Therefore, the present application provides a ear picking and separating device and an ear picking method for a crawler type corn harvester to meet the requirements. Summary of the Invention
[0008] The purpose of the present application is to provide an ear picking and separating device and an ear picking method for a crawler type corn harvester. The corn straw is pressed by an inclined shifting wheel and driven to move obliquely downward, so that the corn straw moves horizontally and downward at the same time. Then, the corn straw is chopped by the cutting assembly below, and the corn fruits are blocked by the translation rod and separated from the corn straw. The corn straw and corn fruits can be continuously separated and processed respectively, improving the processing capacity. The inclined shifting wheel has a better pressing effect on the corn straw, preventing the corn straw from slipping. And the pressing wheel of the inclined shifting wheel can be adjusted to ensure a good pressing force on corn straws with different thicknesses caused by different growth conditions. Moreover, through the pressing spring, the inclined shifting wheel has a certain horizontal movement amount, ensuring that the pressing force on the corn straw is moderate and preventing the corn straw from being crushed and unable to continuously drive the corn straw to move downward.
[0009] To achieve the above object, the present application provides the following technical solution: An ear picking and separating device includes a harvester and a cutter bar installed on the harvester. The cutter bar includes a plurality of harvesting modules, and each harvesting module includes a translation assembly, an inclined shifting assembly and a cutting assembly;
[0010] The translation assembly includes two translation units and a translation driving unit. Each translation unit includes a translation chain and a plurality of translation rods. The plurality of translation rods are evenly and fixedly installed on the translation chain, and the translation chain can drive the translation rods to move;
[0011] The inclined shifting assembly includes a plurality of inclined shifting units and an inclined shifting driving unit. Each inclined shifting unit includes an inclined shifting wheel which is inclined. The inclined shifting driving unit can drive the inclined shifting wheels in all the inclined shifting units to rotate;
[0012] The harvesting module further includes a pressing assembly, which includes a pressing spring and an adjusting unit. The pressing spring can press the inclined shifting wheel, and the adjusting unit can adjust the elastic force of the pressing spring;
[0013] The cutting assembly can cut off the straw.
[0014] Preferably, the inclined shifting unit further includes a support block, a rotating shaft, a rotating belt member and a belt protective housing. The inclined shifting wheel is rotatably connected to the support block. The rotating belt member includes a rotating driving belt pulley, a rotating driven belt pulley and a rotating belt. The rotating driving belt pulley is fixedly installed on the rotating shaft, the rotating driven belt pulley is fixedly installed on the inclined shifting wheel, and the rotating belt is connected between the rotating driving belt pulley and the rotating driven belt pulley.
[0015] Preferably, the oblique translation component further includes a plurality of linkage belt members, and the plurality of linkage belt members are respectively arranged on adjacent two rotating shafts. The linkage belt member includes two linkage belt wheels and a linkage belt. The two linkage belt wheels are respectively fixedly installed on the adjacent two rotating shafts, and the linkage belt is connected between the two linkage belt wheels.
[0016] Preferably, the oblique translation drive unit includes a drive housing, a drive shaft, a drive motor and a drive belt member. The rotating shaft, the linkage belt member and the drive motor are all arranged in the drive housing. The rotating shaft is rotatably connected in the drive housing. The drive motor is fixedly installed in the drive housing. The drive shaft is fixedly installed at the output end of the drive motor. The drive belt member includes a drive driving belt wheel, a drive driven belt wheel and a drive belt. The drive driving belt wheel is fixedly installed on the drive shaft, the drive driven belt wheel is fixedly installed on the corresponding rotating shaft, and the drive belt is connected between the drive driving belt wheel and the drive driven belt wheel.
[0017] Preferably, the pressing component includes a pressing housing, a positioning rod, a stabilizing block and a stabilizing strip. The positioning rod is fixedly installed on the pressing housing. The pressing housing is sleeved on the drive housing. The pressing spring is sleeved on the positioning rod. The stabilizing block is fixedly installed on the pressing housing. The stabilizing strip is fixedly installed on the drive housing. A stabilizing groove is formed in the stabilizing block, and the stabilizing strip is slidably matched in the stabilizing groove.
[0018] Preferably, the adjusting unit includes an adjusting plate, two adjusting rods, a moving plate, an adjusting screw, an adjusting block and an adjusting sleeve. The adjusting plate is sleeved on the positioning rod and is slidably matched with the positioning rod. A connecting block is fixedly installed on the pressing housing. The adjusting screw is rotatably connected to the connecting block. The adjusting block is sleeved on the adjusting screw and is threadedly connected to the adjusting screw. One end of one adjusting rod is rotatably connected to the pressing housing, and the other end of the other adjusting rod is rotatably connected to the adjusting plate. The other ends of the two adjusting rods are both rotatably connected to the moving plate. The adjusting sleeve is fixedly installed on the moving plate. The adjusting sleeve is sleeved on the adjusting block and is slidably matched with the adjusting block. A hexagonal groove is formed at the top of the adjusting sleeve, and an adjusting hole is formed in the pressing housing corresponding to the position of the adjusting sleeve.
[0019] Preferably, the harvesting module further includes a guiding shell fixedly installed on the pressing shell. The two sides of the guiding shell are inclined. Two translation units are respectively arranged at the top and bottom of the pressing shell. The translation unit further includes two translation gears rotatably connected to the pressing shell. A translation chain is engaged with the translation gears. The translation driving unit includes a connecting shaft, a translation driving gear, a translation driven gear, and a translation motor. The translation motor is fixedly installed inside the pressing shell. The connecting shaft is rotatably connected inside the pressing shell. The translation driving gear is fixedly installed at the output end of the translation motor. The translation driven gear is fixedly installed on the connecting shaft. The translation driving gear is engaged with the translation driven gear. The two ends of the connecting shaft are respectively fixedly installed on the corresponding translation gears. The translation assembly further includes a cover plate detachably installed on the pressing shell. The translation chain and the translation gears are arranged between the cover plate and the pressing shell.
[0020] Preferably, the cutting assembly includes a cutting driving gear, a cutting driven gear, and a cutting blade. The cutting driving gear and the cutting driven gear are rotatably connected to the bottom of the pressing shell. The cutting driving gear is engaged with the translation chain. The cutting driving gear is engaged with the cutting driven gear. The cutting blade is fixedly installed on the cutting driven gear.
[0021] Preferably, the cutting table further includes a bracket and a spiral shaft. The bracket is installed on the harvester. The harvesting module is installed on the bracket. The spiral shaft is rotatably connected to the bracket. Symmetrical spiral blades are arranged on the spiral shaft.
[0022] An ear picking method for a crawler type corn harvester using the above ear picking and separating equipment includes the following steps:
[0023] The harvester drives the cutting table to move. Corn straw enters between two adjacent harvesting modules. The translation assemblies in the two harvesting modules drive the corn straw to move. The translation assemblies move the corn straw towards the inclined translation assembly direction. The cutting assembly cuts off the corn straw.
[0024] The inclined translation wheels in two adjacent harvesting modules rotate to move the corn straw obliquely downwards. The corn straw moves towards the harvester while moving downwards. The cutting assembly located below the inclined translation assembly cuts up the corn straw.
[0025] The corn fruits cannot pass through the gaps between adjacent translation rods and are separated from the corn straw. The corn fruits are moved into the harvester by the translation rods.
[0026] In summary, the technical effects and advantages of the present invention:
[0027] 1. In the present invention, the inclined shifting wheel presses the corn straws and drives the corn straws to move obliquely downward, so that the corn straws move downward while moving horizontally, and thus the corn straws are shredded by the cutting assembly below. The corn fruits are blocked by the translation rod and separated from the corn straws, enabling continuous separation of the corn straws and the corn fruits for separate processing, improving the processing capacity. The inclined shifting wheel has a better pressing effect on the corn straws, preventing the corn straws from slipping. Moreover, the pressing wheel of the inclined shifting wheel can be adjusted to ensure a good pressing force on corn straws with different thicknesses caused by different growth conditions. And through the pressing spring, the inclined shifting wheel has a certain horizontal movement amount to ensure a moderate pressing force on the corn straws and prevent the corn straws from being crushed, resulting in the inability to continuously drive the corn straws to move downward;
[0028] 2. In the present invention, the translation rods in the two translation units limit the corn straws to prevent the corn straws from tilting, ensuring that the inclined shifting wheel continuously drives the corn straws to move downward and also ensuring the cutting effect of the cutting assembly on the corn straws. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0030] Figure 1 is one of the three-dimensional structure diagrams of the present invention;
[0031] Figure 2 is the second three-dimensional structure diagram of the present invention;
[0032] Figure 3 is the structure diagram of the translation assembly, inclined shifting assembly and guiding shell in the present invention;
[0033] Figure 4 is the structure diagram of the translation unit, translation drive unit and inclined movement unit in the present invention;
[0034] Figure 5 is the present invention Figure 4 is the enlarged view of part A in the present invention;
[0035] Figure 6 is the structure diagram of the cutting assembly and the pressing shell in the present invention;
[0036] Figure 7 is the present invention Figure 6 is the enlarged view of part B in the present invention;
[0037] Figure 8Schematic structural diagram of the pressing assembly, adjustment unit and drive housing in the present invention;
[0038] Figure 9 Schematic structural diagram of the drive housing, adjustment plate and adjustment screw in the present invention;
[0039] Figure 10 Schematic structural diagram of the oblique shifting wheel and the oblique shifting drive unit in the present invention;
[0040] Figure 11 Schematic structural diagram of the oblique shifting wheel, rotating shaft and drive motor in the present invention;
[0041] Figure 12 Schematic structural diagram of the oblique shifting wheel, rotating shaft, rotating belt member and linkage belt member in the present invention.
[0042] In the figure: 1, harvester; 2, cutting table; 21, bracket; 22, spiral shaft; 3, translation assembly; 31, translation unit; 311, translation chain; 312, translation rod; 313, translation gear; 32, translation drive unit; 321, connecting shaft; 322, translation driving gear; 323, translation driven gear; 324, translation motor; 33, cover plate; 4, oblique shifting assembly; 41, oblique shifting unit; 411, oblique shifting wheel; 412, support block; 413, rotating shaft; 414, rotating belt member; 415, belt protective housing; 42, oblique shifting drive unit; 421, drive housing; 422, drive motor; 423, drive belt member; 5, cutting assembly; 51, cutting driving gear; 52, cutting driven gear; 53, cutting blade; 6, pressing assembly; 61, pressing spring; 62, adjustment unit; 621, adjustment plate; 622, adjustment rod; 623, moving plate; 624, adjustment screw; 625, adjustment block; 626, adjustment sleeve; 63, positioning rod; 64, stabilizing block; 65, stabilizing strip; 66, pressing housing; 7, linkage belt member; 8, guiding housing. Detailed implementation manners
[0043] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0044] Embodiment 1: Refer to Figures 1-12 A kind of ear picking and separating device shown, including a harvester 1 and a cutting table 2 installed on the harvester 1. The cutting table 2 includes a plurality of harvesting modules. The harvesting module includes a translation assembly 3, an oblique shifting assembly 4 and a cutting assembly 5;
[0045] The translation component 3 includes two translation units 31 and a translation drive unit 32. The translation unit 31 includes a translation chain 311 and a number of translation rods 312. The number of translation rods 312 are evenly and fixedly installed on the translation chain 311, and the translation chain 311 can drive the translation rods 312 to move;
[0046] The inclined translation component 4 includes a number of inclined translation units 41 and an inclined translation drive unit 42. The inclined translation unit 41 includes an inclined translation wheel 411. The inclined translation wheel 411 is inclined. The inclined translation drive unit 42 can drive the inclined translation wheels 411 in all the inclined translation units 41 to rotate;
[0047] The harvesting module further includes a pressing component 6. The pressing component 6 includes a pressing spring 61 and an adjustment unit 62. The pressing spring 61 can press the inclined translation wheels 411, and the adjustment unit 62 can adjust the elastic force of the pressing spring 61;
[0048] The cutting component 5 can cut off the straw.
[0049] The harvester 1 drives the cutting table 2 to move. The corn straw enters between two adjacent harvesting modules. The translation components 3 in the two harvesting modules drive the corn straw to move. The translation component 3 moves the corn straw in the direction of the inclined translation component 4. The cutting component 5 cuts off the corn straw. The inclined translation wheels 411 in two adjacent harvesting modules rotate to move the corn straw obliquely downward. The corn straw moves toward the harvester 1 while moving downward. The cutting component 5 located below the inclined translation component 4 cuts the corn straw into pieces. The corn fruits on the corn straw are too large in volume to pass through the gaps between the adjacent translation rods 312 and are separated from the corn straw. The corn fruits are moved by the translation rods 312 into the harvester 1. The pressing spring 61 presses the inclined translation wheels 411 in the two harvesting modules, and the pressing force of the inclined translation wheels 411 in the two harvesting modules is adjusted through the adjustment unit 62.
[0050] The corn straw is pressed by the inclined translation wheels 411 and is driven by the inclined translation wheels 411 to move obliquely downward, moving horizontally and downward at the same time, so that the cutting component 5 below cuts the corn straw into pieces. The corn fruits are blocked by the translation rods 312 and separated from the corn straw. The corn straw and the corn fruits can be continuously separated and processed separately, improving the processing capacity. The pressing effect of the inclined translation wheels 411 on the corn straw is better, preventing the corn straw from slipping. And the pressing wheels of the inclined translation wheels 411 can be adjusted to ensure good pressing force on corn straws with different thicknesses caused by different growth conditions. And through the pressing spring 61, the inclined translation wheels 411 have a certain amount of horizontal movement, ensuring that the pressing force on the corn straw is moderate and preventing the corn straw from being crushed and unable to continuously drive the corn straw to move downward.
[0051] The translation rods 312 in the two sets of translation units 31 limit the corn straws, preventing the corn straws from tilting, ensuring that the inclined translation wheels 411 continuously drive the corn straws to move downward, and also ensuring the cutting effect of the cutting assembly 5 on the corn straws.
[0052] Example 2. Refer to Figures 1-12 , which is different from the above example in that the inclined translation unit 41 further includes a support block 412, a rotating shaft 413, a rotating belt member 414, and a belt protective shell 415. The inclined translation wheel 411 is rotatably connected to the support block 412. The rotating belt member 414 includes a rotating driving belt pulley, a rotating driven belt pulley, and a rotating belt. The rotating driving belt pulley is fixedly installed on the rotating shaft 413, the rotating driven belt pulley is fixedly installed on the inclined translation wheel 411, and the rotating belt is connected between the rotating driving belt pulley and the rotating driven belt pulley.
[0053] When the rotating shaft 413 rotates, the rotating shaft 413 drives the rotating driving belt pulley to rotate. The rotating driving belt pulley drives the rotating driven belt pulley to rotate, and the rotating driven belt pulley makes the inclined translation wheel 411 rotate.
[0054] Example 3. Refer to Figures 1-12 , which is different from the above example in that the inclined translation assembly 4 further includes a plurality of linkage belt members 7. The plurality of linkage belt members 7 are respectively arranged on two adjacent rotating shafts 413. The linkage belt member 7 includes two linkage belt pulleys and a linkage belt. The two linkage belt pulleys are respectively fixedly installed on two adjacent rotating shafts 413, and the linkage belt is connected between the two linkage belt pulleys.
[0055] When one rotating shaft 413 rotates, this rotating shaft 413 drives the corresponding linkage belt pulley to rotate. This linkage belt pulley makes another linkage belt pulley rotate through the linkage belt, and the another linkage belt pulley drives the corresponding inclined translation wheel 411 to rotate, thereby driving all the inclined translation wheels 411 to rotate.
[0056] Example 4. Refer to Figures 1-12 , which is different from the above example in that the inclined translation driving unit 42 includes a driving shell 421, a driving shaft, a driving motor 422, and a driving belt member 423. The rotating shaft 413, the linkage belt member 7, and the driving motor 422 are all arranged in the driving shell 421. The rotating shaft 413 is rotatably connected in the driving shell 421. The driving motor 422 is fixedly installed in the driving shell 421. The driving shaft is fixedly installed at the output end of the driving motor 422. The driving belt member 423 includes a driving driving belt pulley, a driving driven belt pulley, and a driving belt. The driving driving belt pulley is fixedly installed on the driving shaft, the driving driven belt pulley is fixedly installed on the corresponding rotating shaft 413, and the driving belt is connected between the driving driving belt pulley and the driving driven belt pulley.
[0057] The drive motor 422 drives the drive shaft to rotate. The drive shaft drives the drive active pulley to rotate. The drive active pulley drives the drive belt to rotate. The drive belt causes the drive passive pulley to rotate. The drive passive pulley drives the corresponding rotating shaft 413 to rotate, thereby driving the inclined shift wheel 411 to rotate.
[0058] Example 5, referring to Figures 1-12 , which is different from the above embodiment in that the pressing assembly 6 includes a pressing housing 66, a positioning rod 63, a stabilizing block 64 and a stabilizing strip 65. The positioning rod 63 is fixedly installed on the pressing housing 66. The pressing housing 66 is sleeved on the drive housing 421. The pressing spring 61 is sleeved on the positioning rod 63. The stabilizing block 64 is fixedly installed on the pressing housing 66. The stabilizing strip 65 is fixedly installed on the drive housing 421. A stabilizing groove is formed on the stabilizing block 64. The stabilizing strip 65 is slidably fitted in the stabilizing groove.
[0059] The pressing spring 61 presses the inclined shift wheel 411. When the inclined shift wheel 411 and the drive housing 421 move, the drive housing 421 drives the stabilizing strip 65 to move in the stabilizing groove, making the drive housing 421 and the inclined shift wheel 411 more stable and not prone to shaking. At the same time, the drive housing 421 moves within the pressing housing 66 to ensure that no impurities enter the pressing housing 66.
[0060] Example 6, referring to Figures 1-12 , which is different from the above embodiment in that the adjustment unit 62 includes an adjustment plate 621, two adjustment rods 622, a moving plate 623, an adjustment screw 624, an adjustment block 625 and an adjustment sleeve 626. The adjustment plate 621 is sleeved on the positioning rod 63 and is slidably fitted with the positioning rod 63. A connecting block is fixedly installed on the pressing housing 66. The adjustment screw 624 is rotatably connected to the connecting block. The adjustment block 625 is sleeved on the adjustment screw 624 and is threadedly connected to the adjustment screw 624. One end of an adjustment rod 622 is rotatably connected to the pressing housing 66, and the other end of the other adjustment rod 622 is rotatably connected to the adjustment plate 621. The other ends of the two adjustment rods 622 are both rotatably connected to the moving plate 623. The adjustment sleeve 626 is fixedly installed on the moving plate 623. The adjustment sleeve 626 is sleeved on the adjustment block 625 and is slidably fitted with the adjustment block 625. A hexagonal groove is formed at the top of the adjustment sleeve 626. An adjustment hole is formed on the pressing housing 66 corresponding to the position of the adjustment sleeve 626.
[0061] Rotate the adjustment screw 624. The adjustment block 625 moves on the adjustment screw 624. The adjustment block 625 pushes the moving plate 623 to move. The moving plate 623 drives the ends of the two adjustment rods 622 to rotate, causing the two adjustment rods 622 to open and push the adjustment plate 621 to move. The adjustment plate 621 pushes the pressing spring 61 to move, and the pressing force of the pressing spring 61 increases.
[0062] Example 7, referring to Figures 1-12, different from the above embodiments, the harvesting module further includes a guiding shell 8. The guiding shell 8 is fixedly installed on the pressing shell 66. The two sides of the guiding shell 8 are inclined. The two translation units 31 are respectively arranged on the top and bottom of the pressing shell 66. The translation unit 31 further includes two translation gears 313. The translation gears 313 are rotatably connected to the pressing shell 66. The translation chain 311 is engaged with the translation gears 313. The translation driving unit 32 includes a connecting shaft 321, a translation driving gear 322, a translation driven gear 323 and a translation motor 324. The translation motor 324 is fixedly installed inside the pressing shell 66. The connecting shaft 321 is rotatably connected inside the pressing shell 66. The translation driving gear 322 is fixedly installed at the output end of the translation motor 324. The translation driven gear 323 is fixedly installed on the connecting shaft 321. The translation driving gear 322 is engaged with the translation driven gear 323. The two ends of the connecting shaft 321 are respectively fixedly installed on the corresponding translation gears 313. The translation assembly 3 further includes a cover plate 33. The cover plate 33 is detachably installed on the pressing shell 66. The translation chain 311 and the translation gears 313 are arranged between the cover plate 33 and the pressing shell 66.
[0063] The translation motor 324 drives the translation driving gear 322 to rotate. The translation driving gear 322 drives the translation driven gear 323 to rotate. The translation driven gear 323 drives the connecting shaft 321 to rotate. The connecting shaft 321 drives the translation gears 313 to rotate. The translation gears 313 drive the translation chain 311 to rotate. The translation chain 311 drives the translation rod 312 to move.
[0064] Embodiment 8, referring to Figures 1-12 , different from the above embodiments, the cutting assembly 5 includes a cutting driving gear 51, a cutting driven gear 52 and a cutting blade 53. The cutting driving gear 51 and the cutting driven gear 52 are rotatably connected to the bottom of the pressing shell 66. The cutting driving gear 51 is engaged with the translation chain 311. The cutting driving gear 51 is engaged with the cutting driven gear 52. The cutting blade 53 is fixedly installed on the cutting driven gear 52.
[0065] When the translation chain 311 rotates, it drives the cutting driving gear 51. The cutting driving gear 51 drives the cutting driven gear 52 to rotate. The cutting driven gear 52 drives the cutting blade 53 to rotate, and cuts up the corn straw pressed and pushed downward by the inclined shifting wheel 411.
[0066] Preferably, pressing gears are arranged on both sides of the outer ring of the translation chain 311 to press the translation chain 311 towards the cutting driving gear 51, prevent the translation chain 311 from disengaging from the cutting driving gear 51, and increase the wrap angle between the translation chain 311 and the cutting driving gear 51. This is the prior art and the pressing gears are not shown in the figure.
[0067] Embodiment 9, referring to Figures 1-12, which is different from the above embodiment in that the header 2 further includes a bracket 21 and a spiral shaft 22. The bracket 21 is installed on the harvester 1, the harvesting module is installed on the bracket 21, the spiral shaft 22 is rotatably connected to the bracket 21, and symmetrical spiral blades are arranged on the spiral shaft 22.
[0068] The rotation of the spiral shaft 22 gathers the corn fruits conveyed by the translation assembly 3 towards the inside of the harvester 1 and conveys them into the harvester 1.
[0069] Preferably, the spiral shaft 22 is connected to a conveying motor, which is prior art and not shown in the figure.
[0070] An ear picking method for a crawler type corn harvester using the above ear picking and separating device includes the following steps:
[0071] The harvester 1 drives the header 2 to move, the corn straw enters between two adjacent harvesting modules, the translation assemblies 3 in the two harvesting modules drive the corn straw to move, the translation assemblies 3 move the corn straw towards the inclined translation assembly 4, and the cutting assembly 5 cuts off the corn straw;
[0072] The inclined translation wheels 411 in two adjacent harvesting modules rotate to move the corn straw obliquely downwards. The corn straw moves towards the harvester 1 while moving downwards. The cutting assembly 5 located below the inclined translation assembly 4 cuts the corn straw into pieces;
[0073] The corn fruits cannot pass through the gaps between the adjacent translation rods 312, are separated from the corn straw, and are moved into the harvester 1 by the translation rods 312.
[0074] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An ear picking and separation device, comprising a harvester and a header mounted on the harvester, characterized in that: The harvesting platform includes a plurality of harvesting modules, and the harvesting modules include a translation component, a tilting component and a cutting component; The translation assembly includes two translation units and a translation driving unit, the translation unit includes a translation chain and a plurality of translation rods, the plurality of translation rods are evenly fixedly mounted on the translation chain, and the translation chain drives the translation rods to move; The tilting assembly includes a plurality of tilting units and a tilting driving unit, wherein the tilting unit includes a tilting wheel, the tilting wheel is tilted, and the tilting driving unit drives the tilting wheels in all the tilting units to rotate; The harvesting module further comprises a pressing assembly, wherein the pressing assembly comprises a pressing spring and an adjusting unit, wherein the pressing spring presses the oblique shifting wheel, and the adjusting unit adjusts the elastic force of the pressing spring; The cutting component cuts off the straw; The tilt drive unit comprises a drive housing; The clamping assembly comprises a clamping shell and a positioning rod, wherein the positioning rod is fixedly mounted on the clamping shell, the clamping shell is sleeved on the driving shell, and the clamping spring is sleeved on the positioning rod; The adjusting unit includes an adjusting plate, two adjusting rods, a movable plate, an adjusting screw, an adjusting block and an adjusting sleeve, the adjusting plate is sleeved on the positioning rod and slidably cooperates with the positioning rod, a connecting block is fixedly installed on the pressing shell, the adjusting screw is rotatably connected to the connecting block, the adjusting block is sleeved on the adjusting screw and is threadedly connected to the adjusting screw, one end of one adjusting rod is rotatably connected to the pressing shell, the other adjusting rod is rotatably connected to the adjusting plate, the other ends of the two adjusting rods are rotatably connected to the movable plate, the adjusting sleeve is fixedly installed on the movable plate, the adjusting sleeve is sleeved on the adjusting block and slidably cooperates with the adjusting block, a hexagonal groove is provided on the top of the adjusting sleeve, and an adjustment hole is provided on the pressing shell corresponding to the position of the adjusting sleeve.
2. The ear picking and separation equipment according to claim 1, characterized in that: The oblique shift unit also includes a support block, a rotating shaft, a rotating belt member and a belt protection shell. The oblique shift wheel is rotatably connected to the support block. The rotating belt member includes a rotating active pulley, a rotating passive pulley and a rotating belt. The rotating active pulley is fixedly mounted on the rotating shaft, the rotating passive pulley is fixedly mounted on the oblique shift wheel, and the rotating belt is connected to the rotating active pulley and the rotating passive pulley.
3. The ear picking and separation equipment according to claim 2, characterized in that: The oblique shift assembly also includes a plurality of linkage belt members, which are respectively arranged on two adjacent rotating shafts. The linkage belt members include two linkage pulleys and a linkage belt. The two linkage pulleys are respectively fixedly installed on the two adjacent rotating shafts, and the linkage belt is connected to the two linkage pulleys.
4. The ear picking and separation equipment according to claim 3, characterized in that: The oblique shift drive unit includes a drive shaft, a drive motor and a drive belt member, the rotating shaft, the linkage belt member and the drive motor are all arranged in the drive housing, the rotating shaft is rotatably connected in the drive housing, the drive motor is fixedly installed in the drive housing, the drive shaft is fixedly installed at the output end of the drive motor, the drive belt member includes a driving active pulley, a driving passive pulley and a driving belt, the driving active pulley is fixedly installed on the driving shaft, the driving passive pulley is fixedly installed on the corresponding rotating shaft, and the driving belt is connected to the driving active pulley and the driving passive pulley.
5. The ear picking and separation equipment according to claim 4, characterized in that: The clamping assembly includes a stabilizing block and a stabilizing bar. The stabilizing block is fixedly mounted on the clamping shell, and the stabilizing bar is fixedly mounted on the driving shell. A stabilizing groove is provided on the stabilizing block, and the stabilizing bar is slidably fitted in the stabilizing groove.
6. The ear picking and separation equipment according to claim 5, characterized in that: The harvesting module also includes a guide shell, which is fixedly mounted on the compression shell, and the two sides of the guide shell are inclined. Two translation units are respectively arranged at the top and bottom of the compression shell. The translation unit also includes two translation gears, which are rotatably connected to the compression shell, and the translation chain is meshed on the translation gear. The translation drive unit includes a connecting shaft, a translation driving gear, a translation passive gear and a translation motor. The translation motor is fixedly mounted in the compression shell, and the connecting shaft is rotatably connected in the compression shell. The translation driving gear is fixedly mounted on the output end of the translation motor, and the translation passive gear is fixedly mounted on the connecting shaft. The translation driving gear is meshed with the translation passive gear, and both ends of the connecting shaft are respectively fixedly mounted on the corresponding translation gears. The translation assembly also includes a cover plate, which is detachably mounted on the compression shell, and the translation chain and the translation gear are arranged between the cover plate and the compression shell.
7. The ear picking and separation equipment according to claim 5, characterized in that: The cutting assembly includes a cutting active gear, a cutting passive gear and a cutting blade. The cutting active gear and the cutting passive gear are rotatably connected to the bottom of the pressing shell. The cutting active gear is meshed with the translation chain. The cutting active gear and the cutting passive gear are meshed. The cutting blade is fixedly mounted on the cutting passive gear.
8. The ear picking and separation equipment according to claim 1, characterized in that: The harvesting platform also includes a bracket and a spiral shaft. The bracket is installed on the harvester, the harvesting module is installed on the bracket, the spiral shaft is rotatably connected to the bracket, and symmetrical spiral blades are arranged on the spiral shaft.
9. A method for picking ears of corn by a crawler-type corn harvester, using the ear picking and separation device according to any one of claims 1 to 8, characterized in that: The following steps are involved: The harvester drives the header to move, and the corn stalks enter between two adjacent harvesting modules. The translation components in the two harvesting modules drive the corn stalks to move, the translation components move the corn stalks toward the oblique movement components, and the cutting components cut the corn stalks. The oblique shifting wheels in two adjacent harvesting modules rotate to move the corn stalks obliquely downward, and the corn stalks move toward the harvester while moving downward, and the cutting assembly located below the oblique shifting assembly cuts the corn stalks into pieces; The corn berries cannot pass through the gaps between the adjacent translation rods and are separated from the corn stalks. The corn berries are moved into the harvester by the translation rods.
Citation Information
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