Copying milling pipe orifice position detection system
By designing a prototyping milling pipe opening position detection system, the problems of low efficiency and insufficient accuracy of pipe opening position detection in traditional prototyping milling pipe processing are solved, and accurate detection of complex shape steel pipes and safe and efficient management of production processes are achieved.
Patent Information
- Application Number
- CN202411967277.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-30
AI Technical Summary
During the traditional prototyping milling pipe processing, the determination of the pipe opening position depends on manual measurement or simple mechanical positioning, which has problems such as low efficiency, insufficient flexibility and large measurement errors. The optical fiber head design is relatively simple, making it difficult to effectively capture the surface information of complex-shaped steel pipes.
A contour milling pipe port position detection system is designed, including fiber head design and application module, signal detection and logic judgment module, sawing motion control module, fault handling and safety mechanism module, system restart and production guarantee module, data recording and analysis module and system interface and user interaction module. Through the coordinated work of these modules, accurate capture of steel pipe surface information and accurate detection of pipe port position is achieved.
It improves the sensitivity and accuracy of the detection system, can accurately identify the pipe opening positions of complex shapes and special material steel pipes, reduce errors, improve product quality, and adapt to different production needs through data analysis and self-optimization, ensuring the safety and efficiency of the production process.
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Figure CN119634795A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of production and processing of profile milled pipes, in particular to a profile milled pipe orifice position detection system. Background Art
[0002] In modern manufacturing, the processing requirements for pipes are becoming increasingly diversified and refined. As industrial production continues to increase the quality and precision requirements for pipes, the profile milling process has been widely used in many fields, such as automobile manufacturing, aerospace, and construction. However, in the traditional profile milling process, the determination of the pipe mouth position often relies on manual measurement or simple mechanical positioning, which has many limitations.
[0003] Manual measurement is not only inefficient, but also easily affected by human factors, resulting in large measurement errors and difficulty in ensuring processing accuracy. Simple mechanical positioning devices are not flexible enough to adapt to pipes of different specifications and shapes, and are prone to failure in complex processing environments. The detection system can be combined with the detector to improve safety and processing accuracy.
[0004] In previous detection systems, the design of fiber optic heads was relatively simple, lacking targeted optimization, and had limited ability to capture information on the surface of steel pipes. When encountering steel pipes of special materials, due to differences in their surface properties, accurate signals are often not effectively acquired. For steel pipes of complex shapes, traditional fiber optic heads are even more difficult to fully and accurately cover the detection area, resulting in deviations in the detection results. Summary of the invention
[0005] In view of the shortcomings of the prior art, the present invention provides a profile milling pipe mouth position detection system to solve the problem of limited ability to capture surface information of steel pipes. For steel pipes with complex shapes, traditional fiber optic heads are even more difficult to fully and accurately cover the detection area, resulting in deviations in detection results.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: Profile milling pipe mouth position detection system, including: Fiber head design and application module, signal detection and logic judgment module, saw car motion control module, fault handling and safety mechanism module, system restart and production guarantee module, data recording and analysis module, system interface and user interaction module; The optical fiber head design and application module is used to ensure that the optical fiber head can effectively sense the steel pipe surface and obtain accurate detection signals; The signal detection and logic judgment module is used to accurately capture and process the signal from the optical fiber head and extract useful information; The saw carriage motion control module is used to achieve precise control of the saw carriage motion, meet the speed requirements under different working conditions, accurately record the position of the saw carriage, and provide data support for subsequent compensation calculations and nozzle positioning; The fault handling and safety mechanism module is used to timely discover faults in system operation and report fault conditions to operators in a timely manner so that maintenance measures can be taken quickly to reduce downtime; The system restart and production guarantee module is used to enable the system to smoothly restore to its initial state after completing a round of testing, and provide clear operation guidance for operators; The data recording and analysis module is used to accumulate data during system operation, provide a basis for subsequent analysis and improvement, and discover system optimization space and potential problems through data analysis to improve system performance; The system interface and user interaction module are used to provide operators with intuitive and support operators to flexibly adjust system parameters according to actual needs.
[0007] Preferably, the optical fiber head design and application module includes an optical fiber head type selection unit, a drive control unit and a position adaptation unit. The optical fiber head type selection unit is used to select a suitable optical fiber head type according to the detection requirements and the surface characteristics of the steel pipe. The drive control unit accurately controls the lifting and lowering action of the optical fiber head so that it can reach the designated position for detection at the required time. The position adaptation unit is used to ensure that the optical fiber head can be in an ideal detection position in different fixture environments, thereby improving the accuracy and stability of the detection.
[0008] Preferably, the signal detection and logic judgment module includes a signal acquisition unit, a signal processing unit and a logic judgment unit. The signal acquisition unit is used to obtain the original signal detected by the optical fiber head to provide a data basis for subsequent processing. The signal processing unit is used to optimize and organize the collected original signal to remove interference and noise and highlight useful information. The logic judgment unit is used to judge the position of the pipe mouth according to rigorous logic and conditions set in advance.
[0009] Preferably, the saw car motion control module includes a speed setting unit, a position monitoring unit and a compensation calculation unit. The speed setting unit is used to set the movement speed of the saw car according to different working scenarios and requirements. The position monitoring unit is used to track the position of the saw car in real time and stop it in time when necessary. The compensation calculation unit is used to take into account the actual distance difference between the optical fiber and the saw blade, and perform position compensation through precise calculation, so as to accurately determine the position of the tube head.
[0010] Preferably, the fault handling and safety mechanism module includes a fault detection unit, a fault reporting unit and a safety protection unit. The fault detection unit is used to promptly detect various abnormal conditions occurring during the operation of the system; the fault reporting unit is used to report the detected faults to the operator in a clear and concise manner; and the safety protection unit is used to prevent the saw from being operated incorrectly, causing equipment damage or casualties, when a fault or abnormality occurs in the system.
[0011] Preferably, the system restart and production guarantee module includes a restart control unit, a status confirmation unit and an operation prompt unit. The restart control unit is used to control each component to return to an initial state after completing a pipe mouth detection to prepare for the next round of detection. The status confirmation unit is used to check whether various parameters and states after the system restart are normal, and is used to detect the pipeline position after each system restart to ensure that a new round of production can be started smoothly. The operation prompt unit is used to provide clear instructions and guidance to the operator so that the operator can clearly understand the current situation of the system and the operations that need to be performed.
[0012] Preferably, the data recording and analysis module includes a data recording unit, a data analysis unit and an optimization suggestion unit. The data recording unit is used to completely save the key data in each detection process to provide rich materials for subsequent analysis and improvement. The data analysis unit is used to conduct research and analysis in combination with the detection data. The research and analysis data are used to confirm the position of the pipe mouth. The optimization suggestion unit is used to propose targeted improvement measures and optimization plans based on the results of data analysis to improve the performance and efficiency of the system.
[0013] Preferably, the system interface and user interaction module includes an interface design unit, a parameter setting unit and a feedback prompt unit. The interface design unit is used to create a visual interface that is easy to understand and operate for the operator, so that the operator can intuitively obtain system information. The parameter setting unit is used for the operator to flexibly adjust the operating parameters of the system according to actual needs to adapt to different production conditions. The feedback prompt unit is used to promptly feed back the system's operating status, operating results and possible problems to the operator, thereby enhancing the controllability and safety of the operation.
[0014] The present invention provides a profiling milling pipe mouth position detection system, which has the following beneficial effects: 1. The present invention makes the detection system more sensitive and accurate through the fiber optic head design and application module and the signal detection and logic judgment module. The optimized design of the fiber optic head can better capture the surface information of the steel pipe, and with the sophisticated signal detection and judgment logic, it can accurately identify subtle differences and complex situations. Whether it is a steel pipe of special material or complex shape, it can ensure the accuracy and reliability of pipe mouth position detection.
[0015] 2. Through data analysis and self-learning, the system can be continuously optimized and improved to adapt to different production needs and changes. The safety protection unit can effectively avoid equipment damage and casualties caused by malfunctions or misoperation, providing reliable safety protection for the production process.
[0016] 3. The optimized design of the optical fiber head, accurate signal detection and processing, and precise control of the saw movement of the present invention can more accurately determine the position of the pipe mouth, reduce errors, and improve product quality. The system has a high degree of automation, and each module works together to quickly complete the pipe mouth detection and corresponding processing operations, reduce the production cycle, and increase the output per unit time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a system architecture diagram of the profile milling pipe mouth position detection system of the present invention; Figure 2 This is a diagram of the optical fiber head design and application module architecture of the profile milling pipe mouth position detection system of the present invention; Figure 3 It is a signal detection and logic judgment module architecture diagram of the profile milling pipe mouth position detection system of the present invention; Figure 4 It is a structural diagram of the saw carriage motion control module of the profiling milling pipe opening position detection system of the present invention; Figure 5 It is a module architecture diagram of the fault handling and safety mechanism of the profile milling pipe mouth position detection system of the present invention; Figure 6 It is a system restart and production guarantee module architecture diagram of the profile milling pipe mouth position detection system of the present invention; Figure 7 This is a data recording and analysis module architecture diagram of the profile milling pipe mouth position detection system of the present invention; Figure 8 It is a system interface and user interaction module architecture diagram of the profile milling pipe mouth position detection system of the present invention. DETAILED DESCRIPTION
[0018] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example
[0019] Please see attached Figure 1 -Attached Figure 8 The embodiment of the present invention provides a profiling milling pipe mouth position detection system, comprising: Fiber head design and application module, signal detection and logic judgment module, saw car motion control module, fault handling and safety mechanism module, system restart and production guarantee module, data recording and analysis module, system interface and user interaction module; The fiber head design and application module is used to ensure that the fiber head can effectively sense the steel pipe surface and obtain accurate detection signals; The signal detection and logic judgment module is used to accurately capture and process the signals from the optical fiber head and extract useful information; The saw carriage motion control module is used to achieve precise control of the saw carriage motion, meet the speed requirements under different working conditions, accurately record the position of the saw carriage, and provide data support for subsequent compensation calculations and nozzle positioning; The fault handling and safety mechanism module is used to promptly detect faults in system operation and report faults to operators in a timely manner so that maintenance measures can be taken quickly to reduce downtime; The system restart and production guarantee module is used to restore the system to its initial state after completing a round of testing, providing operators with clear operation instructions; The data recording and analysis module is used to accumulate data during system operation, providing a basis for subsequent analysis and improvement. By analyzing the data, the optimization space and potential problems of the system can be discovered, thus improving system performance. The system interface and user interaction module are used to provide operators with intuitiveness and support operators to flexibly adjust system parameters according to actual needs.
[0020] The fiber optic head design and application module includes a fiber optic head type selection unit, a drive control unit and a position adaptation unit. The fiber optic head type selection unit is used to select a suitable fiber optic head type according to the detection requirements and the surface characteristics of the steel pipe. The drive control unit accurately controls the lifting and lowering action of the fiber optic head so that it can reach the designated position for detection at the required time. The position adaptation unit is used to ensure that the fiber optic head can be in the ideal detection position in different fixture environments, thereby improving the accuracy and stability of detection.
[0021] Specifically, the fiber head type selection unit undertakes a crucial task. It needs to conduct a comprehensive and in-depth analysis of the specific requirements of the detection. It should not only consider the material differences of the steel pipe, such as the changes in surface characteristics caused by different components such as steel, alloy, etc., but also pay attention to the roughness level of the steel pipe surface, whether it is smooth and delicate or rough and uneven. In this way, it can maximize the guarantee that the acquired detection signal is not only accurate, but also has sufficient effectiveness and reliability, thus laying a solid foundation for a series of subsequent signal processing and in-depth analysis work; The core mission of the drive control unit is to achieve highly precise control of the lifting and lowering of the fiber head. By using cutting-edge control technology and combining it with a precise and high-performance drive device, the lifting and lowering range and speed of the fiber head can be controlled with amazing accuracy. Whether in the ever-changing detection scene or facing complex and diverse detection objects, it can ensure that the fiber head moves to the designated detection position at the exact critical moment, and the detection work can be carried out quickly and accurately. The key role of the position adaptation unit is to ensure that the fiber head can successfully find and firmly occupy the ideal detection position in a variety of fixture environments. It requires careful consideration of the various morphological characteristics of the fixture, including the diversity of shapes, such as square, round or special-shaped; the size differences, ranging from small to huge; and the different installation angles, whether horizontal, vertical or inclined. Based on the full consideration of these multiple factors, flexible adjustment strategies and sophisticated optimization methods are used to ensure that the fiber head can always remain at the optimal detection angle and the right distance range, even in the face of unexpected changes in the fixture environment.
[0022] The signal detection and logic judgment module includes a signal acquisition unit, a signal processing unit and a logic judgment unit. The signal acquisition unit is used to obtain the original signal detected by the optical fiber head to provide a data basis for subsequent processing. The signal processing unit is used to optimize and organize the collected original signal, remove interference and noise, and highlight useful information. The logic judgment unit is used to judge the position of the pipe mouth according to the rigorous logic and conditions set in advance.
[0023] Specifically, the signal acquisition unit focuses on obtaining the initial raw signal detected by the optical fiber head. It is like a sensitive antenna, accurately capturing every subtle signal change, continuously providing the most basic and critical data support for subsequent in-depth processing, and ensuring that the entire signal processing process has reliable source information; The signal processing unit is responsible for carefully optimizing and organizing the collected original signals. Through advanced algorithms and technical means, it effectively removes various interference and noise components, clearly highlights the useful information hidden in the complex signals, and provides high-quality pure signals for subsequent logical judgments. The logic judgment unit analyzes the processed signals precisely according to the strict and careful logic and conditions carefully set in advance, so as to accurately judge the position of the pipe mouth. It is like an accurate navigator, indicating the direction for the pipe mouth positioning in the complex signal ocean, and providing key position basis for subsequent processing operations.
[0024] The saw carriage motion control module includes a speed setting unit, a position monitoring unit and a compensation calculation unit. The speed setting unit is used to set the movement speed of the saw carriage according to different working scenarios and requirements. The position monitoring unit is used to track the position of the saw carriage in real time and stop it in time when necessary. The compensation calculation unit is used to take into account the actual distance difference between the optical fiber and the saw blade, and perform position compensation through precise calculation, so as to accurately determine the position of the tube head.
[0025] Specifically, the speed setting unit plays a vital role. When high-efficiency processing is required but the precision requirement is relatively low, a higher saw movement speed is set; and in work scenarios with extremely high precision requirements and extremely delicate operations, the speed is reduced accordingly. Through this precise speed setting, the saw can achieve the best operating effect under different working conditions and achieve a balance between efficiency and precision. Position monitoring unit This unit is like the "eye" of the saw carriage, tracking the position of the saw carriage in real time and accurately. It uses advanced monitoring technology and high-precision sensors to ensure that the saw carriage runs stably and strictly according to the pre-planned trajectory. Not only that, at critical moments, such as when receiving a stop signal, it can respond quickly to stop the saw carriage in time to avoid position deviation and ensure the accuracy and reliability of the entire processing process; The core task of the compensation calculation unit is to carefully consider the actual distance difference between the optical fiber and the saw blade. By using complex and precise calculation methods, it conducts rigorous analysis and calculation of possible position errors, thereby performing precise position compensation and effectively eliminating the impact of distance differences. Ultimately, it can determine the position of the tube head extremely accurately, providing key position guarantees for high-quality processing operations.
[0026] The fault handling and safety mechanism module includes a fault detection unit, a fault reporting unit and a safety protection unit. The fault detection unit is used to timely detect various abnormal conditions occurring during the operation of the system. The fault reporting unit is used to report the detected faults to the operator in a clear and concise manner. The safety protection unit is used to prevent the saw car from being operated incorrectly, causing equipment damage or casualties when a fault or abnormality occurs in the system.
[0027] Specifically, the fault detection unit plays a key early warning role. With the help of advanced monitoring technology and sensitive sensors, it continuously and meticulously monitors all aspects of system operation in real time. Whether it is the operating status of hardware equipment or the execution of software programs, it can quickly and accurately detect any possible minor anomalies under its strict "scrutiny", thus buying precious time for taking timely countermeasures. Fault reporting unit This unit undertakes the important responsibility of information transmission. It organizes and summarizes the detected fault information in a clear and clear manner, and accurately conveys the specific situation, severity and possible impact of the fault to the operator in an intuitive and easy-to-understand way, such as clear text prompts, eye-catching icon displays or emergency sound and light alarms, so that the operator can understand the full picture of the fault at the first time, providing strong support for rapid decision-making; The safety protection unit quickly activates the emergency response mechanism when the system encounters a failure or abnormal condition. Through strict authority control, emergency braking devices and intelligent protection programs, it firmly prevents the saw car from operating incorrectly, thereby effectively avoiding equipment damage caused by failures, minimizing the risk of possible casualties, and ensuring that the entire production process is always in a safe and controllable state.
[0028] The system restart and production guarantee module includes a restart control unit, a status confirmation unit and an operation prompt unit. The restart control unit is used to control each component to return to the initial state after completing a pipe mouth inspection to prepare for the next round of inspection. The status confirmation unit is used to check whether the various parameters and status after the system restart are normal to ensure that a new round of production can be started smoothly. The operation prompt unit is used to provide clear instructions and guidance to the operator so that they can clearly understand the current situation of the system and the operations that need to be performed.
[0029] Specifically, the restart control unit plays a key role in overall coordination. After completing a nozzle inspection task, it issues precise instructions to each component of the system in a rigorous and orderly manner; Status confirmation unit This unit is like the "health inspector" of the system. After the system is restarted, it conducts a comprehensive and detailed review of various key parameters and the overall operating status to ensure that there are no potential hidden dangers or abnormalities in the system after the restart, providing a solid guarantee for the smooth start of a new round of production; The core responsibility of the operation prompt unit is to build a clear and definite information bridge for operators, and to provide precise instructions and effective guidance to operators in a concise and easy-to-understand manner. No matter the current specific situation of the system or the operation steps that are about to be performed, they can be presented to operators in an intuitive form, so that operators can clearly understand the real-time status of the system at any time, accurately grasp the direction and key points of the operation, thereby realizing efficient, accurate and safe operation processes.
[0030] The data recording and analysis module includes a data recording unit, a data analysis unit and an optimization suggestion unit. The data recording unit is used to completely save the key data in each detection process to provide rich materials for subsequent analysis and improvement. The data analysis unit is used to conduct research and analysis in combination with the detection data. The research and analysis data are used to confirm the position of the pipe mouth. The optimization suggestion unit is used to propose targeted improvement measures and optimization plans based on the results of data analysis to improve the performance and efficiency of the system.
[0031] Specifically, data recording units, whether they are tiny numerical changes or important event nodes, are accurately recorded. These rich and detailed data are like a mine with endless treasures, providing a steady stream of rich and colorful original materials for subsequent in-depth analysis and continuous improvement. Data Analysis Unit This unit is like a wise detective, conducting in-depth and comprehensive research and analysis on massive amounts of recorded data. It uses advanced data analysis techniques and complex algorithm models to dig out the inherent laws, development trends and potential problems hidden in the complex ocean of data. Through the analysis process of peeling off the silk, it reveals the deep information and potential value behind the data, providing a strong basis for system optimization and decision-making; The core mission of the optimization suggestion unit is to adjust and improve each aspect of the system in a scientific and reasonable manner based on the precise results obtained from data analysis, fully combining the actual operation of the system and future development needs, effectively improving the performance and work efficiency of the system, and promoting the system to continuously move to a higher level and achieve continuous optimization and upgrading.
[0032] The system interface and user interaction module includes an interface design unit, a parameter setting unit and a feedback prompt unit. The interface design unit is used to create a visual interface that is easy to understand and operate for operators, allowing operators to intuitively obtain system information. The parameter setting unit is used for operators to flexibly adjust the system's operating parameters according to actual needs to adapt to different production conditions. The feedback prompt unit is used to promptly feedback the system's operating status, operating results and possible problems to operators, thereby enhancing the controllability and safety of operations.
[0033] Specifically, the interface design unit is responsible for creating a user-friendly operating environment. By cleverly using color matching, graphic elements and clear layout, the interface is easy to understand and operate, allowing operators to quickly obtain various key information of the system in the most intuitive way without the effort of interpreting complex codes or data, greatly reducing the difficulty of operation and learning costs; Parameter Setting Unit This unit gives operators great flexibility and autonomy. It allows operators to easily adjust the system's operating parameters according to specific actual needs and changing production conditions. Whether it is a change in production process, a difference in material properties, or an adjustment in production scale, operators can easily customize the system's operating mode through this unit to perfectly adapt to various complex and changing production scenarios and give full play to the system's optimal performance; The core function of the feedback prompt unit is to establish a real-time and efficient communication bridge between the system and the operator. It can timely and accurately feedback the real-time operating status of the system, the specific results of each operation, and potential problems that may arise to the operator in a clear and unambiguous manner, so that the operator can understand the working status of the system at the first time and make corresponding decisions and adjustments in time, thereby significantly enhancing the controllability and safety of the operation and avoiding misoperation and potential risks caused by poor information to the greatest extent.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. The profiling milling pipe mouth position detection system is characterized by: include: Fiber head design and application module, signal detection and logic judgment module, saw car motion control module, fault handling and safety mechanism module, system restart and production guarantee module, data recording and analysis module, system interface and user interaction module; The optical fiber head design and application module is used to ensure that the optical fiber head can effectively sense the steel pipe surface and obtain accurate detection signals; The signal detection and logic judgment module is used to accurately capture and process the signal from the optical fiber head and extract useful information; The saw carriage motion control module is used to achieve precise control of the saw carriage motion, meet the speed requirements under different working conditions, accurately record the position of the saw carriage, and provide data support for subsequent compensation calculations and nozzle positioning; The fault handling and safety mechanism module is used to timely discover faults in system operation and report fault conditions to operators in a timely manner so that maintenance measures can be taken quickly to reduce downtime; The system restart and production guarantee module is used to enable the system to smoothly restore to its initial state after completing a round of testing, and provide clear operation guidance for operators; The data recording and analysis module is used to accumulate data during system operation, provide a basis for subsequent analysis and improvement, and discover system optimization space and potential problems through data analysis to improve system performance; The system interface and user interaction module are used to provide operators with intuitive and support operators to flexibly adjust system parameters according to actual needs.
2. The profile milling pipe opening position detection system according to claim 1, characterized in that: The fiber optic head design and application module includes a fiber optic head type selection unit, a drive control unit and a position adaptation unit. The fiber optic head type selection unit is used to select a suitable fiber optic head type according to the detection requirements and the surface characteristics of the steel pipe. The drive control unit accurately controls the lifting and lowering action of the fiber optic head so that it can reach the designated position for detection at the required time. The position adaptation unit is used to ensure that the fiber optic head can be in an ideal detection position in different fixture environments, thereby improving the accuracy and stability of the detection.
3. The profile milling pipe opening position detection system according to claim 1, characterized in that: The signal detection and logic judgment module includes a signal acquisition unit, a signal processing unit and a logic judgment unit. The signal acquisition unit is used to obtain the original signal detected by the optical fiber head to provide a data basis for subsequent processing. The signal processing unit is used to optimize and organize the collected original signal to remove interference and noise and highlight useful information. The logic judgment unit is used to judge the position of the pipe mouth according to the rigorous logic and conditions set in advance.
4. The profile milling pipe opening position detection system according to claim 1, characterized in that: The saw car motion control module includes a speed setting unit, a position monitoring unit and a compensation calculation unit. The speed setting unit is used to set the movement speed of the saw car according to different working scenarios and requirements. The position monitoring unit is used to track the position of the saw car in real time and stop it in time when necessary. The compensation calculation unit is used to take into account the actual distance difference between the optical fiber and the saw blade, and perform position compensation through precise calculation, so as to accurately determine the position of the pipe head.
5. The profile milling pipe opening position detection system according to claim 1, characterized in that: The fault handling and safety mechanism module includes a fault detection unit, a fault reporting unit and a safety protection unit. The fault detection unit is used to timely detect various abnormal situations occurring during the operation of the system. The fault reporting unit is used to report the detected faults to the operator in a clear and concise manner. The safety protection unit is used to prevent the saw car from being operated incorrectly, causing equipment damage or casualties, when a fault or abnormality occurs in the system.
6. The profile milling pipe opening position detection system according to claim 1, characterized in that: The system restart and production guarantee module includes a restart control unit, a status confirmation unit and an operation prompt unit. The restart control unit is used to control each component to return to the initial state after completing a pipe mouth detection to prepare for the next round of detection. The status confirmation unit is used to check whether the various parameters and states after the system restart are normal to ensure that a new round of production can be started smoothly. The operation prompt unit is used to provide clear instructions and guidance for operators so that they can clearly understand the current situation of the system and the operations that need to be performed.
7. The profile milling pipe opening position detection system according to claim 1, characterized in that: The data recording and analysis module includes a data recording unit, a data analysis unit and an optimization suggestion unit. The data recording unit is used to completely save the key data in each detection process to provide rich materials for subsequent analysis and improvement. The data analysis unit is used to conduct research and analysis in combination with the detection data. The research and analysis data are used to confirm the position of the pipe mouth. The optimization suggestion unit is used to propose targeted improvement measures and optimization plans based on the results of data analysis to improve the performance and efficiency of the system.
8. The profile milling pipe opening position detection system according to claim 1, characterized in that: The system interface and user interaction module includes an interface design unit, a parameter setting unit and a feedback prompt unit. The interface design unit is used to create a visual interface that is easy to understand and operate for the operator, so that the operator can intuitively obtain system information. The parameter setting unit is used for the operator to flexibly adjust the system's operating parameters according to actual needs to adapt to different production conditions. The feedback prompt unit is used to promptly feed back the system's operating status, operating results and possible problems to the operator, thereby enhancing the controllability and safety of the operation.
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