A stabilizer bar vulcanized bushing fixing press-fitting device and press-fitting fixing method thereof
By adopting a fixed pressing device in the production process of the vulcanized bushing of the stabilizer rod, using precise slot and positioning slot design and hydraulic cylinder-driven pressure head, the problem of inaccurate stability rod and bushing set is solved, and high-precision and efficient pressing and fixing is achieved, and product quality and working efficiency are improved.
Patent Information
- Application Number
- CN202510179562.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-02-19
AI Technical Summary
The existing set of stabilizing rods and bushings is greatly affected by human factors, which leads to inaccurate positioning of the bushings. It often requires repeated adjustments, which increases the difficulty of operation and labor intensity, reduces work efficiency, and during the vulcanization process, the stability of the bushings is poor, which is prone to misalignment, which seriously affects the quality and consistency of the product.
It provides a stable rod vulcanized bushing fixing device, including components such as machine base, workbench, clamping seat, positioning seat, support frame, pressing head and hydraulic cylinder. Through precise clamping slot and positioning slot design, the bushing is ensured accurately positioned, and pressing is carried out through the hydraulic cylinder-driven pressing head to achieve high precision and efficient pressing and fixing.
It realizes high-precision and efficient press-fitting of the stabilizer rod and the bushing, reduces errors caused by human factors, improves assembly accuracy and product quality consistency, reduces workers' labor intensity, improves work efficiency, and is suitable for large-scale industrial production.
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Figure CN119635251B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mechanical processing equipment, and in particular to a stabilizer bar vulcanized bushing fixing and pressing device and a pressing and fixing method thereof. Background Art
[0002] The stabilizer bar is an important part of the automobile suspension system. Its main function is to prevent excessive body roll during driving and improve driving stability and ride comfort. In the existing stabilizer bar production process, in order to enhance the tensile force and strength of the workpiece and increase the anti-aging and elasticity of the bushing and stabilizer bar, it is usually necessary to pre-assemble the stabilizer bar and bushing before sending them to the vulcanization process together.
[0003] like Figure 1 The bushing includes an ear seat plate 100, a backing plate 101, a bushing A102, a bushing B103, a connecting pin 104 and a pin 105. The ear seat plate 100 is provided with a groove for placing the bushing A102 and the bushing B103. Both sides of the ear seat plate 100 and the backing plate 101 are provided with holes for the connecting pin 104 to pass through. The connecting pin 104 is provided with a through hole for the pin 105 to pass through. When assembling the bushing, The bushing A102, the stabilizer bar and the bushing B103 are sequentially placed into the grooves of the ear seat plate 100, and the bushing A102 and the bushing B103 are sleeved on the stabilizer bar. Then, the pad 101 is placed on the open end of the ear seat plate 100, and the connecting pins 104 are inserted into the holes on both sides of the ear seat plate 100 and the pad 101, and the pins 105 are inserted into the through holes of the connecting pins 104, so that the bushing is assembled on the stabilizer bar.
[0004] However, the existing bushing and stabilizer bar assembly methods are mostly done manually with simple auxiliary machinery. During the assembly process, due to the influence of human factors, the positioning of the bushing is not accurate enough, and it often requires repeated adjustments to reach the ideal position. This not only increases the difficulty of operation and labor intensity, but also reduces work efficiency. Especially during the vulcanization process, due to the influence of high temperature and high pressure environment, the bushing has poor stability and is prone to misalignment, which seriously affects the quality and consistency of the product. Therefore, how to improve the assembly accuracy and stability of the bushing and stabilizer bar has become a technical problem that needs to be solved urgently. Summary of the invention
[0005] In view of the problems existing in the prior art, the present application provides a stabilizer bar vulcanized bushing fixing and pressing device and a pressing and fixing method thereof.
[0006] In the first aspect, the present application provides a stabilizer bar vulcanized bushing fixing and pressing device, which adopts the following technical solution:
[0007] A stabilizer bar vulcanized bushing fixing and pressing device comprises a machine base and a workbench fixedly arranged on the machine base, wherein two clamping seats and two positioning seats are respectively arranged on the workbench, and the two clamping seats are each provided with a clamping slot for placing an ear seat plate, and the clamping slot is adapted to the ear seat plate, and the two positioning seats are each provided with a positioning groove for placing a stabilizer bar, and the positioning groove is adapted to the stabilizer bar, and two support frames are fixedly arranged on the workbench, and pressure heads are each slidably arranged in a vertical direction on the two support frames, and a hydraulic cylinder for driving the pressure head to slide is arranged on the support frames, and the pressure head corresponds to the clamping seat one by one, and is used to press the bushing and the stabilizer bar.
[0008] Optionally, a connecting sleeve is provided on the support frame for sliding in the vertical direction, the piston rod of the hydraulic cylinder is fixedly connected to the connecting sleeve and is used to drive the connecting sleeve to slide, a ball is slidably provided in the connecting sleeve, a connecting column is fixedly provided on the sphere, the pressure head is fixedly provided on the connecting column, a guide block is fixedly provided on the side wall of the connecting column, the guide block is adapted to the connecting sleeve, and a conical guide surface is provided at one end of the guide block close to the sphere, when the guide block completely enters the connecting sleeve, the connecting column is in a vertical state, and a spring is provided in the connecting sleeve for driving the ball to slide toward the workbench.
[0009] Optionally, the pressure head is detachably arranged on the connecting column, a stud is fixedly arranged on the pressure head, and a threaded groove matched with the stud is formed at the bottom end of the connecting column.
[0010] Optionally, a seesaw is rotatably provided on the workbench, a servo cylinder is rotatably provided on the machine base, a piston rod of the servo cylinder is hinged to the seesaw, and is used to drive the seesaw to rotate, so as to lift the pressed-fitted stabilizing rod out of the slot of the ear seat plate.
[0011] Optionally, the card-mounting seat includes a base and a card-mounting block, the base is fixedly arranged on a workbench, a fixing mechanism for fixing the card-mounting block is arranged on the base, and the card slot is arranged on the card-mounting block.
[0012] Optionally, positioning holes for placing connecting pins are provided on the card-mounting block and on both sides of the card slot.
[0013] Optionally, the fixing mechanism includes a first clamping plate, a second clamping plate and a limiting assembly, the base is provided with a mounting groove adapted to the clamping block, the first clamping plate and the second clamping plate are both slidably arranged on the base and symmetrically arranged on both sides of the mounting groove, the first clamping plate and the second clamping plate are both fixedly provided with clamping blocks at one end close to each other, plug-in slots for inserting the clamping blocks are provided on both sides of the clamping block, and the limiting assembly is used to prevent the first clamping plate and the second clamping plate from sliding.
[0014] Optionally, the limiting assembly includes a tension screw and a nut, a mounting hole is provided on the base, a first through hole is provided on the first clamping plate, a second through hole is provided on the second clamping plate, the tension screw passes through the first through hole, the mounting hole and the second through hole, and the nut is fixedly arranged on the first clamping plate and cooperates with the thread of the tension screw.
[0015] Optionally, the base is provided with a first compression spring for driving the first clamping plate to slide in a direction away from the base, and a second compression spring for driving the second clamping plate to slide in a direction away from the base.
[0016] In a second aspect, the present application provides a press-fitting method for a stabilizer bar vulcanized bushing fixing press-fitting device, which adopts the following technical solution:
[0017] A press-fitting method for a stabilizer bar vulcanized bushing fixing press-fitting device comprises the following steps:
[0018] S1. Place the ear seat plates in the slots of the two card mounts. When installing the ear seat plates, put the bushing A into the groove of the ear seat plates and insert the connecting pins into the holes on both sides of the ear seat plates.
[0019] S2, driving the two pressure heads to slide down, punching the ear seat plate on the corresponding card seat, thereby correcting the position of the liner A in the ear seat plate, and then raising and resetting the pressure heads;
[0020] S3, placing the middle part of the stabilizer bar into the grooves of the ear seat plates on the two clamping seats, and placing the ends of the stabilizer bar on both sides into the positioning grooves of the two positioning seats;
[0021] S4. Put bushings B into the grooves of both ear seat plates, then place pads on the tops of both ear seat plates, and insert the connecting pins on both sides of the ear seat plates into the corresponding holes on both sides of the ear seat plates;
[0022] S5, the pressure head is driven down again to punch the pad, and the bushing B after punching is compressed into the groove of the ear seat plate, and the bushing A and the bushing B are sleeved on the stabilizer bar, and the position of the pad also drops to fit with the top of the ear seat plate;
[0023] S6. Keep the pressure head in a tight state, insert pins into the through holes of each connecting pin, then raise and reset the pressure head, and then take the stabilizer bar together with the bushing on the stabilizer bar out of the slot of the mounting seat to complete the press-fitting and fixing of the bushing and the stabilizer bar.
[0024] In summary, the present application includes at least one of the following beneficial technical effects:
[0025] 1. The present application realizes high-precision and efficient press-fit fixation of the stabilizer bar and the bushing. Specifically, by setting two clamping seats and two positioning seats, the ear seat plate and the stabilizer bar can be accurately positioned to ensure the accurate positioning of the bushing during the assembly process, reduce errors caused by human factors, and improve assembly accuracy; the combined design of the pressure head and the hydraulic cylinder makes the press-fitting process smoother and more reliable, avoiding the uneven force or overload problems that may be caused by traditional manual operation, and further improving the quality and consistency of the product. The entire device has a compact structure and is easy to operate, which greatly reduces the labor intensity of workers and improves work efficiency, making it suitable for large-scale industrial production.
[0026] 2. Through the design of the connecting sleeve, the angle of the pressure head can be automatically adjusted during the stamping process, so that the pressure head can better fit the end face of the bushing A or the pad, and as the stamping proceeds, the ball slides in the connecting sleeve, and the guide block enters the connecting sleeve under the guidance of the conical guide surface. During this process, the angle of the bushing A or the pad is adjusted and corrected. When the guide block completely enters the connecting sleeve, the connecting column is in a vertical state. At the same time, the correction of the bushing A or the pad is completed, thereby improving the pressing accuracy and product quality consistency.
[0027] 3. The present application comprises a base and a card-mounting block, and the card-mounting block is mounted on the base through a fixing mechanism. This design makes the card-mounting seat have high flexibility and stability. Specifically, the card-mounting block is fixed to the base through a fixing mechanism, so that the card-mounting block and the base are detachably connected, which is convenient for replacement or maintenance of the card-mounting block. At the same time, the card-mounting block can also be replaced to adapt to the stamping processing of other workpieces. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of a bushing in the prior art;
[0029] Figure 2 It is a schematic diagram of the overall structure of the press-fitting device used in the embodiment of the present application;
[0030] Figure 3 It is a schematic diagram of the structure of the card mounting seat used in the embodiment of the present application;
[0031] Figure 4 This is a cross-sectional view of the structure of the card mount used to express the embodiment of the present application;
[0032] Figure 5 It is a schematic diagram of the structure of the positioning seat used to express the embodiment of the present application;
[0033] Figure 6 is a schematic diagram of the structure of the support frame used in the embodiment of the present application;
[0034] Figure 7It is a schematic diagram of the structure of the seesaw used in the embodiment of the present application.
[0035] Description of reference numerals: 100, ear seat plate; 101, backing plate; 102, bushing A; 103, bushing B; 104, connecting pin; 105, pin; 2, machine base; 21, workbench; 22, rocker; 221, cushion block; 23, servo cylinder; 3, card seat; 31, base; 311, mounting groove; 312, first compression spring; 313, second compression spring; 32, card block; 321, card slot; 322 , positioning hole; 323, plug-in slot; 33, first clamp; 34, second clamp; 35, block; 36, tension screw; 37, nut; 4, positioning seat; 41, positioning slot; 5, support frame; 51, pressure head; 511, stud; 52, hydraulic cylinder; 53, connecting sleeve; 531, sphere; 532, limiting ring; 533, limiting column; 54, connecting column; 541, guide block; 55, spring. DETAILED DESCRIPTION
[0036] The following will be combined with the attached Figure 2 -Attached Figure 7 , the technical solutions in the embodiments of the present invention are clearly and completely described. The described embodiments are only possible technical implementations of the present invention, not all possible implementations. Those skilled in the art can completely combine the embodiments of the present invention to obtain other embodiments without creative work, and these embodiments are also within the scope of protection of the present invention.
[0037] The inventor of the present application has found that the existing bushing and stabilizer bar assembly methods are mostly done manually with simple auxiliary machinery. During the assembly process, due to the large influence of human factors, the positioning of the bushing is not accurate enough, and it often requires repeated adjustments to reach the ideal position. This not only increases the difficulty of operation and labor intensity, but also reduces work efficiency. Especially during the vulcanization process, due to the influence of high temperature and high pressure environment, the bushing has poor stability and is prone to misalignment, which seriously affects the quality and consistency of the product. To this end, the present application discloses a stabilizer bar vulcanization bushing fixing and pressing device and a pressing and fixing method thereof, which mainly adopts the following scheme:
[0038] The present application embodiment discloses a stabilizer bar vulcanized bushing fixing and pressing device. Figure 2, including a machine base 2 and a workbench 21 fixedly arranged on the machine base 2, two clamping seats 3 and two positioning seats 4 are respectively arranged on the workbench 21, the clamping seats 3 and the positioning seats 4 are fixed to the workbench 21 by bolts, and the two clamping seats 3 and the two positioning seats 4 are symmetrically arranged on both sides of the workbench 21, and two supporting frames 5 are also fixedly arranged on the workbench 21, and pressure heads 51 are slidably arranged on the two supporting frames 5 along the vertical direction, and hydraulic cylinders 52 for driving the pressure heads 51 to slide are respectively arranged on the two supporting frames 5, and the pressure heads 51 correspond to the clamping seats 3 one by one.
[0039] Reference Figure 3 The card-mounting seat 3 includes a base 31 and a card-mounting block 32. The base 31 is fixed on the workbench 21 by bolts. The base 31 is provided with a mounting groove 311 adapted to the card-mounting block 32. The base 31 is provided with a fixing mechanism for fixing the card-mounting block 32. The card-mounting block 32 is provided with a card-groove 321 for placing the ear seat plate 100. The card-groove 321 is adapted to the ear seat plate 100. Positioning holes 322 for placing the connecting pin 104 are provided on the card-mounting block 32 and on both sides of the card-groove 321. When the ear seat plate 100 is placed in the card-groove 321 of the card-mounting block 32, the holes on both sides of the ear seat plate 100 correspond to the positions of the positioning holes 322 on both sides of the card-mounting block 32. The card-mounting seat 3 is composed of a base 31 and a card-mounting block 32, and the card-mounting block 32 is installed on the base 31 through a fixing mechanism, so that the card-mounting block 32 and the base 31 are detachably connected, which is convenient for replacing or maintaining the card-mounting block 32. At the same time, the card-mounting block 32 can also be replaced to adapt to the stamping processing of other workpieces, so that the card-mounting seat 3 has higher flexibility and stability.
[0040] Reference Figure 3 and Figure 4 The fixing mechanism includes a first clamping plate 33, a second clamping plate 34 and a limit assembly. The first clamping plate 33 and the second clamping plate 34 are symmetrically arranged on the base 31 and are arranged on both sides of the installation groove 311. The first clamping plate 33 and the second clamping plate 34 are fixedly provided with a clamping block 35 at one end close to each other, and both sides of the clamping block 32 are provided with a plug-in groove 323 for inserting the clamping block 35.
[0041] Reference Figure 3 and Figure 4The limiting assembly is used to fix the first clamping plate 33 and the second clamping plate 34 on the base 31. There are two groups of limiting assemblies, and the two groups of limiting assemblies are respectively arranged on both sides of the first clamping plate 33 and the second clamping plate 34. Specifically, the limiting assembly includes a tension screw 36 and a nut 37. Both sides of the base 31 are provided with mounting holes for the tension screw 36 to pass through. Both sides of the first clamping plate 33 are provided with a first through hole for the tension screw 36 to pass through. Both sides of the second clamping plate 34 are provided with a second through hole for the tension screw 36 to pass through. The tension screw 36 passes through the first through hole, the mounting hole and the second through hole at the same time, and the nut 37 is fixedly set on the first clamping plate 33 and threadedly cooperates with the tension screw 36; by tightening the tension screw 36, the first clamping plate 33 and the second clamping plate 34 are brought close to each other, and the clamping blocks 35 on the first clamping plate 33 and the second clamping plate 34 are respectively inserted into the corresponding plug-in grooves 323 on the clamping block 32, so that the clamping block 32 can be fixed on the base 31.
[0042] Reference Figure 3 The end surface of the base 31 close to the first clamping plate 33 is provided with two first accommodating grooves, the two first accommodating grooves correspond to the mounting holes one by one, and the first accommodating grooves are connected to the corresponding mounting holes, and the two first accommodating grooves are provided with first compression springs 312, and the first compression springs 312 are used to drive the first clamping plate 33 to slide away from the base 31; the end surface of the base 31 close to the second clamping plate 34 is provided with two second accommodating grooves, the two second accommodating grooves correspond to the mounting holes one by one, and the second accommodating grooves are connected to the corresponding mounting holes, and the two second accommodating grooves are provided with first compression springs 312. A second compression spring 313 is provided in each groove, and the second compression spring 313 is used to drive the second clamping plate 34 to slide away from the base 31; when the tension screw 36 is loosened, the first clamping plate 33 and the second clamping plate 34 are respectively separated from each other by the elastic force of the first compression spring 312 and the second compression spring 313, so that the clamping blocks 35 on the first clamping plate 33 and the second clamping plate 34 are respectively disengaged from the plug-in slot 323 of the clamping block 32, and the clamping block 32 can be taken out from the installation slot 311 of the base 31, making the operation more convenient.
[0043] Reference Figure 5 Both positioning seats 4 are provided with positioning grooves 41 for placing the stabilizer bar, and the positioning grooves 41 are adapted to the stabilizer bar. The positioning grooves 41 are provided to facilitate limiting the position of the stabilizer bar, thereby improving the assembly accuracy of the bushing and the quality consistency of the product.
[0044] Reference Figure 6A connecting sleeve 53 is slidably provided on the support frame 5 along the vertical direction, and the axial direction of the connecting sleeve 53 is vertical. The hydraulic cylinder 52 is fixedly provided on the top of the support frame 5, and the piston rod of the hydraulic cylinder 52 is fixedly connected to the connecting sleeve 53 and is used to drive the connecting sleeve 53 to slide. A sphere 531 is slidably provided in the connecting sleeve 53, a connecting column 54 is fixedly provided on the sphere 531, and the pressure head 51 is fixedly provided at the bottom of the connecting column 54. A limiting ring 532 is fixedly provided in the connecting sleeve 53 and at the bottom of the sphere 531. The connecting column 54 is penetrated in the limiting ring 532, and a limiting column 533 is fixedly provided in the connecting sleeve 53 and above the sphere 531.
[0045] Reference Figure 6 The side wall of the connecting column 54 is fixedly provided with a guide block 541, which is adapted to the connecting sleeve 53, and a conical guide surface is provided at one end of the guide block 541 close to the ball 531, and a spring 55 is provided in the connecting sleeve 53, and the spring 55 is used to drive the ball 531 to slide in the direction close to the workbench 21. During the stamping process of the ram 51, the angle can be automatically adjusted so that the ram 51 can better fit the end face of the bushing A102 or the pad 101, and as the stamping proceeds, the ball 531 slides in the connecting sleeve 53, and the guide block 541 enters the connecting sleeve 53 under the guidance of the conical guide surface. In this process, the angle of the bushing A102 or the pad 101 is adjusted and corrected. When the guide block 541 completely enters the connecting sleeve 53, the connecting column 54 is in a vertical state, and at the same time, the correction of the bushing A102 or the pad 101 is completed, thereby improving the press-fitting accuracy and product quality consistency.
[0046] Reference Figure 6 The pressure head 51 is detachably arranged on the connecting column 54. Specifically, a stud 511 is fixedly arranged on the pressure head 51. The bottom end of the connecting column 54 is provided with a thread groove adapted to the stud 511. By detachably arranging the pressure head 51 on the connecting column 54, the pressure head 51 can be replaced and maintained conveniently and quickly. This design not only improves the flexibility of the device, but also allows the selection of a suitable pressure head 51 according to different workpiece requirements, thereby increasing practicality.
[0047] Reference Figure 7 A seesaw 22 is rotatably provided on the workbench 21, and a servo cylinder 23 is rotatably provided on the machine base 2. The piston rod of the servo cylinder 23 is hinged to the seesaw 22 to drive the seesaw 22 to rotate. A cushion block 221 is fixedly provided on the seesaw 22, and a rubber cushion is provided on the top of the cushion block 221. When the bushing is pressed and installed, the seesaw 22 is driven to rotate by the servo cylinder 23 to safely and quickly lift the stabilizing bar out of the slot 321 of the ear seat plate 100, thereby improving the processing efficiency and avoiding the risk of injury caused by manual operation.
[0048] The implementation principle of a stabilizer bar vulcanized bushing fixing and pressing device according to an embodiment of the present application is as follows: when in use, the ear seat plates 100 are placed in the card slots 321 of the card blocks 32 on the two card seats 3. When the ear seat plates 100 are installed, the bushing A102 is placed in the groove of the ear seat plates 100, and the connecting pins 104 are inserted into the holes on both sides of the ear seat plates 100, and the connecting pins 104 are located in the positioning holes 322 of the card blocks 32; the two pressing heads 51 are driven down to press the ear seat plates 100 on the corresponding card seats 3, so as to correct the position of the bushing A102 in the ear seat plates 100, and then the pressing head 51 is raised and reset; the middle position of the stabilizer bar is placed in the grooves of the ear seat plates 100 on the two card seats 3, and the ends on both sides of the stabilizer bar are placed in the positioning grooves 41 of the two positioning seats 4, respectively. The rod is positioned; bushings B103 are placed in the grooves of the two ear seat plates 100, and then the pads 101 are placed on the tops of the two ear seat plates 100, and the connecting pins 104 on both sides of the ear seat plates 100 are inserted into the corresponding holes on both sides of the ear seat plates 100; the pressure head 51 is driven down again to punch the pad 101, and the bushing B103 after punching is compressed into the groove of the ear seat plate 100, and the bushing A102 and the bushing B103 are sleeved on the stabilizing rod, and the position of the pad 101 also falls to fit with the top of the ear seat plate 100; the pressing state of the pressure head 51 is maintained, and the pins 105 are inserted into the through holes of each connecting pin 104, and then the pressure head 51 is raised and reset, and then the stabilizing rod and the bushing on the stabilizing rod are taken out from the card slot 321 of the card mounting seat 3 to complete the press-fitting and fixing of the bushing and the stabilizing rod.
[0049] By setting two clamping seats 3 and two positioning seats 4, the ear seat plate 100 and the stabilizer bar can be accurately positioned to ensure the accurate positioning of the bushing during the assembly process, reduce the error caused by human factors, and improve the assembly accuracy; the combined design of the pressure head 51 and the hydraulic cylinder 52 makes the press-fitting process more stable and reliable, avoiding the uneven force or overload problems that may be caused by traditional manual operation, and further improving the quality and consistency of the product. The entire device has a compact structure and is easy to operate, which greatly reduces the labor intensity of workers and improves work efficiency, making it suitable for large-scale industrial production.
[0050] The present application also discloses a press-fitting method for a stabilizer bar vulcanized bushing fixing press-fitting device, comprising the following steps:
[0051] S1. Place the ear seat plates 100 in the card slots 321 of the two card mounting seats 3. When installing the ear seat plates 100, put the bushing A102 into the groove of the ear seat plates 100, and insert the connecting pins 104 into the holes on both sides of the ear seat plates 100;
[0052] S2, driving the two pressing heads 51 to slide down, punching the ear seat plate 100 on the corresponding card seat 3, so as to correct the position of the liner A102 in the ear seat plate 100, and then raising and resetting the pressing head 51;
[0053] S3, place the middle part of the stabilizing rod into the grooves of the ear seat plates 100 on the two clamping seats 3, and place the ends of the stabilizing rod on both sides into the positioning grooves 41 of the two positioning seats 4;
[0054] S4. Put the bushings B103 into the grooves of the two ear seat plates 100, then place the pads 101 on the top of the two ear seat plates 100, and insert the connecting pins 104 on both sides of the ear seat plates 100 into the corresponding holes on both sides of the ear seat plates 100;
[0055] S5, the pressure head 51 is driven down again to punch the pad 101, and the bushing B103 after punching is compressed into the groove of the ear seat plate 100, and the bushing A102 and the bushing B103 are sleeved on the stabilizer bar, and the position of the pad 101 also drops to fit with the top of the ear seat plate 100;
[0056] S6. Keep the pressing state of the pressure head 51, insert the pins 105 into the through holes of each connecting pin 104, then raise and reset the pressure head 51, and then take out the stabilizer bar together with the bushing on the stabilizer bar from the slot 321 of the clamping seat 3 to complete the press-fitting and fixing of the bushing and the stabilizer bar.
[0057] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A stabilizer bar vulcanized bushing fixing and pressing device, characterized in that: The invention comprises a machine base (2) and a workbench (21) fixedly arranged on the machine base (2), wherein the workbench (21) is respectively provided with two card-mounting seats (3) and two positioning seats (4), wherein the two card-mounting seats (3) are each provided with a card slot (321) for placing an ear seat plate (100), and the card slot (321) is adapted to the ear seat plate (100), and the two positioning seats (4) are each provided with a positioning slot (41) for placing a stabilizing rod, and the positioning slot (41) is adapted to the stabilizing rod, and the workbench (21) is fixedly arranged with two support frames (5), and the two support frames (5) are each provided with a pressure head (51) slidably arranged in a vertical direction, and the support frames (5) are provided with a hydraulic cylinder (52) for driving the pressure head (51) to slide, and the pressure head (51) corresponds one to one with the card-mounting seats (3); The card-mounting seat (3) comprises a base (31) and a card-mounting block (32); the base (31) is fixedly arranged on the workbench (21); a fixing mechanism for fixing the card-mounting block (32) is arranged on the base (31); and the card slot (321) is arranged on the card-mounting block (32); The fixing mechanism comprises a first clamping plate (33), a second clamping plate (34) and a limiting assembly. The base (31) is provided with a mounting groove (311) adapted to the clamping block (32). The first clamping plate (33) and the second clamping plate (34) are both slidably arranged on the base (31) and symmetrically arranged on both sides of the mounting groove (311). A clamping block (35) is fixedly arranged at one end of the first clamping plate (33) and the second clamping plate (34) close to each other. Both sides of the clamping block (32) are provided with plug-in grooves (323) for inserting the clamping block (35). The limiting assembly is used to prevent the first clamping plate (33) and the second clamping plate (34) from sliding. The limiting assembly includes a tension screw (36) and a nut (37); a mounting hole is provided on the base (31); a first through hole is provided on the first clamping plate (33); a second through hole is provided on the second clamping plate (34); the tension screw (36) passes through the first through hole, the mounting hole and the second through hole; the nut (37) is fixedly arranged on the first clamping plate (33) and is threadedly matched with the tension screw (36).
2. A stabilizer bar vulcanized bushing fixing and pressing device according to claim 1, characterized in that: A connecting sleeve (53) is slidably arranged on the support frame (5) in the vertical direction. The piston rod of the hydraulic cylinder (52) is fixedly connected to the connecting sleeve (53) and is used to drive the connecting sleeve (53) to slide. A ball (531) is slidably arranged in the connecting sleeve (53). A connecting column (54) is fixedly arranged on the ball (531). The pressure head (51) is fixedly arranged on the connecting column (54). A guide block (541) is fixedly arranged on the side wall of the connecting column (54). The guide block (541) is adapted to the connecting sleeve (53), and a conical guiding surface is arranged at one end of the guide block (541) close to the ball (531). When the guide block (541) completely enters the connecting sleeve (53), the connecting column (54) is in a vertical state. A spring (55) is arranged in the connecting sleeve (53) for driving the ball (531) to slide in a direction close to the workbench (21).
3. A stabilizer bar vulcanized bushing fixing and pressing device according to claim 2, characterized in that: The pressure head (51) is detachably arranged on the connecting column (54), a stud (511) is fixedly arranged on the pressure head (51), and a threaded groove matching the stud (511) is formed at the bottom end of the connecting column (54).
4. A stabilizer bar vulcanized bushing fixing and pressing device according to claim 1, characterized in that: A seesaw (22) is rotatably provided on the workbench (21), and a servo cylinder (23) is rotatably provided on the machine base (2). The piston rod of the servo cylinder (23) is hinged to the seesaw (22) and is used to drive the seesaw (22) to rotate so as to tilt the pressed-fitted stabilizing rod out of the clamping groove (321) of the ear seat plate (100).
5. A stabilizer bar vulcanized bushing fixing and pressing device according to claim 1, characterized in that: Positioning holes (322) for placing the connecting pins (104) are provided on the clamping block (32) and on both sides of the clamping slot (321).
6. A stabilizer bar vulcanized bushing fixing and pressing device according to claim 1, characterized in that: The base (31) is provided with a first compression spring (312) for driving the first clamping plate (33) to slide in a direction away from the base (31), and a second compression spring (313) for driving the second clamping plate (34) to slide in a direction away from the base (31).
7. A press-fitting method for fixing a stabilizer bar vulcanized bushing according to any one of claims 1 to 6, characterized in that: The following steps are involved: S1. Place the ear seat plates (100) in the card slots (321) of the two card seats (3). When installing the ear seat plates (100), place the bushing A (102) in the groove of the ear seat plates (100), and insert the connecting pins (104) into the holes on both sides of the ear seat plates (100); S2, driving the two pressing heads (51) to slide down, punching the ear seat plate (100) on the corresponding clamping seat (3), thereby correcting the position of the liner A (102) in the ear seat plate (100), and then raising and resetting the pressing head (51); S3, placing the middle part of the stabilizing rod into the grooves of the ear seat plates (100) on the two clamping seats (3), and placing the ends on both sides of the stabilizing rod into the positioning grooves (41) of the two positioning seats (4); S4. Insert bushings B (103) into the grooves of the two ear seat plates (100), then place pads (101) on the tops of the two ear seat plates (100), and insert the connecting pins (104) on both sides of the ear seat plates (100) into the corresponding holes on both sides of the ear seat plates (100); S5, the pressure head (51) is driven down again to punch the pad (101), and the bushing B (103) after punching is compressed and enters into the groove of the ear seat plate (100), and the bushing A (102) and the bushing B (103) are sleeved on the stabilizing rod, and the position of the pad (101) also drops to fit with the top of the ear seat plate (100); S6. Keep the pressure head (51) in a pressed state, insert the pins (105) into the through holes of each connecting pin (104), then raise and reset the pressure head (51), and then take the stabilizing bar together with the bushing on the stabilizing bar out of the slot (321) of the mounting seat (3), thus completing the press-fitting and fixing of the bushing and the stabilizing bar.
Citation Information
Patent Citations
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