A bundling device for wire rope processing

Abstract

The present invention relates to the technical field of wire rope bundling equipment, and specifically discloses a bundling device for wire rope processing, including a base, a steering structure, a blanking structure, a cutting structure, and a tying structure; the base is rectangular, the steering structure is fixedly arranged in the middle of the upper wall of the base, the blanking structure is fixedly arranged in the middle of the upper wall at the right end of the base, the cutting structure is fixedly arranged on the blanking structure, and the tying structure is fixedly arranged on the upper wall of the base and on the left side of the steering structure; through the steering structure of the present invention, it is convenient to wind the corresponding length and the inner diameter of the wire rope after winding according to the actual winding requirements. Through the blanking structure, a coil of steel wire or iron wire can be directly installed, and then the iron wire can be directly pulled and put and cut, the wire rope can be cut into a certain length, and both ends are forced to surround the wire rope. Finally, through the tying structure, both ends of the wire surrounding the wire rope are clamped and rotated for bundling. After bundling, the wire winding ends can also be pushed and tilted to prevent scratching.

Description

Technical Field

[0001] The present invention relates to the technical field of wire rope bundling equipment, and particularly to a bundling device for wire rope processing. Background Technique

[0002] A wire rope is a helical wire bundle formed by twisting steel wires that meet the requirements of mechanical properties and geometric dimensions together according to certain rules. A wire rope consists of steel wires, a rope core, and lubricating grease; since the wire rope is twisted into strands by multiple layers of steel wires, the wire rope has a certain strength. During the production process, according to corresponding usage requirements, it is necessary to coil and bundle wire ropes of corresponding lengths for easy transportation and transfer; after the wire rope with a certain strength is coiled, if manually restricted and tied, it will consume a lot of manpower and time. Therefore, a bundling device for wire rope processing is now designed. Summary of the Invention

[0003] The purpose of the present invention is to provide a bundling device for wire rope processing to solve the problems raised in the above background technique.

[0004] To achieve the above solution, the present invention provides the following technical solution: A bundling device for wire rope processing, including a base, a steering structure, a blanking structure, a cutting structure, and a tying structure; the steering structure is fixedly arranged in the middle of the upper wall of the base, the blanking structure is fixedly arranged in the middle of the upper wall of the right end of the base, the cutting structure is fixedly arranged on the blanking structure, and the tying structure is fixedly arranged on the upper wall of the base and on the left side of the steering structure.

[0005] Preferably, the steering structure includes a first machine base, a first motor, a first mounting shaft, a rotating frame, a first electric slide rail, a pair of second electric slide rails, and two pairs of shielding components; the first machine base is fixedly arranged on the upper wall of the base and in the middle, the first motor is fixedly arranged inside the first machine base, one end of the first mounting shaft movably penetrates through the upper wall of the first machine base, and one end of the first mounting shaft is fixedly connected to the driving end of the first motor, one end of the rotating frame is fixedly arranged on the other end of the first mounting shaft, the first electric slide rail is fixedly arranged on the rotating frame, and both ends of the first electric slide rail are symmetrically located on the front and rear sides of the rotating frame, a pair of relatively moving first moving seats are symmetrically arranged on the first electric slide rail, a pair of the second electric slide rails are respectively fixedly arranged on the first moving seats of the first electric slide rail, and the second electric slide rails are perpendicular to the first electric slide rail, a pair of relatively moving second moving seats are symmetrically arranged on the second electric slide rail, and two pairs of the shielding components are respectively symmetrically arranged at both ends of the second electric slide rail, and the shielding components are located on the second moving seats.

[0006] Preferably, the shielding assembly includes a shielding frame, a support plate, clamping jaws, a push rod, and a spring; an installation opening is formed in the left side wall at the bottom end of the shielding frame, a flipping opening communicating with the left side wall is formed at the top end of the shielding frame, the bottom end of the shielding frame is fixedly arranged on the second moving seat, one end of the support plate is fixedly arranged on the right side wall of the shielding frame and above the installation opening, one end of the clamping jaw is movably inserted into the flipping opening and close to the installation opening, the other end of the clamping jaw inclines towards the shielding frame, the push rod movably penetrates through the middle of the upper wall of the installation opening, and the top end of the push rod abuts against one end of the clamping jaw, one end of the spring is fixedly arranged in the middle of the lower wall of the installation opening, and the other end of the spring abuts against the other end of the push rod.

[0007] Preferably, both ends of the clamping jaw are V-shaped.

[0008] Preferably, the blanking structure includes a support, a third electric slide rail, an installation pipe, a first hydraulic cylinder, a second machine base, a pair of limiting rods, a second motor, a rotating seat, and a force application unit; one end of the support is fixedly arranged on the center line of the upper wall of the base and on the right side of the first machine base, a lifting opening is formed in the middle of the support, one end of the third electric slide rail is fixedly arranged on the left side of the other end of the support, one end of the installation pipe is fixedly arranged on the third electric slide rail, and the installation pipe moves left and right, the installation pipe is located above the shielding frame, one end of the first hydraulic cylinder is fixedly inserted into the middle of the other end of the installation pipe, the second machine base is fixedly arranged on the telescopic end of the first hydraulic cylinder, one end of a pair of the limiting rods is symmetrically arranged on the upper wall of the second machine base respectively, and the other end of the limiting rod is movably inserted into the other end of the installation pipe respectively, the second motor is fixedly arranged in the second machine base, both ends of the rotating seat are movably clamped on the second machine base respectively, and one end of the rotating seat is connected with the driving end of the second motor, the force application unit is fixedly arranged on the rotating seat.

[0009] Preferably, the force application unit includes a pair of second hydraulic cylinders, a mechanical gripper body, a wire seat, a sleeve column, and a wire threading plate; one end of a pair of the second hydraulic cylinders is fixedly inserted into the rotating seat respectively, and the telescopic ends of the second hydraulic cylinders face the lifting opening, the mechanical gripper body is fixedly arranged between the telescopic ends of the second hydraulic cylinders, and the mechanical gripper body movably penetrates through the lifting opening, the wire seat is fixedly arranged on the right side wall of the support and below the mechanical gripper body, one end of the sleeve column is fixedly arranged in the middle of the upper wall of the other end of the wire seat, one end of the wire threading plate is fixedly arranged on the upper wall of the wire seat and on the left side of the sleeve column and on the center line, and a wire hole is formed in the middle of the other end of the wire threading plate.

[0010] Preferably, the cutting structure includes a fourth electric slide rail, a flipping frame, a lifting hydraulic cylinder, a flipping hydraulic cylinder, a top roller, a third hydraulic cylinder, a lifting plate, and a hydraulic pliers body; one end of the fourth electric slide rail is fixedly arranged on the other end of the installation pipe, the fourth electric slide rail is perpendicular to the installation pipe, one end of the flipping frame is fixedly arranged on the fourth electric slide rail, one end of the lifting hydraulic cylinder is movably arranged on one end of the flipping frame, one end of the flipping hydraulic cylinder is movably arranged in the middle of the lower wall of the flipping frame, and the other end of the flipping hydraulic cylinder is movably connected to the lifting hydraulic cylinder. A roller frame is arranged on the top roller, and the top roller can rotate. The top roller is fixedly arranged on the telescopic end of the lifting hydraulic cylinder. One end of the third hydraulic cylinder is fixedly arranged on the lower wall of the flipping frame and on the right side of the flipping hydraulic cylinder. The lifting plate is movably sleeved on the other end of the flipping frame, and the lifting plate is fixedly connected to the telescopic end of the third hydraulic cylinder. The hydraulic pliers body is fixedly arranged on the right side wall of the lifting plate, and the hydraulic pliers body movably penetrates through the lifting opening of the bracket.

[0011] Preferably, the tying structure includes a fifth electric slide rail, a third machine base, a third motor, a fourth hydraulic cylinder, a sixth electric slide rail, and a pair of clamping plates; the fifth electric slide rail is fixedly arranged on the upper wall of the base and on the left side of the first machine base. The third machine base is fixedly arranged on the fifth electric slide rail. The third motor is fixedly arranged in the third machine base, and the driving end of the third motor movably penetrates through the upper wall of the third machine base. One end of the fourth hydraulic cylinder is fixedly arranged on the driving end of the third motor. The middle of the lower wall of the sixth electric slide rail is fixedly arranged on the telescopic end of the fourth hydraulic cylinder, and relatively moving sixth moving seats are symmetrically arranged on the sixth electric slide rail. One end of each of the pair of clamping plates is fixedly arranged on the sixth moving seat of the sixth electric slide rail, and the clamping plates are symmetric to each other.

[0012] A bundling device for wire rope processing proposed by the present invention has the following beneficial effects: The present invention facilitates winding the corresponding length and the inner diameter of the wire rope after winding according to the actual winding requirements through the steering structure. The blanking structure can directly install the coiled steel wire or iron wire, and then directly pull and cut the iron wire, cut the wire rope into a certain length, and apply force to both ends to wind around the wire rope. Finally, the tying structure clamps and rotates both ends of the wire wound around the wire rope for bundling, and after bundling, the wound end of the wire can be pushed and tilted to prevent scratching. To sum up, the present invention has the following effects:

[0013] 1. When winding the wire rope, it can adjust the winding length and the inner diameter after winding according to actual needs, which means it can adapt to a variety of different application scenarios.

[0014] 2. Since the wire rope can be accurately wound according to requirements, it avoids the waste of wire rope caused by over-winding and can be directly used for the wound wire rope.

[0015] 3. It can adjust the inner diameter after coiling, enabling the wire rope coil to better adapt to the space during storage and transportation.

[0016] 4. It can directly pull and cut the iron wire, realizing a continuous production process. It can bundle multiple places of the coiled wire rope, ensuring the firmness of bundling. After bundling, it pushes and dumps the wire winding end to prevent scratching, and this function can avoid scratching other objects or operators during use due to the wire winding end. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the assembly structure of the present invention.

[0018] Figure 2 It is a schematic diagram of the split structure of the steering structure of the present invention.

[0019] Figure 3 It is a schematic diagram of the split structure of the blanking structure of the present invention.

[0020] Figure 4 It is a schematic diagram of the cutting structure of the present invention.

[0021] Figure 5 It is a schematic diagram of the split structure of the cutting structure of the present invention.

[0022] Figure 6 It is a schematic diagram of the split structure of the tightening structure of the present invention.

[0023] Figure 7 is Figure 2 a partial enlarged view of part A in

[0024] Figure 8 is Figure 2 a partial enlarged view of part B in

[0025] Figure 9 is Figure 5 a partial enlarged view of part C in

[0026] In the figure: 1. Base, 2. Steering structure, 21. First base, 22. First motor, 23. First mounting shaft, 24. Rotary frame, 25. First electric slide rail, 26. Second electric slide rail, 27. Shielding assembly, 271. Shielding frame, 272. Support plate, 273. Claw, 274. Thrust rod, 275. Spring, 3. Material discharging structure, 31. Bracket, 32. Third electric slide rail, 33. Mounting pipe, 34. First hydraulic cylinder, 35. Second base, 36. Limit rod, 37. Second motor, 38. Rotary seat, 39. Force application unit, 391. Second hydraulic cylinder, 392. Main body of mechanical gripper, 393. Steel wire seat, 394. Sleeve column, 395. Threading plate, 4. Material cutting structure, 41. Fourth electric slide rail, 42. Flipping frame, 43. Lifting hydraulic cylinder, 44. Flipping hydraulic cylinder, 45. Top roller, 46. Third hydraulic cylinder, 47. Lifting plate, 48. Main body of hydraulic pliers, 5. Tightening structure, 51. Fifth electric slide rail, 52. Third base, 53. Third motor, 54. Fourth hydraulic cylinder, 55. Sixth electric slide rail, 56. Clamping plate. Detailed implementation manners

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0028] Please refer to Figures 1-9 , the present invention provides a technical solution: a bundling device for steel wire rope processing, including a base 1, a steering structure 2, a material discharging structure 3, a material cutting structure 4, and a tightening structure 5; the base 1 is rectangular, the steering structure 2 is fixedly arranged in the middle of the upper wall of the base 1, the material discharging structure 3 is fixedly arranged in the middle of the upper wall of the right end of the base 1, the material cutting structure 4 is fixedly arranged on the material discharging structure 3, and the tightening structure 5 is fixedly arranged on the upper wall of the base 1 and on the left side of the steering structure 2; the steering structure 2 is used for winding or carrying a coil of steel wire rope and rotating to achieve multi-position bundling, automatically discharging steel wires through the material discharging structure 3, cutting the steel wires through the material cutting structure 4, cooperating the material discharging structure 3 and the material cutting structure 4 to wind the cut steel wires around the steel wire rope and stagger the two ends, and clamping and rotating the staggered two ends of the steel wires through the tightening structure 5 for tightening and bundling.

[0029] More specifically, the steering structure 2 includes a first base 21, a first motor 22, a first mounting shaft 23, a turntable 24, a first electric slide rail 25, a pair of second electric slide rails 26, and two pairs of shielding components 27; the first base 21 is fixedly arranged on the upper wall of the base 1 and is located in the middle, the first motor 22 is fixedly arranged in the first base 21, one end of the first mounting shaft 23 movably penetrates through the upper wall of the first base 21, and one end of the first mounting shaft 23 is fixedly connected to the driving end of the first motor 22, one end of the turntable 24 is fixedly arranged on the other end of the first mounting shaft 23, the first electric slide rail 25 is fixedly arranged on the turntable 24, and both ends of the first electric slide rail 25 are symmetrically located on the front and rear sides of the turntable 24, symmetrically arranged on the first electric slide rail 25 are first moving seats that move relatively, a pair of second electric slide rails 26 are respectively fixedly arranged on the first moving seats of the first electric slide rail 25, and the second electric slide rail 26 is perpendicular to the first electric slide rail 25, symmetrically arranged on the second electric slide rail 26 are second moving seats that move relatively, and two pairs of shielding components 27 are respectively symmetrically arranged at both ends of the second electric slide rail 26, and the shielding component 27 is located on the second moving seat; driven by the first motor 22 on the first base 21, the first electric slide rail 25 on the first turntable 24 is driven to rotate, so as to drive the two pairs of shielding components 27 to rotate for winding and adjusting the bundling position, the front and rear winding distances are adjusted by the first electric slide rail 25, and the left and right distances are adjusted by the second electric slide rail 26.

[0030] More specifically, the shielding component 27 includes a shielding frame 271, a support plate 272, a clamping jaw 273, a top rod 274, and a spring 275; the shielding frame 271 is a rectangular structure, and an installation opening is formed in the left side wall at the bottom end of the shielding frame 271, a flipping opening communicating with the left side wall is formed at the top end of the shielding frame 271, the bottom end of the shielding frame 271 is fixedly arranged on the second moving seat, one end of the support plate 272 is fixedly arranged on the right side wall of the shielding frame 271 and is located above the installation opening, both ends of the clamping jaw 273 are V-shaped, one end of the clamping jaw 273 is movably embedded in the flipping opening and is close to the installation opening, the other end of the clamping jaw 273 inclines towards the shielding frame 271, the top rod 274 movably penetrates through the middle of the upper wall of the installation opening, and the top end of the top rod 274 is attached to one end of the clamping jaw 273, one end of the spring 275 is fixedly arranged in the middle of the lower wall of the installation opening, and the other end of the spring 275 is attached to the other end of the top rod 274; the end of the steel wire rope is clamped and fixed by flipping the clamping jaw 273, and as the first motor 22 drives and rotates, the steel wire rope is shielded by the shielding frame 271 and wound by being carried by the support plate 272, or the coiled steel wire rope is shielded by the shielding frame 271 and carried by the support plate 272, and the clamping jaw 273 applies force to the top rod 274 by means of the spring 275, so as to cause the clamping jaw 273 to apply force to clamp one end of the steel wire rope.

[0031] More specifically, the blanking structure 3 includes a bracket 31, a third electric slide rail 32, a mounting pipe 33, a first hydraulic cylinder 34, a second machine base 35, a pair of limiting rods 36, a second motor 37, a rotating base 38, and a force application unit 39; one end of the bracket 31 is fixedly arranged on the center line of the upper wall of the base 1 and on the right side of the first machine base 21. A lifting opening is formed in the middle of the bracket 31. One end of the third electric slide rail 32 is fixedly arranged on the left side of the other end of the bracket 31. One end of the mounting pipe 33 is fixedly arranged on the third electric slide rail 32, and the mounting pipe 33 moves left and right. The mounting pipe 33 is located above the shielding frame 271. One end of the first hydraulic cylinder 34 is fixedly embedded in the other end of the mounting pipe 33 and in the middle. The second machine base 35 is fixedly arranged on the telescopic end of the first hydraulic cylinder 34. One end of a pair of limiting rods 36 is symmetrically arranged on the upper wall of the second machine base 35 respectively, and the other end of the limiting rod 36 is movably inserted into the other end of the mounting pipe 33 respectively. The second motor 37 is fixedly arranged in the second machine base 35. The rotating base 38 is concave. Both ends of the rotating base 38 are movably clamped on the second machine base 35 respectively, and one end of the rotating base 38 is connected to the driving end of the second motor 37. The force application unit 39 is fixedly arranged on the rotating base 38; the third electric slide rail 32 on the bracket 31 drives the force application unit 39 to move left and right to adjust the position of the supplied steel wire, the first hydraulic cylinder 34 drives the force application unit 39 to lift, and the second motor 37 in the second machine base 35 drives the force application unit 39 to flip and adjust the orientation.

[0032] More specifically, the force application unit 39 includes a pair of second hydraulic cylinders 391, a mechanical gripper main body 392, a steel wire seat 393, a sleeve column 394, and a wire threading plate 395; one end of a pair of second hydraulic cylinders 391 is fixedly inserted into the rotating base 38 respectively, and the telescopic ends of the second hydraulic cylinders 391 face the lifting opening. The mechanical gripper main body 392 is fixedly arranged between the telescopic ends of the second hydraulic cylinders 391, and the mechanical gripper main body 392 movably penetrates through the lifting opening. The steel wire seat 393 is fixedly arranged on the right side wall of the bracket 31 and below the mechanical gripper main body 392. One end of the sleeve column 394 is fixedly arranged in the middle of the upper wall of the other end of the steel wire seat 393. One end of the wire threading plate 395 is fixedly arranged on the upper wall of the steel wire seat 393, on the left side of the sleeve column 394 and on the center line. A wire hole is formed in the middle of the other end of the wire threading plate 395; the second hydraulic cylinders 391 drive the mechanical gripper main body 392 to feed and retreat, the mechanical gripper 273 main body clamps and pulls one end of the iron wire, the steel wire seat 393 bears the steel wire or iron wire coil, and the sleeve column 394 and the wire threading plate 395 limit the steel wire.

[0033] More specifically, the cutting structure 4 includes a fourth electric slide rail 41, a turning frame 42, a lifting hydraulic cylinder 43, a turning hydraulic cylinder 44, a top roller 45, a third hydraulic cylinder 46, a lifting plate 47, and a hydraulic pliers body 48; one end of the fourth electric slide rail 41 is fixedly arranged on the other end of the mounting pipe 33, the fourth electric slide rail 41 is perpendicular to the mounting pipe 33, the turning frame 42 is L-shaped, one end of the turning frame 42 is fixedly arranged on the fourth electric slide rail 41, one end of the lifting hydraulic cylinder 43 is movably arranged on one end of the turning frame 42, one end of the turning hydraulic cylinder 44 is movably arranged in the middle of the lower wall of the turning frame 42, and the other end of the turning hydraulic cylinder 44 is movably connected to the lifting hydraulic cylinder 43. A roller frame is arranged on the top roller 45, and the top roller 45 can rotate. The top roller 45 is fixedly arranged on the telescopic end of the lifting hydraulic cylinder 43. One end of the third hydraulic cylinder 46 is fixedly arranged on the lower wall of the turning frame 42 and on the right side of the turning hydraulic cylinder 44. The lifting plate 47 is movably sleeved on the other end of the turning frame 42, and the lifting plate 47 is fixedly connected to the telescopic end of the third hydraulic cylinder 46. The hydraulic pliers body 48 is fixedly arranged on the right side wall of the lifting plate 47, and the hydraulic pliers body 48 movably penetrates through the lifting opening of the bracket 31. The hydraulic pliers and the top roller 45 are driven by the fourth electric slide rail 41 to move left and right to adjust the position. The steel wire is cut by the hydraulic pliers. The top roller 45 is driven to descend by lifting and moving to push one end of the steel wire. The turning hydraulic cylinder 44 drives the top roller 45 to adjust the direction to make the steel wire wind around the steel wire rope, and the two ends of the steel wire are staggered.

[0034] More specifically, the tightening structure 5 includes a fifth electric slide rail 51, a third machine base 52, a third motor 53, a fourth hydraulic cylinder 54, a sixth electric slide rail 55, and a pair of clamping plates 56; the fifth electric slide rail 51 is fixedly arranged on the upper wall of the base 1 and on the left side of the first machine base 21. The third machine base 52 is fixedly arranged on the fifth electric slide rail 51. The third motor 53 is fixedly arranged in the third machine base 52, and the driving end of the third motor 53 movably penetrates through the upper wall of the third machine base 52. One end of the fourth hydraulic cylinder 54 is fixedly arranged on the driving end of the third motor 53. The middle of the lower wall of the sixth electric slide rail 55 is fixedly arranged on the telescopic end of the fourth hydraulic cylinder 54, and relatively moving sixth moving seats are symmetrically arranged on the sixth electric slide rail 55. A pair of clamping plates 56 are both L-shaped. One end of each of the pair of clamping plates 56 is fixedly arranged on the sixth moving seat of the sixth electric slide rail 55, and the clamping plates 56 are symmetric to each other. The clamping plates 56 are driven by the fifth electric slide rail 51 to move left and right to adjust the position according to the size of the steel wire coil. The third motor 53 on the third machine base 52 drives the clamping plates 56 to relatively clamp the two ends of the steel wire and then wind and tighten them for bundling.

[0035] Working principle:

[0036] S1. Steadily support the device through the base 1 and power on the device; if it is used for wire rope winding and then bundling, then pass one end of the wire rope through the jaw 273 in the flipping and shielding assembly 27. When the jaw 273 flips, one end will press down on the ejector rod 274 and compress the spring 275; after clamping one end of the wire rope through the jaw 273 and fixing it through the reaction force of the spring 275, place one end of the wire rope on the support plate 272. Then, by driving the first motor 22 in the first base 21, drive the rotating frame 24 to rotate through the first mounting shaft 23, thereby driving the shielding assembly 27 to rotate, and wind the wire rope into a coil through the shielding of the shielding frame 271 and the bearing of the support plate 272; or according to the winding requirements and the inner wall diameter of the coiled wire rope coil, drive the first electric slide rail 25 to adjust the front-back distance between the two second electric slide rails 26, and adjust the left-right distance of the shielding assembly 27 through the second electric slide rail 26 to adjust the expansion and support size.

[0037] S2. Then place the coiled steel wire or iron wire on the wire seat 393 in the force application unit 39 and limit it by sleeving it on the sleeve column 394; then pass one end of the iron wire through the wire threading plate 395; by driving the third electric slide rail 32 on the support bracket 31, drive the mechanical gripper body 392 to move left and right, clamp one end of the steel wire with the mechanical gripper body 392, and at this time the material structure passes through the lifting opening of the support bracket 31.

[0038] S3. Then drive the mechanical gripper body 392 to move and pull the steel wire to pay out the wire through the third electric slide rail 32; after moving the steel wire from the outside of the wire rope coil to the inside, drive the first hydraulic cylinder 34 to extend. With the limiting rod 36 telescoping and being limited in the installation pipe 33, drive the mechanical gripper body 392 to descend from the inside of the wire rope coil to below; then drive the second hydraulic cylinder 391 to pull the steel wire to the right, and at the same time drive the second motor 37 in the second base 35 to drive the rotating seat 38 to flip a certain angle.

[0039] S4. Then keep the mechanical gripper body 392 stationary to hold and limit the steel wire; then control the fourth electric slide rail 41 in the cutting structure 4 to drive the hydraulic clamp body 48 to move left and right to adjust the cutting position; then control the third hydraulic cylinder 46 to extend to drive the lifting plate 47 to descend, thereby driving the hydraulic clamp body 48 to descend to cut the steel wire at the part passing through the support bracket 31.

[0040] S5. For the cut end of the steel wire, drive the lifting hydraulic cylinder 43 and the flipping hydraulic cylinder 44 on the flipping frame 42 to drive the top roller 45 to descend and press down on the steel wire, and adjust the orientation of the steel wire, so that the steel wire surrounds the wire rope coil, and finally the two ends of the steel wire are wound around the wire rope and staggered relative to each other.

[0041] S6. After the steel wire is wound, the steering structure 2 is driven to rotate again to align the staggered position of the steel wire with the binding structure 5. The fifth electric slide rail 51 is driven to adjust and move according to the position of the steel wire, then the fourth hydraulic cylinder 54 is driven to extend to raise the clamping plate 56, and the sixth electric slide rail 55 is driven to drive the clamping plate 56 to move relatively to clamp both ends of the staggered steel wire. Finally, the third motor 53 in the third base 52 is driven to drive the clamping plate 56 to rotate to tighten and bundle the steel wire. After tightening, the two L-shaped clamping plates 56 are relatively fitted, and thus the top of the clamping plate 56 becomes a flat state. The fourth hydraulic cylinder 54 can be extended to push and press the tightened steel wire end to make it tilt, preventing scratching.

[0042] S7. When bundling again, repeating the above steps can achieve the process operation of feeding, rotating, discharging, cutting, winding, tightening and pushing for bundling.

[0043] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bundling device for wire rope processing, characterized in that: The invention comprises a base (1), a steering structure (2), a material cutting structure (3), a material cutting structure (4) and a fastening structure (5); the steering structure (2) is fixedly arranged at the middle of the upper wall of the base (1), the material cutting structure (3) is fixedly arranged at the middle of the upper wall at the right end of the base (1), the material cutting structure (4) is fixedly arranged on the material cutting structure (3), and the fastening structure (5) is fixedly arranged at the upper wall of the base (1) and is located on the left side of the steering structure (2); The material discharging structure (3) comprises a bracket (31), a third electric slide rail (32), a mounting pipe (33), a first hydraulic cylinder (34), a second machine base (35), a pair of limit rods (36), a second motor (37), a rotating base (38) and a force application unit (39); One end of the bracket (31) is fixedly arranged on the center line of the upper wall of the base (1) and is located on the right side of the first machine base (21) of the steering structure (2); a lifting opening is opened in the middle of the bracket (31); one end of the third electric slide rail (32) is fixedly arranged on the left side of the other end of the bracket (31); one end of the mounting tube (33) is fixedly arranged on the third electric slide rail (32), and the mounting tube (33) moves left and right; one end of the first hydraulic cylinder (34) is fixedly embedded in the other end of the mounting tube (33) and is located in the middle; the second machine base (3 5) fixedly arranged on the telescopic end of the first hydraulic cylinder (34), one end of a pair of limit rods (36) are symmetrically arranged on the upper wall of the second machine base (35), and the other ends of the limit rods (36) are movably inserted into the other end of the mounting tube (33), the second motor (37) is fixedly arranged in the second machine base (35), the two ends of the rotating seat (38) are movably clamped on the second machine base (35), and one end of the rotating seat (38) is connected to the driving end of the second motor (37), and the force applying unit (39) is fixedly arranged on the rotating seat (38); The force applying unit (39) comprises a pair of second hydraulic cylinders (391), a mechanical gripper body (392), a wire seat (393), a sleeve column (394) and a threading plate (395); One end of a pair of the second hydraulic cylinders (391) is respectively fixedly inserted in the swivel seat (38), and the telescopic end of the second hydraulic cylinder (391) is opposite to the lifting port, the mechanical gripper body (392) is fixedly arranged between the telescopic ends of the second hydraulic cylinder (391), and the mechanical gripper body (392) movably passes through the lifting port, the wire seat (393) is fixedly arranged on the right side wall of the bracket (31) and is located below the mechanical gripper body (392), one end of the sleeve column (394) is fixedly arranged on the middle part of the upper wall of the other end of the wire seat (393), one end of the threading plate (395) is fixedly arranged on the upper wall of the wire seat (393) and is located on the left side of the sleeve column (394) and on the center line, and a threading hole is opened in the middle part of the other end of the threading plate (395); The cutting structure (4) comprises a fourth electric slide rail (41), a turning frame (42), a lifting hydraulic cylinder (43), a turning hydraulic cylinder (44), a top roller (45), a third hydraulic cylinder (46), a lifting plate (47) and a hydraulic clamp body (48); One end of the fourth electric slide rail (41) is fixedly arranged on the other end of the mounting tube (33), and the fourth electric slide rail (41) is perpendicular to the mounting tube (33). One end of the flip frame (42) is fixedly arranged on the fourth electric slide rail (41). One end of the lifting hydraulic cylinder (43) is movably arranged on one end of the flip frame (42). One end of the flip hydraulic cylinder (44) is movably arranged in the middle of the lower wall of the flip frame (42), and the other end of the flip hydraulic cylinder (44) is movably connected to the lifting hydraulic cylinder (43). A roller frame is arranged on the top roller (45), and The top roller (45) is rotatable, and the top roller (45) is fixedly arranged on the telescopic end of the lifting hydraulic cylinder (43). One end of the third hydraulic cylinder (46) is fixedly arranged on the lower wall of the flip frame (42) and is located on the right side of the flip hydraulic cylinder (44). The lifting plate (47) is movably sleeved on the other end of the flip frame (42), and the lifting plate (47) is fixedly connected to the telescopic end of the third hydraulic cylinder (46). The hydraulic clamp body (48) is fixedly arranged on the right side wall of the lifting plate (47), and the hydraulic clamp body (48) movably passes through the lifting opening of the bracket (31).

2. A steel wire rope bundling device according to claim 1, characterized in that: The steering structure (2) comprises a first machine base (21), a first motor (22), a first mounting shaft (23), a rotating frame (24), a first electric slide rail (25), a pair of second electric slide rails (26), and two pairs of shielding components (27); The first machine base (21) is fixedly arranged on the upper wall of the base (1) and is located in the middle. The first motor (22) is fixedly arranged in the first machine base (21). One end of the first installation shaft (23) movably passes through the upper wall of the first machine base (21). One end of the first installation shaft (23) is fixedly connected to the driving end of the first motor (22). One end of the rotating frame (24) is fixedly arranged on the other end of the first installation shaft (23). The first electric slide rail (25) is fixedly arranged on the rotating frame (24). Two ends of the first electric slide rail (25) are respectively located on the rotating frame ( 24) The front and rear sides are symmetrical, the first electric slide rail (25) is symmetrically provided with a first movable seat that moves relatively, a pair of the second electric slide rails (26) are respectively fixedly provided on the first movable seat of the first electric slide rail (25), and the second electric slide rail (26) is perpendicular to the first electric slide rail (25), the second electric slide rail (26) is symmetrically provided with a second movable seat that moves relatively, and two pairs of the shielding components (27) are respectively symmetrically provided on the two ends of the second electric slide rail (26), and the shielding components (27) are located on the second movable seat.

3. A steel wire rope bundling device according to claim 2, characterized in that: The shielding assembly (27) comprises a shielding frame (271), a supporting plate (272), a clamping claw (273), a push rod (274), and a spring (275); The left side wall at the bottom end of the shielding frame (271) is provided with a mounting opening, the top end of the shielding frame (271) is provided with a flip opening connected to the left side wall, the bottom end of the shielding frame (271) is fixedly arranged on the second movable seat, one end of the support plate (272) is fixedly arranged on the right side wall of the shielding frame (271) and is located above the mounting opening, the clamping claw (273) is movably embedded in the flip opening near one end and is close to the mounting opening, the other end of the clamping claw (273) is inclined toward the shielding frame (271), the push rod (274) movably passes through the middle of the upper wall of the mounting opening, and the top end of the push rod (274) is attached to one end of the clamping claw (273), and one end of the spring (275) is fixedly arranged in the middle of the lower wall in the mounting opening, and the other end of the spring (275) is attached to the other end of the push rod (274).

4. A steel wire rope bundling device according to claim 3, characterized in that: Both ends of the clamping claw (273) are V-shaped.

5. A steel wire rope bundling device according to claim 4, characterized in that: The mounting tube (33) is located above the shielding frame (271).

6. A steel wire rope bundling device according to claim 5, characterized in that: The binding structure (5) comprises a fifth electric slide rail (51), a third machine base (52), a third motor (53), a fourth hydraulic cylinder (54), a sixth electric slide rail (55), and a pair of clamping plates (56); The fifth electric slide rail (51) is fixedly arranged on the upper wall of the base (1) and is located on the left side of the first machine base (21); the third machine base (52) is fixedly arranged on the fifth electric slide rail (51); the third motor (53) is fixedly arranged in the third machine base (52); and the driving end of the third motor (53) movably penetrates the upper wall of the third machine base (52); one end of the fourth hydraulic cylinder (54) is fixedly arranged on the driving end of the third motor (53); the middle part of the lower wall of the sixth electric slide rail (55) is fixedly arranged on the telescopic end of the fourth hydraulic cylinder (54); and the sixth electric slide rail (55) is symmetrically provided with a sixth movable seat that moves relatively; one end of a pair of clamping plates (56) is respectively fixedly arranged on the sixth movable seat of the sixth electric slide rail (55), and the clamping plates (56) are symmetrical to each other.

Images