Pipe hoop adaptive to various size requirements

By designing pipe clamps including zipper mechanisms and clamping mechanisms, the existing pipe clamp size mismatch and short service life are solved, and the adaptation of different size models is achieved, convenient tightening and disassembly are achieved, and cost savings are significantly saved.

CN119641765APending Publication Date: 2025-03-18XIAN FASHITE AUTOMOBILE TRANSMISSION CO LTD
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Patent Information

Application Number
CN202411815379.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

Due to the mismatch in size and short service life in use, existing pipe clamps have problems such as insufficient matching and replaceability in the test.

Method used

A pipe clamp including a zipper mechanism and a clamping mechanism is designed. The zipper mechanism realizes longitudinal expansion and contraction of the crank tube rib rope through tensioning gears and racks, and the clamping mechanism realizes convenient tightening and disassembly through a high-strength crank tube rib rope and an alternative clamping inner ring.

Benefits of technology

This design realizes the adaptation of pipe clamps of different sizes and models. The convenient fastening method improves the convenience of disassembly and assembly. The pipe crimp rope can be reused, and only the rib rope needs to be replaced, which significantly saves costs.

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Abstract

The invention provides a pipe hoop adaptive to various size requirements. The pipe hoop comprises a zipper mechanism, and the zipper mechanism pulls a pair of clamping mechanisms to stretch out and draw back at the same time in the longitudinal direction; one clamping mechanism clamps one end of the hoop pipe rib rope, and the other clamping mechanism clamps the other end of the hoop pipe rib rope. According to the device, the reusable zipper mechanism and the high-strength hoop pipe rib rope which can be conveniently replaced are combined, the requirements for pipe hoops of different sizes and models can be met, the disassembly and assembly convenience is greatly improved through the convenient fastening mode, the tightening mechanism can be reused, only the hoop pipe rib rope needs to be replaced, and cost is greatly saved.
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Description

Technical Field

[0001] The invention belongs to the technical field of automobile experiment and testing, and relates to a pipe clamp, in particular to a pipe clamp adapted to requirements of various sizes. Background Art

[0002] Pipe clamps are very commonly used in tests. Due to the different pipe diameters, there are many types and sizes of pipe clamps used. In addition, due to emergency testing of new models of products, there are often no suitable pipe clamps, so they can only be urgently purchased or inappropriate pipe clamps can be used, which increases the test risk.

[0003] Existing pipe clamps are often fastened by bolts. Due to repeated use, the components are deformed. After a period of use, the pipe clamps must be replaced, and the service life is not long. Summary of the invention

[0004] In view of the deficiencies in the prior art, the object of the present invention is to provide a pipe clamp that is adaptable to various size requirements and to solve the technical problem that the matching and replaceability of the pipe clamp in the prior art need to be further improved.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions to achieve the above problems:

[0006] A pipe clamp comprises a zipper mechanism, which pulls a pair of clamping mechanisms to simultaneously telescope in the longitudinal direction; one clamping mechanism clamps one end of a reinforcing bar rope of the pipe clamp, and the other clamping mechanism clamps the other end of the reinforcing bar rope of the pipe clamp.

[0007] The present invention also has the following technical features:

[0008] The zipper mechanism includes a locking shell, which includes a shell with an open bottom surface and two lateral side walls. Longitudinally arranged tensioning guide rails are respectively provided on the two longitudinal inner walls of the shell. The cavity between the two tensioning guide rails is a tensioning gear installation cavity, which is connected to the two tensioning guide rails; a through gear shaft rotation hole is vertically opened on the top surface of the shell.

[0009] A tensioning gear is installed in the tensioning gear installation cavity, the bottom end of the gear shaft is vertically fixed on the tensioning gear, the top end of the gear shaft passes through the gear shaft rotation hole and extends to the upper part of the top surface of the shell body, and a locking nut is threadedly mounted on the gear shaft on the upper part of the top surface of the shell body, and the locking nut can lock the gear shaft and the locking shell.

[0010] A tensioning rack is installed in each of the two tensioning guide rails. One tensioning rack meshes with the tensioning gear on one lateral side, and the other tensioning rack meshes with the tensioning gear on the other lateral side. The rotation of the tensioning gear can drive the two tensioning racks to telescope in the longitudinal direction at the same time.

[0011] The longitudinal rear end of one tensioning rack extending out of the locking shell is fixedly connected to a clamping mechanism, and the longitudinal front end of the other tensioning rack extending out of the locking shell is fixedly connected to another clamping mechanism.

[0012] A hexagonal rotating head is arranged on the top end of the gear shaft.

[0013] The clamping mechanism comprises a clamping outer ring, the central axis of which is arranged vertically, the clamping outer ring is fixedly connected to the tensioning rack, and a clamping inner ring is sleeved inside each clamping outer ring.

[0014] The clamping inner ring includes an integrally formed circular portion and a frustum ring portion, the circular portion and the frustum ring portion are coaxially arranged, the frustum top of the frustum ring portion is connected to the bottom of the circular portion; the cylinder wall thickness of the circular portion is equal, and the cylinder wall thickness of the frustum ring portion gradually increases from the top of the frustum to the bottom of the frustum.

[0015] A contraction seam penetrating the circular portion and the frustum circular portion is provided on the side wall of the clamping inner ring.

[0016] The frustum ring portion is located at the vertical bottom of the clamping outer ring, the circle portion passes through the clamping outer ring, the top of the circle portion passes through the vertical top of the clamping outer ring, and a clamping nut is threadedly installed on the top of the circle portion.

[0017] Compared with the prior art, the present invention has the following technical effects:

[0018] The present invention uses a reusable zipper mechanism in combination with a high-strength pipe hoop reinforcement rope that can be easily replaced, which can meet the needs of pipe hoop of different sizes and models. The convenient fastening method greatly improves the convenience of disassembly and assembly. The tightening mechanism is reusable and only the pipe hoop reinforcement rope needs to be replaced, which greatly saves costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the pipe clamp adapted to various size requirements of the present invention.

[0020] Figure 2 It is a schematic diagram of the overall assembly structure of the zipper mechanism.

[0021] Figure 3 It is a structural schematic diagram of the locking shell.

[0022] Figure 4 It is a schematic diagram of the overall assembly structure of the tensioning gear and the tensioning rack.

[0023] Figure 5 It is a schematic diagram of the front view structure of the clamping inner ring.

[0024] The meanings of the various numbers in the figure are: 1-locking shell, 2-tensioning gear, 3-gear shaft, 4-locking nut, 5-tensioning rack, 6-clamping mechanism, 7-hoop reinforcing rope, 8-hexagonal rotating head, 9-zipper mechanism.

[0025] 101 - housing, 102 - tensioning guide rail, 103 - tensioning gear installation cavity, 104 - gear shaft rotation hole.

[0026] 601-clamp the outer ring, 602-clamp the inner ring, 603-clamp the nut.

[0027] 60201-circle part, 60202-cone circle part, 60203-cone shrinkage joint.

[0028] The specific contents of the present invention are further explained in detail below in conjunction with embodiments. DETAILED DESCRIPTION

[0029] It should be noted that, unless otherwise specified, all devices and components in the present invention are devices and components known in the prior art.

[0030] Specific embodiments of the present invention are given below. It should be noted that the present invention is not limited to the following specific embodiments, and all equivalent changes made on the basis of the technical solution of this application fall within the protection scope of the present invention.

[0031] Example:

[0032] This embodiment provides a pipe clamp that is adapted to various size requirements, such as Figure 1 As shown, it includes a zipper mechanism 9, which pulls a pair of clamping mechanisms 6 to simultaneously telescope in the longitudinal direction; one clamping mechanism 6 clamps one end of the reinforcing bar rope 7, and the other clamping mechanism 6 clamps the other end of the reinforcing bar rope 7.

[0033] As a specific solution of this embodiment, Figure 2 As shown, the zipper mechanism 9 includes a locking shell 1, as shown in FIG. Figure 3 As shown, the locking shell 1 includes a shell 101 with an open bottom surface and two lateral side walls, and longitudinally arranged tensioning guide rails 102 are respectively provided on the two longitudinal inner walls of the shell 101. The cavity between the two tensioning guide rails 102 is a tensioning gear installation cavity 103, and the tensioning gear installation cavity 103 is connected to the two tensioning guide rails 102; a through gear shaft rotation hole 104 is vertically opened on the top surface of the shell 101.

[0034] like Figure 2As shown, a tensioning gear 2 is installed in the tensioning gear installation cavity 103, and the bottom end of the gear shaft 3 is vertically fixed on the tensioning gear 2. The top end of the gear shaft 3 extends through the gear shaft rotating hole 104 to the upper part of the top surface of the shell 101. A locking nut 4 is threadedly mounted on the gear shaft 3 on the upper part of the top surface of the shell 101, and the locking nut 4 can lock the gear shaft 3 and the locking shell 1.

[0035] like Figure 2 and Figure 4 As shown, a tensioning rack 5 is installed in each of the two tensioning guide rails 102. One tensioning rack 5 is meshed with the tensioning gear 2 on one lateral side, and the other tensioning rack 5 is meshed with the tensioning gear 2 on the other lateral side. The rotation of the tensioning gear 2 can drive the two tensioning racks 5 to telescope in the longitudinal direction at the same time.

[0036] like Figure 2 and Figure 4 As shown, a tensioning rack 5 extends out of the locking shell 1 and its rear longitudinal end is fixedly connected to a clamping mechanism 6 , and another tensioning rack 5 extends out of the locking shell 1 and its front longitudinal end is fixedly connected to another clamping mechanism 6 .

[0037] As a preferred solution of this embodiment, Figure 2 As shown, the clamping mechanism 6 includes a clamping outer ring 601 , the central axis of the clamping outer ring 601 is vertically arranged, the clamping outer ring 601 is fixedly connected to the tensioning rack 5 , and a clamping inner ring 602 is sleeved inside each clamping outer ring 601 .

[0038] like Figure 5 As shown, the clamping inner ring 602 includes an integrally formed circular portion 60201 and a frustum ring portion 60202, the circular portion 60201 and the frustum ring portion 60202 are coaxially arranged, and the top of the frustum of the frustum ring portion 60202 is connected to the bottom of the circular portion 60201; the cylinder wall thickness of the circular portion 60201 is equal, and the cylinder wall thickness of the frustum ring portion 60202 gradually increases from the top of the cone to the bottom of the cone.

[0039] like Figure 5 As shown, a contraction seam 60203 penetrating the circular portion 60201 and the frustum ring portion 60202 is provided on the side wall of the clamping inner ring 602 .

[0040] like Figure 3 As shown, the frustum ring portion 60202 is located at the vertical bottom of the clamping outer ring 601, the circular portion 60201 passes through the clamping outer ring 601, the top of the circular portion 60201 passes through the vertical top of the clamping outer ring 601, and a clamping nut 603 is threadedly installed on the top of the circular portion 60201.

[0041] In this embodiment, Figure 4As shown, the teeth meshing between the tension rack 5 and the tension gear 2 are large-angle helical teeth, so that the structure has a certain self-locking function. The tension gear 2 causes the tension rack 5 to move, thereby realizing the function of tightening and loosening the pipe clamp.

[0042] As a preferred solution of this embodiment, Figure 4 As shown, a hexagonal rotating head 8 is arranged on the top end of the gear shaft 3 .

[0043] In this embodiment, the reinforcing bar rope 7 is a high-strength reinforcing bar rope.

[0044] When the pipe clamp of this embodiment is in use, after the pipe clamp reinforcing rope 7 is wound to a suitable length, it is inserted into the clamping inner ring 602, and the clamping nut 603 is threadedly connected to the circular portion 60201 on the upper part of the clamping inner ring 602. The clamping nut 603 is tightened, and the outer conical surface of the frustum ring portion 60202 at the lower part of the clamping inner ring 602 is vertically squeezed with the clamping outer ring 601, so that the shrinkage seam 60203 on the clamping inner ring 602 is tightened, thereby clamping the pipe clamp reinforcing rope 7, and completing the clamping step.

[0045] The clamping mechanism 6 clamps the two ends of the pipe hoop reinforcement rope 7, and then the rotation of the tensioning gear 2 can drive the two tensioning racks 5 to simultaneously telescope in the longitudinal direction, tightening the pipe hoop reinforcement rope 7 to achieve the tightening effect. After the pipe hoop is tightened into place, the locking nut 4 is used to lock the gear shaft 3 and the locking shell 1 to achieve the locking of the entire pipe hoop.

Claims

1. A pipe clamp, characterized in that: The invention comprises a zipper mechanism (9) which pulls a pair of clamping mechanisms (6) to simultaneously perform telescopic movement in the longitudinal direction; one clamping mechanism (6) clamps one end of a reinforcing steel rope (7), and the other clamping mechanism (6) clamps the other end of the reinforcing steel rope (7).

2. The pipe clamp according to claim 1, characterized in that The zipper mechanism (9) comprises a locking shell (1), the locking shell (1) comprises a shell (101) with an open bottom surface and two lateral side walls, two longitudinal inner walls of the shell (101) are respectively provided with longitudinally arranged tensioning guide rails (102), the cavity between the two tensioning guide rails (102) is a tensioning gear installation cavity (103), and the tensioning gear installation cavity (103) is connected to the two tensioning guide rails (102); a gear shaft rotation hole (104) is vertically opened on the top surface of the shell (101); A tensioning gear (2) is installed in the tensioning gear installation cavity (103), the bottom end of the gear shaft (3) is vertically fixed on the tensioning gear (2), the top end of the gear shaft (3) passes through the gear shaft rotation hole (104) and extends to the upper part of the top surface of the shell (101), and a locking nut (4) is threadedly mounted on the gear shaft (3) on the upper part of the top surface of the shell (101), and the locking nut (4) can lock the gear shaft (3) and the locking shell (1); A tensioning rack (5) is respectively installed in the two tensioning guide rails (102), one tensioning rack (5) is meshed with the tensioning gear (2) on one lateral side, and the other tensioning rack (5) is meshed with the tensioning gear (2) on the other lateral side. The rotation of the tensioning gear (2) can drive the two tensioning racks (5) to simultaneously telescope in the longitudinal direction.

3. The pipe clamp according to claim 2, characterized in that The longitudinal rear end of one tensioning rack (5) extending outside the locking shell (1) is fixedly connected to a clamping mechanism (6), and the longitudinal front end of the other tensioning rack (5) extending outside the locking shell (1) is fixedly connected to another clamping mechanism (6).

4. The pipe clamp according to claim 2, characterized in that: A hexagonal rotating head (8) is arranged on the top end of the gear shaft (3).

5. The pipe clamp according to claim 1, characterized in that: The clamping mechanism (6) comprises a clamping outer ring (601), the central axis of the clamping outer ring (601) is arranged vertically, the clamping outer ring (601) is fixedly connected to the tensioning rack (5), and each clamping outer ring (601) is sleeved with a clamping inner ring (602); The clamping inner ring (602) comprises an integrally formed circular portion (60201) and a frustum ring portion (60202), the circular portion (60201) and the frustum ring portion (60202) are coaxially arranged, the frustum top of the frustum ring portion (60202) is connected to the bottom of the circular portion (60201); the cylinder wall thickness of the circular portion (60201) is equal, and the cylinder wall thickness of the frustum ring portion (60202) gradually increases from the top of the frustum to the bottom of the frustum; A contraction seam (60203) penetrating the circular portion (60201) and the frustum circular portion (60202) is provided on the side wall of the clamping inner ring (602); The frustum ring portion (60202) is located at the vertical bottom of the clamping outer ring (601), the circular portion (60201) passes through the clamping outer ring (601), the top of the circular portion (60201) passes through the vertical top of the clamping outer ring (601), and a clamping nut (603) is threadedly installed on the top of the circular portion (60201).