Insulator identification detection device and detection method thereof
By designing an insulator identification and detection device including a detection and adjustment module, a detection and placement module and a detection and cleaning module, the problem of appearance obstruction during insulator detection is solved, comprehensive and accurate detection of the bottom area of the insulator is achieved, and safety hazards of the power system are reduced.
Patent Information
- Application Number
- CN202411812531.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-10
AI Technical Summary
The existing insulator detection devices are easily blocked by the insulator shape during detection, making it difficult to effectively detect the bottom area of the insulator, affecting the comprehensiveness of the detection and leading to safety hazards in the power system.
An insulator identification and detection device is designed, including a fixed block base, an insulator body, a detection and placement module, a guide rail, a guide rod, a stepper motor, a screw member, a detection and adjustment module and a detection and cleaning module. The position and angle of the recognition lens are adjusted by the detection and adjustment module, and the fixing device of the detection and placement module is on the insulator, and the detection and cleaning module is cleaned in real time to ensure the comprehensiveness and accuracy of the detection.
By adjusting the position and angle of the detection lens, avoiding the appearance of the insulator, effectively detecting the bottom area of the insulator, improving the comprehensiveness and accuracy of the detection, and reducing safety hazards of the power system.
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Figure CN119644067A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of insulator detection, and in particular to an insulator identification and detection device and a detection method thereof. Background Art
[0002] Insulators are devices installed between conductors of different potentials or between conductors and grounded components, and are able to withstand voltage and mechanical stress. Insulators are of various types and shapes. Although the structures and appearances of different types of insulators are quite different, they are all composed of two major parts: insulating parts and connecting fittings.
[0003] As an indispensable component of transmission lines, insulators are extremely easy to deteriorate due to long-term exposure to high mechanical stress, strong magnetic fields, large temperature differences, and erosion by wind and rain. Deteriorated insulators may cause flashover, insulator rupture, string drop, and conductor drop accidents, which seriously threaten the stable operation of the power system. Therefore, timely detection of insulator failures is crucial to ensure the safe and reliable operation of the power system.
[0004] Existing insulators need to be inspected regularly after use to ensure their performance. However, during the inspection, the inspection device is easily blocked due to the shape of the insulator, which makes it difficult for the inspection device to effectively inspect the bottom area of the insulator, thereby affecting the comprehensiveness of the inspection and causing safety hazards to the power system. Summary of the invention
[0005] The present invention discloses an insulator identification and detection device and a detection method thereof, aiming to solve the technical problem that the existing insulators in the background technology need to be regularly inspected after use to ensure their performance, but during the inspection, the detection device is easily blocked due to the shape of the insulator, which makes it difficult for the detection device to effectively detect the bottom area of the insulator, thereby affecting the comprehensiveness of the detection and causing safety hazards in the power system.
[0006] An insulator identification and detection device proposed by the present invention comprises a fixed block seat and an insulator body, wherein the insulator body is located at one side of the fixed block seat, two gripping pieces are fixedly connected to the fixed block seat, and mounting grooves are provided at the top and bottom of the fixed block seat, and detection placement modules are provided inside the two mounting grooves, a guide rail is fixedly connected to an outer wall of one side of the fixed block seat, and two guide rods are fixedly connected to the guide rail, a stepper motor is fixedly connected to the top of the guide rail, and the output shaft of the stepper motor is connected to a lead screw piece through a coupling, the lead screw piece is located between the two guide rods, and detection and adjustment modules are provided on the lead screw piece and the two guide rods;
[0007] The detection and adjustment module includes a guide rail member, which is arranged on the outer walls of the lead screw member and the two guide rods, and the inner wall of the guide rail member is movably connected to a movable rail member, and the movable rail member is fixedly connected to a gear ring member;
[0008] The detection and placement module includes two fixed bases, both of which are located outside the insulator body, one side outer wall of the two fixed bases is fixedly connected to a fixed bracket, and both side outer walls of one of the fixed bases are fixedly connected to a mounting bracket, and the detection and cleaning modules are arranged on the two mounting brackets.
[0009] By providing a fixed block seat, an insulator body, a detection placement module, a guide rail, a guide rod, a stepper motor, a lead screw part, a detection adjustment module, a mounting bracket and a detection cleaning module, the lead screw part and the stepper motor can adjust the height of the detection adjustment module when in use, so as to facilitate detection; the detection adjustment module can adjust the position and angle of the detection identification lens when in use, so as to detect different positions of the insulator body and meet the device detection requirements; the detection placement module can fix the device on the insulator body when in use, so that the staff does not need to hold the device when performing insulator detection at high altitude, reducing the staff's work intensity and meeting the use requirements; the detection cleaning module can clean the dirt on the surface of the insulator body in real time when in use, avoiding affecting the detection and increasing the detection accuracy.
[0010] The transmission gear of the present invention is a gear which is connected with the drive gear of the transmission gear of the present invention to the gear of the transmission gear. Two telescopic spring rods, one ends of the two telescopic spring rods on the same fixed frame are fixedly connected to the same mounting frame, the inner walls on both sides of the two mounting frames are movably connected with connecting shafts, one ends of the two connecting shafts on the same mounting frame are fixedly connected to the same identification shell, one ends of the two identification shells are fixedly connected to protective covers, and the inner walls of the two identification shells are fixedly connected to fixing rings, and the two fixing rings are fixedly connected with infrared lenses, ultraviolet lenses and visible light lenses; the two mounting frames are fixedly connected with brackets, the two brackets are fixedly connected with servo motors, the output shafts of the two servo motors are connected with gear one through a coupling, wherein the outer walls of the two connecting shafts are fixedly connected with gear two, the two gear one are respectively meshed with the two gear twos, and one ends of the four connecting cables are respectively fixedly connected to the outer walls of the two mounting frames facing the fixed frame, and the outer walls of the four connecting cables are respectively in contact with the inner walls of the two guide wheels.
[0011] By providing a detection adjustment module, the detection adjustment module can adjust the position and angle of the detection identification lens when in use, so as to perform detection on different positions of the insulator body, thereby avoiding obstruction of the detection lens by the appearance of the insulator body during detection, thereby increasing the detection comprehensiveness of the device during detection. At the same time, by increasing the detection comprehensiveness of the device, the performance of the insulator body can be guaranteed when it is used, and safety hazards in the power system due to insufficient detection can be avoided, thereby improving the detection effect of the device.
[0012] In a preferred scheme, the detection and placement module also includes four electric telescopic rods, which are respectively located inside the two mounting grooves, and the output ends of the four electric telescopic rods are respectively fixedly connected to the outer walls of the two fixed brackets, and two mounting shaft rods are fixedly connected to the two fixed bases, the outer walls of the four mounting shaft rods are movably connected with fixed clamps, the inner walls of the four fixed clamps are provided with anti-slip pads, and the inner walls of the four anti-slip pads are in contact with the outer wall of the insulator body; the outer walls of both sides of the two fixed bases are fixedly connected to support frames, and the four support frames are fixedly connected with electric push rods, and the output ends of the four electric push rods are fixedly connected with pushing heads, one end of the four pushing heads are respectively in contact with the outer wall of one side of the four fixed clamps, and the outer walls of the four mounting shaft rods are provided with torsion springs, one end of the four torsion springs are respectively fixedly connected to the outer walls of the two fixed bases, and the other ends of the four torsion springs are respectively fixedly connected to the outer walls of the four fixed clamps.
[0013] By providing a detection placement module, the detection placement module can fix the device on the insulator body when in use, so that the staff does not need to hold the device when performing insulator detection at high altitude, thereby reducing the work intensity of the staff when using the device, and when performing detection, the device can adjust the distance between the two fixed bases through the electric telescopic rod to increase the applicability of the device, and at the same time can tighten and straighten the transversely arranged insulators to avoid damage to the detection lens and the insulator body during detection, thereby increasing the diversity of the device when used.
[0014] In a preferred embodiment, the detection and cleaning module includes two cleaning boxes, the two cleaning boxes are respectively fixedly connected to the inner walls of the two mounting brackets, the tops of the two cleaning boxes are fixedly connected to delivery pumps, the output ends of the two delivery pumps are fixedly connected to delivery pipes, the output ends of the two delivery pipes are fixedly connected to cleaning nozzles, the outer walls of the two cleaning nozzles are fixedly connected to arc-shaped brackets and fixed ring brackets, the inner walls of the two fixed ring brackets are respectively fixedly connected to the outer walls of the two identification shells, and the two arc-shaped brackets are fixedly connected to cleaning nozzles; the outer walls of the two delivery pumps are fixedly connected to connecting brackets, and the two connecting brackets are fixedly connected to the outer walls of the two identification shells. Both are fixedly connected with dust filter bins, the tops of the two dust filter bins are fixedly connected with air pumps, the output ends of the two air pumps are fixedly connected with airflow pipes, the output ends of the two airflow pipes are respectively fixedly connected with the input ends of the two cleaning nozzles, and the interiors of the two dust filter bins are movably connected with mounting rods, the outer walls of the two mounting rods are fixedly connected with a driving impeller and two cam parts, the bottom inner walls of the two dust filter bins are fixedly connected with telescopic springs, one ends of the two telescopic springs are fixedly connected with dust filter frames, the outer walls of the two dust filter frames are respectively in contact with the inner walls of the two dust filter bins, and the outer walls of the four cam parts are respectively in contact with the tops of the two dust filter frames.
[0015] By providing a detection and cleaning module, the detection and cleaning module can clean the dirt on the surface of the insulator body in real time when in use, so as to avoid affecting the detection and increase the accuracy of the detection. After cleaning, the device can use the airflow to clean the water droplets attached to the surface of the protective cover, so as to avoid the water droplets affecting the detection effect and increase the detection effect of the device. At the same time, when cleaning the water droplets, the device can filter the gas to avoid dust in the air from polluting the protective cover, thereby further increasing the use effect of the device.
[0016] An insulator identification and detection method, using an insulator identification and detection device as described above, comprises the following steps:
[0017] Step 1: When in use, the device is placed on the insulator body through the handle and the fixing block seat, and the device is fixed on the insulator body through the detection and placement module;
[0018] Step 2: During detection, the detection adjustment module is started, and the angle and position of the recognition lens are adjusted by the detection adjustment module to perform recognition detection on the insulator body until the detection is completed;
[0019] Step 3: During the detection process, when dirt appears, the detection and cleaning module is started to clean the dirt in the identification detection area through the detection and cleaning module.
[0020] From the above, it can be seen that the insulator identification and detection device provided by the present invention has the function of increasing the identification and detection effect. When in use, the device can adjust the position and angle of the detection lens according to the change of the detection position, so as to avoid the situation where the lens cannot detect the bottom of the insulator due to the shape of the insulator during detection, thereby avoiding safety hazards in the power system. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of an insulator identification and detection device proposed by the present invention;
[0022] Figure 2 This is a schematic diagram of the overall bottom-up structure of an insulator identification and detection device proposed by the present invention;
[0023] Figure 3 A schematic diagram of the combined structure of a detection and adjustment module and a detection and cleaning module of an insulator identification and detection device proposed by the present invention;
[0024] Figure 4 A schematic diagram of the split structure of a detection and adjustment module of an insulator identification and detection device proposed by the present invention;
[0025] Figure 5 For the present invention Figure 4 Schematic diagram of some structures;
[0026] Figure 6 For the present invention Figure 5 Schematic diagram of structural decomposition;
[0027] Figure 7 A schematic diagram of the structure of a detection and cleaning module of an insulator identification and detection device proposed by the present invention;
[0028] Figure 8 This is an enlarged schematic diagram of the internal cross-sectional structure of a dust filter bin of an insulator identification and detection device proposed by the present invention;
[0029] Fig. 9 A schematic diagram of the structure of a detection and placement module of an insulator identification and detection device proposed by the present invention;
[0030] Fig.10 For the present invention Fig. 9 Schematic diagram of some structures.
[0031] In the figure: 1, fixed block seat; 2, grip piece; 3, detection and placement module; 301, electric telescopic rod; 302, fixed bracket; 303, fixed base; 304, torsion spring piece; 305, mounting shaft rod; 306, push head; 307, anti-skid pad layer; 308, fixed clamp block; 309, support frame; 310, electric push rod; 4, insulator body; 5, detection and adjustment module; 501, guide rail piece; 502, movable rail piece; 503, connecting rod piece; 504, driving motor; 505, driving gear; 506, gear ring piece; 507, mounting frame; 508, fixed frame; 509, protective cover; 510, identification shell; 511, servo motor; 512, mounting plate frame; 513, power motor; 514, shaft rod piece; 515, fixed rod seat; 516, guide wheel; 517 , connecting cable; 518, winding wheel; 519, infrared lens; 520, ultraviolet lens; 521, fixing ring; 522, visible light lens; 523, bracket; 524, gear one; 525, gear two; 526, connecting shaft; 527, telescopic spring rod; 6, detection and cleaning module; 601, cleaning box; 602, dust filter bin; 603, air pump; 604, arc bracket; 605, fixing ring bracket; 606, cleaning nozzle; 607, cleaning nozzle; 608, connecting bracket; 609, delivery pump; 610, delivery pipe; 611, air flow pipe; 612, mounting rod; 613, cam member; 614, driving impeller; 615, dust filter frame; 616, telescopic spring; 7, guide rail; 8, mounting bracket; 9, stepping motor; 10, screw rod; 11, guide rod. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0033] An insulator identification and detection device disclosed in the present invention is mainly used in detection. Due to the shape of the insulator, the detection device is easily blocked during detection, which makes it difficult for the detection device to effectively detect the bottom area of the insulator, thereby affecting the comprehensiveness of the detection.
[0034] Reference Figure 1-Figure 10 , an insulator identification and detection device, comprising a fixed block seat 1 and an insulator body 4, the insulator body 4 is located on one side of the fixed block seat 1, two gripping members 2 are fixedly connected to the fixed block seat 1, and the top and bottom of the fixed block seat 1 are both provided with mounting grooves, and the insides of the two mounting grooves are both provided with detection placement modules 3, a guide rail 7 is fixedly connected to the outer wall of one side of the fixed block seat 1, and two guide rods 11 are fixedly connected to the guide rail 7, a stepper motor 9 is fixedly connected to the top of the guide rail 7, and the output shaft of the stepper motor 9 is connected to a screw rod 10 through a coupling, the screw rod 10 is located between the two guide rods 11, and a detection and adjustment module 5 is provided on the screw rod 10 and the two guide rods 11;
[0035] The detection and adjustment module 5 includes a guide rail member 501, which is arranged on the outer wall of the screw member 10 and the two guide rods 11, and the inner wall of the guide rail member 501 is slidably connected to a movable rail member 502, and the movable rail member 502 is fixedly connected to a gear ring member 506;
[0036] The detection and placement module 3 includes two fixed bases 303, both of which are located outside the insulator body 4, and one side outer wall of the two fixed bases 303 is fixedly connected to a fixed bracket 302, and both side outer walls of one of the fixed bases 303 are fixedly connected to a mounting bracket 8, and the two mounting brackets 8 are provided with detection and cleaning modules 6.
[0037] Specifically, the screw rod 10 and the stepper motor 9 can adjust the height of the detection and adjustment module 5 when in use, so as to facilitate detection; the detection and adjustment module 5 can adjust the position and angle of the detection identification lens when in use, so as to detect different positions of the insulator body 4 and meet the device detection requirements; the detection placement module 3 can fix the device on the insulator body 4 when in use, so that the staff does not need to hold the device when performing insulator detection at high altitude, reducing the staff's work intensity and meeting the use requirements; the detection cleaning module 6 can clean the dirt on the surface of the insulator body 4 in real time when in use, so as to avoid affecting the detection and increase the detection accuracy.
[0038] Reference Figure 1-Figure 6 In a preferred embodiment, the detection and adjustment module 5 also includes a driving motor 504, the driving motor 504 is fixedly connected to the guide rail member 501, the output shaft of the driving motor 504 is connected to the driving gear 505 through a coupling, the driving gear 505 is meshed with the gear ring member 506, and both ends of the movable rail member 502 are fixedly connected to the connecting rod members 503, one end of the two connecting rod members 503 is fixedly connected to the fixed rod seat 515, the outer walls of the two fixed rod seats 515 are fixedly connected to the fixed frame 508, and the outer walls of the two fixed rod seats 515 are connected to the guide wheel 516 through the bearing; the two fixed frames The outer walls on both sides of 508 are fixedly connected to mounting plates 512, and the outer walls on opposite sides of the two mounting plates 512 on the same fixed frame 508 are connected to the same shaft rod 514 through bearings, and the outer walls of the two shaft rods 514 are fixedly connected to winding wheels 518, and two connecting cables 517 are arranged on the two winding wheels 518, and the outer walls of one side of the two mounting plates 512 are fixedly connected to power motors 513, and the output shafts of the two power motors 513 are respectively connected to one end of the two shaft rods 514 through couplings; the outer walls of one side of the two fixed frames 508 are fixedly connected to two telescopic The spring rod 527, one end of the two telescopic spring rods 527 on the same fixed frame 508 is fixedly connected to the same mounting frame 507, the inner walls of both sides of the two mounting frames 507 are connected to the connecting shaft rod 526 through bearings, one end of the two connecting shaft rods 526 on the same mounting frame 507 is fixedly connected to the same identification shell 510, one end of the two identification shells 510 is fixedly connected to the protective cover 509, and the inner walls of the two identification shells 510 are fixedly connected to the fixing ring 521, and the two fixing rings 521 are fixedly connected to the infrared lens 519, the ultraviolet lens 520 and the adjustable See the light lens 522; the two mounting frames 507 are fixedly connected with bracket members 523, the two bracket members 523 are fixedly connected with servo motors 511, the output shafts of the two servo motors 511 are connected with gear one 524 through couplings, wherein the outer walls of the two connecting shafts 526 are fixedly connected with gear two 525, the two gear ones 524 are respectively meshed with the two gear twos 525, and one ends of the four connecting cables 517 are respectively fixedly connected to the outer wall of the two mounting frames 507 facing the fixed frame 508, and the outer walls of the four connecting cables 517 are respectively in contact with the inner walls of the two guide wheels 516.
[0039] Specifically, during the detection, the power motor 513 is started, and the power motor 513 drives the winding wheel 518 to rotate, so that the winding wheel 518 reels or loosens the connecting cable 517. As the connecting cable 517 is reeled or loosened, the telescopic spring rod 527 can adjust the position of the mounting frame 507, so that the positions of the infrared lens 519, the ultraviolet lens 520 and the visible light lens 522 are adjusted through the mounting frame 507 to move them between two adjacent insulators. Then, the servo motor 511 is started, and the servo motor 511 drives the gear 1 524 to rotate. Since the gear 1 524 and the gear 2 522 are connected, the servo motor 511 drives the gear 1 524 to rotate. 25 is meshed with each other, so that the servo motor 511 can drive the gear 2 525 to rotate, thereby adjusting the angle of the connecting shaft 526 and the identification housing 510, and further adjusting the angles of the infrared lens 519, the ultraviolet lens 520 and the visible light lens 522. After the adjustment, the drive motor 504 is started, and the drive gear 505 is driven to rotate by the drive motor 504. Since the drive gear 505 is meshed with the gear ring 506, the movable rail member 502 can be driven to move on the guide rail member 501, thereby driving the infrared lens 519, the ultraviolet lens 520 and the visible light lens 522 to move for identification detection;
[0040] In a specific application scenario, the detection and adjustment module 5 is suitable for the insulator identification and detection link, that is, the detection and adjustment module 5 can adjust the position and angle of the detection identification lens when in use, so as to perform detection on different positions of the insulator body 4, thereby avoiding the appearance of the insulator body 4 blocking the detection lens during detection, thereby increasing the comprehensiveness of the detection of the device during detection. At the same time, by increasing the comprehensiveness of the detection of the device, the performance of the insulator body 4 can be guaranteed when it is in use, and safety hazards in the power system due to insufficient detection can be avoided, thereby improving the detection effect of the device.
[0041] Reference Figure 1 , Fig. 9 and Fig.10In a preferred embodiment, the detection placement module 3 further includes four electric telescopic rods 301, the four electric telescopic rods 301 are respectively located inside the two installation grooves, the output ends of the four electric telescopic rods 301 are respectively fixedly connected to the outer walls of the two fixed brackets 302, and the two fixed bases 303 are fixedly connected to two installation shafts 305, the outer walls of the four installation shafts 305 are connected to fixed clamps 308 through bearings, the inner walls of the four fixed clamps 308 are provided with anti-skid pads 307, and the inner walls of the four anti-skid pads 307 are in contact with the outer wall of the insulator body 4 Touch; the outer walls of both sides of the two fixed bases 303 are fixedly connected with support frames 309, and the four support frames 309 are fixedly connected with electric push rods 310, and the output ends of the four electric push rods 310 are fixedly connected with push heads 306, one end of the four push heads 306 are respectively in contact with the outer wall of one side of the four fixed clamping blocks 308, and the outer walls of the four mounting shafts 305 are provided with torsion springs 304, one end of the four torsion springs 304 are respectively fixedly connected to the outer walls of the two fixed bases 303, and the other ends of the four torsion springs 304 are respectively fixedly connected to the outer walls of the four fixed clamping blocks 308.
[0042] Specifically, when in use, the fixed base 303 is set outside the insulator, the electric telescopic rod 301 is started, and the distance between the two fixed brackets 302 is adjusted by the electric telescopic rod 301. After the adjustment, the electric push rod 310 is started, and the push head 306 is driven to move by the electric push rod 310, and then the fixed clamping block 308 and the anti-slip pad layer 307 are pushed to rotate until the outer walls of the opposite sides of the two fixed clamping blocks 308 are in contact with each other to complete the device fixation. Then, the electric telescopic rod 301 is started again as needed, and the distance between the two fixed brackets 302 is adjusted again by the electric telescopic rod 301 to tighten and straighten the transversely arranged insulator. After use, the electric push rod 310 drives the push head 306 to reset, and the torsion spring member 304 drives the fixed clamping block 308 to expand, cancel the fixation, and remove the device;
[0043] In a specific application scenario, the detection placement module 3 is suitable for the device detection and fixing link, that is, the detection placement module 3 can fix the device on the insulator body 4 when in use, so that the staff does not need to hold the device when performing insulator detection at high altitude, thereby reducing the work intensity of the staff when using the device, and when performing detection, the device can adjust the distance between the two fixed bases 303 through the electric telescopic rod 301 to increase the applicability of the device, and at the same time can tighten and straighten the transversely arranged insulators to avoid damage to the detection lens and the insulator body 4 during detection, thereby increasing the diversity of the device when used.
[0044] Reference Figure 1 , Figure 2 , Figure 3 , Figure 7 and Figure 8 In a preferred embodiment, the detection and cleaning module 6 includes two cleaning boxes 601, the two cleaning boxes 601 are respectively fixedly connected to the inner walls of the two mounting brackets 8, the tops of the two cleaning boxes 601 are fixedly connected with delivery pumps 609, the output ends of the two delivery pumps 609 are fixedly connected with delivery pipes 610, the output ends of the two delivery pipes 610 are fixedly connected with cleaning nozzles 606, the outer walls of the two cleaning nozzles 606 are fixedly connected with arc brackets 604 and fixed ring brackets 605, the inner walls of the two fixed ring brackets 605 are respectively fixedly connected to the outer walls of the two identification shells 510, and the two arc brackets 604 are fixedly connected with cleaning nozzles 607; the outer walls of the two delivery pumps 609 are fixedly connected with connecting brackets 608, and the two connecting brackets 608 are fixedly connected It is connected to a dust filter bin 602, the tops of the two dust filter bins 602 are fixedly connected with an air pump 603, the output ends of the two air pumps 603 are fixedly connected with an airflow tube 611, the output ends of the two airflow tubes 611 are respectively fixedly connected with the input ends of the two cleaning nozzles 607, and the interiors of the two dust filter bins 602 are connected with mounting rods 612 through bearings, the outer walls of the two mounting rods 612 are fixedly connected with a driving impeller 614 and two cam members 613, the bottom inner walls of the two dust filter bins 602 are fixedly connected with a telescopic spring 616, one end of the two telescopic springs 616 is fixedly connected with a dust filter frame 615, the outer walls of the two dust filter frames 615 are respectively in contact with the inner walls of the two dust filter bins 602, and the outer walls of the four cam members 613 are respectively in contact with the tops of the two dust filter frames 615.
[0045] Specifically, during the detection process, when dirt appears, the delivery pump 609 is started, and the clean water inside the cleaning box 601 is delivered to the cleaning nozzle 606 through the delivery pipe 610, so as to be sprayed out through the cleaning nozzle 607, thereby cleaning the dirt. After cleaning, the air pump 603 is started, and the air pump 603 sucks air into the dust filter bin 602, and filters it through the dust filter frame 615. At the same time, when the gas enters, it can drive the driving impeller 614 and the cam member 613 to rotate, so that the cam member 613 and the dust filter frame 615 are intermittently in contact, so as to cooperate with the telescopic spring 616 to make the dust filter frame 615 vibrate. After filtering, the air pump 603 delivers the gas to the cleaning nozzle 607 through the air flow pipe 611 to clean the water droplets on the surface of the protective cover 509;
[0046] In a specific application scenario, the detection and cleaning module 6 is suitable for the insulator identification and detection link, that is, the detection and cleaning module 6 can clean the dirt on the surface of the insulator body 4 in real time when in use, so as to avoid affecting the detection and increase the accuracy of the detection. After cleaning, the device can use the airflow to clean the water droplets attached to the surface of the protective cover 509, so as to avoid the water droplets affecting the detection effect and increase the detection effect of the device. At the same time, when cleaning the water droplets, the device can filter the gas to avoid dust in the air from polluting the protective cover 509, thereby further increasing the use effect of the device.
[0047] An insulator identification and detection method, using an insulator identification and detection device as described above, comprises the following steps:
[0048] Step 1: When in use, the device is set on the insulator body 4 through the gripping piece 2 and the fixing block seat 1, so that the fixing base 303 is set outside the insulator, and the electric telescopic rod 301 is started. The distance between the two fixing brackets 302 is adjusted by the electric telescopic rod 301. After the adjustment, the electric push rod 310 is started, and the push head 306 is driven to move by the electric push rod 310, thereby pushing the fixing clamp 308 and the anti-slip pad layer 307 to rotate until the outer walls of the two fixing clamps 308 on the opposite side are in contact with each other to complete the fixing of the device. Then, the electric telescopic rod 301 is started again as needed, and the distance between the two fixing brackets 302 is adjusted again by the electric telescopic rod 301 to tighten and straighten the insulator arranged horizontally;
[0049] Step 2: During the detection, the power motor 513 is started, and the power motor 513 drives the winding wheel 518 to rotate, so that the winding wheel 518 can reel in or loosen the connecting cable 517. As the connecting cable 517 is reeled in or loosened, the telescopic spring rod 527 can adjust the position of the mounting frame 507, so that the positions of the infrared lens 519, the ultraviolet lens 520 and the visible light lens 522 are adjusted through the mounting frame 507 to move them between two adjacent insulators. Then, the servo motor 511 is started, and the servo motor 511 drives the gear 1 524 to rotate. Since the gear 1 524 is connected to the gear 2 525, The servo motor 511 is meshed, so that the gear 2 525 can be driven to rotate, thereby adjusting the angle between the connecting shaft 526 and the identification housing 510, and further adjusting the angles of the infrared lens 519, the ultraviolet lens 520 and the visible light lens 522. After the adjustment, the drive motor 504 is started, and the drive gear 505 is driven to rotate by the drive motor 504. Since the drive gear 505 is meshed with the gear ring 506, the movable rail member 502 can be driven to move on the guide rail member 501, thereby driving the infrared lens 519, the ultraviolet lens 520 and the visible light lens 522 to move for identification detection until the detection is completed;
[0050] Step three, during the detection process, when dirt appears, start the delivery pump 609, and deliver the clean water inside the cleaning box 601 to the cleaning nozzle 606 through the delivery pipe 610, so as to be sprayed out through the cleaning nozzle 607 to clean the dirt. After cleaning, start the air pump 603, and the air pump 603 sucks air into the dust filter bin 602, and filters it through the dust filter frame 615. At the same time, when the gas enters, it can drive the driving impeller 614 and the cam member 613 to rotate, so that the cam member 613 and the dust filter frame 615 are intermittently in contact, so as to cooperate with the telescopic spring 616 to make the dust filter frame 615 vibrate. After filtering, the air pump 603 delivers the gas through the airflow pipe 611 to the cleaning nozzle 607 to clean the water droplets on the surface of the protective cover 509.
[0051] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An insulator identification and detection device, comprising a fixed block seat (1) and an insulator body (4), characterized in that: The insulator body (4) is located on one side of the fixed block seat (1), two gripping members (2) are fixedly connected to the fixed block seat (1), and mounting grooves are provided at the top and bottom of the fixed block seat (1), and detection and placement modules (3) are provided inside the two mounting grooves, a guide rail (7) is fixedly connected to the outer wall of one side of the fixed block seat (1), and two guide rods (11) are fixedly connected to the guide rail (7), a stepper motor (9) is fixedly connected to the top of the guide rail (7), and the output shaft of the stepper motor (9) is connected to a lead screw member (10) via a coupling, the lead screw member (10) is located between the two guide rods (11), and detection and adjustment modules (5) are provided on the lead screw member (10) and the two guide rods (11); The detection and adjustment module (5) comprises a guide rail member (501), the guide rail member (501) being arranged on the outer walls of the lead screw member (10) and the two guide rods (11), and the inner wall of the guide rail member (501) being movably connected to a movable rail member (502), and a gear ring member (506) being fixedly connected to the movable rail member (502); The detection placement module (3) comprises two fixed bases (303), both of which are located outside the insulator body (4), one side outer wall of the two fixed bases (303) is fixedly connected to a fixed bracket (302), and both side outer walls of one of the fixed bases (303) are fixedly connected to a mounting bracket (8), and the detection cleaning modules (6) are arranged on the two mounting brackets (8).
2. An insulator identification and detection device according to claim 1, characterized in that: The detection and adjustment module (5) also includes a drive motor (504), the drive motor (504) is fixedly connected to the guide rail member (501), the output shaft of the drive motor (504) is connected to a drive gear (505) via a coupling, the drive gear (505) is meshed with a gear ring member (506), and both ends of the movable rail member (502) are fixedly connected to connecting rod members (503), one end of the two connecting rod members (503) are fixedly connected to a fixed rod seat (515), the outer walls of the two fixed rod seats (515) are fixedly connected to a fixed frame (508), and the outer walls of the two fixed rod seats (515) are movably connected to a guide wheel (516).
3. An insulator identification and detection device according to claim 2, characterized in that: The outer walls on both sides of the two fixed frames (508) are fixedly connected to mounting plates (512), the outer walls on the opposite sides of the two mounting plates (512) on the same fixed frame (508) are movably connected to the same shaft member (514), the outer walls of the two shaft members (514) are fixedly connected to winding wheels (518), and two connecting cables (517) are provided on the two winding wheels (518), and the outer walls on one side of the two mounting plates (512) are fixedly connected to power motors (513), and the output shafts of the two power motors (513) are respectively connected to one end of the two shaft members (514) through couplings.
4. An insulator identification and detection device according to claim 3, characterized in that: Two telescopic spring rods (527) are fixedly connected to the outer walls of one side of the two fixed frames (508); one end of the two telescopic spring rods (527) on the same fixed frame (508) is fixedly connected to the same mounting frame (507); the inner walls on both sides of the two mounting frames (507) are movably connected to connecting shaft rods (526); one end of the two connecting shaft rods (526) on the same mounting frame (507) is fixedly connected to the same identification shell (510); one end of the two identification shells (510) is fixedly connected to a protective cover (509); and the inner walls of the two identification shells (510) are fixedly connected to a fixing ring (521); and the two fixing rings (521) are fixedly connected to an infrared lens (519), an ultraviolet lens (520) and a visible light lens (522).
5. The insulator identification and detection device according to claim 4, characterized in that: The two mounting frames (507) are fixedly connected with bracket members (523), and the two bracket members (523) are fixedly connected with servo motors (511). The output shafts of the two servo motors (511) are connected with gear one (524) through couplings, wherein the outer walls of the two connecting shafts (526) are fixedly connected with gear two (525), and the two gear ones (524) are respectively meshed with the two gear twos (525), and one end of the four connecting cables (517) is respectively fixedly connected to the outer wall of one side of the two mounting frames (507) facing the fixed frame (508), and the outer walls of the four connecting cables (517) are respectively in contact with the inner walls of the two guide wheels (516).
6. An insulator identification and detection device according to claim 5, characterized in that: The detection and placement module (3) further comprises four electric telescopic rods (301), the four electric telescopic rods (301) being respectively located inside the two installation slots, the output ends of the four electric telescopic rods (301) being respectively fixedly connected to the outer walls of the two fixed brackets (302), and the two fixed bases (303) being fixedly connected to two installation shaft rods (305), the outer walls of the four installation shaft rods (305) being movably connected to fixed clamping blocks (308), the inner walls of the four fixed clamping blocks (308) being respectively provided with anti-skid pad layers (307), and the inner walls of the four anti-skid pad layers (307) being respectively in contact with the outer wall of the insulator body (4).
7. An insulator identification and detection device according to claim 6, characterized in that: The outer walls on both sides of the two fixed bases (303) are fixedly connected to support frames (309), the four support frames (309) are fixedly connected to electric push rods (310), the output ends of the four electric push rods (310) are fixedly connected to push heads (306), one end of the four push heads (306) are respectively in contact with the outer wall of one side of the four fixed clamping blocks (308), and the outer walls of the four mounting shafts (305) are provided with torsion springs (304), one end of the four torsion springs (304) are respectively fixedly connected to the outer walls of the two fixed bases (303), and the other ends of the four torsion springs (304) are respectively fixedly connected to the outer walls of the four fixed clamping blocks (308).
8. An insulator identification and detection device according to claim 7, characterized in that: The detection cleaning module (6) comprises two cleaning boxes (601), the two cleaning boxes (601) are respectively fixedly connected to the inner walls of the two mounting brackets (8), the tops of the two cleaning boxes (601) are fixedly connected to a delivery pump (609), the output ends of the two delivery pumps (609) are fixedly connected to a delivery pipe (610), the output ends of the two delivery pipes (610) are fixedly connected to a cleaning nozzle (606), the outer walls of the two cleaning nozzles (606) are fixedly connected to an arc bracket (604) and a fixed ring bracket (605), the inner walls of the two fixed ring brackets (605) are respectively fixedly connected to the outer walls of the two identification shells (510), and the two arc brackets (604) are fixedly connected to a cleaning nozzle (607).
9. An insulator identification and detection device according to claim 8, characterized in that: The outer walls of the two delivery pumps (609) are fixedly connected with a connecting bracket (608), the two connecting brackets (608) are fixedly connected with a dust filter bin (602), the tops of the two dust filter bins (602) are fixedly connected with an air pump (603), the output ends of the two air pumps (603) are fixedly connected with an air flow tube (611), the output ends of the two air flow tubes (611) are respectively fixedly connected with the input ends of the two cleaning nozzles (607), and the interiors of the two dust filter bins (602) are movably connected with a mounting rod. Part (612), the outer walls of the two mounting rods (612) are fixedly connected with a driving impeller (614) and two cam parts (613), the bottom inner walls of the two dust filter bins (602) are fixedly connected with a telescopic spring (616), one end of the two telescopic springs (616) is fixedly connected with a dust filter frame (615), the outer walls of the two dust filter frames (615) are respectively in contact with the inner walls of the two dust filter bins (602), and the outer walls of the four cam parts (613) are respectively in contact with the tops of the two dust filter frames (615).
10. An insulator identification and detection method, using an insulator identification and detection device as described in claim 9, characterized in that: The steps include: Step 1: When in use, the device is placed on the insulator body (4) through the handle (2) and the fixing block seat (1), and the device is fixed on the insulator body (4) through the detection placement module (3); Step 2: during detection, the detection adjustment module (5) is started, and the angle and position of the identification lens are adjusted by the detection adjustment module (5) to perform identification detection on the insulator body (4) until the detection is completed; Step 3: During the detection process, when dirt appears, the detection cleaning module (6) is started, and the dirt in the identification detection area is cleaned by the detection cleaning module (6).
Citation Information
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