Parallel double-spindle double-station intelligent turning center

By designing the processing mechanism and loading and unloading mechanism in the intelligent turning center, the problems of low assembly efficiency of tool seats and turrets and inconvenient debris cleaning in the prior art are solved, and efficient synchronous double-sided processing and automated production are achieved.

CN119635399AActive Publication Date: 2025-03-18ZHEJIANG XUHUI INTELLIGENT EQUIP CO LTD

Patent Information

Application Number
CN202510141354.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-08
Publication Date
2025-03-18
Estimated Expiration
2045-02-08

AI Technical Summary

Technical Problem

The existing parallel double spindle double-station intelligent turning center needs to be manually assembled before use, which is inefficient. At the same time, the installation of tool holders is mostly manual screwing, and the motor for turning of the turret in the equipment is installed on the horizontal plane, resulting in debris falling and inconvenient cleaning.

Method used

An intelligent turning center including a processing mechanism and a loading and unloading mechanism is designed. The turret is supported by an inclined base, and the coolant and debris are automatically slided away by gravity. It also realizes synchronous installation and adjustment of the tool through an electric three-claw chuck and a tool mixer motor, and uses pneumatic slide rails and electric push rods to achieve automatic loading and unloading and workpiece face replacement processing.

Benefits of technology

It improves the installation efficiency of the turret assembly, realizes synchronous double-sided processing of workpieces, has high degree of automation, reduces manual operation, improves production efficiency, and reduces the time and labor intensity of subsequent cleaning.

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Abstract

The invention relates to the technical field of machining, in particular to a parallel double-spindle double-station intelligent turning center which comprises a bottom plate, vertical plates extending upwards are fixedly connected to the left side and the right side of the bottom plate, first supporting seats are fixedly connected to the upper side of the bottom plate in a bilateral symmetry mode, and second supporting seats extending upwards are fixedly connected to the rear portion of the upper side of the bottom plate. The machining mechanism and the feeding and discharging mechanism are used in cooperation, the machining efficiency of workpieces can be effectively improved in a double-spindle and double-station synchronous machining mode, meanwhile, by means of an oblique feeding mode, the machining efficiency of the workpieces can be effectively improved, and the machining efficiency of the workpieces can be effectively improved. According to the tool turret assembly, the machining influence of cooling liquid and chippings on workpieces is effectively reduced, the follow-up cleaning time is saved, the tool can be rapidly assembled and disassembled, the assembling and disassembling efficiency of the tool turret assembly is effectively improved, installation is stable, and time and labor are saved in use.
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Description

Technical Field

[0001] The invention relates to the technical field of machining, and in particular to a parallel dual-spindle dual-station intelligent turning center. Background Art

[0002] The parallel dual-spindle dual-station intelligent turning center is an advanced CNC machine tool that integrates two spindles and two working areas. It can process different parts at the same time or process different parts of a large part on two spindles at the same time. This design significantly improves production efficiency and reduces processing time and cost. This type of equipment is very suitable for mass production and application scenarios that require high automation, flexibility and high-precision processing, such as automobile manufacturing, aerospace parts processing and other fields.

[0003] The existing parallel dual-spindle dual-station intelligent turning center has a high degree of intelligence. It is equipped with a dual-spindle system, a dual-station system, an automatic tool changing system, a CNC system, and a loading and unloading system, etc., and has a complete workpiece production chain. However, the existing equipment needs to assemble the turret and the tool seat in the preparation stage of use, and the tool seat is generally fixed to the turret surface by multiple bolts. The turret is generally a polyhedron structure, that is, a single turret needs to be installed with a large number of bolts. Most of these bolts are manually tightened, and the efficiency of manual assembly of the tool seat and turret needs to be improved. In addition, the turret rotation motor of the existing equipment is mostly installed on the horizontal plane. Although it will not cause a major impact on the overall equipment, a large amount of debris will fall on the horizontal plane during machining, which requires slow cleaning later, and is not convenient to use. Summary of the invention

[0004] Technical problem to be solved: A parallel dual-spindle dual-station intelligent turning center provided by the present invention can solve the above-mentioned problems.

[0005] Technical solution: In order to achieve the above-mentioned objectives, the present invention adopts the following technical solution: a parallel dual-spindle dual-station intelligent turning center, comprising a base plate, with vertical plates extending upward fixedly connected on the left and right sides of the base plate, a support seat 1 symmetrically fixedly connected to the upper side of the base plate, a support seat 2 extending upward fixedly connected to the rear part of the upper side of the base plate, and the support seat 2 distributed between the two support seats 1. A loading area is also provided on the left side of the base plate, and a unloading area is also provided on the right side of the base plate. A processing mechanism for synchronous machining of two workpieces is jointly provided on the support seats 1 on the left and right sides and the rear support seat 2, and a loading and unloading mechanism for loading and unloading and flipping the workpiece is provided between the upper parts of the left and right vertical plates.

[0006] The processing mechanism includes an electric three-jaw chuck two which is connected to the upper side of a support seat two by a shaft that rotates symmetrically to the left and right. The shafts of the two electric three-jaw chucks two are fixedly connected to the output ends of the built-in motor. The built-in motor is installed in the support seat two. The side surfaces of the left and right support seats one close to the support seat two are provided with mounting slopes that are 45 degrees to the bottom plate. A tool adjusting motor is movably provided on the mounting slopes. The output end of the tool adjusting motor is backward and provided with a tool mounting assembly for installing a variety of tools. A tool setting assembly for controlling the tool to change its position is provided on the lower side of the tool adjusting motor.

[0007] The loading and unloading mechanism includes a pneumatic slide rail fixedly connected between the upper parts of the left and right vertical plates. Two pneumatic sliders are slidably installed on the pneumatic slide rail. The two pneumatic sliders are independently controlled. Both pneumatic sliders are provided with adjustment components for changing the orientation of the workpiece.

[0008] By using the processing mechanism in conjunction with the loading and unloading mechanism, synchronous processing of two workpieces in forward and reverse installation can be completed.

[0009] As a preferred technical solution of the present invention, the tool mounting assembly includes a turret fixedly connected to the output end of the tool adjusting motor, the turret is a regular polyhedron structure, a plurality of mounting holes are provided on each side of the turret, docking columns are fitly embedded in the mounting holes, the docking columns on the same side of the turret are commonly fixedly connected to a tool seat, a plurality of positioning holes are provided on a side of the tool seat away from the central axis of the turret, and a locking component for synchronously locking each tool seat on the turret is provided on the rear side of the turret.

[0010] As a preferred technical solution of the present invention, the locking component includes a mounting plate fixedly connected to the rear side surface of the turret, the mounting plate and the turret are coaxial, the interior of the mounting plate is hollow and the rear side wall thereof is provided with guide grooves corresponding to each tool seat, a connecting pin 1 is slidably connected in the guide groove, a pull plate is fixedly connected to the outer end of the connecting pin 1, the pull plate extends radially along the mounting plate and a clamping plate is fixedly connected to the outer end thereof by a plurality of bolts, a plurality of positioning columns are fixedly connected to the side of the clamping plate close to the tool seat, and the positioning columns are distributed one-to-one corresponding to each positioning hole on the tool seat.

[0011] As a preferred technical solution of the present invention, a linkage component for controlling each clamping plate to synchronously clamp each tool seat is commonly provided at the center of the rear side surface of the mounting plate and on an inner end of each connecting pin.

[0012] As a preferred technical solution of the present invention, the linkage component includes a rotating rod rotatably connected to the center of the mounting disk, the outer end of the rotating rod is fixedly connected to the rotating disk, the inner end of the rotating rod is fixedly connected to the rotating plate, and a plurality of oblique grooves equidistantly distributed in a circle are provided on the rotating plate. A plurality of rhombus hinge arm groups corresponding to the tool seats are arranged inside the mounting disk, and each rhombus hinge arm group is hingedly connected end to end in sequence. Two hinge pins of the rhombus hinge arm group on the same radial line of the mounting disk are respectively and integrally fixedly connected to connecting pin one and connecting pin two, and connecting pin two extends to the outside of the mounting disk through the guide groove. A movable groove is provided on the pull plate, and the outer end of connecting pin two is slidably connected in the movable groove. A plurality of connecting pins one distributed corresponding to each oblique groove extend and are slidably connected in the oblique groove.

[0013] As a preferred technical solution of the present invention, the tool setting assembly includes a plurality of electric push rods three fixedly connected to the bottom of the knife adjusting motor, and the ends of the plurality of electric push rods three away from the knife adjusting motor are commonly fixedly connected to the movable bracket, the movable bracket is flush with the mounting inclined surface, a screw rod two is threadedly connected to the bottom of the movable bracket, and a plurality of guide rods two are also slidably connected to the bottom of the movable bracket, the guide rod two and the screw rod two are both distributed in the left and right directions, the screw rod two is rotatably connected between the left and right walls of the bracket, the plurality of guide rods two are fixedly connected between the left and right walls of the bracket, the bracket is flush with the mounting inclined surface, the upper end of the screw rod two extends to the outside of the bracket and is fixedly connected to the output end of the motor four, and the motor four is fixedly connected to the outside of the bracket.

[0014] As a preferred technical solution of the present invention, the tool setting assembly also includes a screw rod 1 threadedly connected to the bottom of the bracket and a plurality of guide rods 1 slidably connected to the bottom of the bracket, the guide rod 1 and the screw rod 1 are distributed in the front-to-back direction, the screw rod 1 is rotatably connected between the front and rear vertical walls of the mounting bevel, the plurality of guide rods 1 are fixedly connected between the front and rear vertical walls of the mounting bevel, one end of the screw rod 1 extends to the outside of one side vertical wall of the mounting bevel and is fixedly connected to the output end of the motor 3, and the motor 3 is fixedly connected to the outside of one side vertical wall of the mounting bevel.

[0015] As a preferred technical solution of the present invention, the adjustment component includes an electric push rod 1 fixedly connected to the upper side of the pneumatic slider, the output end of the electric push rod 1 faces the front side and is fixedly connected to a mounting seat 1, the upper side of the mounting seat 1 is fixedly connected to a motor 1, the output end of the motor 1 rotates through the bottom of the mounting seat 1 and is fixedly connected to a mounting seat 2, the lower side of the mounting seat 2 is fixedly connected to an electric push rod 2, the output end of the electric push rod 2 faces downward and is fixedly connected to a mounting seat 3, the mounting seat 3 is inclined at 45°, the upper side of the mounting seat 3 is fixedly connected to a motor 2, the output end of the motor 2 rotates through the lower side of the mounting seat 3 and is fixedly connected to a V-shaped frame, the angle of the V-shaped frame is 90° and its two sides are symmetrically distributed about the center of the output end of the motor 2, and the outer ends of the two sides of the V-shaped frame are fixedly connected to an electric three-jaw chuck 1.

[0016] As a preferred technical solution of the present invention, a secondary locking bolt is threadedly connected to the turntable, and a friction ring is rotatably connected to one end of the secondary locking bolt close to the mounting plate. The surface of the friction ring is frosted and the friction ring is sleeved on the rotating rod.

[0017] As a preferred technical solution of the present invention, a chip collecting slope is provided at the bottom of a side surface of the support seats on the left and right sides close to each other.

[0018] Beneficial effects:

[0019] 1. The processing mechanism adopted by the present invention adopts an inclined distribution base to support the turret, which can use gravity to make the coolant and debris slide away automatically, saving working steps, and can synchronously lock all tool seats firmly on the turret, completing the installation of all tool seats at one time, effectively improving the installation efficiency of the turret assembly.

[0020] 2. The loading and unloading mechanism adopted in the present invention can automatically grab the workpiece in the loading area and send it to the processing station on the left. After the processing is completed, the two electric three-jaw chucks in the adjustment component can be used to replace the workpiece, and the workpiece can be processed on the other side. The double stations can process the front and back sides of the workpiece respectively, which effectively improves the machining efficiency of the workpiece. The overall intelligent programming completes the control action of the electric three-jaw chuck, which is easy to use.

[0021] 3. The processing mechanism and loading and unloading mechanism adopted in the present invention are used in combination, which can effectively improve the processing efficiency of the workpiece through the dual-spindle dual-station synchronous processing method, and at the same time utilize the oblique feed method to effectively reduce the processing impact of coolant and debris on the workpiece, saving subsequent cleaning time, and can quickly install and disassemble the tool, effectively improving the assembly and disassembly efficiency of the turret assembly, with stable installation and time-saving and labor-saving use. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0023] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0024] Figure 2 It is a front view structural schematic diagram of the present invention.

[0025] Figure 3 It is a three-dimensional structural schematic diagram of the loading and unloading mechanism of the present invention.

[0026] Figure 4 This is a working state diagram of two pairs of workpieces when two electric three-jaw chucks in the loading and unloading mechanism of the present invention are changing the surface.

[0027] Figure 5 It is a three-dimensional structural schematic diagram of the processing mechanism of the present invention.

[0028] Figure 6 It is a three-dimensional structural schematic diagram of the tool mounting assembly of the present invention.

[0029] Figure 7 It is a schematic diagram of the three-dimensional structure of the tool installation assembly of the present invention after removing the tool seat and the tool turret.

[0030] Figure 8 It is a schematic cross-sectional structural diagram of the interior of the mounting plate of the present invention.

[0031] In the figure: 1, support seat 1; 11, chip collection slope; 2, bottom plate; 3, vertical plate; 4, loading and unloading mechanism; 41, pneumatic slide rail; 42, pneumatic slide block; 43, adjustment assembly; 431, electric push rod 1; 432, motor 1; 433, mounting seat 1; 434, mounting seat 2; 435, electric push rod 2; 436, motor 2; 437, electric three-jaw chuck 1; 438, mounting seat 3; 439, V-shaped frame; 5, support seat 2; 6, processing mechanism; 61, tool mounting assembly; 611, tool seat; 612, turret; 613, locking component; 6131, locking column; 6132, pull plate; 6133, connecting pin 1; 6134, pressing Plate; 614, mounting plate; 6141, guide groove; 615, linkage component; 6151, secondary locking bolt; 6152, friction ring; 6153, turntable; 6154, connecting pin 2; 6155, movable groove; 6156, rotating rod; 6157, oblique groove; 6158, rotating plate; 6159, diamond hinge arm group; 62, tool setting assembly; 621, movable bracket; 622, electric push rod 3; 623, motor 3; 624, screw rod 1; 625, guide rod 1; 626, guide rod 2; 627, screw rod 2; 628, motor 4; 629, bracket; 63, tool adjustment motor; 64, electric three-jaw chuck 2; 7, loading area; 8, unloading area. DETAILED DESCRIPTION

[0032] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.

[0033] See also Figure 1 and Figure 2A parallel dual-spindle dual-station intelligent turning center includes a base plate 2, and the left and right sides of the base plate 2 are fixedly connected with upwardly extending vertical plates 3, the upper side of the base plate 2 is symmetrically fixedly connected with a support seat 1, and the upper rear part of the base plate 2 is fixedly connected with an upwardly extending support seat 2, and the support seat 2 5 is distributed between the two support seats 1. A loading area 7 is also provided on the left side of the base plate 2 (the specific structure of the loading area 7 is not displayed, and the workpiece pushing system in the prior art can be adopted), and a unloading area 8 is also provided on the right side of the base plate 2 (the specific structure of the unloading area 8 is not displayed, and the workpiece pushing system in the prior art can be adopted), and a processing mechanism 6 for synchronous machining of two workpieces is jointly provided on the left and right sides of the support seat 1 and the rear side support seat 2 5, and a loading and unloading mechanism 4 for loading and unloading and flipping the workpiece is provided between the upper parts of the left and right side vertical plates 3.

[0034] See also Figure 1 and Figure 2 The processing mechanism 6 includes an electric three-jaw chuck 2 64 which is connected to the upper side of the support seat 2 5 by a shaft rod which is symmetrically rotated to the left and right. The shaft rods of the two electric three-jaw chucks 2 64 are fixedly connected to the output end of the built-in motor. The built-in motor is installed in the support seat 2 5. The side surfaces of the left and right support seats 1 close to the support seat 2 5 are both provided with mounting slopes that are 45 degrees to the bottom plate 2. A tool adjusting motor 63 is movably provided on the mounting slopes. The output end of the tool adjusting motor 63 is backward and provided with a tool mounting assembly 61 for installing a variety of tools. A tool setting assembly 62 for controlling the tool to change its orientation is provided on the lower side of the tool adjusting motor 63.

[0035] During specific operation, two workpieces are clamped by two electric three-jaw chucks 64, and two built-in motors are used to control the two electric three-jaw chucks 64 to operate independently and produce cutting action with adjacent tools for machining. Different machining tools are converted by the tool adjustment motor 63 to align with the workpieces, and the installation bevel is set to facilitate chip discharge and coolant flow, which can not only protect the tool from thermal damage, but also reduce the risk of chips re-adhering to the workpiece, which can make the machining process more stable and ensure the surface quality of the workpiece.

[0036] See also Figure 1 and Figure 2 The loading and unloading mechanism 4 includes a pneumatic slide rail 41 fixedly connected between the upper parts of the left and right side vertical plates 3, and two pneumatic sliders 42 are slidably installed on the pneumatic slide rail 41. The two pneumatic sliders 42 are independently controlled, and the two pneumatic sliders 42 are provided with adjustment components 43 for changing the orientation of the workpiece.

[0037] During specific operation, the pneumatic slide block 42 is controlled to move along the pneumatic slide rail 41 to control the movement of the clamped workpiece.

[0038] By using the processing mechanism 6 in conjunction with the loading and unloading mechanism 4, synchronous processing of forward and reverse installation of two workpieces can be completed.

[0039] See also Figure 1 , Figure 5 , Figure 6 , Figure 7 and Figure 8 The tool mounting assembly 61 includes a turret 612 fixedly connected to the output end of the tool adjusting motor 63. The turret 612 is a regular polyhedron structure. A plurality of mounting holes are provided on each side of the turret 612. A docking column is embedded in the mounting hole. The docking columns on the same side of the turret 612 are commonly fixedly connected to a tool seat 611 (the tool seat 611 is used to clamp various types of machining tools). A plurality of positioning holes are provided on a side of the tool seat 611 away from the central axis of the turret 612. A locking component 613 for synchronously locking each tool seat 611 on the turret 612 is provided on the rear side of the turret 612; the locking component 613 includes a fixed connection The mounting plate 614 is connected to the rear side of the turret 612, and the mounting plate 614 and the turret 612 are coaxial. The mounting plate 614 is hollow inside and its rear side wall is provided with guide grooves 6141 corresponding to each tool seat 611. A connecting pin 6133 is slidably connected in the guide groove 6141, and a pull plate 6132 is fixedly connected to the outer end of the connecting pin 6133. The pull plate 6132 extends radially along the mounting plate 614 and a clamping plate 6134 is fixedly connected to the outer end thereof by a plurality of bolts. A plurality of locking columns 6131 are fixedly connected to the side of the clamping plate 6134 close to the tool seat 611, and the locking columns 6131 are distributed one-to-one with each positioning hole on the tool seat 611.

[0040] See also Figure 6 , Figure 7 and Figure 8 The center of the rear side surface of the mounting plate 614 and the inner end of each connecting pin 6133 are jointly provided with a linkage component 615 for controlling each clamping plate 6134 to synchronously clamp each tool seat 611; the linkage component 615 includes a rotating rod 6156 rotatably connected to the center of the mounting plate 614, the outer end of the rotating rod 6156 is fixedly connected to the rotating disk 6153, the inner end of the rotating rod 6156 is fixedly connected to the rotating plate 6158, and the rotating plate 6158 is provided with a plurality of oblique grooves 6157 distributed equidistantly around the circumference, and the interior of the mounting plate 614 is provided with a plurality of rhombus-shaped grooves 6157 distributed one by one corresponding to the tool seats 611. Hinge arm group 6159, each rhombus hinge arm group 6159 is hingedly connected end to end in sequence, and the two hinge pins of the rhombus hinge arm group 6159 on the same radial line of the mounting plate 614 are respectively and integrally fixedly connected to the connecting pin 1 6133 and the connecting pin 2 6154, and the connecting pin 2 6154 passes through the guide groove 6141 and extends to the outside of the mounting plate 614, and a movable groove 6155 is opened on the pull plate 6132, and the outer end of the connecting pin 2 6154 is slidably connected in the movable groove 6155, and a plurality of connecting pins 1 6133 distributed corresponding to each oblique groove 6157 extend and are slidably connected in the oblique groove 6157.

[0041] During operation, the rotating plate 6158 is driven to rotate by rotating the control rod 6156 through the rotating disk 6153, and the rotating plate 6158 drives each inclined slot 6157 to pull the connecting pin 1 6133 therein to move radially along the guide slot 6141, and all the rhombus hinge arm groups 6159 are deformed synchronously to make all the connecting pins 1 6133 move synchronously, and the connecting pin 2 6154 moves along the movable slot 6155 to ensure the deformation consistency of all the rhombus hinge arm groups 6159 and improve the connection strength of the rhombus hinge arm groups 6159. The pull plate 6132 is driven to pull the clamping plate 6134 to press against the tool seat 611, and the clamping plate 6134, the locking column 6131 and the positioning hole cooperate to perform multi-point locking on the tool seat 611, which effectively ensures the installation stability of the tool seat 611, and all the clamping plates 6134 are clamped simultaneously, so that all the tool seats 611 are synchronously positioned and locked, which effectively improves the installation efficiency of the tool seat 611. The clamping plate 6134 and the pull plate 6132 are connected with bolts, so that a single tool seat 611 can be installed and disassembled when a single tool is damaged.

[0042] See also Figure 1 and Figure 5 The knife setting assembly 62 includes a plurality of electric push rods 622 fixedly connected to the bottom of the knife adjusting motor 63, and one end of the plurality of electric push rods 622 away from the knife adjusting motor 63 is fixedly connected to the movable bracket 621, and the movable bracket 621 is flush with the installation inclined surface, and the bottom of the movable bracket 621 is threadedly connected with a screw rod 627, and the bottom of the movable bracket 621 is also slidably connected with a plurality of guide rods 626, and the guide rods 626 and the screw rods 627 are both distributed in the left and right directions, and the screw rods 627 are rotatably connected between the left and right walls of the bracket 629, and the plurality of guide rods 626 are fixedly connected between the left and right walls of the bracket 629, and the bracket 629 is flush with the installation inclined surface, and the upper end of the screw rods 627 extends to The outside of the bracket 629 is fixedly connected to the output end of the motor four 628, and the motor four 628 is fixedly connected to the outside of the bracket 629; the tool setting assembly 62 also includes a screw rod 624 threadedly connected to the bottom of the bracket 629 and a plurality of guide rods 625 slidably connected to the bottom of the bracket 629, the guide rods 625 and the screw rod 624 are distributed in the front-to-back direction, the screw rod 624 is rotatably connected between the front and rear vertical walls of the mounting bevel, and the plurality of guide rods 625 are fixedly connected between the front and rear vertical walls of the mounting bevel, one end of the screw rod 624 extends to the outside of one side vertical wall of the mounting bevel and is fixedly connected to the output end of the motor three 623, and the motor three 623 is fixedly connected to the outside of one side vertical wall of the mounting bevel.

[0043] During specific operation, the motor 4 628 is used to control the rotation of the screw rod 2 627, and the screw rod 2 627 drives the movable bracket 621 to translate along the installation bevel, so that the tool is close to the workpiece to be processed until the tool to be used is in the same plane as the center axis of the turret 612 and the center axis of the workpiece. The electric push rod 3 622 is used to control the tool adjustment motor 63 to move radially along the workpiece, so that the tool to be used is fed radially along the workpiece, and the motor 3 623 is used to control the rotation of the screw rod 1 624, and the screw rod 1 624 drives the bracket 629 to control the tool to be used to move along the center axis of the workpiece as a whole, so as to change the forward and backward dimensions of the feed according to the processing requirements.

[0044] See also Figure 2 , Figure 3 and Figure 4 The adjustment assembly 43 includes an electric push rod 431 fixedly connected to the upper side of the pneumatic slider 42, the output end of the electric push rod 431 faces the front side and is fixedly connected to a mounting seat 433, the upper side of the mounting seat 433 is fixedly connected to a motor 432, the output end of the motor 432 rotates through the bottom of the mounting seat 433 and is fixedly connected to a mounting seat 2 434, the lower side of the mounting seat 2 434 is fixedly connected to an electric push rod 435, and the output of the electric push rod 435 is The end faces downward and is fixedly connected to a mounting seat three 438, the mounting seat three 438 is inclined at 45°, a motor two 436 is fixedly connected to the upper side of the mounting seat three 438, the output end of the motor two 436 rotates and passes through the lower side of the mounting seat three 438 and is fixedly connected to a V-shaped frame 439, the angle of the V-shaped frame 439 is 90° and its two sides are symmetrically distributed about the center of the output end of the motor two 436, and the outer ends of the two sides of the V-shaped frame 439 are fixedly connected to an electric three-jaw chuck one 437.

[0045] During specific operation, the electric push rod 431 is used to control the gripped workpiece to move toward the electric three-jaw chuck 2 64, so that the workpiece can be mounted on the electric three-jaw chuck 2 64. When the electric push rod 431 is used to control the mounting seat 433 to move forward, the loading and unloading mechanism 4 can avoid interference with the tool during left and right translation. The motor 432 is used to control the gripped workpiece to rotate, so as to change the facing direction of the workpiece gripped at the bottom. The electric push rod 2 435 is used to control the gripped workpiece to move up and down, so that the electric three-jaw chuck 1 437 and the electric three-jaw chuck 2 64 are aligned in the up and down directions. 436 controls the rotation of the V-shaped frame 439, and can rotate the workpiece with the processing surface facing downward to a vertical plane matching the electric three-jaw chuck 64. When the two electric three-jaw chucks 437 are facing each other through their respective motors 432, the workpiece can be replaced, and the workpiece is transferred from the electric three-jaw chuck 437 on the left to the electric three-jaw chuck 437 on the right. The electric three-jaw chuck 437 on the right carries the workpiece and installs it on the electric three-jaw chuck 64 on the right, so as to change the surface of the workpiece. When it is specifically applied to changing the surface, the jaws of the two electric three-jaw chucks 437 need to be staggered.

[0046] See also Figure 6 , Figure 7 and Figure 8 The rotating disk 6153 is threadedly connected with a secondary locking bolt 6151, and one end of the secondary locking bolt 6151 close to the mounting disk 614 is rotatably connected with a friction ring 6152, the surface of the friction ring 6152 is frosted, and the friction ring 6152 is sleeved on the rotating rod 6156.

[0047] During operation, the secondary locking bolt 6151 is rotated to make the friction ring 6152 close to the mounting plate 614 , and a contact friction force is generated between the friction ring 6152 and the mounting plate 614 to prevent rotation and maintain the locking effect of the tool holder 611 .

[0048] See also Figure 5 A chip collecting slope 11 is provided at the bottom of a side surface of the support seats 1 on the left and right sides close to each other.

[0049] During specific operation, two inverted eight-shaped chip collecting inclined surfaces 11 collect the chips or coolant generated during machining to facilitate subsequent processing.

[0050] Before use, when assembling the turret 612, the turntable 6153 is used to rotate the control rod 6156 to drive the turn plate 6158 to rotate, and the turn plate 6158 drives each inclined groove 6157 to pull the connecting pin 6133 therein to move radially along the guide groove 6141, and all the diamond hinge arm groups 6159 are synchronously deformed to make all the connecting pins 6133 move synchronously, and then the connecting pin 6133 drives the pulling plate 6132 to pull the clamping plate 6134 to press against the tool seat 611, and the clamping plate 6134, the locking column 6131 and the positioning hole cooperate to perform multi-point locking on the tool seat 611.

[0051] When in use: S1: Push the workpiece to the loading area 7 through the existing workpiece pushing system, and drive the electric three-jaw chuck 1 437 on the left side to move to the loading area 7 by controlling the pneumatic slider 42 on the left side to move along the pneumatic slide rail 41, and the electric three-jaw chuck 1 437 is controlled to descend by the electric push rod 2 435, and the workpiece is clamped by the electric three-jaw chuck 1 437 directly below, and then the workpiece on the electric three-jaw chuck 1 437 on the left side is grabbed to the electric three-jaw chuck 2 64 on the left side by the adjustment component 43. Position, control the grasped workpiece to move toward the electric three-jaw chuck 2 64 through the electric push rod 1 431 to reach the position of the electric three-jaw chuck 2 64, control the grasped workpiece to rotate from the bottom to the position facing the electric three-jaw chuck 2 64 through the motor 1 432, and then install the workpiece on the electric three-jaw chuck 2 64 through the electric three-jaw chuck 1 437, and the electric three-jaw chuck 2 64 clamps the workpiece, and control the rotation of the left electric three-jaw chuck 2 64 through the left built-in motor to rotate the clamped workpiece.

[0052] S2: First, operate the processing mechanism 6 on the left side. During operation, the motor 4 628 controls the rotation of the screw rod 2 627, and the screw rod 2 627 drives the movable bracket 621 to translate along the installation bevel, so that the tool is close to the workpiece to be processed until the tool to be used is on the coplanar plane between the central axis of the turret 612 and the central axis of the workpiece, and then the electric push rod 3 622 controls the tool adjustment motor 63 to move radially along the workpiece, so that the tool feeds radially along the workpiece, and the motor 3 623 controls the rotation of the screw rod 1 624, and the screw rod 1 624 drives the bracket 629 to control the tool to move along the central axis of the workpiece as a whole, so as to change the front and rear dimensions of the feed according to the processing requirements, and the tool processes one side of the workpiece.

[0053] S3: After the workpiece is processed, the processing mechanism 6 on the left is stopped, and the electric three-jaw chuck 437 on the left is controlled by the adjustment component 43 to remove the workpiece. Then, the two electric three-jaw chucks 437 are arranged opposite to each other, and the workpiece is transferred to the electric three-jaw chuck 437 on the right. The electric three-jaw chuck 437 on the right performs the same action as the electric three-jaw chuck 437 on the left to process the other side of the workpiece. After the processing of the other side of the workpiece is completed, the electric three-jaw chuck 437 on the right is controlled by the adjustment component 43 to remove the workpiece and transfer it to the unloading area 8. The workpiece pushing system of the unloading area 8 pushes out the processed workpiece.

[0054] S4: While S3 is being performed, the processing mechanism 6 on the left and the electric three-jaw chuck 437 on the left cooperate to process the next workpiece, and this is repeated continuously.

[0055] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A parallel dual-spindle dual-station intelligent turning center, comprising a base plate (2), the left and right sides of the base plate (2) are fixedly connected with vertical plates (3) extending upward, the upper side of the base plate (2) is symmetrically fixedly connected with a support seat (1), the upper rear part of the base plate (2) is fixedly connected with a support seat (5) extending upward, the support seat (5) is distributed between the two support seats (1), the left side of the base plate (2) is also provided with a loading area (7), and the right side of the base plate (2) is also provided with a unloading area (8), characterized in that: The support seats 1 (1) on the left and right sides and the support seat 2 (5) on the rear side are provided with a processing mechanism (6) for synchronously machining two workpieces, and a loading and unloading mechanism (4) for loading and unloading and turning over the workpieces is provided between the upper parts of the left and right side vertical plates (3); The processing mechanism (6) comprises an electric three-jaw chuck (64) connected to the upper side of the support seat (5) by a shaft rod, the shaft rods of the two electric three-jaw chucks (64) are fixedly connected to the output end of the built-in motor, the built-in motor is installed in the support seat (5), and the side surfaces of the left and right support seats (1) close to the support seat (5) are both provided with a mounting inclined surface that is 45 degrees to the bottom plate (2), and a tool adjustment motor (63) is movably arranged on the mounting inclined surface, and the output end of the tool adjustment motor (63) is backward and provided with a tool installation assembly (61) for installing a variety of tools, and the lower side of the tool adjustment motor (63) is provided with a tool adjustment assembly (62) for controlling the tool to change its orientation; The loading and unloading mechanism (4) comprises a pneumatic slide rail (41) fixedly connected between the upper parts of the left and right side vertical plates (3), two pneumatic sliders (42) are slidably mounted on the pneumatic slide rail (41), the two pneumatic sliders (42) are independently controlled, and the two pneumatic sliders (42) are both provided with an adjustment component (43) for changing the orientation of the workpiece.

2. The parallel dual-spindle dual-station intelligent turning center according to claim 1, characterized in that: The tool mounting assembly (61) comprises a turret (612) fixedly connected to the output end of the tool adjusting motor (63); the turret (612) is a regular polyhedron structure; a plurality of mounting holes are provided on each side of the turret (612); docking posts are fitted and embedded in the mounting holes; the docking posts on the same side of the turret (612) are fixedly connected to a tool seat (611); a plurality of positioning holes are provided on a side of the tool seat (611) away from the central axis of the turret (612); and a locking component (613) for synchronously locking each tool seat (611) on the turret (612) is provided on the rear side of the turret (612).

3. The parallel dual-spindle dual-station intelligent turning center according to claim 2, characterized in that: The locking component (613) includes a mounting plate (614) fixedly connected to the rear side of the turret (612), the mounting plate (614) and the turret (612) are coaxial, the mounting plate (614) is hollow inside and its rear side wall is provided with guide grooves (6141) corresponding to each tool seat (611), a connecting pin (6133) is slidably connected in the guide groove (6141), a pulling plate (6132) is fixedly connected to the outer end of the connecting pin (6133), the pulling plate (6132) extends radially along the mounting plate (614) and its outer end is fixedly connected to a clamping plate (6134) by a plurality of bolts, a plurality of locking columns (6131) are fixedly connected to the side of the clamping plate (6134) close to the tool seat (611), and the locking columns (6131) are distributed correspondingly to each positioning hole on the tool seat (611).

4. The parallel dual-spindle dual-station intelligent turning center according to claim 1, characterized in that: A linkage component (615) for controlling each clamping plate (6134) to synchronously clamp each tool holder (611) is disposed at the center of the rear side surface of the mounting plate (614) and at the inner end of each connecting pin (6133).

5. The parallel dual-spindle dual-station intelligent turning center according to claim 4, characterized in that: The linkage component (615) includes a rotating rod (6156) rotatably connected to the center of the mounting plate (614), the outer end of the rotating rod (6156) is fixedly connected to the rotating plate (6153), the inner end of the rotating rod (6156) is fixedly connected to the rotating plate (6158), and the rotating plate (6158) is provided with a plurality of oblique grooves (6157) equidistantly distributed in a circle. The mounting plate (614) is provided with a plurality of rhombus hinge arm groups (6159) distributed one by one corresponding to the tool seats (611), and the rhombus hinge arm groups (6159) are hingedly connected end to end in sequence. (6159) Two hinge pins on the same radial line of the mounting plate (614) are integrally fixedly connected to the connecting pin one (6133) and the connecting pin two (6154), respectively; the connecting pin two (6154) passes through the guide groove (6141) and extends to the outside of the mounting plate (614); a movable groove (6155) is provided on the pull plate (6132); the outer end of the connecting pin two (6154) is slidably connected in the movable groove (6155); a plurality of connecting pins one (6133) distributed corresponding to each oblique groove (6157) extend and are slidably connected in the oblique groove (6157).

6. The parallel dual-spindle dual-station intelligent turning center according to claim 1, characterized in that: The knife setting assembly (62) comprises a plurality of electric push rods (622) fixedly connected to the bottom of the knife setting motor (63); one end of the plurality of electric push rods (622) away from the knife setting motor (63) is fixedly connected to a movable bracket (621); the movable bracket (621) is flush with the installation inclined surface; a screw rod (627) is threadedly connected to the bottom of the movable bracket (621); a plurality of guide rods (626) are also slidably connected to the bottom of the movable bracket (621); and the guide rods (626) are (626) and the second screw rod (627) are both distributed in the left and right directions, the second screw rod (627) is rotatably connected between the left and right walls of the bracket (629), a plurality of second guide rods (626) are fixedly connected between the left and right walls of the bracket (629), the bracket (629) is flush with the installation inclined surface, the upper end of the second screw rod (627) extends to the outside of the bracket (629) and is fixedly connected to the output end of the fourth motor (628), and the fourth motor (628) is fixedly connected to the outside of the bracket (629).

7. The parallel dual-spindle dual-station intelligent turning center according to claim 6, characterized in that: The tool setting assembly (62) also includes a screw rod (624) threadedly connected to the bottom of the bracket (629) and a plurality of guide rods (625) slidably connected to the bottom of the bracket (629), the guide rods (625) and the screw rod (624) are both distributed in the front-to-back direction, the screw rod (624) is rotatably connected between the front and rear vertical walls of the mounting bevel, the plurality of guide rods (625) are fixedly connected between the front and rear vertical walls of the mounting bevel, one end of the screw rod (624) extends to the outside of one side vertical wall of the mounting bevel and is fixedly connected to the output end of the motor (623), and the motor (623) is fixedly connected to the outside of one side vertical wall of the mounting bevel.

8. The parallel dual-spindle dual-station intelligent turning center according to claim 1, characterized in that: The adjustment assembly (43) comprises an electric push rod (431) fixedly connected to the upper side of the pneumatic slider (42); the output end of the electric push rod (431) faces the front side and is fixedly connected to the mounting seat (433); the upper side of the mounting seat (433) is fixedly connected to the motor (432); the output end of the motor (432) rotates through the bottom of the mounting seat (433) and is fixedly connected to the mounting seat (434); the lower side of the mounting seat (434) is fixedly connected to the electric push rod (435); the electric push rod (435) The output end faces downward and is fixedly connected to a mounting seat three (438), the mounting seat three (438) is tilted at 45 degrees, the upper side of the mounting seat three (438) is fixedly connected to a motor two (436), the output end of the motor two (436) rotates through the lower side of the mounting seat three (438) and is fixedly connected to a V-shaped frame (439), the included angle of the V-shaped frame (439) is 90 degrees and its two sides are symmetrically distributed about the center of the output end of the motor two (436), and the outer ends of the two sides of the V-shaped frame (439) are fixedly connected to an electric three-jaw chuck one (437).

9. The parallel dual-spindle dual-station intelligent turning center according to claim 5, characterized in that: The rotating disk (6153) is threadedly connected with a secondary locking bolt (6151), and one end of the secondary locking bolt (6151) close to the mounting disk (614) is rotatably connected with a friction ring (6152), the surface of the friction ring (6152) is frosted, and the friction ring (6152) is sleeved on the rotating rod (6156).

10. The parallel dual-spindle dual-station intelligent turning center according to claim 1, characterized in that: A chip collecting inclined surface (11) is provided at the bottom of a side surface of the support seat (1) on the left and right sides close to each other.

Citation Information

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