An aircraft maintenance radiator disassembly and assembly lifting device
By designing an aircraft radiator disassembly and assembly lifting device using airbag clamping and electromagnetic control, the problem of lifting and separation difficulties in aircraft radiator maintenance is solved, and more efficient and safe maintenance operations are achieved.
Patent Information
- Application Number
- CN202510166048.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-02-14
AI Technical Summary
During the maintenance of aircraft radiators, the lack of appropriate devices to hold the radiator stably and accurately leads to difficulties in separating the three main parts of the radiator, increasing labor intensity and maintenance time, and existing universal clamping tools are difficult to adapt to the complex shape of the radiator, which may lead to safety accidents.
A maintenance radiator disassembly and assembly lifting device is designed, which can stabilize and accurately lift and separate the three main parts of the aircraft radiator by using the airbag's adaptive fit clamping mechanism, electromagnetic control and air-path linkage mechanism, ensuring the safety and efficiency of maintenance operations.
The device can significantly reduce the labor intensity of maintenance personnel, improve maintenance efficiency and safety, reduce safety accidents caused by fatigue, and ensure the stability and integrity of the radiator during the maintenance process.
Smart Images

Figure CN119637768B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of aircraft maintenance, and specifically refers to a device for disassembling, installing, lifting and supporting a radiator for aircraft maintenance. Background Art
[0002] With the development of aviation technology, the structure of aircraft radiators has become increasingly complex and precise, usually consisting of multiple parts, such as three main parts: a core heat dissipation unit, an inlet and outlet liquid pipeline connection part, and a heat dissipation fin assembly. When maintaining and repairing an aircraft radiator, it is often necessary to disassemble it from the aircraft and further separate these three parts for detailed inspection, cleaning, repair or replacement of damaged components.
[0003] Traditional maintenance methods face many challenges during the disassembly and installation of radiators: when disassembling the radiator, there is no suitable device that can stably and accurately lift and support the radiator and adapt to its different shapes and structures, which makes it extremely difficult for maintenance personnel to separate the three parts. This not only increases the labor intensity but also prolongs the maintenance time and reduces the maintenance efficiency. Existing general clamping tools are difficult to closely cooperate with the complex and variable outer contour of the aircraft radiator and cannot provide uniform and stable clamping force. When performing maintenance operations on the radiator, such as disassembling or installing connecting bolts, replacing seals, etc., if the clamping is not firm, the radiator may shift or shake, which will not only affect the accuracy and quality of the maintenance operation but also may lead to safety accidents, such as tool slipping, component dropping, etc., posing a threat to the personal safety of maintenance personnel. Summary of the Invention
[0004] To solve the above problems, the present invention provides a device for disassembling, installing, lifting and supporting a radiator for aircraft maintenance, which can stably and accurately assist in lifting the radiator after disassembling the aircraft radiator, facilitating maintenance personnel to quickly and safely separate the three main parts of the radiator, so that maintenance personnel can perform maintenance operations on the three main parts. By using the gravity of the aircraft radiator to compress gas into the airbag, the airbag has strong deformability, and the airbag realizes adaptive and fitting clamping and fixing of the aircraft radiator, ensuring stability during radiator maintenance. By using a unique electromagnetic control and gas circuit linkage mechanism, the aircraft radiator can be quickly unlocked. Thanks to the design of solenoid valve two with delayed closing, each component can automatically return to its original position in an orderly manner, preparing for the next clamping operation, without complex manual reset operations, reducing the labor intensity of maintenance personnel, and also ensuring the coherence and stability of the device's cyclic use.
[0005] In order to achieve the above functions, the technical solution adopted by the present invention is as follows: a maintenance radiator disassembly and assembly lifting device comprises a base and a support plate, a scissors-type lift is arranged between the base and the support plate, a movable steering and splitting mechanism is arranged on the support plate, a first support plate, a second support plate and a third support plate are arranged on the support plate, the first support plate and the third support plate are connected with the movable steering and splitting mechanism, the second support plate is located between the first support plate and the third support plate and is fixedly connected to the support plate, a first bracket is fixedly arranged on the first support plate, a second bracket is fixedly arranged on the second support plate, and a third bracket is fixedly arranged on the third support plate, and adaptive fitting clamping mechanisms are arranged under the first support plate, the second support plate and the third support plate.
[0006] As a preferred technical solution of the present invention, the movable steering splitting mechanism includes a two-way driving assembly and a steering splitting assembly, and the two-way driving assembly and the steering splitting assembly are both arranged on a support plate, and the two-way driving assembly includes a first rack and a second rack, and the support plate is fixedly provided with a first slide rail and a second slide rail, and the first slide rail is slidably provided with a first platform, and the second slide rail is slidably provided with a second platform, and the first slide rail and the second slide rail are arranged parallel to each other, the first rack is slidably provided on the first slide rail, an end portion of the first rack is fixedly connected to the first moving platform, the second rack is slidably provided on the second slide rail, and an end portion of the second rack is fixedly connected to the second moving platform, the top wall of the first moving platform is rotatably provided with a connecting shaft 1, the top end of the connecting shaft 1 is fixedly connected to the first support plate, the top wall of the second moving platform is rotatably provided with a connecting shaft 2, the top end of the connecting shaft 2 is fixedly connected to the third support plate, the connecting shaft 1 is fixedly sleeved with a first gear, and the connecting shaft 2 is fixedly sleeved with a second gear.
[0007] As a preferred technical solution of the present invention, the bidirectional drive assembly also includes a drive motor and a center gear. The drive motor is fixedly mounted on the support plate, and the center gear is fixedly mounted on the output end of the drive motor. The center gear is meshed with the first rack and the second rack for transmission.
[0008] As a preferred technical solution of the present invention, the steering split assembly includes a first side rack and a second side rack, the first side rack is fixed on the support plate, and when the first gear moves to the position of the first side rack, it is meshed with the first side rack for transmission, and the second side rack is fixed on the support plate, and when the second gear moves to the position of the second side rack, it is meshed with the second side rack for transmission.
[0009] As a preferred technical solution of the present invention, the adaptive fitting clamping mechanism includes a connecting rod clamping assembly and a pressure inflation fitting assembly. The three groups of connecting rod clamping assemblies are respectively arranged on the first support, the second support and the third support. The three groups of pressure inflation fitting assemblies are respectively arranged under the first support, the second support and the third support. The connecting rod clamping assembly is connected to the pressure inflation fitting assembly. The connecting rod clamping assembly includes a moving bracket, a connecting rod and a clamping arm. Slots are penetrated through the top sides of the first support, the second support and the third support. Side groove rails are penetrated through both sides of the first support, the second support and the third support. The moving bracket is slidably arranged in the slot. A contact pressure roller is rotatably arranged in the moving bracket. The bottom end of the clamping arm is hinged in the side groove rail. One end of the connecting rod telescopically slides at the bottom end of the clamping arm. The other end of the connecting rod is hinged to the bottom end of the moving bracket. An airbag is arranged on the clamping surface of the clamping arm.
[0010] As a preferred technical solution of the present invention, the pressure inflation fitting assembly includes a first piston cylinder, a second piston cylinder, an electromagnetic block and a magnet. The first piston cylinder and the second piston cylinder are fixedly arranged on the support plate. The output end of the first piston cylinder is fixedly connected to the moving bracket. A first air pipe is communicated between the bottom end of the first piston cylinder and the airbag. The electromagnetic block is fixedly installed on the bottom wall of the piston in the second piston cylinder. The magnet is fixedly installed on the inner bottom wall of the second piston cylinder. A second air pipe is communicated between the top end of the second piston cylinder and the airbag. A third air pipe is communicated between the bottom end of the first piston cylinder and the bottom end of the second piston cylinder.
[0011] As a preferred technical solution of the present invention, a first solenoid valve is installed on the first air pipe. A second solenoid valve is installed on the second air pipe. The second solenoid valve is a time-delay solenoid valve. The electromagnetic block is a commutation electromagnet. The pressure inflation fitting assembly further includes a switch. One end of the electromagnetic block is connected to the switch. The other end of the electromagnetic block is divided into two paths. One path is connected to one end of the first solenoid valve. The other path is connected to one end of the second solenoid valve. The other ends of the first solenoid valve and the second solenoid valve both have normally open contacts.
[0012] Compared with the prior art, the present invention adopts the above structure to achieve the following beneficial effects:
[0013] 1. After the aircraft radiator is disassembled, it can be stably and accurately assisted in lifting, facilitating the maintenance personnel to quickly and safely separate the three main parts of the aircraft radiator. While moving the two parts at the two outer ends of the three main parts of the aircraft radiator in opposite directions away from the middle part, and then turning to one side, so as to respectively perform maintenance operations on the three main parts of the aircraft radiator, and there is no occlusion between them;
[0014] 2. Utilize the gravity of the aircraft radiator to press down on the contact roller. Under the action of gravity, the contact roller drives the moving bracket to press down. The moving bracket drives the clamping arms on both sides to tighten through the connecting rod, thereby clamping the aircraft radiator. Compress the gas in the first piston cylinder by gravity. The gas in the first piston cylinder is transmitted to the airbag through the first air pipe and to the second piston cylinder through the third air pipe. The piston in the second piston cylinder drives the electromagnetic block away from the magnet under the action of the gas. The airbag has very strong deformability, so the airbag adaptively fits the outer sides of the three main parts of the aircraft radiator. The unique adaptive fitting clamping mechanism can be adjusted and fixed according to the specific shape of the aircraft radiator, making it have a wide range of applications, reducing the cost and management complexity for airlines to equip multiple special maintenance tools for different aircraft models;
[0015] 3. When it is necessary to lift the aircraft radiator, the unique electromagnetic control and air circuit linkage mechanism plays a key role. By switching the switch, using the time delay of the second solenoid valve and the change of the magnetic pole direction of the electromagnetic block, the piston movement in the second piston cylinder and the air circuit flow direction are switched. First, it is in the energy storage preparation stage, and then the air pressure is instantaneously released to push the moving bracket upward, quickly unfolding the clamping arms. At the same time, the airbag quickly exhausts air and becomes flat. The entire unlocking process is rapid and smooth, greatly facilitating the maintenance personnel to remove the radiator from the device and significantly improving the convenience and efficiency of the maintenance operation;
[0016] 4. After completing the operation of removing the radiator, turn the switch back to the initial state. Thanks to the design of the second solenoid valve with delayed closing, each component can automatically return to its original position in an orderly manner. The gas in the first piston cylinder and the second piston cylinder rebalances, and the clamping arms return to the initial open state, preparing for the next clamping operation. There is no need for complex manual reset operations, reducing the labor intensity of the maintenance personnel and ensuring the coherence and stability of the device's cyclic use;
[0017] 5. Through auxiliary lifting and stable clamping, the maintenance personnel do not need to support and fix the aircraft radiator with manpower for a long time, reducing the physical burden on the maintenance personnel. Especially when dealing with heavier aircraft radiators or performing long-term maintenance operations, it can enable the maintenance personnel to maintain a good working state, reduce safety accidents caused by fatigue operations, and at the same time help improve the work enthusiasm and work efficiency of the maintenance personnel;
[0018] 6. During the process of lifting and separating the three parts of the radiator, the device can effectively avoid collisions between the aircraft radiator and surrounding objects caused by improper operation or damage to the internal structure due to uneven force. Precise lifting and stable clamping and fixing can ensure that the aircraft radiator remains in good condition before, during, and after maintenance, thus guaranteeing the maintenance quality and reducing the increase in maintenance costs and potential flight safety hazards caused by secondary damage during the maintenance process. Description of the Drawings
[0019] Figure 1 Schematic diagram of the overall structure of a maintenance radiator disassembly and assembly lifting device proposed by the present invention Figure 1 ;
[0020] Figure 2 Schematic diagram of the overall structure of a maintenance radiator disassembly and assembly lifting device proposed by the present invention Figure 2 ;
[0021] Figure 3 Schematic diagram of the structure of a maintenance radiator disassembly and assembly lifting device proposed by the present invention after removing the first support, the second support, the third support and the above structures;
[0022] Figure 4 Schematic diagram of the structure of the first support, the second support, the third support and the adaptive fitting clamping mechanism of a maintenance radiator disassembly and assembly lifting device proposed by the present invention;
[0023] Figure 5 Schematic diagram of the structure of the mobile steering and disassembly mechanism of a maintenance radiator disassembly and assembly lifting device proposed by the present invention;
[0024] Figure 6 Schematic diagram of the structure of the adaptive fitting clamping mechanism of a maintenance radiator disassembly and assembly lifting device proposed by the present invention;
[0025] Figure 7 Cross-sectional view of the adaptive fitting clamping mechanism of a maintenance radiator disassembly and assembly lifting device proposed by the present invention;
[0026] Figure 8 Cross-sectional view of the connection relationship between the first piston cylinder and the second piston cylinder of a maintenance radiator disassembly and assembly lifting device proposed by the present invention;
[0027] Figure 9 Circuit diagram of the pressure inflation fitting assembly of a maintenance radiator disassembly and assembly lifting device proposed by the present invention.
[0028] Among them, 1. Base, 2. Support plate, 3. Scissor lift, 4. Mobile steering and splitting mechanism, 41. Bidirectional displacement component, 411. First rack, 412. Second rack, 413. First slide rail, 414. Second slide rail, 415. First mobile platform, 4151. First connecting shaft, 416. Second mobile platform, 4161. Second connecting shaft, 417. Driving motor, 418. Central gear, 42. Steering and splitting component, 421. First gear, 422. First side rack, 423. Second gear, 424. Second side rack, 5. First support plate, 51. First bracket, 6. Second support plate, 61. Second bracket, 7. Third support plate, 71. Third bracket, 8. Adaptive fitting clamping mechanism, 81. Link clamping component, 811. Mobile bracket, 812. Link, 813. Clamping arm, 8131. Airbag, 814. Groove, 815. Side groove rail, 816. Contact pressure roller, 82. Pressure inflation fitting component, 821. First piston cylinder, 822. Second piston cylinder, 823. Electromagnetic block, 824. Magnet, 825. First air pipe, 826. Second air pipe, 827. Third air pipe, 828. First solenoid valve, 829. Second solenoid valve. Detailed implementation manners
[0029] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0030] As Figures 1-9 shown, a device for disassembling, installing and lifting an aircraft maintenance radiator provided by the present invention includes a base 1 and a support plate 2. A scissor lift 3 is arranged between the base 1 and the support plate 2, and the scissor lift 3 is used to control the lifting of the support plate 2. A mobile steering and splitting mechanism 4 is arranged on the support plate 2. A first support plate 5, a second support plate 6 and a third support plate 7 are arranged on the support plate 2. The first support plate 5 and the third support plate 7 are connected to the mobile steering and splitting mechanism 4. The second support plate 6 is located between the first support plate 5 and the third support plate 7 and is fixedly connected to the support plate 2. A first bracket 51 is fixedly arranged on the first support plate 5, a second bracket 61 is fixedly arranged on the second support plate 6, and a third bracket 71 is fixedly arranged on the third support plate 7. An adaptive fitting clamping mechanism 8 is arranged under each of the first bracket 51, the second bracket 61 and the third bracket 71. The first bracket 51, the second bracket 61 and the third bracket 71 are correspondingly placed to hold and lift three parts of the aircraft radiator. The adaptive fitting clamping mechanism 8 correspondingly clamps and fixes the three parts of the aircraft radiator. After the three parts of the aircraft radiator are disassembled, the mobile steering and splitting mechanism 4 rotates and separates the three parts of the aircraft radiator to both sides, so as to facilitate maintenance and repair operations of the three parts of the radiator by maintenance personnel.
[0031] The mobile steering splitting mechanism 4 includes a bidirectional driving component 41 and a steering splitting component 42, both of which are arranged on the support plate 2, and the bidirectional driving component 41 includes a first rack 411 and a second rack 412. The support plate 2 is fixedly provided with a first slide rail 413 and a second slide rail 414, and the first slide rail 413 is slidably provided with a first moving platform 415, and the second slide rail 414 is slidably provided with a second moving platform 416, and the first slide rail 413 and the second slide rail 414 are arranged parallel to each other, and the first rack 411 is slidably provided with a first moving platform 415. The first rack 411 is movably arranged on the first slide rail 413, the end of the first rack 411 is fixedly connected to the first moving platform 415, the second rack 412 is slidably arranged on the second slide rail 414, the end of the second rack 412 is fixedly connected to the second moving platform 416, the top wall of the first moving platform 415 is rotatably provided with a connecting shaft 1 4151, the top of the connecting shaft 1 4151 is fixedly connected to the first support plate 5, the top wall of the second moving platform 416 is rotatably provided with a connecting shaft 2 4161, the top of the connecting shaft 2 4161 is fixedly connected to the third support plate 7, and the top of the connecting shaft 1 4151 is fixedly connected to the third support plate 7. The fixed sleeve is provided with a first gear 421, and the second gear 423 is fixedly provided on the connecting shaft 2 4161; the bidirectional drive assembly 41 also includes a drive motor 417 and a central gear 418, the drive motor 417 is fixedly mounted on the support plate 2, the central gear 418 is fixedly mounted on the output end of the drive motor 417, the central gear 418 is meshed with the first rack 411 and the second rack 412 for transmission, the drive motor 417 drives the central gear 418 to rotate, and the central gear 418 drives the first rack 411 and the second rack 412 in opposite directions The first rack 411 and the second rack 412 respectively drive the first moving platform 415 and the second moving platform 416 to slide, and the first moving platform 415 drives the first support plate 5 to move through the connecting shaft 1 4151, and the second moving platform 416 drives the third support plate 7 to move through the connecting shaft 2 4161, and the first support plate 5 and the third support plate 7 respectively drive the first bracket 51 and the third bracket 71 in opposite directions away from the second bracket 61, so as to separate the three parts of the aircraft radiator supported by the first bracket 51, the second bracket 61 and the third bracket 71.
[0032] The steering split assembly 42 includes a first side rack 422 and a second side rack 424. The first side rack 422 is fixed on the support plate 2. When the first gear 421 meshes and moves to the position of the first side rack 422, it is meshed with the first side rack 422 for transmission. The second side rack 424 is fixed on the support plate 2. When the second gear 423 moves to the position of the second side rack 424, it is meshed with the second side rack 424 for transmission. The first moving platform 415 and the second moving platform 416 drive the first gear of the top wall. When the first gear 421 and the second gear 423 move to the position of the first side rack 422 and the second side rack 424, the first gear 421 and the second gear 423 rotate respectively under the action of the first side rack 422 and the second side rack 424, the first gear 421 drives the first support plate 5 to rotate through the connecting shaft 1 4151, and the second gear 423 drives the third support plate 7 to rotate through the connecting shaft 2 4161, then the first support plate 5 and the third support plate 7 respectively drive the first bracket 51 and the third bracket 71 to turn and extend.
[0033] The adaptive fitting clamping mechanism 8 includes a connecting rod clamping assembly 81 and a pressure inflation fitting assembly 82. Three sets of the connecting rod clamping assembly 81 are arranged on the first support 51, the second support 61, and the third support 71 respectively. Three sets of the pressure inflation fitting assembly 82 are arranged under the first support 51, the second support 61, and the third support 71 respectively. The connecting rod clamping assembly 81 is connected to the pressure inflation fitting assembly 82. The connecting rod clamping assembly 81 includes a moving bracket 811, a connecting rod 812, and a clamping arm 813. Slots 814 penetrate through the top sides of the first support 51, the second support 61, and the third support 71. Side groove rails 815 penetrate through both sides of the first support 51, the second support 61, and the third support 71. The moving bracket 811 is slidably arranged in the slot 814. A contact pressure roller 816 is rotatably arranged in the moving bracket 811. The bottom end of the clamping arm 813 is hinged in the side groove rail 815. One end of the connecting rod 812 is hinged to the clamping arm 813, and the other end of the connecting rod 812 is hinged to the bottom end of the moving bracket 811. A chute 8121 is formed on the top wall of the connecting rod 812, and a counterweight 8122 is slidably arranged in the chute 8121. An airbag 8131 is arranged on the clamping surface of the clamping arm 813. The pressure inflation fitting assembly 82 includes a first piston cylinder 821, a second piston cylinder 822, an electromagnet block 823, and a magnet 824. The first piston cylinder 821 and the second piston cylinder 822 are fixedly arranged on the support plate 2. The output end of the first piston cylinder 821 is fixedly connected to the moving bracket 811. An air pipe 825 is communicated between the bottom end of the first piston cylinder 821 and the airbag 8131. The electromagnet block 823 is fixedly installed on the bottom wall of the piston in the second piston cylinder 822, and the magnet 824 is fixedly installed on the inner bottom wall of the second piston cylinder 822. An air pipe 826 is communicated between the top end of the second piston cylinder 822 and the airbag 8131. An air pipe 827 is communicated between the bottom end of the first piston cylinder 821 and the bottom end of the second piston cylinder 822. A first solenoid valve 828 is installed on the air pipe 825, and a second solenoid valve 829 is installed on the air pipe 826. The second solenoid valve 829 is a time-delay solenoid valve, and the time-delay solenoid valve adopts a FESTO time-delay valve. The electromagnet block 823 is a commutation electromagnet. The pressure inflation fitting assembly 82 further includes a switch. One end of the electromagnet block 823 is connected to the switch, and the other end of the electromagnet block 823 is divided into two paths. One path is connected to one end of the first solenoid valve 828, and the other path is connected to one end of the second solenoid valve 829. The other ends of the first solenoid valve 828 and the second solenoid valve 829 both have normally open contacts. In the initial state, the first solenoid valve 828 is open, and the second solenoid valve 829 is closed. At this time, the electromagnet block 823 and the magnet 824 are in a mutually repulsive state. The contact pressure roller 816 is pressed down by the gravity of the aircraft radiator. The contact pressure roller 816 drives the moving bracket 811 to press down under the action of gravity. The moving bracket 811 drives the clamping arms 813 on both sides to tighten through the connecting rod 812, so as to clamp the aircraft radiator. While the moving bracket 811 moves downward, the gas in the first piston cylinder 821 is compressed, and the gas in the first piston cylinder 821 is transmitted to the airbag 8131 through the air pipe 825.It is transmitted into the piston cylinder two 822 through the air pipe three 827. The airbag 8131 has very strong deformability, so that the airbag 8131 fits adaptively on the outer sides of the three main parts of the aircraft radiator, ensuring the stable performance of clamping. When it is necessary to lift the aircraft radiator from this device, the knife of the switch closes with the normally open contact of the solenoid valve two 829. At this time, the solenoid valve one 828 closes, and the solenoid valve two 829 is delayed to open. The electromagnetic direction of the electromagnet block 823 changes. The electromagnet block 823 and the magnet 824 attract each other. The electromagnet block 823 will move a short distance to store energy under the attraction force. However, due to the solenoid valve two 829 that is delayed to open, the air pressures on the upper and lower sides of the electromagnet block 823 are basically unchanged. Therefore, the electromagnet block 823 is affected by the pressure in the piston cylinder two 822 and cannot move too much. When the solenoid valve two 829 opens, the electromagnet block 823 will move instantaneously. The electromagnet block 823 drives the piston in the piston cylinder two 822 to move downward, and the gas in the piston cylinder two 822 is transported back into the piston cylinder one 821 through the air pipe three 827, thus suddenly applying an air pressure to the piston cylinder one 821 and driving the moving bracket 811 to move upward. The upward movement of the moving bracket 811 drives the clamping arms 813 on both sides to unfold. And the gas in the airbag 8131 instantaneously enters the piston cylinder two 822 through the air pipe two 826, and the airbag 8131 becomes flat. The unlocking of the aircraft radiator will be faster and it is convenient to take out. Then the switch is turned back to the initial state. The solenoid valve one 828 opens, and the solenoid valve two 829 is delayed to close. The electromagnetic direction of the electromagnet block 823 returns to the initial state and repels the magnet 824. Due to the solenoid valve two 829 that has not been closed yet due to the delay, the electromagnet block 823 can move upward in the piston cylinder two 822 under the action of the repulsive force. At this time, the electromagnet block 823 drives the piston in the piston cylinder two 822 back to the original position. A small amount of gas in the piston cylinder one 821 enters the piston cylinder two 822. Because the piston in the piston cylinder two 822 moves upward, the gas in the upper part of the piston cylinder two 822 will be pressed into the airbag 8131. Then, because the piston in the piston cylinder one 821 also moves upward, part of the gas in the piston cylinder one 821 will enter the lower part of the piston cylinder two 822 through the air pipe three 827. In this way, the internal air pressure of the piston cylinder one 821 decreases, and the gas in the airbag 8131 will be sucked into the lower part of the piston cylinder one 821 through the air pipe one 825, ensuring that the airbag 8131 is not in an inflated state, so it does not affect the clamping effect on the aircraft radiator next time. Thus, the clamping arms 813, the airbag 8131, the piston cylinder one 821, and the piston cylinder two 822 all return to the original state.,
[0034] During specific use, the entire device is pushed to the position below the belly of the aircraft. Then, the scissor lift 3 is activated, and the scissor lift 3 drives the support plate 2 to rise. The support plate 2 drives the upper first support seat 51, second support seat 61, and third support seat 71 to rise to the position of the aircraft radiator. Subsequently, the aircraft radiator is detached, and the first support seat 51, second support seat 61, and third support seat 71 correspondingly support the aircraft radiator. By the gravity of the aircraft radiator, the contact roller 816 is pressed down. Under the action of gravity, the contact roller 816 drives the moving bracket 811 to press down. The moving bracket 811 drives the clamping arms 813 on both sides to tighten through the connecting rod 812, thereby clamping the aircraft radiator.
[0035] In the initial state, the first solenoid valve 828 is opened, and the second solenoid valve 829 is closed. At this time, the electromagnet block 823 and the magnet 824 are in a mutually repulsive state. By the gravity of the aircraft radiator, the contact roller 816 is pressed down. Under the action of gravity, the contact roller 816 drives the moving bracket 811 to press down. The moving bracket 811 drives the clamping arms 813 on both sides to tighten through the connecting rod 812, thereby clamping the aircraft radiator. While the moving bracket 811 moves downward, the gas in the first piston cylinder 821 is compressed. The gas in the first piston cylinder 821 is transmitted to the airbag 8131 through the first air pipe 825 and to the second piston cylinder 822 through the third air pipe 827. The airbag 8131 has very strong deformability, so that the airbag 8131 adaptively fits on the outer sides of the three main parts of the aircraft radiator, ensuring the stable performance of clamping.
[0036] After removing the bolts from the three main parts of the aircraft radiator, start the drive motor 417. The drive motor 417 drives the central gear 418 to rotate. The central gear 418 drives the first rack 411 and the second rack 412 to move in opposite directions. The first rack 411 and the second rack 412 drive the first moving platform 415 and the second moving platform 416 to slide respectively. Then, the first moving platform 415 drives the first support plate 5 to move through the first connecting shaft 4151, and the second moving platform 416 drives the third support plate 7 to move through the second connecting shaft 4161. The first support plate 5 and the third support plate 7 drive the first support seat 51 and the third support seat 71 to move away from the second support seat 61 in opposite directions. When the first gear 421 and the second gear 423 on the top wall driven by the first moving platform 415 and the second moving platform 416 move to the positions of the first side rack 422 and the second side rack 424 respectively, the first gear 421 and the second gear 423 rotate respectively under the action of the first side rack 422 and the second side rack 424. The first gear 421 drives the first support plate 5 to rotate through the first connecting shaft 4151, and the second gear 423 drives the third support plate 7 to rotate through the second connecting shaft 4161, thereby driving the first support seat 51 and the third support seat 71 to turn and extend respectively, separating the three main parts of the aircraft radiator stably clamped on the first support seat 51, the second support seat 61 and the third support seat 71, so as to perform maintenance operations on the three main parts of the aircraft radiator respectively;
[0037] When it is necessary to lift the aircraft radiator off the device, the blade of the switch closes with the normally open contact of the solenoid valve two 829. At this time, the solenoid valve one 828 closes, and the solenoid valve two 829 is delayed to open. The electromagnetic direction of the electromagnet block 823 changes. The electromagnet block 823 and the magnet 824 attract each other. The electromagnet block 823 will move a short distance to store energy under the attraction force. However, due to the solenoid valve two 829 with delayed opening, the air pressure on the upper and lower sides of the electromagnet block 823 is basically unchanged. Therefore, the electromagnet block 823 is affected by the pressure in the piston cylinder two 822 and cannot move too much. When the solenoid valve two 829 opens, the electromagnet block 823 will move instantaneously. The electromagnet block 823 drives the piston in the piston cylinder two 822 to move downward, and transports the gas in the piston cylinder two 822 back to the piston cylinder one 821 through the air pipe three 827, thereby suddenly applying an air pressure to the piston cylinder one 821 and driving the moving bracket 811 to move upward. The upward movement of the moving bracket 811 drives the clamping arms 813 on both sides to unfold, and the gas in the airbag 8131 instantaneously enters the piston cylinder two 822 through the air pipe two 826. The airbag 8131 becomes flat, and the unlocking of the aircraft radiator will be faster and easier to take out;
[0038] Then, turn the switch back to the initial state. Solenoid valve 1 828 opens, and solenoid valve 2 829 closes with a time delay. The electromagnetic direction of the electromagnet block 823 returns to the initial state and repels the magnet 824. Due to solenoid valve 2 829 that has not closed yet because of the time delay, the electromagnet block 823 can move upward in the piston cylinder 2 822 under the action of the repulsive force. At this time, the electromagnet block 823 drives the piston in the piston cylinder 2 822 back to the original position. A small amount of gas in the piston cylinder 1 821 enters the piston cylinder 2 822. Because the piston in the piston cylinder 2 822 moves upward, the gas in the upper part of the piston cylinder 2 822 will be pressed into the airbag 8131. Then, because the piston in the piston cylinder 1 821 also moves upward, part of the gas in the piston cylinder 1 821 will enter the lower part of the piston cylinder 2 822 through the air pipe 3 827. In this way, the internal air pressure of the piston cylinder 1 821 decreases, and the gas in the airbag 8131 will be sucked into the lower part of the piston cylinder 1 821 through the air pipe 1 825, ensuring that the airbag 8131 is not in an inflated state, so it does not affect the clamping effect on the aircraft radiator next time. Thus, the clamping arm 813, the airbag 8131, the piston cylinder 1 821, and the piston cylinder 2 822 all return to the original state.
[0039] The above describes the present invention and its implementation manners. This description is not restrictive. What is shown in the drawings is only one of the implementation manners of the present invention, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it and, without departing from the gist of the present invention, creatively design a structural manner and an embodiment similar to this technical solution, they shall fall within the protection scope of the present invention.
Claims
1. A radiator disassembly and assembly lifting device for maintenance of a locomotive, comprising a base (1) and a support plate (2), wherein a scissor-type lift (3) is provided between the base (1) and the support plate (2), and characterized in that: The support plate (2) is provided with a movable steering splitting mechanism (4); the support plate (2) is provided with a first support plate (5), a second support plate (6) and a third support plate (7); the first support plate (5) and the third support plate (7) are connected to the movable steering splitting mechanism (4); the second support plate (6) is located between the first support plate (5) and the third support plate (7) and is fixedly connected to the support plate (2); the first support plate (5) is fixedly provided with a first bracket (51); the second support plate (6) is fixedly provided with a second bracket (61); the third support plate (7) is fixedly provided with a third bracket (71); and the first bracket (51), the second bracket (61) and the third bracket (71) are all provided with adaptive fitting clamping members under them. The movable steering splitting mechanism (4) comprises a bidirectional driving assembly (41) and a steering splitting assembly (42), and the bidirectional driving assembly (41) and the steering splitting assembly (42) are both arranged on the support plate (2); the adaptive fitting clamping mechanism (8) comprises a connecting rod clamping assembly (81) and a pressure-inflating fitting assembly (82), and three groups of the connecting rod clamping assemblies (81) are respectively arranged on the first bracket (51), the second bracket (61) and the third bracket (71), and three groups of the pressure-inflating fitting assemblies (82) are respectively arranged under the first bracket (51), the second bracket (61) and the third bracket (71), and the connecting rod clamping assembly (81) is connected to the pressure-inflating fitting assembly (82); The connecting rod clamping assembly (81) comprises a movable bracket (811), a connecting rod (812) and a clamping arm (813); the top sides of the first bracket (51), the second bracket (61) and the third bracket (71) are all penetrated by a slot (814); the movable bracket (811) is slidably arranged in the slot (814); a contact pressure roller (816) is rotatably arranged in the movable bracket (811); one end of the connecting rod (812) is telescopically slidable at the bottom end of the clamping arm (813); the other end of the connecting rod (812) is hinged to the bottom end of the movable bracket (811); side groove rails (815) are penetrated by both sides of the first bracket (51), the second bracket (61) and the third bracket (71); the bottom end of the clamping arm (813) is hinged to the side groove rail (815); and an air bag (8131) is arranged on the clamping arm (813); The pressure-inflated fitting assembly (82) comprises a piston cylinder 1 (821), a piston cylinder 2 (822), an electromagnetic block (823) and a magnet (824); the piston cylinder 1 (821) and the piston cylinder 2 (822) are fixedly arranged on a support plate (2); an air pipe 1 (825) is connected between the bottom end of the piston cylinder 1 (821) and the air bag (8131); the output end of the piston cylinder 1 (821) is fixedly connected to the movable bracket (811); the electromagnetic block (823) is fixedly installed on the bottom wall of the piston in the piston cylinder 2 (822); The magnet (824) is fixedly mounted on the inner bottom wall of the second piston cylinder (822); an air pipe (826) is connected between the top of the second piston cylinder (822) and the air bag (8131); an air pipe (827) is connected between the bottom end of the first piston cylinder (821) and the bottom end of the second piston cylinder (822); an electromagnetic valve (828) is mounted on the first air pipe (825); an electromagnetic valve (829) is mounted on the second air pipe (826); the electromagnetic valve (829) is a time-delay electromagnetic valve; and the electromagnetic block (823) is a reversing electromagnet.
2. The radiator disassembly and assembly lifting device for locomotive maintenance according to claim 1, characterized in that: The bidirectional driving assembly (41) comprises a first rack (411) and a second rack (412); a first slide rail (413) and a second slide rail (414) are fixedly provided on the support plate (2); a first moving platform (415) is slidably provided on the first slide rail (413); a second moving platform (416) is slidably provided on the second slide rail (414); the first slide rail (413) and the second slide rail (414) are arranged parallel to each other; the first rack (411) is slidably provided on the first slide rail (413); an end of the first rack (411) is fixedly connected to the first moving platform (415); and the second rack (412) is fixedly connected to the first moving platform (415). The second rack (412) is slidably mounted on the second slide rail (414), the end of the second rack (412) is fixedly connected to the second movable platform (416), the top wall of the first movable platform (415) is rotatably provided with a connecting shaft (4151), the top end of the connecting shaft (4151) is fixedly connected to the first support plate (5), the top of the second connecting shaft (4161) is rotatably provided with a connecting shaft (4161), the top end of the connecting shaft (4161) is fixedly connected to the third support plate (7), the connecting shaft (4151) is fixedly sleeved with a first gear (421), and the connecting shaft (4161) is fixedly sleeved with a second gear (423).
3. The radiator disassembly and assembly lifting device for locomotive maintenance according to claim 2, characterized in that: The bidirectional drive assembly (41) further comprises a drive motor (417) and a central gear (418); the drive motor (417) is fixedly mounted on the support plate (2); the central gear (418) is fixedly mounted on the output end of the drive motor (417); and the central gear (418) is meshed with the first rack (411) and the second rack (412) for transmission.
4. The radiator disassembly and assembly lifting device for locomotive maintenance according to claim 2, characterized in that: The steering split assembly (42) comprises a first side rack (422) and a second side rack (424); the first side rack (422) is fixedly arranged on the support plate (2); when the first gear (421) moves to the position of the first side rack (422), it meshes with the first side rack (422) for transmission; the second side rack (424) is fixedly arranged on the support plate (2); when the second gear (423) moves to the position of the second side rack (424), it meshes with the second side rack (424) for transmission.
5. The radiator disassembly and assembly lifting device for locomotive maintenance according to claim 1, characterized in that: The pressure-inflated fitting component (82) further comprises a switch, one end of the electromagnetic block (823) is connected to the switch, and the other end of the electromagnetic block (823) is divided into two paths, one path is connected to one end of electromagnetic valve 1 (828), and the other path is connected to one end of electromagnetic valve 2 (829), and the other ends of electromagnetic valve 1 (828) and electromagnetic valve 2 (829) both have normally open contacts.
Citation Information
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