An ultrasonic cleaning device based on a flipping action
By designing an ultrasonic cleaning device with a flipping motion, the problems of poor cylinder head cleaning effect and cleaning fluid waste were solved, achieving efficient cleaning and low-cost recycling of cleaning fluid.
Patent Information
- Application Number
- CN202411743428.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-30
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2044-11-30
AI Technical Summary
Existing ultrasonic cleaning devices are ineffective when cleaning cylinder heads, as the cylinder head is static, and the cleaning fluid is costly and cannot be used effectively.
Design an ultrasonic cleaning device based on a flipping motion. By setting a rotating shaft and a motor to drive the cylinder head to flip, and combining a filter box and a circulation component, the cleaning fluid can be circulated, filtered, and its temperature regulated, thereby enhancing the cleaning effect.
It improves the cleaning effect on all surfaces of the cylinder head, reduces waste and cost of cleaning fluid, increases the reuse rate of cleaning fluid, and enhances the cleaning effect.
Smart Images

Figure CN119634334B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to an ultrasonic cleaning device based on a turnover action. BACKGROUND
[0002] The cylinder head is one of the most important components of the engine, located at the top of the cylinder block. It not only encloses the cylinder to form the combustion chamber, but also plays a role in supporting, protecting and controlling the flow of engine gas. Due to the complex structure of the cylinder head, there are many small channels and pores, and when cleaning it, an ultrasonic cleaning machine is used to ensure that the small channels and pores are cleaned in place.
[0003] The existing method is to place the cylinder head directly inside the cleaning machine for cleaning. The cylinder head is static, which is not convenient for the cylinder head to move inside the cleaning machine to improve the cleaning effect of each surface of the cylinder head and accelerate the falling of dirt from the cylinder head. In addition, the cleaning liquid inside the cleaning machine is directly discharged to the outside after cleaning, resulting in high use cost of the cleaning liquid. Therefore, we propose an ultrasonic cleaning device based on a turnover action. SUMMARY
[0004] The present application aims to provide an ultrasonic cleaning device based on a turnover action to solve the problems raised in the background.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical solution: an ultrasonic cleaning device based on a turnover action, comprising:
[0006] An ultrasonic cleaning machine is provided with a mounting plate on one side;
[0007] A filter box is provided on the mounting plate to filter the cleaning liquid during cleaning, and the filter box and the ultrasonic cleaning machine have a first connecting pipe for conveying cleaning liquid to the inside of the filter box;
[0008] A circulating assembly is provided on one end of the upper surface of the mounting plate to convey the filtered liquid inside the filter box to the inside of the ultrasonic cleaning machine;
[0009] A rotating shaft is rotatably installed inside the ultrasonic cleaning machine, and a placing plate is fixed on the rotating shaft, and a pressing clamp for fixing the cylinder head is provided on the placing plate;
[0010] A drive box is fixed to the upper end of the other side wall of the ultrasonic cleaning machine, and a motor is provided inside the drive box, and the output end of the motor is connected to the rotating shaft through a transmission assembly to drive the rotating shaft to rotate.
[0011] Preferably, a baffle plate is fixed on the ultrasonic cleaning machine, the inner surface of the baffle plate is provided with a flushing head, the flushing head is internally communicated with the circulating assembly through a pipeline, and a rotary cleaning assembly for cleaning the surface of the cylinder head is arranged above the baffle plate.
[0012] Preferably, the rotary cleaning assembly comprises a supporting rod, a fixed pipe, a liquid inlet pipe, a rotary disc, a flushing hole, a flow channel and a water guide cavity, the supporting rod is fixed on the ultrasonic cleaning machine, one end of the supporting rod extends into the baffle plate and is connected with the fixed pipe, one end of the fixed pipe is provided with the liquid inlet pipe which is communicated with the circulating assembly, the other end of the fixed pipe is rotatably installed with the rotary disc, the inner side of the rotary disc is provided with the flow channel at the upper end, and the inner side of the rotary disc is provided with the inclined water guide cavity which penetrates through the lower surface of the rotary disc to form the flushing hole.
[0013] Preferably, a heater for adjusting the temperature of the cleaning liquid is arranged on the inner side of the filter box.
[0014] Preferably, the circulating assembly comprises a second connecting pipe, a pressure tank, a circulating pump and a third connecting pipe, the pressure tank and the circulating pump are arranged side by side on one end of the upper surface of the mounting plate, the liquid outlet of the pressure tank is provided with the second connecting pipe which is internally communicated with the ultrasonic cleaning machine, the pressure tank and the circulating pump are internally communicated through a communication pipe, and the liquid inlet of the circulating pump is provided with the third connecting pipe which is internally communicated with the filter box.
[0015] Preferably, the lower end of the outer surface of the pressure tank is provided with a supporting leg and a bolt which are matched with the mounting plate.
[0016] Preferably, a supporting block for supporting the cylinder head is detachably mounted on the middle part of the upper surface of the placing plate.
[0017] Preferably, the pressing clamp comprises a cylinder, a pressing block, a backing plate and a connecting plate, the cylinder is fixed on the upper surface of the placing plate at both ends, the output end of the cylinder is rotatably installed with the pressing block, the side wall of the pressing block is rotatably installed with the connecting plate, and one end of the connecting plate is rotatably matched with the cylinder.
[0018] Preferably, the lower surface of one end of the pressing block is fixed with the backing plate.
[0019] Preferably, one side wall of the filter box comprises a liquid outlet valve and a liquid inlet valve, and the liquid outlet valve and the liquid inlet valve are arranged side by side.
[0020] Compared with the prior art, the present application has the following beneficial effects:
[0021] The application is provided with a filter box, a motor, a rotating shaft and a circulating assembly, avoids the poor cleaning effect of the traditional cleaning of the cylinder cover only by ultrasonic waves, can turn over the cylinder cover during cleaning, makes the cylinder cover better contact with the cleaning liquid, improves the cleaning effect of each surface of the cylinder cover, can circulate and filter the cleaning liquid during cleaning, improves the recycling effect of the cleaning liquid, reduces the waste of the cleaning liquid, reduces the use cost, can accelerate the dissolution of oil stains by increasing the temperature of the cleaning liquid during cleaning, and improves the cleaning effect. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the application;
[0023] Figure 2 It is a structure schematic diagram of the flushing hole of the application;
[0024] Figure 3 It is a structure schematic diagram of the cross section of the rotating disc of the application;
[0025] Figure 4 It is a structure schematic diagram of the circulating assembly of the application;
[0026] Figure 5 It is a structure schematic diagram of the rotating shaft of the application;
[0027] Figure 6 It is a structure schematic diagram of the pressing clamp of the application.
[0028] In the figure: 1, ultrasonic cleaner; 2, first connecting pipe; 3, filter box; 301, liquid outlet valve; 302, liquid inlet valve; 4, coaming; 5, flushing head; 6, drive box; 7, second connecting pipe; 8, pressure tank; 9, circulating pump; 10, third connecting pipe; 11, motor; 12, rotating shaft; 13, placing plate; 14, pressing clamp; 141, cylinder; 142, pressing block; 143, backing plate; 144, connecting plate; 15, supporting block; 16, supporting rod; 17, fixed pipe; 18, liquid inlet pipe; 19, rotating disc; 20, flushing hole; 21, flow channel; 22, water guide cavity. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.
[0030] Please refer to Figures 1-6 The application provides a technical solution: an ultrasonic cleaning device based on turning over action, comprising:
[0031] The ultrasonic cleaning machine 1 is provided with a mounting plate on one side;
[0032] The filter box 3 is arranged on the mounting plate to filter the cleaning liquid during cleaning, and the filter box 3 is provided with a first connecting pipe 2 between the ultrasonic cleaning machine 1 and the filter box 3 to convey the cleaning liquid to the inside of the filter box 3, so as to recycle the cleaning liquid, reduce the waste of the cleaning liquid, and reduce the use cost of the cleaning liquid.
[0033] The circulating assembly is arranged on one end of the upper surface of the mounting plate to convey the filtered liquid in the filter box 3 to the inside of the ultrasonic cleaning machine 1, so as to recycle the filtered cleaning liquid.
[0034] The rotating shaft 12 is rotatably arranged in the inside of the ultrasonic cleaning machine 1, and the rotating shaft 12 is fixed with a placing plate 13, and the placing plate 13 is provided with a pressing clamp 14 for fixing the cylinder cover, so as to turn over the cylinder cover, improve the contact effect of the cleaning liquid and each surface of the cylinder cover, and increase the cleaning cleanliness.
[0035] The driving box 6 is fixed to the upper end of the other side wall of the ultrasonic cleaning machine 1, and the inside of the driving box 6 is provided with a motor 11, and the output end of the motor 11 is connected with the rotating shaft 12 through a transmission assembly to drive the rotating shaft 12 to rotate, so as to drive the rotating shaft 12 to rotate to turn over the cylinder cover.
[0036] Preferably, the ultrasonic cleaning machine 1 is fixed with a surrounding plate 4, the inner surface of the surrounding plate 4 is provided with a flushing head 5, the flushing head 5 is connected with the circulating assembly through a pipeline, and the upper portion of the surrounding plate 4 is provided with a rotating cleaning assembly for cleaning the surface of the cylinder cover, so as to better flush the surface of the cylinder cover when the cylinder cover is turned over, and improve the cleaning effect of the surface of the cylinder cover.
[0037] Preferably, the rotating cleaning assembly comprises a supporting rod 16, a fixed pipe 17, a liquid inlet pipe 18, a rotating disc 19, a flushing hole 20, a flow channel 21, and a water guide cavity 22, the supporting rod 16 is fixed on the ultrasonic cleaning machine 1, one end of the supporting rod 16 extends into the surrounding plate 4 and is connected with the fixed pipe 17, one end of the fixed pipe 17 is provided with the liquid inlet pipe 18 connected with the circulating assembly, the other end of the fixed pipe 17 is rotatably arranged with the rotating disc 19, the inside of the rotating disc 19 is provided with the flow channel 21 at the upper end, and the inside of the rotating disc 19 is provided with the inclined water guide cavity 22, the water guide cavity 22 penetrates through the lower surface of the rotating disc 19 to form the flushing hole 20, so as to uniformly distribute the water flow, improve the flushing effect of the surface of the cylinder cover, and increase the uniform cleaning of the surface of the cylinder cover.
[0038] Preferably, the inside of the filter box 3 is provided with a heater for adjusting the temperature of the cleaning liquid, so as to improve the temperature of the cleaning liquid to accelerate the dissolution of the oil stains on the surface of the cylinder cover.
[0039] Preferably, the circulating assembly comprises a second connecting pipe 7, a pressure tank 8, a circulating pump 9 and a third connecting pipe 10, the pressure tank 8 and the circulating pump 9 are arranged side by side on one end of the upper surface of the mounting plate, and the liquid outlet of the pressure tank 8 is provided with the second connecting pipe 7 which is communicated with the inside of the ultrasonic cleaning machine 1, the pressure tank 8 and the circulating pump 9 are communicated internally through a communicating pipe, and the liquid inlet of the circulating pump 9 is provided with the third connecting pipe 10 which is communicated with the inside of the filter box 3, so that the cleaning liquid can flow between the ultrasonic cleaning machine 1 and the filter box 3.
[0040] Preferably, the lower end of the outer surface of the pressure tank 8 is provided with a supporting leg and a bolt which are matched with the mounting plate, so that the installation and fixation are facilitated.
[0041] Preferably, the upper surface of the placing plate 13 is detachably provided with a support block 15 which supports the cylinder head, so that the cylinder head with uneven surface can be better placed.
[0042] Preferably, the pressing clamp 14 comprises a cylinder 141, a pressing block 142, a backing plate 143 and a connecting plate 144, the cylinder 141 is fixed on the upper surface of the placing plate 13 at both ends, the output end of the cylinder 141 is rotatably provided with the pressing block 142, and the side wall of the pressing block 142 is rotatably provided with the connecting plate 144, one end of the connecting plate 144 is rotatably matched with the cylinder 141, so that the cylinder head can be tightly fixed on the placing plate 13, thereby avoiding the movement of the cylinder head when it is turned over.
[0043] Preferably, the lower surface of one end of the pressing block 142 is fixed with the backing plate 143, so that the direct contact and abrasion between the pressing block 142 and the cylinder head are reduced.
[0044] Preferably, one side wall of the filter box 3 comprises an outlet valve 301 and an inlet valve 302, the outlet valve 301 and the inlet valve 302 are arranged side by side, so that the liquid can be easily fed and discharged.
[0045] The working principle and use process of the application are as follows: when in use, the cylinder head is placed on the placing plate 13 and tightly fixed by the pressing clamp 14, the motor 11 drives the rotating shaft 12 to rotate through the chain and gear, the rotating shaft 12 drives the cylinder head to turn over, the ultrasonic cleaning machine 1 cleans the cylinder head through ultrasonic waves, in the cleaning process, the cleaning liquid flows into the inside of the filter box 3 through the first connecting pipe 2, is pumped into the inside of the pressure tank 8 by the circulating pump 9 after being filtered by the filter box 3, and then is pumped into the inside of the ultrasonic cleaning machine 1 through the second connecting pipe 7 to supplement the cleaning liquid, in addition, when the external temperature is low, the heater in the filter box 3 can heat the cleaning liquid to improve the dissolving effect of the oil stains on the surface of the cylinder head and increase the cleaning cleanliness.
[0046] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications and adaptions can be effected without departing from the spirit and scope of the present application, which is not limited to the exact construction and arrangement described. It is intended, therefore, to cover all modifications and adaptions that fall within the scope of the claims and their equivalents.
Claims
1. An ultrasonic cleaning device based on a flip action, characterized in that, Include: Ultrasonic cleaner (1), one side of the ultrasonic cleaner (1) is provided with mounting plate; Filter box (3), set on the mounting plate to filter the cleaning liquid during cleaning, and the filter box (3) has a first connecting pipe (2) between the ultrasonic cleaner (1) and the filter box (3) to convey cleaning fluid to the inside of the filter box (3); Circulation assembly, provided on one end of the upper surface of the mounting plate to convey the filtered liquid inside the filter box (3) to the inside of the ultrasonic cleaner (1); Rotating shaft (12), rotatably mounted inside the ultrasonic cleaner (1), and the rotating shaft (12) is fixed with a placing plate (13), and the placing plate (13) is provided with a pressing clamp (14) for fixing the cylinder cover; Drive box (6), fixed to the upper end of the other side wall of the ultrasonic cleaner (1), and the drive box (6) is provided with a motor (11) inside, and the output end of the motor (11) is matched with the rotating shaft (12) through a transmission assembly to drive the rotating shaft (12) to rotate; The ultrasonic cleaner (1) is fixed with a coaming (4), the inner surface of the coaming (4) has a flushing head (5), the flushing head (5) and the circulation assembly are internally connected through a pipeline, and the coaming (4) has a rotating cleaning assembly above for cleaning the surface of the cylinder cover; The rotating cleaning assembly comprises a supporting rod (16), a fixed pipe (17), a liquid inlet pipe (18), a rotating disc (19), a shower hole (20), a flow channel (21) and a water guide cavity (22), the supporting rod (16) is fixed on the ultrasonic cleaner (1), one end of the supporting rod (16) extends into the coaming (4) and is connected with the fixed pipe (17), one end of the fixed pipe (17) is provided with the liquid inlet pipe (18) connected with the circulation assembly, the other end of the fixed pipe (17) is rotatably provided with the rotating disc (19), the inner side of the rotating disc (19) is provided with the flow channel (21) at the upper end, and the inner side of the rotating disc (19) has an inclined water guide cavity (22), the water guide cavity (22) penetrates the lower surface of the rotating disc (19) to form the shower hole (20); The inside of the filter box (3) is provided with a heater for adjusting the temperature of the cleaning liquid; The circulation assembly comprises a second connecting pipe (7), a pressure tank (8), a circulating pump (9) and a third connecting pipe (10), the pressure tank (8) and the circulating pump (9) are arranged side by side on one end of the upper surface of the mounting plate, and the outlet of the pressure tank (8) is provided with the second connecting pipe (7) connected with the inside of the ultrasonic cleaner (1), the pressure tank (8) and the circulating pump (9) are internally connected through a communication pipe, and the inlet of the circulating pump (9) is provided with the third connecting pipe (10) connected with the inside of the filter box (3).
2. The ultrasonic cleaning apparatus based on a flip action according to claim 1, characterized in that: The lower end of the outer surface of the pressure tank (8) has a supporting leg matched with the mounting plate and a bolt.
3. The ultrasonic cleaning apparatus based on flipping motion according to claim 1, wherein: The upper surface of the placing plate (13) is detachably provided with a supporting block (15) for supporting the cylinder cover.
4. The flip action based ultrasonic cleaning device as claimed in claim 1, wherein: The pressing clamp (14) comprises a cylinder (141), a pressing block (142), a backing plate (143) and a connecting plate (144), the cylinder (141) is fixed to the upper surface of the placing plate (13) at two ends, the output end of the cylinder (141) is rotatably provided with the pressing block (142), and the side wall of the pressing block (142) is rotatably provided with the connecting plate (144), one end of the connecting plate (144) is rotatably matched with the cylinder (141).
5. The flip action based ultrasonic cleaning device as claimed in claim 4, wherein: The lower surface of one end of the pressing block (142) is fixedly provided with the backing plate (143).
6. The flip action based ultrasonic cleaning device as claimed in claim 1, wherein: One side wall of the filter box (3) comprises a liquid outlet valve (301) and a liquid inlet valve (302), the liquid outlet valve (301) and the liquid inlet valve (302) are arranged side by side.
Citation Information
Patent Citations
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