Punching and punching integrated equipment with multiple stations

Abstract

The invention discloses multi-station punching and cutting integrated equipment which comprises an equipment bottom plate, a station regulating and controlling mechanism, an automatic clamping mechanism, an expansion switching mechanism and a three-axis adjusting assembly. A punching blade and a punching head are both fixed to the output end of a punching air cylinder. According to the automatic punching machine, the punching air cylinder provided with the blanking blade and the punching head is supported through the expansion switching mechanism, the automatic punching machine can be matched with forming machining of various special-shaped products in cooperation with the three-axis adjusting assembly, the complex actual machining requirement can be met, and the practicability of the automatic punching machine is improved; products on the conveying belt are fixed through the automatic clamping mechanism before machining, manual participation in the clamping process is not needed, and the labor cost of equipment production is reduced; products are supported through the station regulation and control mechanism, a plurality of machining stations of equipment are formed in cooperation with the three-axis adjustment assemblies evenly arranged on the machining support, continuity between procedures is guaranteed, and the production efficiency of the products is improved.

Description

Technical Field

[0001] The invention relates to the technical field of mechanical forming processing, in particular to a punching and cutting integrated device with multiple stations. Background Art

[0002] Punching and punching are two commonly used processing technologies in the manufacturing industry. They are mainly used to create holes or cut shapes on materials, while punching is more widely used for overall cutting of materials. In practical applications, punching and punching are often used in combination to meet different processing needs. The existing punching and punching equipment can basically meet the use needs of daily processing, but there are still certain shortcomings. First, the structure of the existing punching and punching equipment is relatively simple, and each set of equipment contains only one processing station. During the processing of multiple processes, the equipment needs to be repeatedly switched for processing, which affects the continuity between the processes and thus slows down the production efficiency of the product; second, the punching or punching terminals in the existing equipment are mostly fixed on the three-axis control mechanism. During the processing, the processing angle cannot be adjusted according to the shape of the product surface, which makes it difficult to meet the complex actual processing needs and affects the practicality of the equipment; third, the existing equipment needs to be manually fixed and clamped before processing, which increases the labor cost of equipment production; therefore, it is necessary to design an integrated punching and punching equipment with multiple stations. Summary of the invention

[0003] The object of the present invention is to provide an integrated punching and cutting device with multiple stations to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an integrated punching and cutting device with multiple stations, comprising a device bottom plate, a station control mechanism, an automatic clamping mechanism, a punching blade, a punching head, an expansion switching mechanism, a three-axis adjustment component, a stamping cylinder and a processing bracket, wherein the punching blade and the punching head are both fixed on the output end of the stamping cylinder, and the stamping cylinder is fixed on an adjustment disk in the expansion switching mechanism, the adjustment disk is rotatably connected to the bottom of one side of a rotating frame, the rotating frame is rotatably connected to through holes symmetrically opened on both sides of the bottom of the switching frame, and the switching frame is rotatably connected to the three The bottom of the lifting platform in the axis adjustment component, and the three-axis adjustment component is evenly installed on the processing bracket, the processing bracket is symmetrically arranged on the top of the equipment base plate, and the center of the top of the equipment base plate is provided with a center bracket in the workstation control mechanism, one side of the center bracket is provided with a control guide rail, and the control guide rail is provided with a control cylinder, the top of the control cylinder is fixedly installed with a vertical plate, and a shift fork is provided on the top of one side of the vertical plate; the adjacent two sides of the center bracket are provided with a support table in the automatic clamping mechanism, the top of the support table is provided with a lifting cylinder, and the output end of the lifting cylinder is fixedly connected to the mounting table.

[0005] As a further technical solution of the present invention, the workstation control mechanism is composed of a central bracket, a conveyor belt, a conveying motor, a control guide rail, a control cylinder, a vertical plate, a blocking bar and a fork. The blocking bar is fixed between the central brackets and is located above the conveyor belt.

[0006] As a further technical solution of the present invention, a conveying motor is symmetrically arranged on the central bracket, and the output end of the conveying motor passes through the central bracket and is cooperatively connected to the conveyor belt.

[0007] As a further technical solution of the present invention, the automatic clamping mechanism is composed of a supporting platform, a lifting cylinder, a mounting platform, a flip motor, a flip plate, a clamping cylinder and a clamping arm. The flip motor is symmetrically arranged in the mounting platform, and the output end of the flip motor passes through the mounting platform and is fixedly connected to the flip plate. The clamping cylinder is fixedly sleeved in the through hole opened on the flip plate, and the output end of the clamping cylinder is fixedly connected to the clamping arm.

[0008] As a further technical solution of the present invention, the extended switching mechanism is composed of an adjusting disk, an adjusting motor, a rotating frame, a rotating motor, a switching frame and a switching motor. The adjusting motor is fixedly connected to the bottom of the other side of the rotating frame, and the output end of the adjusting motor passes through the rotating frame and is fixedly connected to the adjusting disk.

[0009] As a further technical solution of the present invention, a rotating motor is symmetrically arranged on the top of the switching frame, and the output end of the rotating motor passes through the switching frame and is fixedly connected to the rotating frame.

[0010] As a further technical solution of the present invention, the three-axis adjustment assembly is composed of a lifting platform, a connecting block, a lifting screw, a lifting motor, a lifting shell, a direction motor, a sliding frame, a guide frame, a sliding guide rail, a sliding cylinder, a mounting plate, a rotating shell, a bottom support, a reducer and a servo motor. A switching motor is fixedly sleeved in a groove opened on one side of the top of the lifting platform, and the output end of the switching motor passes through the lifting platform and is fixedly connected to the top center of the switching frame.

[0011] As a further technical solution of the present invention, the lifting platform is fixed on the connecting block, and the connecting block is connected to the lifting screw through an internally embedded ball nut, the lifting screw is rotatably connected to the lifting shell through a bearing, the top of the lifting shell is fixedly connected with a lifting motor, and the output end of the lifting motor passes through the lifting shell and is fixedly connected to the lifting screw.

[0012] As a further technical solution of the present invention, the lifting platform is slidably connected to the lifting shell, and the lifting shell is fixed on the output end of the motor, the motor is fixedly installed at the top center of the sliding frame, and the sliding frame is slidably connected to the guide frame, the guide frame is fixed on the rotating shell, a sliding guide rail is arranged in the rotating shell, a sliding cylinder is arranged on the sliding guide rail, and the sliding cylinder is fixed at the bottom of the sliding frame.

[0013] As a further technical solution of the present invention, the rotating shell is rotatably connected to the mounting plate, and the mounting plate is fixedly mounted on the processing bracket by bolts, the bottom of the rotating shell is fixedly connected to the output end of the reducer, and the reducer is fixed on the bottom support, the bottom support is fixed to the bottom of the mounting plate, a servo motor is provided on one side of the reducer, and the output end of the servo motor is cooperatively connected to the input end of the reducer.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the punching and cutting integrated equipment with multiple stations is supported by an extended switching mechanism to support the punching cylinder, and the switching frame is driven to rotate by a switching motor, so that the punching cylinder equipped with a punching blade or a punching head can be rotated to the top of the product, and the punching and punching processes are integrated to form an integrated forming structure. During the processing, the rotating frame is driven to rotate by a rotating motor, and the adjusting motor drives the adjusting disk to rotate to adjust the inclination angle of the punching cylinder. With the three-axis adjustment component, it can adapt to the forming processing of various special-shaped products, meet the complex actual processing needs, and improve the practicality of the equipment; before processing, the installation table is driven to move up by the lifting cylinder and then flipped The motor drives the flip plate to rotate, and at the same time cooperates with the clamping cylinder to drive the clamping arms on both sides to approach each other to fix the products on the conveyor belt, so as to prevent the products from being offset during processing. There is no need for manual participation in the clamping process, which reduces the labor cost of equipment production. During the production process, symmetrically distributed conveyor belts are used to support the products. The conveyor belts are driven by the conveying motor to move the products. The products can be moved to one side of the three-axis adjustment component, and the three-axis adjustment components evenly arranged on the processing bracket are used to form multiple processing stations of the equipment. During the processing, the fork is driven by the regulating cylinder to move, so that the products blocked by the blocking bar can be moved to the conveyor belt on the other side, which ensures the continuity between the working processes and improves the production efficiency of the products. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;

[0016] Figure 2 for Figure 1 A partial enlarged view of the middle A area;

[0017] Figure 3 It is a side view of the overall structure of the present invention;

[0018] Figure 4 It is a partial structural exploded diagram of the present invention;

[0019] Figure 5 for Figure 4 A partial enlarged view of the middle B area;

[0020] Figure 6 It is a three-dimensional diagram of the local structure of the present invention;

[0021] In the figure: 1. Equipment base plate; 2. Workstation control mechanism; 3. Automatic clamping mechanism; 4. Punching blade; 5. Punching head; 6. Extension switching mechanism; 7. Three-axis adjustment assembly; 8. Punching cylinder; 10. Processing bracket; 21. Center bracket; 22. Conveyor belt; 23. Conveying motor; 24. Control rail; 25. Control cylinder; 26. Vertical plate; 27. Blocking bar; 28. Fork; 31. Support table; 32. Lifting cylinder; 33. Mounting table; 34. Flip motor; 35. Flip plate; 3 6. Clamping cylinder; 37. Clamping arm; 61. Adjusting disk; 62. Adjusting motor; 63. Rotating frame; 64. Rotating motor; 65. Switching frame; 66. Switching motor; 71. Lifting platform; 72. Connecting block; 73. Lifting screw; 74. Lifting motor; 75. Lifting shell; 76. Towards motor; 77. Sliding frame; 78. Guide frame; 79. Sliding guide rail; 80. Sliding cylinder; 81. Mounting plate; 82. Rotating shell; 83. Bottom support; 84. Reducer; 85. Servo motor. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] Please see attached Figure 1 -Attached Figure 6, an embodiment of the present invention: a punching and cutting integrated device with multiple stations, including a device bottom plate 1, a station control mechanism 2, an automatic clamping mechanism 3, a punching blade 4, a punching head 5, an extension switching mechanism 6, a three-axis adjustment component 7, a punching cylinder 8 and a processing bracket 10, the punching blade 4 and the punching head 5 are fixed on the output end of the punching cylinder 8, and the punching cylinder 8 is fixed on the adjustment disk 61 in the extension switching mechanism 6, the adjustment disk 61 is rotatably connected to the bottom of one side of the rotating frame 63, the rotating frame 63 is rotatably connected to the through holes symmetrically opened on both sides of the bottom of the switching frame 65, and the switching frame 65 is rotatably connected to the lifting platform 71 in the three-axis adjustment component 7 The bottom of the machine is provided with a three-axis adjustment component 7, and the three-axis adjustment component 7 is evenly installed on the processing bracket 10. The processing bracket 10 is symmetrically arranged on the top of the equipment bottom plate 1. The center bracket 21 in the workstation control mechanism 2 is arranged at the top center of the equipment bottom plate 1. A control guide rail 24 is arranged on one side of the center bracket 21. A control cylinder 25 is arranged on the control guide rail 24. A vertical plate 26 is fixedly installed on the top of the control cylinder 25, and a shift fork 28 is arranged on the top of one side of the vertical plate 26; the support platform 31 in the automatic clamping mechanism 3 is arranged on the adjacent two sides of the center bracket 21, and a lifting cylinder 32 is arranged on the top of the support platform 31, and the output end of the lifting cylinder 32 is fixedly connected to the mounting platform 33; The position regulating mechanism 2 is composed of a central support 21, a conveyor belt 22, a conveying motor 23, a regulating guide rail 24, a regulating cylinder 25, a vertical plate 26, a blocking bar 27 and a shift fork 28. The blocking bar 27 is fixed between the central supports 21, and the blocking bar 27 is located above the conveyor belt 22; the conveying motor 23 is symmetrically arranged on the central support 21, and the output end of the conveying motor 23 passes through the central support 21 and is connected to the conveyor belt 22; the automatic clamping mechanism 3 is composed of a supporting platform 31, a lifting cylinder 32, a mounting platform 33, a flipping motor 34, a flipping plate 35, a clamping cylinder 36 and a clamping arm 37. The flipping motor 34 is symmetrically arranged in the mounting platform 33, and the flipping motor 34 is symmetrically arranged in the mounting platform 33. The output end of 34 passes through the mounting table 33 and is fixedly connected to the flip plate 35. The through hole opened on the flip plate 35 is fixedly sleeved with a clamping cylinder 36, and the output end of the clamping cylinder 36 is fixedly connected to the clamping arm 37; the extended switching mechanism 6 is composed of an adjusting disk 61, an adjusting motor 62, a rotating frame 63, a rotating motor 64, a switching frame 65 and a switching motor 66. The bottom of the other side of the rotating frame 63 is fixedly connected to the adjusting motor 62, and the output end of the adjusting motor 62 passes through the rotating frame 63 and is fixedly connected to the adjusting disk 61; the top of the switching frame 65 is symmetrically provided with a rotating motor 64, and the output end of the rotating motor 64 passes through the switching frame 65 and is fixedly connected to the rotating frame 63;The three-axis adjustment assembly 7 consists of a lifting platform 71, a connecting block 72, a lifting screw 73, a lifting motor 74, a lifting shell 75, a facing motor 76, a sliding frame 77, a guide frame 78, a sliding guide rail 79, a sliding cylinder 80, a mounting plate 81, a rotating shell 82, a bottom support 83, a reducer 84 and a servo motor 85. A switching motor 66 is fixedly sleeved in a groove opened on one side of the top of the lifting platform 71, and the output end of the switching motor 66 passes through the lifting platform 71 and is fixedly connected to the top center of the switching frame 65; the lifting platform 71 is fixed on the connecting block 72, and the connecting block 72 is connected to the lifting screw 73 through an internally embedded ball nut, and the lifting screw 73 is rotatably connected to the lifting shell 75 through a bearing, and the top of the lifting shell 75 is fixedly connected with a lifting motor 74, and the output end of the lifting motor 74 passes through the lifting shell 75 and is fixedly connected to the lifting screw 73; the lifting platform 71 is slidably connected to the lifting shell 75, and the lifting shell 75 is fixed on the output end of the facing motor 76, the facing motor 76 is fixedly mounted at the top center of the sliding frame 77, and the sliding frame 77 is slidably connected to the guide frame 78, the guide frame 78 is fixed on the rotating shell 82, the rotating shell 82 is provided with a sliding guide rail 79, the sliding guide rail 79 is provided with a sliding cylinder 80, and the sliding cylinder 80 is fixed to the bottom of the sliding frame 77; the rotating shell 82 is rotatably connected to the mounting plate 81, and the mounting plate 81 is fixedly mounted on the processing bracket 10 by bolts, the bottom of the rotating shell 82 is fixedly connected to the output end of the reducer 84, and the reducer 84 is fixed on the bottom support 83, and the bottom support 83 is fixed to the bottom of the mounting plate 81, and a servo motor 85 is provided on one side of the reducer 84, and the output end of the servo motor 85 is matched and connected to the input end of the reducer 84, and the servo motor 85 can be used to drive the reducer 84 to run, and then the rotating shell 82 is driven to rotate through the reducer 84. ;

[0024] Working principle: When in use, the stamping cylinder 8 is supported by the extended switching mechanism 6, and the switching frame 65 is driven to rotate by the switching motor 66, so that the stamping cylinder 8 equipped with the punching blade 4 or the punching head 5 can be rotated to the top of the product, and the punching and punching processes are integrated to form an integrated forming structure. During the processing, the rotating motor 64 is used to drive the rotating frame 63 to rotate, and the adjusting motor 62 drives the adjusting disk 61 to rotate to adjust the inclination angle of the stamping cylinder 8. With the three-axis adjustment component 7, it can adapt to the forming processing of various special-shaped products, meet the complex actual processing needs, and improve the practicality of the equipment; before processing, the lifting cylinder 32 drives the mounting table 33 to move up, and then the flip motor 34 drives the flip plate 35 to rotate, and at the same time, the three-axis adjustment component 7 is used. The clamping cylinder 36 drives the clamping arms 37 on both sides to move closer to each other to fix the products on the conveyor belt 22, so as to prevent the products from being offset due to force during processing. There is no need for manual participation in the clamping process, which reduces the labor cost of equipment production. During the production process, the symmetrically distributed conveyor belts 22 are used to support the products. The conveyor belt 22 is driven by the conveying motor 23 to move the products. The products can be moved to one side of the three-axis adjustment component 7, and the three-axis adjustment components 7 evenly arranged on the processing bracket 10 form multiple processing stations of the equipment. During the processing, the fork 28 is driven by the regulating cylinder 25 to move, so that the products blocked by the blocking bar 27 can be moved to the conveyor belt 22 on the other side, thereby ensuring the continuity between the working processes and thus improving the production efficiency of the products.

[0025] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An integrated punching and cutting device with multiple stations, comprising a device base plate (1), a station control mechanism (2), an automatic clamping mechanism (3), a punching blade (4), a punching head (5), an expansion switching mechanism (6), a three-axis adjustment component (7), a punching cylinder (8) and a processing bracket (10), characterized in that: The punching blade (4) and the punching head (5) are both fixed to the output end of the punching cylinder (8), and the punching cylinder (8) is fixed to the adjusting disk (61) in the expansion switching mechanism (6), the adjusting disk (61) is rotatably connected to the bottom of one side of the rotating frame (63), the rotating frame (63) is rotatably connected to the through holes symmetrically opened on both sides of the bottom of the switching frame (65), the switching frame (65) is rotatably connected to the bottom of the lifting platform (71) in the three-axis adjustment component (7), and the three-axis adjustment component (7) is evenly installed on the processing bracket (10), the processing bracket (10) is symmetrically arranged on the top of the equipment bottom plate (1), and the equipment bottom A central support (21) in a workstation control mechanism (2) is arranged at the top center of the plate (1), a control rail (24) is arranged on one side of the central support (21), a control cylinder (25) is arranged on the control rail (24), a vertical plate (26) is fixedly installed on the top of the control cylinder (25), and a shift fork (28) is arranged on the top of one side of the vertical plate (26); support platforms (31) in an automatic clamping mechanism (3) are arranged on adjacent two sides of the central support (21), a lifting cylinder (32) is arranged on the top of the support platform (31), and an output end of the lifting cylinder (32) is fixedly connected to a mounting platform (33).

2. The integrated punching and cutting equipment with multiple stations according to claim 1, characterized in that: The workstation control mechanism (2) is composed of a central support (21), a conveyor belt (22), a conveying motor (23), a control guide rail (24), a control cylinder (25), a vertical plate (26), a blocking bar (27) and a shift fork (28), wherein the blocking bar (27) is fixed between the central support (21), and the blocking bar (27) is located above the conveyor belt (22).

3. The integrated punching and cutting device with multiple stations according to claim 2 is characterized in that: A conveying motor (23) is symmetrically arranged on the central support (21), and an output end of the conveying motor (23) passes through the central support (21) and is matched and connected to the conveyor belt (22).

4. The integrated punching and cutting device with multiple stations according to claim 1, characterized in that: The automatic clamping mechanism (3) is composed of a support platform (31), a lifting cylinder (32), a mounting platform (33), a flip motor (34), a flip plate (35), a clamping cylinder (36) and a clamping arm (37). The flip motor (34) is symmetrically arranged in the mounting platform (33). The output end of the flip motor (34) passes through the mounting platform (33) and is fixedly connected to the flip plate (35). The clamping cylinder (36) is fixedly sleeved in a through hole provided in the flip plate (35). The output end of the clamping cylinder (36) is fixedly connected to the clamping arm (37).

5. The integrated punching and cutting device with multiple stations according to claim 1, characterized in that: The expansion switching mechanism (6) is composed of an adjusting disk (61), an adjusting motor (62), a rotating frame (63), a rotating motor (64), a switching frame (65) and a switching motor (66); the adjusting motor (62) is fixedly connected to the bottom of the other side of the rotating frame (63), and the output end of the adjusting motor (62) passes through the rotating frame (63) and is fixedly connected to the adjusting disk (61).

6. The integrated punching and cutting device with multiple stations according to claim 5, characterized in that: A rotating motor (64) is symmetrically arranged on the top of the switching frame (65), and an output end of the rotating motor (64) passes through the switching frame (65) and is fixedly connected to the rotating frame (63).

7. The integrated punching and cutting equipment with multiple stations according to claim 1, characterized in that: The three-axis adjustment assembly (7) is composed of a lifting platform (71), a connecting block (72), a lifting screw (73), a lifting motor (74), a lifting shell (75), a direction motor (76), a sliding frame (77), a guide frame (78), a sliding guide rail (79), a sliding cylinder (80), a mounting plate (81), a rotating shell (82), a bottom support (83), a speed reducer (84) and a servo motor (85). A switching motor (66) is fixedly sleeved in a groove provided on one side of the top of the lifting platform (71), and an output end of the switching motor (66) passes through the lifting platform (71) and is fixedly connected to the top center of the switching frame (65).

8. The integrated punching and cutting device with multiple stations according to claim 7, characterized in that: The lifting platform (71) is fixed on the connecting block (72), and the connecting block (72) is connected to the lifting screw (73) through an internally embedded ball nut, and the lifting screw (73) is rotatably connected to the lifting shell (75) through a bearing, and the top of the lifting shell (75) is fixedly connected to a lifting motor (74), and the output end of the lifting motor (74) passes through the lifting shell (75) and is fixedly connected to the lifting screw (73).

9. The integrated punching and cutting device with multiple stations according to claim 8, characterized in that: The lifting platform (71) is slidably connected to the lifting shell (75), and the lifting shell (75) is fixed on the output end of the motor (76), the motor (76) is fixedly installed at the top center of the sliding frame (77), and the sliding frame (77) is slidably connected to the guide frame (78), the guide frame (78) is fixed on the rotating shell (82), a sliding guide rail (79) is arranged in the rotating shell (82), a sliding cylinder (80) is arranged on the sliding guide rail (79), and the sliding cylinder (80) is fixed to the bottom of the sliding frame (77).

10. The integrated punching and cutting equipment with multiple stations according to claim 9, characterized in that: The rotating shell (82) is rotatably connected to the mounting plate (81), and the mounting plate (81) is fixedly mounted on the processing bracket (10) by bolts. The bottom of the rotating shell (82) is fixedly connected to the output end of the reducer (84), and the reducer (84) is fixed to the bottom support (83), and the bottom support (83) is fixed to the bottom of the mounting plate (81). A servo motor (85) is provided on one side of the reducer (84), and the output end of the servo motor (85) is matched and connected to the input end of the reducer (84).

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