Water pump motor coupler auxiliary butt joint device and coupler butt joint method

Abstract

The invention discloses a water pump motor coupler auxiliary butt joint device and a coupler butt joint method, and relates to the technical field of coupler butt joint, the water pump motor coupler auxiliary butt joint device comprises a base used for supporting a motor, the base is provided with a supporting surface, and the motor is placed on the supporting surface; the jackscrew assembly comprises a connecting seat which is detachably mounted at the top of the base and a jackscrew which is arranged on the connecting seat; one end of the jackscrew abuts against the motor shell, and the position of the motor can be adjusted in a pushing mode. Through precise control of the jackscrew assembly and the sensing assembly, precise alignment of the motor coupler and the water pump coupler can be achieved, and the butt joint precision is improved; due to accurate butt joint, generation of extra stress is reduced, and therefore the risks of equipment abrasion and damage are reduced; and due to the automatic adjusting process, the requirement for manual operation is reduced, the butt joint time is greatly shortened, and the working efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of coupling docking, and in particular to a water pump motor coupling auxiliary docking device and a coupling docking method. Background Art

[0002] Accurate alignment of the motor position is an important step to ensure stable operation of the coupling. In the existing water pump motor coupling docking process, the motor position is mainly adjusted manually using a crowbar and a jack. However, due to differences in the operator's technical level and experience, it is difficult to ensure the precise alignment of the motor coupling and the water pump coupling, resulting in low docking accuracy. Due to the instability of manual operation, the motor and the water pump may generate additional stress during the docking process due to inaccurate position, causing equipment wear or damage. At the same time, the manual adjustment process also has the disadvantages of being cumbersome and time-consuming, especially when the motor position needs to be adjusted frequently to meet the docking requirements, the efficiency is extremely low. Summary of the invention

[0003] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0004] In view of the problems existing in the above-mentioned existing auxiliary docking device of the water pump motor coupling, the present invention is proposed.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: a water pump motor coupling auxiliary docking device, comprising a base for supporting the motor, the base having a supporting surface, and the motor being placed on the supporting surface; and a top screw assembly, which comprises a connecting seat detachably mounted on the top of the base, and a top screw arranged on the connecting seat; wherein one end of the top screw is in contact with the motor housing and can adjust the position of the motor by pushing.

[0006] As a preferred solution of the water pump motor coupling auxiliary docking device of the present invention, at least eight top screw assemblies are arranged on the top of the base, and the top screws of the eight top screw assemblies can respectively contact the four corners of the motor housing.

[0007] As a preferred solution of the water pump motor coupling auxiliary docking device of the present invention, wherein: the base is provided with two parallel arranged first slide grooves, and two parallel arranged second slide grooves; the center extension lines of adjacent first slide grooves and second slide grooves intersect vertically.

[0008] As a preferred solution of the water pump motor coupling auxiliary docking device of the present invention, the two first slide grooves and the two second slide grooves enclose a placement area, and the motor is placed in the placement area on the support surface.

[0009] As a preferred solution of the water pump motor coupling auxiliary docking device of the present invention, wherein: a protrusion is provided on the mating surface of the connecting seat and the base, and the protrusion can be embedded in the first slide groove or the second slide groove, so that the top screw assembly can slide along the first slide groove or the second slide groove.

[0010] As a preferred solution of the auxiliary docking device of the water pump motor coupling of the present invention, wherein: the top screw is arranged perpendicular to the center extension line of the correspondingly installed first slide groove or second slide groove.

[0011] As a preferred solution of the auxiliary docking device for the water pump motor coupling of the present invention, at least two top screw assemblies are arranged in each of the first slide groove and the second slide groove.

[0012] As a preferred solution of the water pump motor coupling auxiliary docking device of the present invention, it also includes: a sensor component, which includes a distance sensor for monitoring the motor position; the sensor component is electrically connected to the telescopic rod, and the sensor component can control the extension or contraction of the telescopic shaft of the telescopic rod.

[0013] In order to solve the above technical problems, the present invention provides the following technical solutions: a coupling docking method, specifically comprising the following steps:

[0014] S100: placing the motor in a placement area on the top support surface of the base.

[0015] S200: Eight installation areas are set on the base.

[0016] S300: Install eight top screw assemblies at eight installation areas of the base respectively.

[0017] S400: Monitor the initial position of the motor and the water pump through the sensor assembly, and record the initial deviation of the motor coupling and the water pump coupling.

[0018] S500: According to the initial deviation of the motor coupling and the water pump coupling, the top screws on the eight top screw assemblies are controlled to extend and retract, and the motor position is adjusted to make the motor coupling coincide with the water pump coupling.

[0019] As a preferred solution of the coupling docking method of the present invention, among the eight installation areas, the left side of the motor coupling is installation area 1, and the remaining installation areas 2 to 8 are arranged in a clockwise direction.

[0020] The beneficial effects of the present invention are as follows: through the precise control of the top screw assembly and the sensor assembly, the motor coupling and the water pump coupling can be accurately aligned, thereby improving the docking accuracy; the precise docking reduces the generation of additional stress, thereby reducing the risk of equipment wear and damage; the automated adjustment process reduces the need for manual operation, greatly shortens the docking time, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.

[0022] Figure 1 It is a structural schematic diagram of the auxiliary docking device of the water pump motor coupling of the present invention when the motor is placed.

[0023] Figure 2 It is a schematic diagram of the overall structure of the auxiliary docking device of the water pump motor coupling of the present invention.

[0024] Figure 3 It is a side view of the auxiliary docking device of the water pump motor coupling of the present invention.

[0025] Figure 4 It is a top view of the base in the auxiliary docking device of the water pump motor coupling of the present invention.

[0026] Figure 5 It is a schematic diagram of the structure of the jack screw assembly when the jack screw in the auxiliary docking device of the water pump motor coupling of the present invention is a screw rod.

[0027] Figure 6 It is a schematic diagram of the structure of the jack screw assembly when the jack screw in the auxiliary docking device of the water pump motor coupling of the present invention is a telescopic rod.

[0028] Figure 7 It is a schematic diagram of the coupling docking method of the present invention.

[0029] In the figure: 100, base; 101, supporting surface; 102, 103, first slide groove; 104, 105, second slide groove; 106, placement area; 200, top screw assembly; 201, connecting seat; 202, top screw; 203, protrusion; 202a, screw rod; 201a, threaded hole; 202b, telescopic rod; 201b, through hole. DETAILED DESCRIPTION

[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0032] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0033] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0034] Example 1

[0035] Reference Figures 1 to 6 , which is the first embodiment of the present invention, provides a water pump motor coupling auxiliary docking device, including a base 100 and a top screw assembly 200. The base 100 is used to support the motor, and the top screw assembly 200 is used to adjust the position of the motor on the base 100 so that the motor coupling and the water pump coupling are coaxially arranged relative to each other.

[0036] Specifically, the base 100 has a supporting surface 101 , and the motor is placed on the supporting surface 101 .

[0037] Furthermore, the top screw assembly 200 includes a connection seat 201 detachably mounted on the top of the base 100, and a top screw 202 disposed on the connection seat 201; wherein one end of the top screw 202 abuts against the motor housing and can adjust the motor position by pushing.

[0038] Specifically, at least eight jackscrew assemblies 200 are disposed on the top of the base 100 , and the jackscrews 202 of the eight jackscrew assemblies 200 can respectively contact the four corners of the motor housing.

[0039] As a further improvement, the base 100 is provided with two parallel first slide grooves 102, 103, and two parallel second slide grooves 104, 105; the center extension lines of the adjacent first slide grooves 102, 103 and second slide grooves 104, 105 intersect vertically. The two first slide grooves 102, 103 and the two second slide grooves 104, 105 enclose a placement area 106, and the motor is placed in the placement area 106 on the support surface 101.

[0040] As a further improvement, a protrusion 203 is provided on the fitting surface of the connecting seat 201 and the base 100, and the protrusion 203 can be embedded in the first slide groove 102, 103 or the second slide groove 104, 105, so that the top screw assembly 200 can slide along the first slide groove 102, 103 or the second slide groove 104, 105 to adjust the installation position of the top screw assembly 200.

[0041] Specifically, the top screw 202 is arranged perpendicular to the center extension line of the correspondingly installed first slide groove 102, 103 or the second slide groove 104, 105.

[0042] Specifically, at least two top screw assemblies 200 are disposed in each of the first slide grooves 102 , 103 and the second slide grooves 104 , 105 .

[0043] As a further improvement, the top screw 202 is a screw rod 202a, and a through threaded hole 201a matching the screw rod 202a is provided on the connection seat 201. One end of the screw rod 202a passes through the threaded hole 201a and contacts the motor housing, and the other end of the screw rod 202a is provided with a handle.

[0044] As a further improvement, the top screw 202 is a telescopic rod 202b, including a pneumatic telescopic rod 202b and a hydraulic telescopic rod 202b. The connecting seat 201 is provided with a through hole 201b adapted to the telescopic axis of the telescopic rod 202b. The telescopic axis of the telescopic rod 202b passes through the through hole 201b and conflicts with the motor housing.

[0045] Example 2

[0046] Reference Figure 1 to Figure 6 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that: the device also includes a sensor component (not shown in the drawings), including a distance sensor, for monitoring the position of the motor, and the sensor component is arranged above the base 100 and the sensor detection range can cover the motor coupling area and the water pump coupling area.

[0047] As a further improvement, the sensor assembly is electrically connected to the telescopic rod 202b, and the sensor assembly can control the extension or contraction of the telescopic axis of the telescopic rod 202b.

[0048] The remaining structures are the same as those of Example 1.

[0049] Example 3

[0050] Reference Figure 7 , which is the third embodiment of the present invention, is based on the water pump motor centering fine adjustment device described in embodiments 1 and 2, and provides a coupling docking method, which specifically includes the following steps:

[0051] Step 1: Place the motor in the placement area 106 on the top support surface 101 of the base 100 .

[0052] Step 2: Eight installation areas are set on the base 100 for installing the top screw assembly 200. The left side of the motor coupling is the 1st installation area, and the remaining 2 to 8 installation areas are arranged clockwise.

[0053] Step 3: Install eight jackscrew assemblies 200 at eight installation areas of the base 100. When the ends of the jackscrews 202 of the jackscrew assemblies 200 collide with the motor housing, the installation is complete.

[0054] Step 4: Monitor the initial position of the motor and the water pump through the sensor assembly, and record the initial deviation of the motor coupling and the water pump coupling.

[0055] Step 5: According to the initial deviation between the motor coupling and the water pump coupling, the top screws 202 on the eight top screw assemblies 200 are controlled to extend and retract, and the motor position is adjusted so that the motor coupling and the water pump coupling overlap.

[0056] Specifically, Figure 7 shown.

[0057] 1. Coupling spacing adjustment method:

[0058] 1) When the coupling spacing is too large, the No. 1 and No. 2 top screws 202 are loosened, and the No. 5 and No. 6 top screws 202 are pushed forward.

[0059] 2) When the coupling spacing is too small, the No. 5 and No. 6 top screws 202 are loosened, and the No. 1 and No. 2 top screws 202 are pushed forward.

[0060] 2. Motor left and right deflection adjustment method:

[0061] 1) When the motor is tilted to the right, the No. 7 and No. 8 top screws 202 are loosened, and the No. 3 and No. 4 top screws 202 are pushed forward.

[0062] 2) When the motor is tilted to the left, the No. 3 and No. 4 top screws 202 are loosened, and the No. 7 and No. 8 top screws 202 are pushed forward.

[0063] 3. How to adjust the left and right opening of the coupling:

[0064] 1) When the left side of the coupling opens, the No. 4 top screw 202 holds the motor still, and the No. 8 top screw 202 pushes forward; or the No. 8 top screw 202 holds the motor still, and the No. 4 top screw 202 pushes forward.

[0065] 2) When the right side of the coupling opens, the No. 3 top screw 202 holds the motor still, and the No. 7 top screw 202 pushes forward; or the No. 7 top screw 202 holds the motor still, and the No. 3 top screw 202 pushes forward.

[0066] The remaining structure is the same as that of Example 2.

[0067] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0068] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0069] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0070] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A water pump motor coupling auxiliary docking device, characterized in that: include, A base (100) is used to support the motor, the base (100) having a support surface (101), and the motor is placed on the support surface (101); as well as, A top screw assembly (200) comprises a connection seat (201) detachably mounted on the top of a base (100), and a top screw (202) arranged on the connection seat (201); wherein one end of the top screw (202) contacts the motor housing and can adjust the position of the motor in a pushing manner.

2. The water pump motor coupling auxiliary docking device according to claim 1, characterized in that: At least eight jackscrew assemblies (200) are arranged on the top of the base (100), and the jackscrews (202) of the eight jackscrew assemblies (200) can respectively abut against the four corners of the motor housing.

3. The water pump motor coupling auxiliary docking device according to claim 1, characterized in that: The base (100) is provided with two first sliding grooves (102, 103) arranged in parallel, and two second sliding grooves (104, 105) arranged in parallel; the center extension lines of the adjacent first sliding grooves (102, 103) and second sliding grooves (104, 105) intersect vertically.

4. The water pump motor coupling auxiliary docking device according to claim 1, characterized in that: The two first slide grooves (102, 103) and the two second slide grooves (104, 105) enclose a placement area (106), and the motor is placed in the placement area (106) on the support surface (101).

5. The water pump motor coupling auxiliary docking device according to claim 1, characterized in that: A protrusion (203) is provided on the mating surface of the connecting seat (201) and the base (100), and the protrusion (203) can be embedded in the first sliding groove (102, 103) or the second sliding groove (104, 105), so that the top screw assembly (200) can slide along the first sliding groove (102, 103) or the second sliding groove (104, 105).

6. The water pump motor coupling auxiliary docking device according to claim 1, characterized in that: The top screw (202) is arranged perpendicularly to the central extension line of the correspondingly installed first sliding groove (102, 103) or the second sliding groove (104, 105).

7. The water pump motor coupling auxiliary docking device according to claim 1, characterized in that: At least two top screw assemblies (200) are arranged in each of the first slide grooves (102, 103) and the second slide grooves (104, 105).

8. The water pump motor coupling auxiliary docking device according to claim 1, characterized in that: Also includes, A sensing assembly including a distance sensor for monitoring the motor position; The sensor component is electrically connected to the telescopic rod (202b), and the sensor component can control the extension or contraction of the telescopic axis of the telescopic rod (202b).

9. A coupling docking method based on the auxiliary docking device for coupling of a water pump motor according to any one of claims 1 to 8, characterized in that: The specific steps include: S100: placing the motor in a placement area (106) placed on the top support surface (101) of the base (100). S200: eight installation areas are arranged on the base (100). S300: Install eight top screw assemblies (200) at eight installation areas of the base (100) respectively. S400: Monitor the initial position of the motor and the water pump through the sensor assembly, and record the initial deviation of the motor coupling and the water pump coupling. S500: According to the initial deviation between the motor coupling and the water pump coupling, the top screws (202) on the eight top screw assemblies (200) are controlled to expand and contract, and the position of the motor is adjusted so that the motor coupling and the water pump coupling overlap.

10. The coupling docking method according to claim 9, characterized in that: The eight installation areas are arranged with the left side of the motor coupling as installation area 1, and the remaining installation areas 2 to 8 are arranged in a clockwise manner.

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