A crust forming and cutting device for egg tart production line
By using a cutting moving rod device and a cutting auxiliary device on the egg tart production line, the problem of high manual intervention in egg tart crust production has been solved, realizing the automation and quality uniformity of crust cutting, avoiding the formation of wrinkles, and improving production efficiency and product consistency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- XUZHOU MAIGUAN MECHANICAL EQUIP CO LTD
- Filing Date
- 2024-11-26
- Publication Date
- 2026-04-17
AI Technical Summary
Existing egg tart crust production equipment is semi-automated, with a high degree of human intervention, resulting in low production efficiency, poor product consistency, and a tendency to wrinkle.
A dough forming and cutting device for an egg tart production line is adopted, including a cutting moving rod device and a cutting auxiliary device. The cutting blade and pressing device are controlled by sensors to ensure that the dough is cut to a consistent length and without wrinkles.
It has automated the cutting of dough, standardized product quality, avoided human-caused contamination and wrinkles, improved production efficiency and reduced costs.
Smart Images

Figure CN119632059B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of egg tart production, specifically referring to a dough forming and cutting device for egg tart production lines. Background Technology
[0002] Egg tarts are a type of Western-style pastry with an egg filling. In the food baking industry, egg tarts are loved by a wide range of customers, and the tart crust is a key part of the production process.
[0003] Currently, egg tart crust production equipment is mostly semi-automated, with a high degree of manual intervention throughout the process. This severely restricts production efficiency and hinders large-scale production. The egg tart crust production process involves cutting the dough into uniform square pieces, rolling them up, and then dividing the rolled dough into equal portions. Currently, the dough cutting process is partially mechanized, inevitably leading to at least the following problems: human-caused contamination of the product; poor dough consistency, inconsistent product quality; and the potential for wrinkles to form during the cutting process. Summary of the Invention
[0004] In view of the above situation and to overcome the defects of the prior art, the present invention creatively adopts a dough forming and cutting device for an egg tart production line, so as to at least partially solve the problems mentioned in the background art.
[0005] The technical solution adopted is as follows: This embodiment of the invention proposes a dough forming and cutting device for an egg tart production line, including...
[0006] A base, on which an inclined surface is provided;
[0007] A conveyor frame is fixed to the base to secure and support the base;
[0008] A cutting-off moving rod device is installed on the upper part of the inclined surface;
[0009] A cutting plate is installed on an inclined surface, parallel to the inclined surface. The lower part of the cutting moving rod device is welded and fixed to the middle of the cutting plate, and the cutting plate is installed at the lower part of the inclined surface.
[0010] The cutting blade is located at the bottom of the cutting plate and is welded to the cutting plate as a whole;
[0011] Cutting sliders are provided on both sides of the lower part of the inclined surface, and cutting slide rails are provided on both sides of the back of the cutting plate. The cutting sliders and cutting slide rails are set parallel to the cutting plate. The cutting slide rails move along the cutting sliders, so that the cutting plate moves vertically downward.
[0012] The cutting moving rod device includes a rotating wheel, a connecting shaft, a transmission rod, and a cutting motor. The rotating wheel is connected to the cutting motor and is an eccentric wheel. The connecting shaft is located on one side of the rotating wheel. One end of the transmission rod is welded and fixed to the connecting shaft, and the other end of the transmission rod is welded and fixed to the middle of the cutting plate.
[0013] The base is equipped with a cutting limit sensor, which is set with a cutting length value.
[0014] In addition, when the dough reaches the length set by the cutting limit sensor, a signal is sent, and the cutting motor drives the rotating wheel to rotate. When the connecting shaft rotates to the lowest position of the bottom of the rotating wheel, it drives the cutting blade to move downward to the lowest point. The cutting blade cuts the dough. The rotating wheel continues to rotate, driving the cutting blade to move downward and upward. The dough is then conveyed forward by the conveyor belt.
[0015] In addition, the width of the cutting board and cutting blade is greater than the width of the dough.
[0016] Furthermore, it also includes a cutting aid device, which is located at the front of the cutting plate.
[0017] Furthermore, the cutting aid includes:
[0018] Two press rod mounting seats are installed on both sides of the conveyor frame, with the lower part of the press rod mounting seat extending beyond the lower part of the conveyor frame.
[0019] The two pressing rods are respectively provided in the two pressing rod mounting bases, and the lower part of the two pressing rods is provided with pressing sliders;
[0020] The transmission plate is a rectangular plate. The lower parts of the two transmission rods are fixed to one side of the transmission plate by a pressing slider. The pressing slider is welded to the transmission plate. A pressure shaft is provided between the upper parts of the two transmission rods.
[0021] The pressing wheel is an eccentric wheel. A pressing linkage shaft is provided on one side of the pressing wheel. The pressing linkage shaft is eccentrically set on the pressing wheel. The pressing wheel is connected to the transmission plate through the pressing linkage shaft.
[0022] Press slide rails are provided on the inner side of the lower part of the two press rod mounting bases, and the pressing sliders of the two pressing transmission rods move up and down along the press slide rails;
[0023] The press motor is connected to the press wheel, which drives the press wheel to rotate.
[0024] Furthermore, a pressing limit sensor is installed on the pressing rod mounting base. The pressing limit sensor is set with a pressing length value, which is consistent with the cutting length value.
[0025] Furthermore, a pressure roller is fitted onto the pressure shaft. The surface of the pressure roller is smooth and without texture, and the material of the pressure roller is edible PP material.
[0026] Furthermore, when the dough reaches the length set by the pressing limit sensor, a signal is sent, and the pressing motor drives the pressing wheel to rotate. When the pressing linkage shaft rotates to the lowest position of the pressing wheel, it drives the transmission plate to move downward to the lowest point. The transmission plate drives the pressing transmission rod to move downward to the lowest point. The pressing transmission rod moves downward along the pressing slide rail via the pressing slider, driving the pressure roller to move to the lowest point. The pressure roller presses the dough, and the pressing position is consistent with the cutting position. The pressing motor drives the pressing wheel to continue rotating, and the pressing linkage shaft moves upward at the position of the pressing wheel, driving the transmission plate to move upward. The transmission plate drives the pressing transmission rod to move upward, and the pressing transmission rod moves upward along the pressing slide rail via the pressing slider, driving the pressure roller to move upward. The dough continues to be conveyed forward by the conveyor belt.
[0027] The beneficial effects achieved by the present invention using the above structure are as follows:
[0028] The cutting plate moves up and down via a cutting rod mechanism, causing the cutting blade to cut the dough. A cutting limit sensor limits the cutting length, ensuring the dough is cut into uniform square pieces with minimal error and consistent product quality. The cutting plate and blade are wider than the dough, allowing for a more complete cut and maintaining the dough's integrity. A cutting aid, positioned in front of the cutting plate, prevents wrinkles during cutting. A pressing limit sensor, mounted on a pressing rod, limits the pressing length, ensuring it matches the cutting length and aligns with the cutting position, thus preventing wrinkles and facilitating the next step of rolling the noodles. Attached Figure Description
[0029] Figure 1 This is a three-dimensional structural diagram of a dough forming and cutting device for an egg tart production line according to an embodiment of the present invention;
[0030] Figure 2 A schematic diagram of a cutting-off moving rod device is provided for an embodiment of the present invention;
[0031] Figure 3 A three-dimensional structural schematic diagram of the cutting auxiliary device is provided for an embodiment of the present invention;
[0032] Figure 4 A schematic diagram of the internal structure of the cutting auxiliary device is provided for an embodiment of the present invention;
[0033] Figure 5A schematic diagram of the pressing slide rail is provided for an embodiment of the present invention;
[0034] Figure 6 A schematic diagram of the structure of the pressure shaft and pressure roller is provided for an embodiment of the present invention;
[0035] Figure 7 A schematic diagram of the pressing wheel is provided for an embodiment of the present invention;
[0036] Figure 8 The present invention provides a schematic diagram of the structure of the cutting plate and the cutting blade in an embodiment of the present invention.
[0037] The components include: base 1, cutting moving rod device 2, cutting plate 3, cutting blade 4, inclined surface 5, cutting slider 6, cutting slide rail 7, conveyor belt 8, conveying device frame 9, limit sensor 10, cutting auxiliary device 11, quick connector 12, connecting cap 13, cutting wheel 2.1, connecting shaft 2.2, transmission rod 2.3, cutting motor 2.4, pressure shaft 11.1, pressing rod mounting seat 11.2, pressing transmission rod 11.3, pressing slider 11.4, transmission plate 11.5, pressing wheel 11.6, pressing motor 11.8, and pressing connecting shaft 11.9.
[0038] The accompanying drawings are provided to further understand the embodiments and form part of the specification. They are used together with the embodiments for explanation and do not constitute a limitation on the embodiments. Detailed Implementation
[0039] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection.
[0040] In the description of the embodiments, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments.
[0041] like Figure 1 and Figure 2As shown, the device includes a base 1, a cutting moving rod device 2, a cutting plate 3, and a cutting blade 4. An inclined surface 5 is provided on the base 1. A conveying device frame 9 is fixed to the base 1 to fix and support it. The cutting moving rod device 2 is installed on the upper part of the inclined surface 5. The cutting plate 3 is installed on the inclined surface 5 and is parallel to it. The lower part of the cutting moving rod device 2 is welded and fixed to the middle part of the cutting plate 3. The cutting plate 3 is installed on the lower part of the inclined surface 5. The cutting blade 4 is located on the lower part of the cutting plate 3 and is welded to it as a single unit. Cutting sliders 6 are provided on both sides of the lower part of the inclined surface 5, and cutting rails 7 are provided on both sides of the back of the cutting plate 3. The cutting sliders 6 and cutting rails 7 are arranged parallel to the cutting plate 3. The cutting rails 7 move along the cutting sliders 6, causing the cutting plate 3 to move vertically downwards. The cutting moving rod device 2 drives the cutting plate 3 to move up and down. The downward-moving cutting blade 4 cuts the surface skin, and the upward-resetting surface skin is conveyed by the conveyor belt 8.
[0042] The cutting moving rod device 2 includes a cutting wheel 2.1, a connecting shaft 2.2, a transmission rod 2.3, and a cutting motor 2.4. The cutting wheel 2.1 is connected to the cutting motor 2.4. The connecting shaft 2.2 is located on one side of the cutting wheel 2.1 and is eccentrically positioned. The connecting shaft 2.2 is connected to one end of the transmission rod 2.3, and the other end of the transmission rod 2.3 is connected to the center of the cutting plate 3. Cutting sliders 6 are provided on both sides of the lower part of the inclined surface 5. The cutting sliders 6 are parallel to the transmission rod 2.3. Cutting slide rails 7 are provided on both sides of the back of the cutting plate 3. The cutting slide rails 7 move along the cutting sliders 6. The cutting motor 2.4 drives the cutting wheel 2.1 to rotate. The connecting shaft 2.2 on the cutting wheel 2.1 drives the transmission rod 2.3 to move up and down. The transmission rod 2.3 drives the cutting plate 3 to move up and down. The two sides of the cutting plate 3 slide along the cutting sliders 6 through the cutting slide rails 7, which plays a positioning role and prevents the cutting plate 3 from moving left and right.
[0043] Among them, a cutting limit sensor 10 is provided on the base 1. The cutting limit sensor 10 can limit the cutting length of the dough, and can cut the dough into square dough pieces of the same size with small error and uniform product quality standards.
[0044] In addition, the width of the cutting plate 3 and the cutting blade 4 is greater than the width of the dough, which can better cut the dough completely and maintain its integrity.
[0045] The dough sheet moves forward via conveyor belt 8. A cutting limit sensor 10 is installed on the base 1 to limit the cutting length of the dough sheet. When the cutting limit sensor 10 sends a signal, the cutting motor 2.4 starts. The cutting motor 2.4 drives the cutting wheel 2.1 to rotate. The cutting wheel 2.1 drives the cutting plate 3 to move downward through the connecting shaft 2.2 and the transmission rod 2.3. The cutting blade 4 cuts the dough sheet.
[0046] This invention can cut dough into uniformly sized square pieces, eliminating the need for manual intervention in the entire dough cutting process, saving costs, preventing human-caused contamination, minimizing errors, and ensuring standardized product quality. The invention's cutting moving rod device drives the cutting plate up and down; the downward-moving cutting blade cuts the dough, while the upward-resetting dough is conveyed by a conveyor belt. A motor drives a rotating wheel, and a connecting shaft on the wheel drives a transmission rod up and down, which in turn moves the cutting plate up and down, ensuring the cutting blade can cut the dough. Sliding blocks on both sides of the cutting plate slide along a cutting rail for positioning, preventing lateral movement. A cutting limit sensor on the base limits the cutting length, ensuring uniformly sized square pieces with minimal error and standardized product quality. The width of the cutting plate and cutting blade is wider than the width of the dough, allowing for a more complete cut and maintaining the dough's integrity.
[0047] In some embodiments, such as Figure 1 and Figure 2 As shown, the device includes a base 1, a cutting moving rod device 2, a cutting plate 3, and a cutting blade 4. An inclined surface 5 is provided on the base 1. A conveying device frame 9 is fixed to the base 1 to fix and support it. The cutting moving rod device 2 is installed on the upper part of the inclined surface 5. The cutting plate 3 is installed on the inclined surface 5 and is parallel to it. The lower part of the cutting moving rod device 2 is welded and fixed to the middle part of the cutting plate 3. The cutting plate 3 is installed on the lower part of the inclined surface 5. The cutting blade 4 is located on the lower part of the cutting plate 3 and is welded to it as a single unit. Cutting sliders 6 are provided on both sides of the lower part of the inclined surface 5, and cutting rails 7 are provided on both sides of the back of the cutting plate 3. The cutting sliders 6 and cutting rails 7 are arranged parallel to the cutting plate 3. The cutting rails 7 move along the cutting sliders 6, causing the cutting plate 3 to move vertically downwards. The cutting moving rod device 2 drives the cutting plate 3 to move up and down. The downward-moving cutting blade 4 cuts the surface skin, and the upward-resetting surface skin is conveyed by the conveyor belt 8.
[0048] The cutting moving rod device 2 includes a cutting wheel 2.1, a connecting shaft 2.2, a transmission rod 2.3, and a cutting motor 2.4. The cutting wheel 2.1 is connected to the cutting motor 2.4. The connecting shaft 2.2 is located on one side of the cutting wheel 2.1 and is eccentrically positioned. The connecting shaft 2.2 is connected to one end of the transmission rod 2.3, and the other end of the transmission rod 2.3 is connected to the center of the cutting plate 3. Cutting sliders 6 are provided on both sides of the lower part of the inclined surface 5. The cutting sliders 6 are parallel to the transmission rod 2.3. Cutting slide rails 7 are provided on both sides of the back of the cutting plate 3. The cutting slide rails 7 move along the cutting sliders 6. The cutting motor 2.4 drives the cutting wheel 2.1 to rotate. The connecting shaft 2.2 on the cutting wheel 2.1 drives the transmission rod 2.3 to move up and down. The transmission rod 2.3 drives the cutting plate 3 to move up and down. The two sides of the cutting plate 3 slide along the cutting sliders 6 through the cutting slide rails 7, which plays a positioning role and prevents the cutting plate 3 from moving left and right.
[0049] Among them, a cutting limit sensor 10 is provided on the base 1. The cutting limit sensor 10 can limit the cutting length of the dough, and can cut the dough into square dough pieces of the same size with small error and uniform product quality standards.
[0050] In addition, the width of the cutting plate 3 and the cutting blade 4 is greater than the width of the dough, which can better cut the dough completely and maintain its integrity.
[0051] The dough sheet moves forward via conveyor belt 8. A cutting limit sensor 10 is installed on the base 1 to limit the cutting length of the dough sheet. When the cutting limit sensor 10 sends a signal, the cutting motor 2.4 starts. The cutting motor 2.4 drives the cutting wheel 2.1 to rotate. The cutting wheel 2.1 drives the cutting plate 3 to move downward through the connecting shaft 2.2 and the transmission rod 2.3. The cutting blade 4 cuts the dough sheet.
[0052] like Figure 3 and Figure 4 As shown, a cutting auxiliary device 11 is installed on the conveyor frame 9. The cutting auxiliary device 11 is located at the front of the cutting plate 3, as shown. Figure 5 and Figure 6 As shown, the cutting auxiliary device 11 includes a pressure shaft 11.1, a pressure rod mounting base 11.2, a pressure transmission rod 11.3, a pressure slider 11.4, a transmission plate 11.5, a pressure roller 11.6, a pressure slide rail 11.7, a pressure motor 11.8, and a pressure linkage shaft 11.9. Pressure rod mounting bases 11.2 are respectively provided on both sides of the conveyor frame 9. A pressure slide rail 11.7 is respectively provided on the inner side of the lower part of each of the two pressure rod mounting bases 11.2. A pressure transmission rod 11.3 is respectively provided inside each of the two pressure rod mounting bases 11.2. A pressure slider 11.4 is respectively provided on each of the two pressure transmission rods 11.3. The pressure slider 11.4 is connected to the pressure slide rail 11.7. The two pressure sliders 11.4 are fixed to one side of the transmission plate 11.5. Figure 4 and Figure 7 On the other side of the transmission plate 11.5, a pressing wheel 11.6 is connected via a pressing linkage shaft 11.9. The pressing linkage shaft 11.9 is eccentrically positioned on the pressing wheel 11.6. The pressing wheel 11.6 is connected to a pressing motor 11.8, which drives the pressing wheel 11.6 to rotate. The pressing wheel 11.6 drives the transmission plate 11.5 to move up and down. The transmission plate 11.5 drives two pressing transmission rods 11.3 to move up and down simultaneously. A pressure shaft 11.1 is connected and installed between the upper parts of the two pressing transmission rods 11.3. The pressure shaft 11.1 has connecting caps at both ends, which are connected and installed on the pressing transmission rods 11.3. The pressing transmission rods 11.3 drive the pressure shaft 11.1 to move up and down. The downward movement of the pressure shaft 11.1 presses the surface, while the upward movement of the surface resets it and is conveyed by the conveyor belt 8.
[0053] like Figure 6 The pressure roller 11.11 is fitted on the pressure roller 11.11. The surface of the pressure roller 11.11 is smooth and without texture. The material of the pressure roller 11.11 is edible PP material, which can ensure that the dough is not crushed, ensure the safety of the dough for consumption, and prevent wrinkles from forming when the dough is cut.
[0054] like Figure 3 A pressing limit sensor 12 is installed on the pressing rod mounting base 11.2. The pressing limit sensor 12 can limit the pressing length of the dough. The pressing length is consistent with the cutting length, and the pressing position is determined so that the pressing position is at the cutting position, so as to avoid wrinkles when the dough is cut, which makes it easier to roll the noodles in the next process.
[0055] The dough sheet advances via conveyor belt 8. A pressing limit sensor 12 is installed on the pressing rod mounting base 11.2. The pressing limit sensor 12 limits the pressing length, which is consistent with the cutting length, thus determining the pressing position. The pressing limit sensor 12 sends a signal, activating the pressing motor 11.8. The pressing motor 11.8 drives the pressing wheel 11.6 to rotate, which in turn drives the transmission plate 11.5 to move up and down. The transmission plate 11.5 then drives the two pressing transmission rods 11.3 to move up and down simultaneously. The pressing transmission rods 11.3... The dynamic pressure shaft 11.1 moves up and down. When it moves downward, the pressure shaft 11.1 presses the dough. When it moves upward, the dough is conveyed by the conveyor belt 8, so that the pressing position is at the cutting position. A cutting limit sensor 10 is provided on the base 1 to limit the cutting length of the dough. The pressing length is consistent with the cutting length. The cutting limit sensor 10 sends a signal, and the cutting motor 2.4 drives the cutting wheel 2.1 to rotate. The cutting wheel 2.1 drives the cutting plate 3 to move downward through the connecting shaft 2.2 and the transmission rod 2.3. The cutting blade 4 cuts the dough, and the cutting position is consistent with the pressing position.
[0056] This invention can cut dough into uniformly sized square pieces, eliminating manual intervention in the entire dough cutting process, saving costs, preventing human-caused contamination, minimizing errors, and ensuring standardized product quality. The invention's cutting moving rod device drives the cutting plate up and down; the downward movement of the cutting blade cuts the dough, while the upward return of the dough is conveyed by a conveyor belt. A motor drives a rotating wheel, and a connecting shaft on the wheel drives a transmission rod up and down, which in turn moves the cutting plate up and down, ensuring the cutting blade can cut the dough. Sliding blocks on both sides of the cutting plate slide along a cutting rail, providing positioning and preventing lateral movement. A cutting limit sensor is installed on the base to limit the dough's movement. The dough cutting length allows for the cutting of dough into uniform square pieces with minimal error, ensuring standardized product quality. The width of the cutting plate and blade is wider than the dough, enabling a more complete and intact cut. A cutting aid is included to prevent wrinkles during cutting. This aid is positioned in front of the cutting plate and presses down at the cutting point to prevent wrinkles. A pressing limit sensor on the pressing rod mount limits the pressing length, ensuring it matches the cutting length and aligns with the cutting position, further preventing wrinkles and facilitating the next step of rolling the noodles.
[0057] In some embodiments, such as Figure 1 and Figure 2 As shown, the device includes a base 1, a cutting moving rod device 2, a cutting plate 3, and a cutting blade 4. An inclined surface 5 is provided on the base 1. A conveying device frame 9 is fixed to the base 1 to fix and support it. The cutting moving rod device 2 is installed on the upper part of the inclined surface 5. The cutting plate 3 is installed on the inclined surface 5 and is parallel to it. The lower part of the cutting moving rod device 2 is welded and fixed to the middle part of the cutting plate 3. The cutting plate 3 is installed on the lower part of the inclined surface 5. The cutting blade 4 is located on the lower part of the cutting plate 3 and is welded to it as a single unit. Cutting sliders 6 are provided on both sides of the lower part of the inclined surface 5, and cutting rails 7 are provided on both sides of the back of the cutting plate 3. The cutting sliders 6 and cutting rails 7 are arranged parallel to the cutting plate 3. The cutting rails 7 move along the cutting sliders 6, causing the cutting plate 3 to move vertically downwards. The cutting moving rod device 2 drives the cutting plate 3 to move up and down. The downward-moving cutting blade 4 cuts the surface skin, and the upward-resetting surface skin is conveyed by the conveyor belt 8.
[0058] The cutting moving rod device 2 includes a cutting wheel 2.1, a connecting shaft 2.2, a transmission rod 2.3, and a cutting motor 2.4. The cutting wheel 2.1 is connected to the cutting motor 2.4. The connecting shaft 2.2 is located on one side of the cutting wheel 2.1 and is eccentrically positioned. The connecting shaft 2.2 is connected to one end of the transmission rod 2.3, and the other end of the transmission rod 2.3 is connected to the center of the cutting plate 3. Cutting sliders 6 are provided on both sides of the lower part of the inclined surface 5. The cutting sliders 6 are parallel to the transmission rod 2.3. Cutting slide rails 7 are provided on both sides of the back of the cutting plate 3. The cutting slide rails 7 move along the cutting sliders 6. The cutting motor 2.4 drives the cutting wheel 2.1 to rotate. The connecting shaft 2.2 on the cutting wheel 2.1 drives the transmission rod 2.3 to move up and down. The transmission rod 2.3 drives the cutting plate 3 to move up and down. The two sides of the cutting plate 3 slide along the cutting sliders 6 through the cutting slide rails 7, which plays a positioning role and prevents the cutting plate 3 from moving left and right.
[0059] Among them, a cutting limit sensor 10 is provided on the base 1. The cutting limit sensor 10 can limit the cutting length of the dough, and can cut the dough into square dough pieces of the same size with small error and uniform product quality standards.
[0060] In addition, the width of the cutting plate 3 and the cutting blade 4 is greater than the width of the dough, which can better cut the dough completely and maintain its integrity.
[0061] The dough sheet moves forward via conveyor belt 8. A cutting limit sensor 10 is installed on the base 1 to limit the cutting length of the dough sheet. When the cutting limit sensor 10 sends a signal, the cutting motor 2.4 drives the cutting wheel 2.1 to rotate. The cutting wheel 2.1 drives the cutting plate 3 to move downward via the connecting shaft 2.2 and the transmission rod 2.3. The cutting blade 4 cuts the dough sheet.
[0062] like Figure 3 and Figure 4 and Figure 7 As shown, a cutting auxiliary device 11 is installed on the conveyor frame 9. The cutting auxiliary device 11 is located at the front of the cutting plate 3, as shown. Figure 5 and Figure 6As shown, the cutting auxiliary device 11 includes a pressure shaft 11.1, a pressure rod mounting base 11.2, a pressure transmission rod 11.3, a pressure slider 11.4, a transmission plate 11.5, a pressure roller 11.6, a pressure slide rail 11.7, a pressure motor 11.8, and a pressure linkage shaft 11.9. Pressure rod mounting bases 11.2 are respectively provided on both sides of the conveyor frame 9. Pressure slide rails 11.7 are respectively provided on the inner lower part of the two pressure rod mounting bases 11.2. A pressure transmission rod 11.3 is respectively provided inside the two pressure rod mounting bases 11.2. A pressure slider 11.4 is respectively provided on the two pressure transmission rods 11.3. The pressure slider 11.4 is connected to the pressure slide rail 11.7. The two pressure sliders 11.4 are fixed to one side of the transmission plate 11.5. 5. On the other side, a pressing linkage shaft 11.9 connects to a pressing wheel 11.6. The pressing linkage shaft 11.9 is eccentrically positioned on the pressing wheel 11.6. The pressing wheel 11.6 is connected to a pressing motor 11.8. The pressing motor 11.8 drives the pressing wheel 11.6 to rotate. The pressing wheel 11.6 drives the transmission plate 11.5 to move up and down. The transmission plate 11.5 drives two pressing transmission rods 11.3 to move up and down simultaneously. A pressure shaft 11.1 is connected and installed between the upper parts of the two pressing transmission rods 11.3. The pressure shaft 11.1 has connecting nuts at both ends and is connected and installed on the pressing transmission rods 11.3 through the connecting nuts. The pressing transmission rods 11.3 drive the pressure shaft 11.1 to move up and down. The downward movement of the pressure shaft 11.1 presses the surface, and the upward movement of the surface is conveyed by the conveyor belt 8.
[0063] like Figure 6 The pressure roller 11.11 is fitted on the pressure roller 11.11. The surface of the pressure roller 11.11 is smooth and without texture. The material of the pressure roller 11.11 is edible PP material, which can ensure that the dough is not crushed, ensure the safety of the dough for consumption, and prevent wrinkles from forming when the dough is cut.
[0064] like Figure 3 A pressing limit sensor 12 is installed on the pressing rod mounting base 11.2. The pressing limit sensor 12 can limit the pressing length of the dough. The pressing length is consistent with the cutting length, and the pressing position is determined so that the pressing position is at the cutting position, so as to avoid wrinkles when the dough is cut, which makes it easier to roll the noodles in the next process.
[0065] The dough sheet advances via conveyor belt 8. A pressing limit sensor 12 is installed on the pressing rod mounting base 11.2. The pressing limit sensor 12 limits the pressing length, which is consistent with the cutting length, thus determining the pressing position. The pressing limit sensor 12 sends a signal, and the pressing motor 11.8 drives the pressing wheel 11.6 to rotate. The pressing wheel 11.6 drives the transmission plate 11.5 to move up and down. The transmission plate 11.5 drives the two pressing transmission rods 11.3 to move up and down simultaneously. The pressing transmission rods 11.3 drive the pressing shaft 11. 1. The pressing shaft 11.1 moves down to press the dough, and the dough is then moved up to reset. The dough is conveyed by the conveyor belt 8, so that the pressing position is in the cutting position. A cutting limit sensor 10 is provided on the base 1 to limit the cutting length of the dough. The pressing length is consistent with the cutting length. The cutting limit sensor 10 sends a signal, and the cutting motor 2.4 drives the cutting wheel 2.1 to rotate. The cutting wheel 2.1 drives the cutting plate 3 to move down through the connecting shaft 2.2 and the transmission rod 2.3. The cutting blade 4 cuts the dough, and the cutting position is consistent with the pressing position.
[0066] Furthermore, the cutting blade 4 and the cutting plate 3 are separate units. The cutting blade 4 is fixed to the cutting plate 3 via multiple quick connectors 12, which allows the cutting blade to be replaced without replacing the cutting plate as well, thus saving costs.
[0067] This invention can cut dough into uniformly sized square pieces, eliminating manual intervention in the entire dough cutting process, saving costs, preventing human-caused contamination, minimizing errors, and ensuring standardized product quality. The invention's cutting moving rod device drives the cutting plate up and down; the downward movement of the cutting blade cuts the dough, while the upward return of the dough is conveyed by a conveyor belt. A motor drives a rotating wheel, and a connecting shaft on the wheel drives a transmission rod up and down, which in turn moves the cutting plate up and down, ensuring the cutting blade can cut the dough. Sliding blocks on both sides of the cutting plate slide along a cutting rail, providing positioning and preventing lateral movement. A cutting limit sensor is installed on the base to limit the dough's movement. The dough cutting length allows for the cutting of dough into uniform square pieces with minimal error, ensuring standardized product quality. The width of the cutting plate and blade is wider than the dough, enabling a more complete and intact cut. A cutting aid is included to prevent wrinkles during cutting. This aid is positioned in front of the cutting plate and presses down at the cutting point to prevent wrinkles. A pressing limit sensor on the pressing rod mount limits the pressing length, ensuring it matches the cutting length and aligns with the cutting position, further preventing wrinkles and facilitating the next step of rolling the noodles.
[0068] This invention can cut dough into uniformly sized square pieces, eliminating manual intervention in the entire dough cutting process, saving costs, preventing human-caused contamination, minimizing errors, and ensuring standardized product quality. The invention's cutting moving rod device drives the cutting plate up and down; the downward movement of the cutting blade cuts the dough, while the upward return of the dough is conveyed by a conveyor belt. A motor drives a rotating wheel, and a connecting shaft on the wheel drives a transmission rod up and down, which in turn moves the cutting plate up and down, ensuring the cutting blade can cut the dough. Sliding blocks on both sides of the cutting plate slide along a cutting rail, providing positioning and preventing lateral movement. A cutting limit sensor on the base limits the cutting length, ensuring the dough is cut into uniformly sized square pieces with minimal error and consistent production. Standardized quality control is achieved. The width of the cutting plate and blade is wider than the width of the dough sheet, allowing for better and more complete cutting while maintaining the integrity of the dough. A cutting aid is included to prevent wrinkles from forming during cutting. This aid is located in front of the cutting plate and presses down at the cutting point to prevent wrinkles. A pressing limit sensor is installed on the pressing rod mounting base to limit the pressing length, ensuring it matches the cutting length and thus determining the pressing position. This prevents wrinkles and facilitates the next step of rolling the noodles. The cutting blade and cutting plate are separate components; the cutting blade is fixed to the cutting plate via multiple quick-connect heads, allowing for blade replacement without replacing the entire cutting plate, saving costs.
[0069] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0070] Although embodiments have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.
[0071] The embodiments have been described above, and such description is not restrictive. The figures shown are only one embodiment, and the actual structure is not limited to this. In short, if a person skilled in the art is inspired by this description and designs a similar structure and embodiment without departing from the inventive spirit, such design should fall within the scope of protection.
Claims
1. A dough forming and cutting device for an egg tart production line, characterized in that: include A base, on which an inclined surface is provided; A conveyor frame is fixed to the base to secure and support the base; A cutting-off moving rod device is installed on the upper part of the inclined surface; A cutting plate is installed on an inclined surface, parallel to the inclined surface. The lower part of the cutting moving rod device is welded and fixed to the middle of the cutting plate, and the cutting plate is installed at the lower part of the inclined surface. The cutting blade is located at the bottom of the cutting plate and is welded to the cutting plate as a whole; Cutting sliders are provided on both sides of the lower part of the inclined surface, and cutting slide rails are provided on both sides of the back of the cutting plate. The cutting sliders and cutting slide rails are set parallel to the cutting plate. The cutting slide rails move along the cutting sliders, causing the cutting plate to move. A cutting limit sensor is installed on the base, and the cutting limit sensor is set with a cutting length value; It also includes a cutting aid device, which is located at the front of the cutting plate; The cutting auxiliary device includes: two pressing rod mounting seats, which are installed on both sides of the conveyor frame, with the lower part of the pressing rod mounting seats extending beyond the lower part of the conveyor frame; The two pressing rods are respectively provided in the two pressing rod mounting bases, and the lower part of the two pressing rods is provided with pressing sliders; The transmission plate is a rectangular plate. The lower parts of the two transmission rods are fixed to one side of the transmission plate by a pressing slider. The pressing slider is welded to the transmission plate. A pressure shaft is provided between the upper parts of the two transmission rods. The pressing wheel is an eccentric wheel. A pressing linkage shaft is provided on one side of the pressing wheel. The pressing linkage shaft is eccentrically set on the pressing wheel. The pressing wheel is connected to the transmission plate through the pressing linkage shaft. Press slide rails are provided on the inner side of the lower part of the two press rod mounting bases, and the pressing sliders of the two pressing transmission rods move up and down along the press slide rails; The press motor is connected to the press wheel, which drives the press wheel to rotate. Install a pressing limit sensor on the pressing rod mounting base. Set the pressing limit sensor to a pressing length value. The pressing length value should be consistent with the cutting length value. When the dough reaches the length set by the pressing limit sensor, a signal is sent, and the pressing motor drives the pressing wheel to rotate. When the pressing linkage shaft rotates to the lowest position of the bottom of the pressing wheel, it drives the transmission plate to move downward to the lowest point. The transmission plate then drives the pressing transmission rod to move downward to the lowest point. The pressing transmission rod moves downward along the pressing slide rail through the pressing slider, driving the pressure roller to move to the lowest point. The pressure roller presses the dough, and the pressing position is consistent with the cutting position.
2. The dough forming and cutting device for an egg tart production line according to claim 1, characterized in that: wherein, The cutting moving rod device includes a rotating wheel, a connecting shaft, a transmission rod, and a cutting motor. The rotating wheel is connected to the cutting motor and is an eccentric wheel. The connecting shaft is located on one side of the rotating wheel. One end of the transmission rod is welded and fixed to the connecting shaft, and the other end of the transmission rod is welded and fixed to the middle of the cutting plate.
3. The dough forming and cutting device for an egg tart production line according to claim 1, characterized in that: When the dough reaches the length set by the cutting limit sensor, a signal is sent, and the cutting motor drives the rotating wheel to rotate. When the connecting shaft rotates to the lowest position of the bottom of the rotating wheel, it drives the cutting blade to move downward to the lowest point. The cutting blade cuts the dough. The rotating wheel continues to rotate, driving the cutting blade to move downward and upward. The dough is then conveyed forward by the conveyor belt.
4. The dough forming and cutting device for an egg tart production line according to claim 3, characterized in that: The width of the cutting board and cutting blade is greater than the width of the dough.
5. The dough forming and cutting device for an egg tart production line according to claim 1, characterized in that: The pressure roller is mounted on the pressure shaft. The surface of the pressure roller is smooth and without texture. The pressure roller is made of edible PP material.
Citation Information
Patent Citations
Full-automatic tart skin production line
CN115530194A
Press roller lifting device of wrapper shortening machine
CN218303153U