Fabricated foaming ceramic wallboard with heat preservation function

By designing a V-trough structure and air bag system on the prefabricated foamed ceramic wall panel, the extrusion problem caused by thermal expansion and contraction of the wall panel is solved, the insulation capacity and moisture resistance are enhanced, the service life is extended, and the safety is improved.

CN119641049AInactive Publication Date: 2025-03-18ZHENJIANG PLANNING DESIGN INST
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Patent Information

Application Number
CN202510033264.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-03-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the thermal expansion and contraction of existing prefabricated wall panels, the sides will squeeze each other, causing the edges to rise, increase the safety hazards for workers to walk, and reduce the service life of the wall panels.

Method used

A prefabricated foamed ceramic wall panel is designed, using a V-groove structure to provide expansion space for the wall panel, providing floor heating for the wall panel through the air bag and main pipe system, enhancing the insulation capacity, and fixing the seal strips through the air bag to prevent them from falling off.

Benefits of technology

It effectively avoids the wall panels squeezing each other due to expansion, prevents the edges from rising, improves the safety of workers' walking, and extends the service life of the wall panel by strengthening the insulation ability and moisture-proof effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of building wallboards, in particular to a fabricated foamed ceramic wallboard with a heat preservation function. And a container body is fixedly connected to the mounting frame. Under the action of the V-shaped grooves in the side faces of the thermal insulation wallboards, expansion space is provided for the thermal insulation wallboards, and then the situation that due to expansion of the thermal insulation wallboards, the thermal insulation wallboards extrude one another, the edges of the thermal insulation wallboards tilt, and potential safety hazards are brought to walking of workers is avoided; hot water is input into the header pipe by a worker, and warm air in the header pipe flows into the air bags on the heat preservation wallboards, so that floor heating is provided for the container body, and the heat preservation capacity of the heat preservation wallboards is enhanced; the sealing strips are fixed through the air bags all the time, and the sealing strips are prevented from falling off due to the fact that gaps between the heat preservation wallboards become larger.
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Description

Technical Field

[0001] The invention relates to the technical field of building wall panels, and in particular to an assembled foamed ceramic wall panel with a heat-insulating function. Background Art

[0002] In the existing construction site container dormitory floor laying, foamed ceramic tile wall panels with thermal insulation function are usually used. However, after laying, the wall panels fit tightly together, while the sides of the existing wall panels are all in a vertical state. The prior art can refer to the announcement number: CN219710750U. The assembled wall panels will expand and contract during use, which will cause the sides of the wall panels to squeeze each other, causing the wall panels to deform. This squeezing causes the edges of the wall panels to warp, posing a safety hazard to workers walking and easily causing tripping accidents. In addition, the raised edges may also be damaged by workers kicking, thereby reducing the service life of the foamed ceramic tile wall panels. Summary of the invention

[0003] In order to overcome the disadvantage that the sides of the wall panels are squeezed against each other, causing the edges of the wall panels to warp, which is easy to cause tripping accidents. In addition, the warped edges may be damaged by workers kicking, thereby reducing the service life of the foamed ceramic wall panels, the present invention provides an assembled foamed ceramic wall panel with thermal insulation function.

[0004] The technical implementation scheme of the present invention is: an assembled foamed ceramic wall panel with thermal insulation function, including a mounting frame; a container body is fixedly connected to the mounting frame; it also includes thermal insulation wall panels, protective plates, air bags and main pipes; a number of thermal insulation wall panels are installed on the mounting frame; a protective plate is arranged on the thermal insulation wall panels, and the thermal insulation wall panels at both ends of the container body are only provided with a V-shaped groove on one side, and the left and right sides of the remaining thermal insulation wall panels are provided with a V-shaped groove, and the V-shaped grooves on two adjacent thermal insulation wall panels form a rhombus; a protective plate for protecting the left and right sides of the thermal insulation wall panels is installed at the V-shaped groove on each thermal insulation wall panel; an air bag for introducing heating is installed on each thermal insulation wall panel; two main pipes are installed in the container body, and each air bag is connected to the main pipe.

[0005] As an improvement to the above solution, the protective plate is made of rubber material.

[0006] As an improvement of the above solution, it also includes an upper support plate and a lower support plate; an upper support plate is provided on the upper side of each insulation wall panel; and a lower support plate is provided on the lower side of each insulation wall panel.

[0007] As an improvement to the above solution, it also includes reinforcing ribs; a plurality of reinforcing ribs are fixedly connected to each upper support plate, and the lower support plates on the same insulation wall panel are connected to the upper support plates via the reinforcing ribs.

[0008] As an improvement of the above solution, the reinforcing ribs are arranged to form a triangle with the upper support plate and the lower support plate.

[0009] As an improvement to the above solution, it also includes air bags; two air bags are slidably connected to each insulation wall panel in the middle of the container body; each air bag penetrates the corresponding insulation wall panel, the upper support plate and the protective plate.

[0010] As an improvement of the above solution, the side of the airbag in contact with the sealing strip is provided with a rubber block.

[0011] As an improvement of the above scheme, it also includes a first torsion spring rod, an isolation cloth, a clamping plate, a second torsion spring rod and a clamping block; a first torsion spring rod is installed on each lower support plate; an isolation cloth is rolled up on each first torsion spring rod; a clamping plate is fixedly connected to the free end of each isolation cloth; two second torsion spring rods are installed on each clamping plate; a clamping block is fixedly connected to each second torsion spring rod; and a clamping slot is provided on each lower support plate.

[0012] As an improvement to the above solution, the isolation cloth is made of waterproof material.

[0013] As an improvement of the above solution, the card plate and the card block are both made of rubber material.

[0014] The beneficial effect is that the present invention realizes that the V-shaped groove on the side of the thermal insulation wall panel provides expansion space for the thermal insulation wall panel, thereby preventing the thermal insulation wall panels from being squeezed against each other due to the expansion of the thermal insulation wall panel, causing the edges to warp, which poses a safety hazard to workers walking; Workers input hot water into the main pipe, and the warm air in the main pipe will flow into the air pockets on the insulation wall panels, thereby providing floor heating for the container body, thereby enhancing the insulation capacity of the insulation wall panels; The sealing strip is always fixed by the airbag to prevent it from falling off due to the enlargement of the gap between the insulation wall panels; The air bag is supported and isolated by the isolation cloth, so as to prevent the lower support plate on the adjacent insulation wall panel from damaging the air bag. At the same time, the isolation cloth can also block the level of the ground to improve the moisture-proof effect of the insulation wall panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the first type of assembled foamed ceramic wallboard with thermal insulation function of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the second type of assembled foamed ceramic wallboard with thermal insulation function of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the combination of the thermal insulation wall panel, the upper support plate and the lower support plate of the present invention; Figure 4It is a schematic diagram of the three-dimensional structure of the reinforcement rib, the protection plate and the air bag combination of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the main pipe of the present invention; Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle; Figure 7 It is a schematic diagram of the three-dimensional structure of the combination of the first torsion spring rod and the isolation cloth of the present invention; Figure 8 For the present invention Figure 7 Enlarged view of point B in the middle.

[0016] Reference numerals in the figure: 1-container body, 2-mounting frame, 101-insulation wall panel, 102-upper support plate, 103-lower support plate, 104-reinforcement ribs, 105-protective plate, 106-air bag, 107-main pipe, 201-air bag, 301-first torsion spring rod, 302-isolation cloth, 303-card plate, 304-second torsion spring rod, 305-card block, 10301-card slot, 10-sealing strip. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] Example 1 An assembled foamed ceramic wall panel with thermal insulation function, such as Figure 1-Figure 6 As shown, it includes a mounting frame 2; a container body 1 is welded on the mounting frame 2; It also includes an insulation wall panel 101, a protective plate 105, an air bag 106 and a main pipe 107; five insulation wall panels 101 are installed on the upper side of the mounting frame 2; a protective plate 105 is provided on the left and right sides of the insulation wall panel 101, the insulation wall panels 101 at both ends of the container body 1 have only one side provided with a V-shaped groove, and the remaining insulation wall panels 101 have a V-shaped groove on the left and right sides, and the V-shaped grooves on two adjacent insulation wall panels 101 form a rhombus; a protective plate 105 is installed at the V-shaped groove on each insulation wall panel 101; an air bag 106 is installed on each insulation wall panel 101; two main pipes 107 are installed in the container body 1, and each air bag 106 is connected to the main pipe 107.

[0019] In order to prevent the protective plate 105 from damaging the air bag 106 during protection, the protective plate 105 is made of rubber. It also includes an upper support plate 102 and a lower support plate 103; each insulation wall panel 101 is provided with an upper support plate 102 on the upper side; each insulation wall panel 101 is provided with a lower support plate 103 on the lower side, and the upper support plate 102 and the lower support plate 103 are used to increase the service life of the insulation wall panel 101.

[0020] It also includes reinforcing ribs 104; a plurality of reinforcing ribs 104 are fixedly connected to each upper support plate 102, and the lower support plate 103 on the same insulation wall panel 101 is connected to the upper support plate 102 via the reinforcing ribs 104; the bearing capacity of the insulation wall panel 101 is improved by the reinforcing ribs 104.

[0021] In order to improve the use effect of the reinforcing ribs 104 , the reinforcing ribs 104 are arranged to form a triangle with the upper support plate 102 and the lower support plate 103 .

[0022] It also includes an air bag 201; two air bags 201 are slidably connected to each insulation wall panel 101 in the middle of the container body 1; each air bag 201 penetrates the corresponding insulation wall panel 101, the upper support plate 102 and the protective plate 105.

[0023] In order to improve the fixing effect of the airbag 201 on the sealing strip 10 , a side of the airbag 201 that contacts the sealing strip 10 is provided as a rubber block.

[0024] In the existing construction site container dormitory floor laying, foamed ceramic tile wall panels with thermal insulation function are usually used. However, after laying, the wall panels are tightly fitted to each other, and the existing wall panels are all in a vertical state. Therefore, when the weather is hot, the wall panels will expand, causing the sides of the wall panels to squeeze each other. This squeezing causes the edges of the wall panels to warp, posing a safety hazard to workers walking and easily causing tripping accidents. In addition, the warped edges may be damaged by workers kicking, thereby reducing the service life of the foamed ceramic tile wall panels.

[0025] When the weather is hot, the V-shaped grooves on the side of the insulation wall panel 101 provide expansion space for the insulation wall panel 101, thereby preventing the insulation wall panel 101 from expanding and squeezing each other, causing the edges to tilt, which poses a safety hazard to workers. The upper support plate 102 on the upper side of the insulation wall panel 101 and the lower support plate 103 on the lower side strengthen the bearing capacity of the insulation wall panel 101. At the same time, the reinforcing ribs 104 can also be used to strengthen the bearing capacity of the insulation wall panel 101, thereby increasing the service life of the present invention.

[0026] When the weather is cold, workers can input hot water into the main pipe 107, and the warm air in the main pipe 107 will be passed into the air bag 106 on the insulation wall panel 101, so as to provide floor heating for the container body 1, thereby enhancing the insulation capacity of the insulation wall panel 101. After the insulation wall panel 101 is laid, it is necessary to insert the sealing strip 10 into the gap between the insulation wall panels 101 and the insulation wall panels 101 to block the gap between the insulation wall panels 101 and the insulation wall panels 101, and at the same time, strengthen the stability between the insulation wall panels 101 and the insulation wall panels 101. Therefore, when the air bag 106 is passed with warm air, it may squeeze the insulation wall panel 101, thereby causing the gap between the two adjacent insulation wall panels 101 to expand, causing the sealing strip 10 to loosen, and may also cause the sealing strip 10 to fall off, thereby causing the insulation wall panel 101 to loosen, affecting the stability of the insulation wall panel 101. Therefore, in the process of letting the heat into the air bag 106, the air bag 106 will squeeze the corresponding air bag 201, so that the air bag 201 moves along the channel on the insulation wall panel 101, the upper support plate 102 and the protective plate 105. The channel is set to an inverted L shape, so that the air bag 201 supports the corresponding sealing strip 10. The sealing strip 10 can be fixed by the air bag 201 at all times to prevent the sealing strip 10 from falling off due to the enlargement of the gap between the insulation wall panels 101 and the insulation wall panels 101, thereby preventing the sealing strip 10 from being able to close the gap between the two adjacent insulation wall panels 101 when the gap between the two adjacent insulation wall panels 101 returns to normal.

[0027] Example 2 On the basis of Example 1, Figure 2-Figure 4 , Figure 7 and 8 As shown, it also includes a first torsion spring rod 301, an isolation cloth 302, a clamping plate 303, a second torsion spring rod 304 and a clamping block 305; a first torsion spring rod 301 is installed on each lower support plate 103; an isolation cloth 302 is rolled up on each first torsion spring rod 301; a clamping plate 303 is fixed to the free end of each isolation cloth 302; two second torsion spring rods 304 are installed on each clamping plate 303; a clamping block 305 is fixed to each second torsion spring rod 304; a clamping slot 10301 is opened on each lower support plate 103; the first torsion spring rod 301, the isolation cloth 302, the clamping plate 303, the second torsion spring rod 304 and the clamping block 305 on every two adjacent lower support plates 103 correspond to the clamping slot 10301 on the lower support plate 103.

[0028] In order to improve the use effect of the isolation cloth 302, the isolation cloth 302 is made of waterproof material.

[0029] In order to improve the toughness of the clamping plate 303 and the clamping block 305 , the clamping plate 303 and the clamping block 305 are both made of rubber.

[0030] In order to prevent the lower support plate 103 on the insulation wall panel 101 from damaging the air pocket 106 on the adjacent insulation wall panel 101 when the insulation wall panel 101 is laid, the worker pulls out the clamping plate 303 on the lower support plate 103 when the insulation wall panel 101 is laid, thereby pulling the isolation cloth 302 so that the isolation cloth 302 leaves the lower support plate 103. Then the worker clamps the clamping plate 303 into the clamping groove 10301 on the adjacent lower support plate 103. In the process of clamping the clamping plate 303 into the clamping groove 10301 on the adjacent lower support plate 103, the clamping block 305 on the clamping plate 303 will contact the lower support plate 103, so that when the clamping plate 303 is continuously pushed into the clamping groove 10301, the clamping block 305 will rotate around the second torsion spring rod 304 on the clamping plate 303, and the vertical The straight state is changed to a horizontal state, and after the clamping plate 303, the second torsion spring rod 304 and the clamping block 305 are completely inserted into the clamping slot 10301, the second torsion spring rod 304 will drive the clamping block 305 to reset, and change from a horizontal state to a vertical state, so that the clamping plate 303 is clamped in the clamping slot 10301 by the clamping block 305, and when the thermal insulation wall panel 101 needs to be disassembled, the clamping plate 303 is taken out from the side of the clamping slot 10301 by a worker to complete the disassembly. In this way, the air bag 106 is supported and isolated by the isolation cloth 302, so as to prevent the lower support plate 103 on the adjacent thermal insulation wall panel 101 from damaging the air bag 106, and at the same time, the isolation cloth 302 can also block the ground level, thereby improving the moisture-proof effect of the thermal insulation wall panel 101.

[0031] Although the present invention is described in detail with reference to the above embodiments, it is obvious to those skilled in the art through this disclosure that various changes or modifications may be made to the present invention without departing from the principle and spirit of the present invention defined by the claims. Therefore, the detailed description of the embodiments of the present disclosure is only used to explain, not to limit the present invention, but the scope of protection is limited by the content of the claims.

Claims

1. An assembled foamed ceramic wall panel with a heat-insulating function, comprising a mounting frame (2); a container body (1) is fixedly connected to the mounting frame (2); and the characteristics are: The container also comprises an insulation wall panel (101), a protective plate (105), an air bag (106) and a main pipe (107); a plurality of insulation wall panels (101) are mounted on the mounting frame (2); a protective plate (105) is arranged on the insulation wall panel (101); the insulation wall panels (101) at both ends of the container body (1) are provided with a V-shaped groove on only one side, and the remaining insulation wall panels (101) are provided with a V-shaped groove on the left and right sides, and the V-shaped grooves on two adjacent insulation wall panels (101) form a rhombus; a protective plate (105) is installed at the V-shaped groove on each insulation wall panel (101) for protecting the left and right sides of the insulation wall panel (101); an air bag (106) for introducing heating air is installed on each insulation wall panel (101); two main pipes (107) are installed in the container body (1), and each air bag (106) is connected to the main pipe (107).

2. The assembled foamed ceramic wallboard with thermal insulation function according to claim 1 is characterized in that: The protective plate (105) is made of rubber.

3. The assembled foamed ceramic wallboard with thermal insulation function according to claim 1 is characterized in that: It also includes an upper support plate (102) and a lower support plate (103); an upper support plate (102) is provided on the upper side of each thermal insulation wall panel (101); and a lower support plate (103) is provided on the lower side of each thermal insulation wall panel (101).

4. The assembled foamed ceramic wallboard with thermal insulation function according to claim 3 is characterized by: It also includes reinforcing ribs (104); a plurality of reinforcing ribs (104) are fixedly connected to each upper support plate (102); and the lower support plates (103) on the same thermal insulation wall panel (101) are connected to the upper support plates (102) via the reinforcing ribs (104).

5. The assembled foamed ceramic wallboard with thermal insulation function according to claim 4 is characterized in that: The reinforcing ribs (104) are arranged to form a triangle with the upper support plate (102) and the lower support plate (103).

6. The assembled foamed ceramic wallboard with thermal insulation function according to claim 4 is characterized by: It also includes an air bag (201); two air bags (201) are slidably connected to each insulation wall panel (101) in the middle of the container body (1); and each air bag (201) penetrates the corresponding insulation wall panel (101), the upper support plate (102) and the protective plate (105).

7. The assembled foamed ceramic wallboard with thermal insulation function according to claim 6 is characterized by: The side of the airbag (201) that contacts the sealing strip (10) is provided as a rubber block.

8. The assembled foamed ceramic wallboard with thermal insulation function according to claim 5 is characterized by: It also comprises a first torsion spring rod (301), an isolation cloth (302), a clamping plate (303), a second torsion spring rod (304) and a clamping block (305); each lower support plate (103) is provided with a first torsion spring rod (301); each first torsion spring rod (301) is rolled up with an isolation cloth (302); a clamping plate (303) is fixedly connected to the free end of each isolation cloth (302); each clamping plate (303) is provided with two second torsion spring rods (304); each second torsion spring rod (304) is fixedly connected with a clamping block (305); and each lower support plate (103) is provided with a clamping slot (10301).

9. The assembled foamed ceramic wallboard with thermal insulation function according to claim 8 is characterized by: The isolation cloth (302) is made of waterproof material.

10. The assembled foamed ceramic wallboard with thermal insulation function according to claim 8, characterized in that: The clamping plate (303) and the clamping block (305) are both made of rubber material.

Citation Information

Patent Citations

  • Novel building assembly type structure wallboard

    CN219710750U