A gluing device for publication printing

Abstract

The present invention relates to the technical field of publication gluing, and in particular to a gluing device for publication printing, comprising: a conveying module for conveying bulk publications to an area to be bound; a gluing module connected to the conveying module, including a cutting assembly disposed below the clamping assembly for cutting the bulk publications to output the publications to be bound; a drying module connected to the gluing module for sequentially performing cover binding and air drying operations on the inner page bound publications to output finished publications; and a control module for determining a corresponding operating mode of the gluing assembly based on the thickness variance of the bound side of identical finished publications, or determining a corresponding operating mode of the clamping assembly based on the thickness variance of the bound side of identical finished publications and the protruding area of ​​the pages of the non-bound edge of the finished publications. The present invention improves the stability and accuracy of the gluing process.

Description

Technical Field

[0001] The invention relates to the technical field of publication gluing, in particular to a gluing device for publication printing. Background Art

[0002] In the prior art, publications refer to printed materials with a certain material form for the purpose of storing and disseminating knowledge and information. A gluing device is required in the printing of publications. However, the current gluing device has the problem of uneven glue coating, which causes the inner pages of the publication to easily fall off and the bonding to be weak.

[0003] Chinese Patent Publication No. CN106004150A discloses a gluing machine comprising a base, a cleaning device, a gluing device, and a host computer. The base comprises a base, a stepper motor, and a conveyor belt. The stepper motor is connected to the conveyor belt and is used to control the conveyor belt's conveying speed. The cleaning device and the gluing device are sequentially connected to the base. The cleaning device comprises a cleaning chamber, an exhaust fan, a drive motor, and a rolling brush located within the cleaning chamber. The exhaust fan is provided with a pipe connected to the top of the cleaning chamber. The rolling brush is connected to the drive motor and is used to clean the surface of printed materials. The gluing device comprises a gluing chamber, an extruder, and a composite roller assembly. The extruder is located above the gluing chamber, and the outlet of the extruder corresponds to the composite roller assembly. As can be seen from this, the gluing machine suffers from problems such as insufficient glue coating due to the solidification of some glue in the glue delivery pipeline, resulting in blockage of the delivery pipeline, and leakage of some hydraulic oil from the connection, which results in insufficient clamping force of the clamping plate when clamping bulk publications, thereby reducing the stability and accuracy of the gluing process. Summary of the Invention

[0004] To this end, the present invention provides a gluing device for publication printing, which is used to overcome the problems in the prior art in which part of the glue solidifies in the glue delivery pipeline, causing blockage of the delivery pipeline and thus insufficient glue coating thickness, and part of the hydraulic oil leaks from the connection, resulting in insufficient clamping force of the clamping plate when clamping bulk publications, thereby causing a decrease in the stability and accuracy of the gluing process.

[0005] To achieve the above-mentioned purpose, the present invention provides a gluing device for publication printing, comprising: a conveying module for conveying bulk publications to an area to be glued, comprising a clamping assembly for clamping the bulk publications and a moving assembly connected to the clamping assembly for changing the horizontal position of the clamping assembly; a gluing module, which is connected to the conveying module, comprising a cutting assembly arranged below the clamping assembly for cutting the bulk publications to output the publications to be glued, and a gluing assembly connected to the cutting assembly for applying glue to the publications to be glued to output the inner page glued publications; a drying module, which is connected to the gluing module for sequentially performing cover glue binding and wind binding on the inner page glued publications. Dry operation to output the finished publication; a control module, which is respectively connected to the conveying module, the gluing module and the drying module, for determining the corresponding working mode of the gluing component according to the variance of the thickness of the glue-bound side of the same finished publication, or, determining the corresponding operating mode of the clamping component according to the variance of the thickness of the glue-bound side of the same finished publication and the protruding area of ​​the pages of the non-glue-bound edge of the finished publication, and, determining the first corresponding air-drying height according to the protruding area of ​​the pages of the non-glue-bound edge of the finished publication and the average hardness of the glue-bound edge of the finished publication, and, determining the second corresponding air-drying height according to the temperature rise rate of the cover glue-bound area; wherein, the first corresponding air-drying height is greater than the second corresponding air-drying height.

[0006] Furthermore, the clamping assembly includes:

[0007] A control valve for adjusting the clamping pressure by changing the hydraulic delivery flow;

[0008] a hydraulic delivery pipeline connected to the control valve for delivering hydraulic oil to a position for clamping bulk publications;

[0009] a hydraulic oil tank connected to the hydraulic delivery pipeline and used to store hydraulic oil;

[0010] a hydraulic cylinder connected to the hydraulic delivery pipeline for providing clamping pressure;

[0011] A clamping plate is connected to the hydraulic cylinder and is used for clamping bulk publications.

[0012] Furthermore, the control module obtains the thickness of the binding side of several identical finished publications and calculates the variance of the thickness of the binding side of the identical finished publications.

[0013] If the thickness variance of the binding side of the same finished publication is greater than the preset second variance, the control module controls the gluing component to apply glue to the publication to be bound in the corresponding working mode.

[0014] Furthermore, the corresponding working mode is that the gluing component applies glue to the publication to be bound at a corresponding feeding speed, and the corresponding feeding speed is determined by the difference between the thickness variance of the bound side of the same finished publication and a preset second variance.

[0015] Furthermore, if the variance of the thickness of the perfect-bound side of the same finished publication is greater than the preset first variance and less than or equal to the preset second variance, the control module obtains the protruding area of ​​the page of the non-perfect-bound edge of the finished publication,

[0016] If the protruding area of ​​the pages of the non-binding edge of the finished publication is greater than a preset first area and less than or equal to a preset second area, the control module controls the clamping assembly to clamp the bulk publication in the corresponding operating mode.

[0017] Furthermore, the corresponding operating mode is that the clamping assembly clamps the bulk publications at a corresponding conveying rate, and the corresponding conveying rate is determined by the difference between the protruding area of ​​the pages of the non-binding edge of the finished publication and a preset first area.

[0018] Furthermore, if the protruding area of ​​the pages of the non-binding edge of the finished publication is greater than the preset second area, the control module obtains the hardness of several sampling points of the binding edge of the finished publication and calculates the average hardness of the binding edge of the finished publication.

[0019] If the average hardness of the edge of the finished publication binding is less than the preset hardness, the control module controls the drying module to air-dry the glue of the finished publication at the first corresponding air-drying height.

[0020] Furthermore, the first working mode is that the first corresponding air-drying height is determined by the difference between a preset hardness and an average hardness of the edge of the finished publication binding.

[0021] Furthermore, the control module obtains the temperature of the cover binding area in a single cycle under the condition that the drying module air-dries the glue of the finished publication at the first corresponding air-drying height, and calculates the temperature increase rate of the cover binding area.

[0022] If the temperature increase rate of the cover binding area is greater than the preset increase rate, the control module controls the drying module to air-dry the glue of the finished publication at the second corresponding air-drying height.

[0023] Furthermore, the second corresponding air-drying height is determined by the difference between the temperature increase rate of the cover binding area and a preset increase rate.

[0024] Compared with the prior art, the beneficial effect of the present invention is that the device of the present invention adjusts the supply speed of the glue according to the thickness variance of the glue-bound side of the same finished publication by setting a conveying module, a gluing module, a drying module and a control module, thereby reducing the effect of part of the glue solidifying in the glue conveying pipeline due to the inability of the glue to flow back into the glue storage tank after each operation of the device, causing partial blockage of the pipeline, and further resulting in insufficient coating thickness during the glue coating process on the finished publication, resulting in a decrease in the accuracy of the gluing process; by adjusting the hydraulic delivery rate during clamping according to the protruding area of ​​the pages of the non-glue-bound edge of the finished publication, the aging of the material at the connection between the hydraulic delivery pipeline and the hydraulic cylinder is reduced. ization, causing some hydraulic oil to leak from the connection, resulting in insufficient clamping force of the clamping plate when clamping bulk publications, causing the stability of the gluing process to decrease. By adjusting the first corresponding air-drying height according to the average hardness of the edge of the finished publication binding, the effect of the electric heating wire in the hot air blower becoming thinner due to long-term use, thereby reducing the drying effect and causing the accuracy of the gluing process to decrease, and by adjusting the second corresponding air-drying height according to the temperature rise rate of the cover binding area, the effect of the vertical height of the hot air blower being too high, causing the temperature of the cover placement platform to rise too quickly, thereby causing the glue to dry too quickly and causing the stability of the gluing process to decrease, is reduced, thereby achieving improvement in the stability and accuracy of the gluing process.

[0025] Furthermore, the device of the present invention adjusts the supply speed of the glue by setting the difference between the variance of the thickness of the glue-bound side of the same finished publication and a preset second variance, thereby reducing the effect of part of the glue solidifying in the pipeline for conveying the glue due to the inability of all the glue to flow back into the glue storage tank after each operation of the device, causing partial blockage of the pipeline, and further resulting in insufficient coating thickness during the process of coating the finished publication with glue, resulting in a decrease in the accuracy of the gluing process, thereby further improving the stability and accuracy of the gluing process.

[0026] Furthermore, the device of the present invention adjusts the hydraulic delivery rate during clamping by setting the difference between the protruding area of ​​the pages of the non-glued edge of the finished publication and a preset first area, thereby reducing the effect of aging of the material at the connection between the hydraulic delivery pipeline and the hydraulic cylinder, which causes some hydraulic oil to leak from the connection, resulting in insufficient clamping force of the clamping plate when clamping bulk publications, and causing a decrease in the stability of the gluing process, thereby further improving the stability and accuracy of the gluing process.

[0027] Furthermore, the device of the present invention adjusts the first corresponding air-drying height by setting the difference between the preset hardness and the average hardness of the edge of the finished publication binding, thereby reducing the impact of the electric heating wire in the hot air blower becoming thinner due to long-term use, thereby reducing the drying effect and causing a decrease in the accuracy of the gluing process, thereby further improving the stability and accuracy of the gluing process.

[0028] Furthermore, the device of the present invention adjusts the second corresponding air-drying height by setting the difference between the temperature rise rate of the cover binding area and the preset rise rate, thereby reducing the impact of the vertical height of the hot air blower being too high, which causes the temperature of the cover placement platform to rise too quickly, thereby causing the glue to dry too quickly and causing the stability of the gluing process to decrease, thereby further improving the stability and accuracy of the gluing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the overall structure of a gluing device for publication printing according to an embodiment of the present invention;

[0030] Figure 2 This is a block diagram of the overall structure of a gluing device for publication printing according to an embodiment of the present invention;

[0031] Figure 3 This is a detailed structural block diagram of a transport module of a gluing device for publication printing according to an embodiment of the present invention;

[0032] Figure 4 This is a detailed structural block diagram of a gluing module of a gluing device for publication printing according to an embodiment of the present invention;

[0033] The accompanying drawings are marked as follows: 1-control valve, 2-hydraulic oil tank, 3-hydraulic delivery pipeline, 4-clamping plate, 5-hydraulic cylinder, 6-milling cutter, 7-slide rail, 8-side rubber wheel, 9-main rubber wheel, 10-scraper, 11-visual sensor, 12-support rod, 13-cover placement platform, 14-slide rail motor, 15-thickness sensor, 16-hardness tester, 17-temperature sensor, 18-hot air blower, 19-electric telescopic rod, 20-glue storage tank, 21-glue extraction pump, 22-glue delivery pipeline, 23-electric motor, 24-drive shaft. DETAILED DESCRIPTION

[0034] In order to make the objects and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are merely used to explain the present invention and are not intended to limit the present invention.

[0035] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.

[0036] It should be noted that, in the description of the present invention, terms such as "up", "down", "left", "right", "inside", and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. This is only for the convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention.

[0037] Furthermore, it should be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0038] See also Figure 1 、 Figure 2 、 Figure 3 as well as Figure 4 As shown in the figure, they are respectively the overall structural diagram, the overall structural block diagram, the specific structural block diagram of the transport module and the specific structural block diagram of the gluing module of the gluing device for publication printing according to the embodiment of the present invention. The gluing device for publication printing according to the present invention comprises:

[0039] A transport module, for transporting bulk publications to an area to be bound, comprising a clamping assembly for clamping the bulk publications and a moving assembly connected to the clamping assembly for changing the horizontal position of the clamping assembly;

[0040] a gluing module connected to the transport module, comprising a cutting assembly disposed below the clamping assembly for cutting the bulk publications to output the publications to be bound, and a gluing assembly connected to the cutting assembly for applying glue to the publications to be bound to output the inner-page bound publications;

[0041] a drying module connected to the gluing module, for sequentially performing cover gluing and air-drying operations on the inner-page gluing publication to output a finished publication;

[0042] a control module connected to the transport module, the gluing module, and the drying module, respectively, for determining a corresponding operating mode of the gluing assembly based on a thickness variance of the perfect-bound side of identical finished publications, or determining a corresponding operating mode of the clamping assembly based on a thickness variance of the perfect-bound side of identical finished publications and a protruding area of ​​pages at a non-perfect-bound edge of the finished publications, and determining a first corresponding air-drying height based on the protruding area of ​​pages at the non-perfect-bound edge of the finished publications and an average hardness of the perfect-bound edge of the finished publications, and determining a second corresponding air-drying height based on a temperature rise rate of a cover perfect-bound area;

[0043] Wherein, the first corresponding air-drying height is greater than the second corresponding air-drying height.

[0044] Specifically, the variance of the thickness of the glue-bound side of the same finished publication is the variance of the thickness of the glue-bound side of several same finished publications. The method for calculating the variance of the thickness of the glue-bound side of the same finished publication is a conventional technical means well known to those skilled in the art. Therefore, the calculation process of the variance of the thickness of the glue-bound side of the same finished publication will not be repeated here.

[0045] Specifically, the average hardness of the edge of the finished publication binding is calculated as follows:

[0046]

[0047] Where Z is the average hardness of the edge of the finished publication, X a is the hardness of the ath sampling point on the edge of the finished publication binding, n is the number of sampling points, and n is a natural number greater than or equal to 1.

[0048] Specifically, the temperature rise rate of the cover binding area is calculated as follows:

[0049]

[0050] Wherein, G is the temperature increase rate of the cover binding area, K1 is the temperature of the cover placement platform 13 at the initial moment of a single cycle, K2 is the temperature of the cover placement platform 13 at the end moment of a single cycle, and T is the duration of a single cycle.

[0051] Specifically, the publications to be bound refer to bulk publications that have been subjected to a cutting operation on the binding side thereof but have not yet been subjected to a glue coating operation.

[0052] Specifically, the inner page perfect binding publication refers to a publication to be perfect bound that has been subjected to a glue coating operation but has not yet been subjected to cover perfect binding.

[0053] Specifically, the protruding area of ​​the pages at the non-binding edge of the finished publication refers to the total area of ​​the pages that fall off from the three sides of the finished publication that are not bound and exceed the edge area of ​​the finished publication.

[0054] Specifically, the mobile components include:

[0055] a slide rail 7 disposed below the clamping plate 4 to define a moving path of the clamping plate 4;

[0056] The slide rail motor 14 is connected to the slide rail 7 and is used to provide power for the movement of the clamping plate 4.

[0057] Specifically, the cutting components include:

[0058] a milling cutter 6 , which is arranged below the clamping plate 4 and is used to cut the binding side of the bulk publications;

[0059] a transmission shaft 24 connected to the milling cutter 6 for transmitting cutting power to the milling cutter 6;

[0060] The electric motor 23 is connected to the transmission shaft 24 to provide cutting power.

[0061] Specifically, the gluing components include:

[0062] A side glue wheel 8 is provided above the electric motor 23 and is used to apply glue to the side of the spine of the publication to be bound;

[0063] A glue storage tank 20 is provided below the side rubber wheel 8 for storing glue;

[0064] a glue delivery pipeline 22 connected to the glue storage tank 20 for delivering glue;

[0065] A glue extraction pump 21 connected to the glue delivery pipeline 22 to provide glue delivery power;

[0066] A main glue wheel 9 is provided above the glue storage tank 20 and is used to apply glue to the binding side of the publication to be bound;

[0067] The scraper 10 is arranged above the glue storage tank 20 and is used to scrape off excess glue from the publications to be bound.

[0068] Specifically, the drying module includes:

[0069] A hot air blower 18 is provided below the control valve 1 to provide drying air force;

[0070] The cover placement platform 13 is arranged above the hot air blower 18 and is used to place the finished publication cover;

[0071] a temperature sensor 17 connected to the cover placement platform 13 for detecting the temperature of the cover binding area;

[0072] The electric telescopic rod 19 is connected to the hot air blower 18 and can adjust the vertical height of the hot air blower 18 for outputting wind power by changing the telescopic length of the electric telescopic rod 19 .

[0073] Specifically, the gluing device for publication printing also includes:

[0074] A thickness sensor 15 is provided above the hot air blower 18 to detect the thickness of the finished publication on the binding side;

[0075] A visual sensor 11 is provided above the cover placement platform 13 to detect the protruding area of ​​the pages of the finished publication at the non-binding edge;

[0076] a support rod 12 connected to the visual sensor 11 and used to support the visual sensor 11;

[0077] The hardness tester 16 is arranged above the hot air blower 18 and is used to detect the hardness of the edge of the finished publication binding.

[0078] Specifically, in the structural diagram of the present invention, the structure of the dotted line is arranged inside the gluing device, and the structure of the solid line is arranged on the surface of the device.

[0079] Specifically, the cover binding area refers to an area on the cover placement platform where cover binding is performed.

[0080] It can be understood by those skilled in the art that the power providing mechanism of the clamping plate 4 provided in the present invention is a preferred embodiment. Without affecting the movement trajectory of the clamping plate 4, the power providing method of the control valve 1, the hydraulic delivery pipeline 3, the hydraulic oil tank 2 and the hydraulic cylinder 5 can be adaptively adjusted within the basic framework.

[0081] In practice, the device of the present invention is provided with a transport module, a gluing module, a drying module and a control module, and adjusts the supply speed of the glue according to the variance of the thickness of the glue-bound side of the same finished publication, thereby reducing the effect of part of the glue solidifying in the glue conveying pipeline due to the fact that the glue cannot flow back to the glue storage tank 20 after each operation of the device, causing partial blockage of the pipeline, and further resulting in insufficient coating thickness during the process of glue coating on the finished publication, resulting in a decrease in the accuracy of the gluing process. By adjusting the hydraulic delivery rate during clamping according to the protruding area of ​​the page at the non-glue-bound edge of the finished publication, the aging of the material at the connection between the hydraulic delivery pipeline 3 and the hydraulic cylinder 5, which causes partial blockage of the hydraulic cylinder, is reduced. Oil leaks from the connection, resulting in insufficient clamping force of the clamping plate 4 when clamping bulk publications, which causes a decrease in the stability of the gluing process. By adjusting the first corresponding air-drying height according to the average hardness of the edge of the finished publication binding, the effect of the electric heating wire in the hot air blower 18 becoming thinner due to long-term use, thereby reducing the drying effect and causing a decrease in the accuracy of the gluing process. By adjusting the second corresponding air-drying height according to the temperature rise rate of the cover binding area, the vertical height of the hot air blower is too high, resulting in the temperature of the cover placement platform 13 rising too fast, thereby causing the glue to dry too quickly and causing a decrease in the stability of the gluing process. The stability and accuracy of the gluing process are improved.

[0082] Specifically, the clamping assembly includes:

[0083] Control valve 1, used to adjust the clamping pressure by changing the hydraulic delivery flow;

[0084] a hydraulic delivery pipeline 3 connected to the control valve 1 for delivering hydraulic oil to a position for clamping bulk publications;

[0085] A hydraulic oil tank 2 connected to the hydraulic delivery pipeline 3 for storing hydraulic oil;

[0086] a hydraulic cylinder 5 connected to the hydraulic delivery pipeline 3 for providing clamping pressure;

[0087] The clamping plate 4 is connected to the hydraulic cylinder 5 and is used to clamp bulk publications.

[0088] Specifically, the hydraulic cylinder 5 includes a piston rod, and the opening and closing of the clamping plate 4 are controlled by the movement of the piston rod.

[0089] Specifically, the control module obtains the thickness of the binding side of several identical finished publications and calculates the variance of the thickness of the binding side of the identical finished publications.

[0090] If the thickness of the binding side of the same finished publication is greater than a preset first variance, the control module determines that the stability of the gluing process is lower than an allowable range;

[0091] If the thickness of the perfect-bound side of the same finished publication is greater than the preset first variance and less than or equal to the preset second variance, the control module preliminarily determines that the validity of the perfect binding of the finished publication is below the allowable range, and performs a secondary determination of the validity of the perfect binding of the finished publication based on the protruding area of ​​the pages of the non-perfect-bound edge of the finished publication;

[0092] If the thickness variance of the binding side of the same finished publication is greater than the preset second variance, the control module controls the gluing component to apply glue to the publication to be bound in the corresponding working mode.

[0093] Optionally, the preferred embodiment of the preset first variance Q1 is Q1=1.5cm 2 The preferred embodiment of the preset second variance Q2 is Q2=2cm 2 .

[0094] Specifically, the variance of the thickness of the perfect-bound side of the same finished publication is recorded as Q, and the difference between the variance of the thickness of the perfect-bound side of the same finished publication and the preset second variance is recorded as ΔQ, and ΔQ=Q-Q2 is set.

[0095] In implementation, the device of the present invention determines the stability of the gluing process by setting a preset first variance and a preset second variance, thereby reducing the impact of the reduced accuracy of the gluing process due to inaccurate judgment of the stability of the gluing process, and further achieving an improvement in the stability and accuracy of the gluing process.

[0096] Specifically, the corresponding working mode is that the gluing component applies glue to the publication to be bound at a corresponding feeding speed, and the corresponding feeding speed is determined by the difference between the thickness variance of the bound side of the same finished publication and a preset second variance.

[0097] Specifically, the specific process of determining the corresponding feeding speed by the difference between the thickness variance of the perfect-bound side of the same finished publication and the preset second variance is as follows:

[0098] The control module adjusts the supply speed of the glue solution to the first supply speed using a preset first supply speed adjustment coefficient under a preset first variance difference condition; the preset first variance difference condition is that the difference between the thickness variance of the perfect-bound side of the same finished publication and a preset second variance is less than or equal to the preset variance difference;

[0099] The control module adjusts the supply speed of the glue solution to a second supply speed using a preset second supply speed adjustment coefficient under a preset second variance difference condition; the preset second variance difference condition is that the difference between the variance of the thickness of the perfect-bound side of the same finished publication and the preset second variance is greater than the preset variance difference;

[0100] Wherein, the preset first supply speed adjustment coefficient is smaller than the preset second supply speed adjustment coefficient.

[0101] Specifically, the corresponding supply speed includes a first supply speed and a preset second supply speed.

[0102] Specifically, the preset variance difference is recorded as △Q0, and △Q0=0.5cm 2 The preset first supply speed adjustment coefficient is recorded as α1, and α1 is set to 1.2. The preset second supply speed adjustment coefficient is recorded as α2, and α2 is set to 1.4. The supply speed of the glue is recorded as V, where 1<α1<α2. The corresponding supply speed is recorded as V', and V' is set to V×(1+αi) / 2, where αi is the preset i-th supply speed adjustment coefficient, and i is set to 1, 2.

[0103] In practice, the device of the present invention adjusts the supply speed of the glue by setting the difference between the variance of the thickness of the glue-bound side of the same finished publication and the preset second variance, thereby reducing the effect of part of the glue solidifying in the pipeline for conveying the glue due to the inability of the glue to flow back into the glue storage tank 20 after each operation of the device, resulting in partial blockage of the pipeline, and further resulting in insufficient coating thickness during the process of coating the finished publication with glue, resulting in a decrease in the accuracy of the gluing process, thereby further achieving an improvement in the stability and accuracy of the gluing process.

[0104] Specifically, if the variance of the thickness of the perfect-bound side of the same finished publication is greater than the preset first variance and less than or equal to the preset second variance, the control module obtains the protruding area of ​​the page of the non-perfect-bound edge of the finished publication,

[0105] If the protruding area of ​​the pages of the non-binding edge of the finished publication is greater than the preset first area, the control module determines for the second time that the validity of the binding of the finished publication is below the allowable range;

[0106] If the protruding area of ​​the pages of the non-binding edge of the finished publication is greater than a preset first area and less than or equal to a preset second area, the control module controls the clamping assembly to clamp the bulk publication in the corresponding operating mode;

[0107] If the protruding area of ​​the pages of the non-binding edge of the finished publication is greater than the preset second area, the control module preliminarily determines that the operating stability of the hot air blower 18 is lower than the allowable range, and performs a secondary determination of the operating stability of the hot air blower 18 based on the average hardness of the binding edge of the finished publication.

[0108] Optionally, the preferred embodiment of the preset first area P1 is P1=1 cm 2 The preferred embodiment of the preset second area P2 is P2 = 2 cm 2 .

[0109] Specifically, the protruding area of ​​the pages of the non-binding edge of the finished publication is recorded as P, and the difference between the protruding area of ​​the pages of the non-binding edge of the finished publication and the preset first area is recorded as ΔP, and ΔP=P-P1 is set.

[0110] In practice, the device of the present invention performs a secondary judgment on the effectiveness of the binding of the finished publication by setting a preset first area and a preset second area, thereby reducing the impact of the stability of the gluing process caused by the inaccurate secondary judgment on the effectiveness of the binding of the finished publication, and further achieving an improvement in the stability and accuracy of the gluing process.

[0111] Specifically, the corresponding operating mode is that the clamping assembly clamps the bulk publications at a corresponding conveying rate, and the corresponding conveying rate is determined by the difference between the protruding area of ​​the pages of the non-binding edge of the finished publication and a preset first area.

[0112] Specifically, the specific process of determining the corresponding conveying rate based on the difference between the protruding area of ​​the pages of the non-binding edge of the finished publication and the preset first area is as follows:

[0113] The control module adjusts the hydraulic delivery rate during clamping to a first delivery rate using a preset first delivery rate adjustment coefficient under a preset first area difference condition; the preset first area difference condition being that the difference between the protruding area of ​​the pages of the non-binding edge of the finished publication and the preset first area is less than or equal to the preset area difference;

[0114] The control module adjusts the hydraulic conveying rate during clamping to a second conveying rate using a preset second conveying rate adjustment coefficient under a preset second area difference condition; the preset second area difference condition being that the difference between the protruding area of ​​the pages of the non-binding edge of the finished publication and the preset first area is greater than the preset area difference;

[0115] Wherein, the preset first delivery rate adjustment coefficient is smaller than the preset second delivery rate adjustment coefficient.

[0116] Specifically, the corresponding delivery rates include a first delivery rate and a second delivery rate.

[0117] Specifically, the preset area difference is recorded as △P0, and △P0=0.5cm 2 The preset first conveying rate adjustment coefficient is recorded as β1, and β1 is set to 1.1. The preset second conveying rate adjustment coefficient is recorded as β2, and β2 is set to 1.3. The hydraulic conveying rate during clamping is recorded as H, where 1<β1<β2. The corresponding conveying rate is recorded as H', and H' is set to H×(1+2βj) / 3, where βj is the preset j-th conveying rate adjustment coefficient, and j is set to 1, 2.

[0118] The device of the present invention adjusts the hydraulic delivery rate during clamping by setting the difference between the protruding area of ​​the pages of the non-glued edge of the finished publication and the preset first area, thereby reducing the effect of aging of the material at the connection between the hydraulic delivery pipeline 3 and the hydraulic cylinder 5, which causes part of the hydraulic oil to leak from the connection, resulting in insufficient clamping force of the clamping plate 4 when clamping bulk publications, and causing a decrease in the stability of the gluing process, thereby further improving the stability and accuracy of the gluing process.

[0119] Specifically, if the protruding area of ​​the pages of the non-binding edge of the finished publication is greater than the preset second area, the control module obtains the hardness of several sampling points of the binding edge of the finished publication and calculates the average hardness of the binding edge of the finished publication.

[0120] If the average hardness of the edge of the finished publication is less than the preset hardness, the control module determines for the second time that the operating stability of the hot air blower 18 is lower than the allowable range, and controls the drying module to air-dry the glue of the finished publication at the first corresponding air-drying height.

[0121] Optionally, a preferred embodiment of the preset hardness Y0 is Y0=30 Shore A.

[0122] Specifically, the average hardness of the edge of the finished publication is recorded as Y, and the difference between the preset hardness and the average hardness of the edge of the finished publication is recorded as ΔY, and ΔY=Y0-Y.

[0123] During implementation, the device of the present invention performs a secondary judgment on the operating stability of the hot air blower 18 by setting a preset hardness, thereby reducing the impact of the reduced accuracy of the gluing process due to inaccurate secondary judgment on the operating stability of the hot air blower 18, and further improving the stability and accuracy of the gluing process.

[0124] Specifically, the first corresponding air-drying height is determined by the difference between the preset hardness and the average hardness of the edge of the finished publication binding.

[0125] Specifically, the specific process of determining the first corresponding air-drying height by the difference between the preset hardness and the average hardness of the edge of the finished publication binding is as follows:

[0126] The control module adjusts the vertical height of the hot air blower to the first air-drying height using a preset first air-drying height adjustment coefficient under a preset first hardness difference condition; the preset first hardness difference condition is that the difference between the preset hardness and the average hardness of the edge of the finished publication binding is less than or equal to the preset hardness difference;

[0127] The control module adjusts the vertical height of the hot air blower to the second air-drying height using a preset second air-drying height adjustment coefficient under a preset second hardness difference condition; the preset second hardness difference condition is that the difference between the preset hardness and the average hardness of the edge of the finished publication binding is greater than the preset hardness difference;

[0128] Wherein, the preset first air-drying height adjustment coefficient is smaller than the preset second air-drying height adjustment coefficient.

[0129] Specifically, the first corresponding air-drying height includes a first air-drying height and a second air-drying height.

[0130] Specifically, the preset hardness difference is recorded as △Y0, and △Y0 is set as 5Shore A. The preset first air-drying height adjustment coefficient is recorded as γ1, and γ1 is set as 1.15. The preset second air-drying height adjustment coefficient is recorded as γ2, and γ2 is set as 1.25. The vertical height of the hot air blower is recorded as L, where 1<γ1<γ2. The first corresponding air-drying height is recorded as L', and L' is set as L×(1+3γm) / 4, where γm is the preset mth air-drying height adjustment coefficient, and m is set as 1, 2.

[0131] The device of the present invention adjusts the first corresponding air-drying height by setting the difference between the preset hardness and the average hardness of the edge of the finished publication binding, thereby reducing the impact of the electric heating wire in the hot air blower 18 becoming thinner due to long-term use, thereby reducing the drying effect and causing a decrease in the accuracy of the gluing process, and further achieving an improvement in the stability and accuracy of the gluing process.

[0132] Specifically, the control module obtains the temperature of the cover binding area in a single cycle under the condition that the drying module air-dries the glue of the finished publication at the first corresponding air-drying height, and calculates the temperature increase rate of the cover binding area.

[0133] If the temperature rise rate of the cover binding area is greater than the preset rise rate, the control module determines that the environmental stability of the cover binding process is lower than the allowable range, and controls the drying module to air-dry the glue of the finished publication at the second corresponding air-drying height.

[0134] Optionally, a preferred embodiment of the preset rising rate R0 is R0 = 3°C / h.

[0135] Specifically, the temperature increase rate of the cover binding area is recorded as R, and the difference between the temperature increase rate of the cover binding area and the preset increase rate is recorded as ΔR, and ΔR=R-R0 is set.

[0136] The device of the present invention determines the environmental stability of the cover binding process by setting a preset rising rate, thereby reducing the impact of the stability decline of the gluing process due to inaccurate determination of the environmental stability of the cover binding process, and further improving the stability and accuracy of the gluing process.

[0137] Specifically, the second corresponding air-drying height is determined by the difference between the temperature increase rate of the cover binding area and a preset temperature increase rate.

[0138] Specifically, the specific process of determining the second corresponding air-drying height by the difference between the temperature increase rate of the cover binding area and the preset increase rate is as follows:

[0139] The control module adjusts the first corresponding air-drying height to a third air-drying height using a preset fourth air-drying height adjustment coefficient under a preset first increase rate difference condition; the preset first increase rate difference condition is that the difference between the temperature increase rate of the cover binding area and the preset increase rate is less than or equal to the preset increase rate difference;

[0140] The control module adjusts the first corresponding air-drying height to a fourth air-drying height using a preset third air-drying height adjustment coefficient under a preset second air-drying rate difference condition; the preset second air-drying rate difference condition is that the difference between the temperature increase rate of the cover binding area and the preset increase rate is greater than the preset increase rate difference;

[0141] Among them, the preset third air-drying height adjustment coefficient is smaller than the preset fourth air-drying height adjustment coefficient.

[0142] Specifically, the second corresponding air-drying height includes a third air-drying height and a fourth air-drying height.

[0143] Specifically, the preset rising rate difference is recorded as △R0, and △R0 is set to 0.5℃ / h. The preset third air-drying height adjustment coefficient is recorded as γ3, and γ3 is set to 0.8. The preset fourth air-drying height adjustment coefficient is recorded as γ4, and γ4 is set to 0.9, where 0<γ3<γ4<1. The second corresponding air-drying height is recorded as L", and L" is set to L'×(1+3γw) / 4, where γw is the preset wth air-drying height adjustment coefficient, and w is set to 3, 4.

[0144] The device of the present invention adjusts the second corresponding air-drying height by setting the difference between the temperature rise rate of the cover binding area and the preset rise rate, thereby reducing the impact of the temperature of the cover placement platform 13 rising too fast due to the vertical height of the hot air blower being too high, thereby causing the glue to dry too quickly and causing the stability of the gluing process to decrease, and further achieving the improvement of the stability and accuracy of the gluing process.

[0145] Example 1

[0146] In the first embodiment, the gluing device is used to gluing a finished publication. The control module performs a glue coating operation on the publication to be glued according to the difference between the thickness variance of the glue-bound side of the same finished publication and a preset second variance, wherein the preset variance difference is recorded as ΔQ0, the preset first supply speed adjustment coefficient is recorded as α1, the preset second supply speed adjustment coefficient is recorded as α2, and the supply speed of the glue is recorded as V, wherein 1<α1<α2, α1=1.2, α2=1.4, ΔQ0=2μm 2 , V=20mL / min, Q=18μm 2 , Q2=2cm 2 , △Q=Q-Q2.

[0147] In this embodiment 1, ΔQ=3 μm 2 The control module determines that ΔQ>ΔQ0 and uses the preset first supply speed adjustment coefficient to adjust the supply speed of the glue solution to the second supply speed, and calculates that V'=20mL / min×(1+1.2) / 2=22mL / min.

[0148] Thus far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the scope of protection of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art may make equivalent changes or substitutions to the relevant technical features, and the technical solutions after such changes or substitutions will fall within the scope of protection of the present invention.

Claims

1. A gluing device for publication printing, characterized in that: include: A transport module, for transporting bulk publications to an area to be bound, comprising a clamping assembly for clamping the bulk publications and a moving assembly connected to the clamping assembly for changing the horizontal position of the clamping assembly; a gluing module connected to the transport module, comprising a cutting assembly disposed below the clamping assembly for cutting the bulk publications to output the publications to be bound, and a gluing assembly connected to the cutting assembly for applying glue to the publications to be bound to output the inner-page bound publications; a drying module connected to the gluing module, for sequentially performing cover gluing and air-drying operations on the inner-page gluing publication to output a finished publication; a control module connected to the transport module, the gluing module, and the drying module, respectively, for determining a corresponding operating mode of the gluing assembly based on a thickness variance of the perfect-bound side of identical finished publications, or determining a corresponding operating mode of the clamping assembly based on a thickness variance of the perfect-bound side of identical finished publications and a protruding area of ​​pages at a non-perfect-bound edge of the finished publications, and determining a first corresponding air-drying height based on the protruding area of ​​pages at the non-perfect-bound edge of the finished publications and an average hardness of the perfect-bound edge of the finished publications, and determining a second corresponding air-drying height based on a temperature rise rate of a cover perfect-bound area; Wherein, the first corresponding air-drying height is greater than the second corresponding air-drying height.

2. The gluing device for publication printing according to claim 1, characterized in that: The clamping assembly comprises: A control valve for adjusting the clamping pressure by changing the hydraulic delivery flow; a hydraulic delivery pipeline connected to the control valve for delivering hydraulic oil to a position for clamping bulk publications; a hydraulic oil tank connected to the hydraulic delivery pipeline and used to store hydraulic oil; a hydraulic cylinder connected to the hydraulic delivery pipeline for providing clamping pressure; A clamping plate is connected to the hydraulic cylinder and is used for clamping bulk publications.

3. The gluing device for publication printing according to claim 2, characterized in that: The control module obtains the thickness of the binding side of several identical finished publications and calculates the variance of the thickness of the binding side of the identical finished publications. If the thickness variance of the binding side of the same finished publication is greater than the preset second variance, the control module controls the gluing component to apply glue to the publication to be bound in the corresponding working mode.

4. The gluing device for publication printing according to claim 3, characterized in that: The corresponding working mode is that the gluing component applies glue to the publication to be bound at a corresponding feeding speed, and the corresponding feeding speed is determined by the difference between the thickness variance of the bound side of the same finished publication and a preset second variance.

5. The gluing device for publication printing according to claim 4, characterized in that: If the variance of the thickness of the perfect-bound side of the same finished publication is greater than the preset first variance and less than or equal to the preset second variance, the control module obtains the protruding area of ​​the page of the non-perfect-bound edge of the finished publication, If the protruding area of ​​the pages of the non-binding edge of the finished publication is greater than a preset first area and less than or equal to a preset second area, the control module controls the clamping assembly to clamp the bulk publication in the corresponding operating mode.

6. The gluing device for publication printing according to claim 5, characterized in that: The corresponding operation mode is that the clamping assembly clamps the bulk publications at a corresponding conveying rate, and the corresponding conveying rate is determined by the difference between the protruding area of ​​the pages of the non-binding edge of the finished publication and a preset first area.

7. The gluing device for publication printing according to claim 6, characterized in that: If the protruding area of ​​the pages of the non-binding edge of the finished publication is greater than the preset second area, the control module obtains the hardness of several sampling points of the binding edge of the finished publication and calculates the average hardness of the binding edge of the finished publication. If the average hardness of the edge of the finished publication binding is less than the preset hardness, the control module controls the drying module to air-dry the glue of the finished publication at the first corresponding air-drying height.

8. The gluing device for publication printing according to claim 7, characterized in that: The first corresponding air-drying height is determined by the difference between the preset hardness and the average hardness of the edge of the finished publication binding.

9. The gluing device for publication printing according to claim 8, characterized in that: The control module obtains the temperature of the cover binding area in a single cycle under the condition that the drying module air-dries the glue of the finished publication at the first corresponding air-drying height, and calculates the temperature increase rate of the cover binding area. If the temperature increase rate of the cover binding area is greater than the preset increase rate, the control module controls the drying module to air-dry the glue of the finished publication at the second corresponding air-drying height.

10. The gluing device for publication printing according to claim 9, characterized in that: The second corresponding air-drying height is determined by the difference between the temperature increase rate of the cover binding area and a preset temperature increase rate.

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